CN109785590A - A kind of plume lifter blocked inlet alarm system and method - Google Patents

A kind of plume lifter blocked inlet alarm system and method Download PDF

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Publication number
CN109785590A
CN109785590A CN201910189471.4A CN201910189471A CN109785590A CN 109785590 A CN109785590 A CN 109785590A CN 201910189471 A CN201910189471 A CN 201910189471A CN 109785590 A CN109785590 A CN 109785590A
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plume
lifter
controller
interval time
blocking
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CN109785590B (en
Inventor
李乾
吕献周
刘兵
王茂方
陈忠祥
沈宗毅
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Hongyun Honghe Tobacco Group Co Ltd
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Hongyun Honghe Tobacco Group Co Ltd
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  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

It includes: first sensor, controller, subsidiary engine start stop switch and buzzer that the present invention, which provides a kind of plume lifter blocked inlet alarm system and method, the system,.The first input end of the controller is connected with the output end of the first sensor, and the first output end of the controller is connected with the control terminal of the subsidiary engine start stop switch, and the second output terminal of the controller is connected with the control terminal of the buzzer.First sensor setting is in barrel transparent wrapper apparatus for shaping exit, for obtaining the first interval time of barrel transparent wrapper apparatus for shaping exit plume stop.Controller control subsidiary engine start stop switch when first interval time being greater than first time threshold disconnects so that auxiliary packing machine shuts down, and is pushed through on the ground to avoid plume.The controller also controls the buzzer call when first interval time being greater than the first time threshold.The present invention can improve the efficiency of management and quality control of plume production.

Description

A kind of plume lifter blocked inlet alarm system and method
Technical field
The present invention relates to tobacco factory's plume transmission technique field more particularly to a kind of plume lifter blocked inlet alarm systems And method.
Background technique
In plume production process, plume passes plume after barrel cellophane paper packaging reshaping apparatus, through transmission belt It is sent to a transition inclined plate, power-free roller is housed on the inclined plate, plume accelerates to be transmitted to plume lifter previous using self weight Section horizontal conveying belt, is transmitted subsequently into plume lifter, finally enters at recrater.But plume is in packaging apparatus for shaping Into plume lifter transmission process, plume barrel surface fracture may be generated because of blocking or adjacent plume is pasted together, The reason of in turn resulting in plume quality problems, and causing plume lifter blocked inlet includes: one, case paper in case paper library Position adjust it is improper;Two, three eccentric jam rollers are variant to the pressure value of case paper;Three, case paper vertical transport channel Interior conveying roller pair rubs not moderate with case paper;Four, the left rotation and right rotation folder of barrel, upper long edge folding device, fixed fold device Product has glue dirty;Five, lid plate and barrel transfer passage distance are adjusted improper;Six, the mobile synchronous sensor of plume and plume pick Except mouth exercise not harmony;Seven, transparent paper of bar box in tobacco conveying is not in place.
Meanwhile when auxiliary packing machine continues to run, if operative employee is busy with other flow packages or without timely It was found that plume blocks status: when recrater transmission device breaks down, barrel lifter is out of service, the cylinder on inclined plate It opens, into man power encasement's mode, plume successively can be aligned to transparent paper of bar box in tobacco packaging shaping dress from man power encasement's channel end Exit is set, new plume can continue to be pushed out by barrel cellophane paper packaging reshaping apparatus, and plume is caused to be piled into two layers Or it is pushed through on floor.If plume surface is deformed or adjacent plume is pasted together, which can be blocked in Barrel lifter entrance, plume can successively from barrel lifter blocked inlet to barrel cellophane paper packaging reshaping apparatus exit, After being even stacked into certain number of plies, plume can be pushed through on the ground.Plume is pushed out from the transfer passage of certain altitude and founders bottom Face, and then the deformation of cigarette packet occurs, cause packaging axiliary materials material consumption to increase.If operation spends a few minutes to be busy with handling this plume, The cigarette packet quality of board capsule packaging molding production can not just carry out real-time oversight or handle defective in quality cigarette in time Packet, and then hidden danger of quality is buried to cigarette product.
Summary of the invention
The present invention provides a kind of plume lifter blocked inlet alarm system and method, solves existing plume production process In, in packaging apparatus for shaping into plume lifter transmission process, plume barrel surface fracture or phase may be generated because of blocking Adjacent plume is pasted together, and in turn results in plume quality problems.The efficiency of management and quality control that plume production can be improved, stifled It when plug occurs, can remind operator that will block plume taking-up in time, avoid squeezing bad more plumes and mechanical failure causes machine Failure.
In order to achieve the above object, the present invention the following technical schemes are provided:
A kind of plume lifter blocked inlet alarm system, comprising: first sensor, controller, subsidiary engine start stop switch and Buzzer;
The first input end of the controller is connected with the output end of the first sensor, and the first of the controller is defeated Outlet is connected with the control terminal of the subsidiary engine start stop switch, the control terminal of the second output terminal of the controller and the buzzer It is connected;
First sensor setting is in barrel transparent wrapper apparatus for shaping exit, for obtaining barrel transparent wrapper shaping dress Set the first interval time of exit plume stop;
The controller first interval time be greater than first time threshold when control subsidiary engine start stop switch disconnect with So that auxiliary packing machine is shut down, is pushed through on the ground to avoid plume;
The controller also controls the buzzer ring when first interval time being greater than the first time threshold It cries.
Preferably, further includes: LED light;
The third output end of the controller is connected with the control terminal of the LED light, in first interval time The LED light flashing alarm is controlled when greater than the first time threshold.
Preferably, further includes: second sensor and solenoid valve;
The output end of the second sensor is connected with the second input terminal of the controller, the second sensor setting In plume lifter inlet, for obtaining the second interval time stopped in plume lifter inlet plume;
The controller of the solenoid valve is connected with the 4th output end of the controller, and the solenoid valve is for controlling transition Oblique cylinder operation, so that plume is delivered to artificial dress cigarette channel by conveying device;
The controller controls the solenoid valve conduction when second interval time being greater than second time threshold, so that Conveying device is converted to artificial dress cigarette transport model, and controls the buzzer call and LED light flashing alarm.
Preferably, further includes: manual reset switch;
The manual reset switch is serially connected between the third input terminal of the controller and power supply, in the hand-reset When closing the switch, the third input terminal of the controller is high level, and the controller controls the solenoid valve and resets, and controls The buzzer stopping pipes and the LED light stops flashing alarm.
Preferably, the subsidiary engine start stop switch is relay.
The present invention also provides a kind of plume lifter blocked inlet alarm methods, comprising:
Obtain the first interval time that barrel transparent wrapper apparatus for shaping exit plume stops;
Judge whether first interval time is greater than first time threshold, if it is, determining that barrel transparent wrapper is whole Shape dress sets plume lifter entrance and there is blocking, and sends the first blocking alarm signal;
After receiving the first blocking alarm signal, subsidiary engine packing machine is out of service is pushed out to avoid plume for control To on the ground.
Preferably, further includes:
Obtain the second interval time that plume lifter inlet plume stops;
Judge whether second interval time is greater than second time threshold, if it is, determining that plume lifter exists Blocking, and send the second blocking alarm signal;
After receiving the second blocking alarm signal, plume is delivered to artificial dress cigarette channel by control conveying device.
Preferably, further includes:
Barrel transparent wrapper apparatus for shaping, transport dress are judged according to first interval time and second interval time Whether with the operation beat of plume lifter qualified, if it is not, then sending third blocks alarm signal if setting;
After receiving third blocking alarm signal, adjustment barrel transparent wrapper apparatus for shaping, conveying device and/or The operation beat of plume lifter, to eliminate blocking.
Preferably, described that barrel transparent wrapper shaping is judged according to first interval time and second interval time Whether the operation beat of device, transport device and plume lifter is qualified, comprising:
If first interval time is greater than second interval time, barrel transparent wrapper apparatus for shaping is determined It is unqualified to run beat;
If first interval time be less than second interval time, determine barrel transparent wrapper apparatus for shaping and The operation beat of conveying device is unqualified.
Preferably, further includes:
Detect manual reset button switch folding condition, the manual reset button in the closure state, control The first blocking alarm signal, the second blocking alarm signal and/or third blocking alarm signal stop sending, and Control conveying device is reset to preset mode.
The present invention provides a kind of plume lifter blocked inlet alarm system and method, whole by detection barrel transparent wrapper Shape dress sets the first interval time of exit plume stop, sends when the first interval time being greater than preset first time threshold There is blocking with judgement in the first jam signal.It solves in existing plume production process, in packaging apparatus for shaping to plume lifter In transmission process, plume barrel surface fracture may be generated because of blocking or adjacent plume is pasted together, in turn result in plume Quality problems.The efficiency of management and quality control that plume production can be improved can remind operator will in time when blocking generation It blocks plume to take out, avoids squeezing bad more plumes and mechanical failure causes mechanical disorder.
Detailed description of the invention
In order to illustrate more clearly of specific embodiments of the present invention, attached drawing needed in the embodiment will be made below Simply introduce.
Fig. 1: being a kind of plume lifter blocked inlet alarm system structural schematic diagram provided by the invention.
Fig. 2: being a kind of plume lifter blocked inlet alarm method schematic diagram provided by the invention.
Specific embodiment
The scheme of embodiment in order to enable those skilled in the art to better understand the present invention with reference to the accompanying drawing and is implemented Mode is described in further detail the embodiment of the present invention.
For the problem that current plume is in production process, easily there is blocking, the present invention provides a kind of plume lifter entrance Alarm system and method are blocked, the first interval time stopped by detection barrel transparent wrapper apparatus for shaping exit plume, The first jam signal is sent when the first interval time being greater than preset first time threshold, there is blocking with judgement.It solves existing Have in plume production process, in packaging apparatus for shaping into plume lifter transmission process, plume item may be generated because of blocking Box surface fracture or adjacent plume are pasted together, and in turn result in plume quality problems.The efficiency of management of plume production can be improved It is controlled with quality, when blocking generation, can remind operator that will block plume taking-up in time, avoid squeezing bad more plumes and machine Tool damage causes mechanical disorder.
As shown in Figure 1, a kind of plume lifter blocked inlet alarm system, comprising: first sensor, controller, subsidiary engine Start stop switch and buzzer.The first input end of the controller is connected with the output end of the first sensor, the control First output end of device is connected with the control terminal of the subsidiary engine start stop switch, the second output terminal of the controller and the buzzing The control terminal of device is connected.First sensor is arranged in barrel transparent wrapper apparatus for shaping exit, for obtaining the transparent packet of barrel Fill the first interval time that apparatus for shaping exit plume stops.The controller is when first interval time being greater than first Between threshold value when control subsidiary engine start stop switch disconnect so that auxiliary packing machine shuts down, be pushed through on the ground to avoid plume.It is described Controller also controls the buzzer call when first interval time being greater than the first time threshold.
In practical applications, barrel cellophane paper packaging reshaping apparatus outlet after add first sensor, when plume successively It is aligned to and locates after testing, first sensor detects the first interval time that plume stops, and the signal is fed back to S7-200 Whether controller, controller are more than first time threshold values according to feedback high level lasting time, if it does, then controller issues Instruction, control auxiliary packing machine stop, and avoid generation plume from being pushed through on the ground, cause cigarette packet matter so that plume occur and fallen deformation The problem of amount.Meanwhile the second output terminal output high level of controller makes buzzer call alarm, buzzer issues the sound at this time To remind operative employee to carry out manual processing, and hand-reset is carried out after processing is completed.
Further, system further include: LED light;The third output end of the controller and the LED light Control terminal is connected, and the LED light flashing alarm is controlled when first interval time being greater than the first time threshold.
When controller judges that the first interval time was greater than the first time threshold of setting, controller also controls LED indication Lamp carries out flashing alarm, and LED light flashing can make operator be easier to find there is a situation where blocking, to be located in time Reason can effectively improve the efficiency of management of plume production.
The system further include: second sensor and solenoid valve.The output end of the second sensor and the controller Second input terminal is connected, and the second sensor setting is in plume lifter inlet, for obtaining in plume lifter entrance Locate the second interval time that plume stops.The controller of the solenoid valve is connected with the 4th output end of the controller, described Solenoid valve is for controlling the oblique cylinder operation of transition, so that plume is delivered to artificial dress cigarette channel by conveying device.The controller The solenoid valve conduction is controlled when second interval time being greater than second time threshold, so that conveying device is converted to manually Cigarette transport model is filled, and controls the buzzer call and LED light flashing alarm.
Specifically, second sensor is set in barrel lifter inlet, when plume is blocked in barrel lifter entrance, Second sensor detects the second interval time that plume stops, and by signal feedback to S7-200 controller, controller according to Whether high level lasting time is fed back more than the second time threshold, if it does, then controller issues instruction, controls two-bit triplet Solenoid valve conduction, so that the cylinder on transition inclined plate is opened, into artificial dress cigarette mode.Meanwhile controller output high level makes Source buzzer call and LED light flashing alarm, and then enable an operator to find blocking alarm in time.
The system further include: manual reset switch.The manual reset switch is serially connected in the third input of the controller Between end and power supply, in manual reset switch closure, the third input terminal of the controller is high level, the control Device controls the solenoid valve and resets, and controls that the buzzer stopping pipes and the LED light stops flashing alarm.
Specifically, when the plume of the complete blocking of artificial treatment, manual reset switch is pressed, controller controls two electromagnetism Valve resets, and inclined plate cylinder restores closed state, while cutting off the power supply of active buzzer, LED light, by controller input terminal Signal condition reset, again detect first sensor and second sensor input signal duration.
In practical applications, the first sensor and the second sensor can be reflection-type optical fibre sensor.It is described Subsidiary engine start stop switch can be relay.Controller can be made of microprocessor, D/A converter module and analog-to-digital conversion module, wherein Single-chip microcontroller can be used in microprocessor.
As it can be seen that the present invention provides a kind of plume lifter blocked inlet alarm system, barrel is detected by first sensor The first interval time that transparent wrapper apparatus for shaping exit plume stops, controller are greater than preset the in the first interval time When one time threshold there is blocking, control buzzer call alarm in judgement.It solves in existing plume production process, in packaging shaping Device may generate plume quality problems because of blocking into plume lifter transmission process.The management of plume production can be improved Efficiency and quality control can remind operator that will block plume taking-up in time when blocking generation, avoid squeezing bad more plumes Mechanical disorder is caused with mechanical failure.
As shown in Fig. 2, the present invention also provides a kind of plume lifter blocked inlet alarm methods, comprising:
S1: the first interval time that barrel transparent wrapper apparatus for shaping exit plume stops is obtained.
S2: judging whether first interval time is greater than first time threshold, if it is, determining barrel transparent wrapper Apparatus for shaping exists to plume lifter entrance to be blocked, and sends the first blocking alarm signal.
S3: after receiving the first blocking alarm signal, control subsidiary engine packing machine is out of service to avoid plume quilt It is pushed through on the ground.
Specifically, setting sensor is exported in barrel transparent wrapper apparatus for shaping, between first for detecting plume stop It every the time, is blocked by putting the residence time after testing to plume to determine whether existing, and if so, sending the first blocking Alarm signal.Controller receives the first blocking alarm signal, then judges barrel transparent wrapper apparatus for shaping to plume lifter Entrance exist blocking, and then control subsidiary engine packing machine it is out of service to avoid plume be pushed through on the ground.Meanwhile controller is connecing After receiving the first blocking alarm signal, alarm unit can also be controlled and alarmed, wherein alarm unit can be used buzzer and LED light.
Further, further includes:
S4: the second interval time that plume lifter inlet plume stops is obtained.
S5: judging whether second interval time is greater than second time threshold, if it is, determining that plume lifter is deposited It is blocking, and is sending the second blocking alarm signal.
S6: after receiving the second blocking alarm signal, plume is delivered to artificial dress cigarette and led to by control conveying device Road.
Specifically, sensor is set in plume lifter inlet, is stopped in lifter inlet for detecting plume Second interval time was blocked by putting the residence time after testing to plume to determine whether existing, and if so, sending the Two blocking alarm signals.Controller receives the second blocking alarm signal, then judges that plume lifter has blocking, and then control Plume is delivered to artificial dress cigarette channel, and output alarm command by conveying device.It in practical applications, can be oblique by control transition Cylinder moving on plate converts transport device to artificial dress cigarette mode.Therefore, can the plume excessively to plume lifter entrance stop It stays the time to be detected, can judge stopping state and alarms, operator can further be made to find blocking alarm more in time.
This method further include:
S7: barrel transparent wrapper apparatus for shaping, fortune are judged according to first interval time and second interval time Whether the operation beat of defeated device and plume lifter is qualified, if it is not, then sending third blocks alarm signal.
S8: after receiving the third blocking alarm signal, barrel transparent wrapper apparatus for shaping, conveying device are adjusted And/or the operation beat of plume lifter, to eliminate blocking.
Further, described that barrel transparent wrapper shaping is judged according to first interval time and second interval time Whether the operation beat of device, transport device and plume lifter is qualified, comprising:
S71: if first interval time is greater than second interval time, determine that barrel transparent wrapper shaping fills The operation beat set is unqualified.
S72: if first interval time is less than second interval time, determine that barrel transparent wrapper shaping fills It sets unqualified with the operation beat of conveying device.
In practical applications, if the operation beat of barrel transparent wrapper apparatus for shaping, transport device and plume lifter It is uncoordinated, blocking is likely to result in after long-time, therefore, it is necessary to the operation beats to each equipment to coordinate, so that transmission is defeated Speed matches with operating rate.
This method further include:
Detect manual reset button switch folding condition, the manual reset button in the closure state, control The first blocking alarm signal, the second blocking alarm signal and/or third blocking alarm signal stop sending, and Control conveying device is reset to preset mode.
As it can be seen that the present invention provides a kind of plume lifter blocked inlet alarm method, it is whole by detection barrel transparent wrapper Shape dress sets the first interval time of exit plume stop, sends when the first interval time being greater than preset first time threshold First jam signal, to control alarm.It solves in existing plume production process, is transmitted in packaging apparatus for shaping to plume lifter It in the process, may be because of plume quality problems caused by blocking.The efficiency of management and quality control that plume production can be improved, are blocking It when generation, can remind operator that will block plume taking-up in time, avoid squeezing bad more plumes and mechanical failure causes machine event Barrier.
Structure, feature and effect of the invention, the above institute is described in detail according to diagrammatically shown embodiment above Only presently preferred embodiments of the present invention is stated, but the present invention does not limit the scope of implementation as shown in the drawings, it is all according to structure of the invention Think made change or equivalent example modified to equivalent change, when not going beyond the spirit of the description and the drawings, It should all be within the scope of the present invention.

Claims (10)

1. a kind of plume lifter blocked inlet alarm system characterized by comprising first sensor, controller, subsidiary engine open Guard's valve and buzzer;
The first input end of the controller is connected with the output end of the first sensor, the first output end of the controller It is connected with the control terminal of the subsidiary engine start stop switch, the control terminal phase of the second output terminal of the controller and the buzzer Even;
First sensor is arranged in barrel transparent wrapper apparatus for shaping exit, goes out for obtaining barrel transparent wrapper apparatus for shaping The first interval time that plume stops at mouthful;
Controller control subsidiary engine start stop switch when first interval time being greater than first time threshold disconnects so that packet Dress subsidiary engine shuts down, and is pushed through on the ground to avoid plume;
The controller also controls the buzzer call when first interval time being greater than the first time threshold.
2. plume lifter blocked inlet alarm system according to claim 1, which is characterized in that further include: LED indication Lamp;
The third output end of the controller is connected with the control terminal of the LED light, is greater than in first interval time The LED light flashing alarm is controlled when the first time threshold.
3. plume lifter blocked inlet alarm system according to claim 2, which is characterized in that further include: second passes Sensor and solenoid valve;
The output end of the second sensor is connected with the second input terminal of the controller, and the second sensor is arranged in cigarette Lifter inlet, for obtaining the second interval time stopped in plume lifter inlet plume;
The controller of the solenoid valve is connected with the 4th output end of the controller, and the solenoid valve is for controlling the oblique gas of transition Cylinder operation, so that plume is delivered to artificial dress cigarette channel by conveying device;
The controller controls the solenoid valve conduction when second interval time being greater than second time threshold, so that conveying Device is converted to artificial dress cigarette transport model, and controls the buzzer call and LED light flashing alarm.
4. plume lifter blocked inlet alarm system according to claim 5, which is characterized in that further include: it is multiple manually Bit switch;
The manual reset switch is serially connected between the third input terminal of the controller and power supply, in the manual reset switch When closure, the third input terminal of the controller is high level, and the controller controls the solenoid valve and resets, and described in control Buzzer stopping pipes and the LED light stops flashing alarm.
5. plume lifter blocked inlet alarm system according to claim 4, which is characterized in that the subsidiary engine start and stop are opened Closing is relay.
6. a kind of plume lifter blocked inlet alarm method characterized by comprising
Obtain the first interval time that barrel transparent wrapper apparatus for shaping exit plume stops;
Judge whether first interval time is greater than first time threshold, if it is, determining barrel transparent wrapper shaping dress It sets plume lifter entrance and there is blocking, and send the first blocking alarm signal;
After receiving the first blocking alarm signal, subsidiary engine packing machine is out of service is pushed through ground to avoid plume for control On.
7. plume lifter blocked inlet alarm method according to claim 6, which is characterized in that further include:
Obtain the second interval time that plume lifter inlet plume stops;
Judge whether second interval time is greater than second time threshold, if it is, determine that plume lifter has blocking, And send the second blocking alarm signal;
After receiving the second blocking alarm signal, plume is delivered to artificial dress cigarette channel by control conveying device.
8. plume lifter blocked inlet alarm method according to claim 7, which is characterized in that further include:
According to first interval time and second interval time judge barrel transparent wrapper apparatus for shaping, transport device and Whether the operation beat of plume lifter is qualified, if it is not, then sending third blocks alarm signal;
After receiving the third blocking alarm signal, adjustment barrel transparent wrapper apparatus for shaping, conveying device and/or plume The operation beat of lifter, to eliminate blocking.
9. plume lifter blocked inlet alarm method according to claim 8, which is characterized in that described according to described One interval time and second interval time judge the fortune of barrel transparent wrapper apparatus for shaping, transport device and plume lifter Whether row beat is qualified, comprising:
If first interval time is greater than second interval time, the operation of barrel transparent wrapper apparatus for shaping is determined Beat is unqualified;
If first interval time is less than second interval time, barrel transparent wrapper apparatus for shaping and conveying are determined The operation beat of device is unqualified.
10. plume lifter blocked inlet alarm method according to claim 9, which is characterized in that further include:
Detect manual reset button switch folding condition, the manual reset button in the closure state, described in control First blocking alarm signal, the second blocking alarm signal and/or third blocking alarm signal stop sending, and control Conveying device is reset to preset mode.
CN201910189471.4A 2019-03-13 2019-03-13 Tobacco rod lifter inlet blockage alarm system and method Active CN109785590B (en)

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CN113968462A (en) * 2021-10-18 2022-01-25 安庆帝伯粉末冶金有限公司 Valve guide pipe conveying anti-blocking device and anti-blocking method

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