CN107415188A - One kind injection production line state monitoring device - Google Patents
One kind injection production line state monitoring device Download PDFInfo
- Publication number
- CN107415188A CN107415188A CN201710344325.5A CN201710344325A CN107415188A CN 107415188 A CN107415188 A CN 107415188A CN 201710344325 A CN201710344325 A CN 201710344325A CN 107415188 A CN107415188 A CN 107415188A
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- Prior art keywords
- machine
- material sucking
- controller
- processor
- production line
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76658—Injection unit
- B29C2945/76662—Injection unit hopper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76792—Auxiliary devices
- B29C2945/76809—Auxiliary devices raw material feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76829—Feeding
- B29C2945/76832—Feeding raw materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention provides one kind to be molded production line state monitoring device, belongs to injection machine condition monitoring technical field.It solves the problems, such as that the poorly efficient fruit of accuracy that monitors in the prior art is bad.This injection production line state monitoring device includes display screen and processor, display screen connects processor, also include suction machine controller and detection unit, detection unit connects the input of suction machine controller, suction machine controller is connected with processor, discharging time critical value is preset with suction machine controller, suction machine controller control vavuum pump and Material sucking machine it is separated after, the signal that suction machine controller is sent according to detection unit judges whether turnover panel opens Material sucking machine discharge end, when judging that Material sucking machine turnover panel is not switched on Material sucking machine discharge end or turnover panel opens the time of Material sucking machine discharge end when being less than discharging time critical value, suction machine controller exports fault-signal to processor, processor control display screen shows Material sucking machine failure.The present invention can effectively improve the accuracy of monitoring.
Description
Technical field
The invention belongs to injection machine condition monitoring technical field, is related to a kind of injection production line state monitoring device.
Background technology
Injection is a kind of method of industrial products production moulding, and product is usually using rubber injection mold and plastic injection.In work
Industry, which produces the injection production line used during injecting products, mainly includes feed bin, Material sucking machine, for the raw material of feed bin to be drawn into
The vavuum pump of material machine, the injection machine of injection molding and the product after injection machine is molded are delivered to the finished product flowing water of packaging area
Line, finished product streamline are driven by motor.(streamline is not drawn into figure) as shown in Figure 1, vavuum pump 3 is connected suction respectively with feed bin 4
Material machine 1, the discharge end of Material sucking machine 1 are located at the top of injection machine 2, made when opening the airduct valve between vavuum pump 3 and Material sucking machine 1 true
Empty pump 3 turns on the pipeline of Material sucking machine 1, and negative pressure caused by vavuum pump 3 makes the material of feed bin 4 through in piping to Material sucking machine 1, timing
The airduct valve between vavuum pump 3 and Material sucking machine 1 is closed after the time of one end, and now material is full in Material sucking machine, and airduct valve is controlled by Material sucking machine
Device control opens and closes.The balancing weight 5 that the discharging opening of Material sucking machine 1 has turnover panel 6 and resets turnover panel 6, closing vavuum pump 3
After pipeline between Material sucking machine 1, turnover panel 6 opened into raw material by the gravity of raw material enter in injection machine 2 and be molded, in original
Material from Material sucking machine 1 completely into injection machine 2 after, drive turnover panel 6 to reset by balancing weight 5.
In injection machine there is controller to be fed back to the state of injection machine, such as open state, off-mode and failure shape
State, but in the prior art the state of injection machine simply thereon or side set light warning, due in actual production need
Want multistation injection molding machine to work together, coordinate the setting of feed bin and streamline make it that factory building is bigger, so as to which operating personnel are difficult to
The very first time finds failure.
A kind of Application No. CN201510844567.1 injection machine remote monitoring system is disclosed for this Chinese patent literature
System, it includes being used for the injection machine for manufacturing plastic products, for gathering and sending the controller variable and bedding variable of injection machine
Data collection station, receive controller variable and machine safety signal, data analysis carried out to the data of acquisition, and pass through number
The Remote Data Analysis end of remote monitoring and security control is realized according to analysis result.The patent can pass through data collection station pair
The injection machine state that the controller of injection machine is sent, which is acquired and is remotely sent to Remote Data Analysis end, to be shown, so as to
The state of injection machine can quickly be understood.But only injection machine is monitored in the patent, and injection machine production work be unable to do without
Feed bin, vavuum pump, Material sucking machine and above-mentioned finished product streamline, thus monitor it is comprehensive not enough cause to monitor it is not accurate enough.And
Whether suction is completed to Material sucking machine in the prior art and does not have detection mode, in order to carry out detection those skilled in the art to suction
Also can only expect setting sensor to detect whether airduct valve is opened to judge whether to suction, and breaking down when vavuum pump or
During line clogging between feed bin and Material sucking machine, airduct valve although opens but raw material is not entered in Material sucking machine, therefore
Also can exist and monitor the problem of inaccurate.
The content of the invention
Above mentioned problem be present for existing technology in the present invention, it is proposed that one kind injection production line state monitoring device, should
It is molded production line state monitoring device technical problem to be solved is how to improve the accuracy of monitoring.
The present invention is realized by following technical proposal：One kind injection production line state monitoring device, is molded production line bag
Feed bin, Material sucking machine, vavuum pump, injection machine and finished product streamline are included, is provided with injection machine and obtains injection machine working condition
Controller of plastic injection molding, the discharge end of Material sucking machine are fixedly installed mounting bracket, and balancing weight is arranged on mounting bracket with turnover panel, this injection
Production line state monitoring device includes display screen and processor, and the display screen connects processor, it is characterised in that this injection is given birth to
Producing line state monitoring device also includes being used to control the suction machine controller of break-make between vavuum pump and Material sucking machine and for detecting
Whether the turnover panel of Material sucking machine opens the detection unit of Material sucking machine discharge end, the input of the detection unit connection suction machine controller
End, the suction machine controller are connected with processor by ethernet line, and discharging time is preset with the suction machine controller
Critical value, suction machine controller control vavuum pump and Material sucking machine it is separated after, suction machine controller is according to detection unit
The signal of transmission judges whether turnover panel opens Material sucking machine discharge end, when judge Material sucking machine turnover panel be not switched on Material sucking machine discharge end or
When the time that turnover panel opens Material sucking machine discharge end is less than discharging time critical value, suction machine controller exports fault-signal to processing
Device, processor control display screen show Material sucking machine failure.
This injection production line state monitoring device sets detection unit to carry out cooperation with suction machine controller can be to suction
Whether machine is normally filled material and carries out detection judgement, so as to which to Material sucking machine, whether normal work is accurately monitored, and leads to
Cross display screen progress display alarm and carry out very first time prompting operating personnel.Suction machine controller is controlled between vavuum pump and Material sucking machine
Pipeline disconnect after, vacuum state is now not located in Material sucking machine, the raw material in Material sucking machine is driven by gravity opens turnover panel
Drop into injection machine.After pipeline between vavuum pump and Material sucking machine disconnects, suction machine controller receives detection unit and sent
Detection signal.
Show there is no raw material in Material sucking machine when judging that turnover panel is not turned on, now suction machine controller passes through Ethernet
Line sends fault-signal and sends fault-signal to display screen to processor, processor and show；When judge turnover panel open suction
After machine discharge end, the timer in suction machine controller starts timing, shows when timing time is less than discharging time critical value
The insufficient Material sucking machine of raw material of suction does not have normal work, now suction machine controller by ethernet line send fault-signal to
Fault-signal is sent to display screen and shown by processor, processor.Discharging time critical value be arranged to vavuum pump and Material sucking machine it
Between pipeline disconnect after when raw material export completely out of Material sucking machine in the case of full material in Material sucking machine turnover panel opening time.Due to inhaling
Material machine normally completes suction work end blocking and inherently opened, and is detected, can kept away by whether opening discharge end to turnover panel
Whether inspection-free survey between Material sucking machine and vavuum pump turns on the suction for judging Material sucking machine and works whether can not accurately obtain Material sucking machine true
Completion suction the problem of, improve monitoring accuracy so as to the present apparatus.
In above-mentioned injection production line state monitoring device, mounting hole is offered on the mounting bracket, the detection is single
Member is arranged on mounting hole and the detection probe of detection unit can be directed at balancing weight when turnover panel closes Material sucking machine discharge end.Counterweight
Block needs to set mounting bracket to be installed with turnover panel, is also disposed at by detection unit on mounting bracket, is easy to the peace of detection unit
It is filled with and detects work.The alignment probe balancing weight of detection unit when turnover panel is not turned on, when turnover panel is opened balancing weight from
There is position Kaiyuan, and now the probe of detection unit can't detect balancing weight.Because turnover panel needs the discharge end progress to Material sucking machine
Open and close, detection unit detects the complex inconvenience of set location to turnover panel, and detection unit can to balancing weight detection
It is more convenient to be easily installed detection.
In above-mentioned injection production line state monitoring device, the detection unit is proximity switch, the proximity switch
Wear and be fixed in mounting hole, the input of the proximity switch connection suction machine controller.Material sucking machine discharging is closed in turnover panel
During end, now proximity switch closes the alignment probe of balancing weight and proximity switch, when turnover panel opens Material sucking machine discharge end, counterweight
Block travels upward and out original position, and now proximity switch disconnects.The switch that suction machine controller is sent according to proximity switch is believed
Number judge that turnover panel opens and closes state.
In above-mentioned injection production line state monitoring device, the detection unit is infrared sensor, the infrared biography
Sensor is fixed in mounting hole, the input of the infrared sensor connection suction machine controller.Material sucking machine is closed in turnover panel to go out
When expecting end, now infrared sensor detects balancing weight to the alignment probe of balancing weight and infrared sensor, when turnover panel opens suction
During machine discharge end, balancing weight travels upward and out original position, and now infrared sensor can't detect balancing weight.Material sucking machine controls
The signal that device is sent according to infrared sensor judges that turnover panel opens and closes state.
In above-mentioned injection production line state monitoring device, this injection production line state monitoring device also includes obtaining note
The acquisition terminal for the corresponding injection machine work state information that molding machine controller is sent, the input connection injection of the acquisition terminal
The output end of machine controller, the input connection of the acquisition terminal and processor.Acquisition terminal uses RS485 modules, also may be used
Using other communication modules as having the module of CAN interface.Injection machine in itself there is controller of plastic injection molding can receive injection
The signal that sensor built in machine is sent, draws the state of injection machine from these signals, and controller of plastic injection molding is by the injection machine
Status signal is sent to acquisition terminal, processor is sent to by acquisition terminal so as to be shown in display screen, by injection machine
Monitoring, increase monitoring comprehensive raising monitoring accuracy.
In above-mentioned injection production line state monitoring device, the acquisition terminal output end is connected with trunk module, institute
State the input of the output end connection processor of trunk module.The signal that acquisition terminal is sent is amplified by trunk module, from
And signal long-distance transmissions can be reduced weak, the setting for so allowing for display screen may be located remotely from injection production line, keep away
Exempting from noisy environment influences monitoring display effect.
In above-mentioned injection production line state monitoring device, this injection production line state monitoring device also includes detection material
The silo controller for the detection signal that the weighing sensor of doses and reception weighing sensor are sent, the weighing sensor in storehouse
The input of silo controller is connected, the output end connection of the silo controller is connected with processor by ethernet line.It is logical
Weighing sensor is crossed to detect the doses in feed bin, be accurately detected doses number, and increase detection to feed bin
The comprehensive of detection is improved, so as to further improve the accuracy of monitoring.
In above-mentioned injection production line state monitoring device, this injection production line state monitoring device also includes electric current and passed
Sensor, voltage sensor and finished product Pipeline controller, the current sensor and voltage sensor detect driving finished product respectively
The electric current and voltage status of the motor of streamline operating, the current sensor and voltage sensor connect finished product streamline respectively
The input of controller, the finished product Pipeline controller are connected with processor by ethernet line.Current sensor and voltage
Sensor can accurately detection drives the Current Voltage state of the motor of finished product streamline operating respectively, adds to finished product flowing water
The monitoring of line, improve the accuracy of monitoring.Finished product Pipeline controller judge motor whether outlet overvoltage, excessively stream, undercurrent etc. therefore
Barrier, and be sent to display screen and shown.
In above-mentioned injection production line state monitoring device, the input of the processor is connected with by ethernet line
Ethernet switch one, the output end of the suction machine controller, the output end and silo controller of finished product Pipeline controller
The input of Ethernet switch one is connected by ethernet line respectively.Ethernet switch one is set to connect Ethernet
Arrangement is more concentrated, and decreases rat tail, reduces to be broken down operating the problem of monitoring is inaccurate by Ethernet.
In above-mentioned injection production line state monitoring device, be provided between the processor and display screen HDMI turn with
Too net module, Ethernet switch two and Ethernet turn HDMI module, and the output end connection HDMI of the processor turns Ethernet
Module, the HDMI turn ethernet module connection Ethernet switch two, and the Ethernet turns HDMI module connection too net and exchanged
The output end of machine two, the display screen connection Ethernet turn the output end of HDMI module.HDMI is English:High Definit
Ion Mult imedia Interface's writes a Chinese character in simplified form, and HDMI is a kind of digitized video/audio signal, and display screen has HDMI
Interface, needs to be converted to HDMI signals and is shown to display screen in the signal that processor comes out.By setting Ethernet switch two
The distance of processor and display screen connection communication can be increased by turning HDMI module with Ethernet, the choosing for being easy to screen position to set
Select.
Compared with prior art, the present invention has advantages below：
1st, the present invention sets detection unit and suction machine controller to carry out whether cooperation can normally be filled material to Material sucking machine
Detection judgement is carried out, so as to which whether normal work is accurately monitored to Material sucking machine.
2nd, the present invention can be shown to the working condition progress Centralized Monitoring of injection machine, Material sucking machine, feed bin and finished product streamline,
Personnel's very first time easy to operation finds fault message, releases failure in time.
3rd, detection unit of the present invention detects to the balancing weight of Material sucking machine, sets the content of convenient detection and accurate, energy
Enough it is widely applied in actual production.
4th, the present invention can long-distance transmissions signal, be easy to the setting of display screen, by display screen set position closed
Reason selection, so as to avoid noisy environment from influenceing monitoring display effect.
Brief description of the drawings
Fig. 1 is the structural representation for being molded production line.
Fig. 2 is the schematic diagram of proximity switch set location in the embodiment of the present invention one.
Fig. 3 is the structural representation of the embodiment of the present invention one.
In figure, 1, Material sucking machine；2nd, injection machine；3rd, vavuum pump；4th, feed bin；5th, balancing weight；6th, turnover panel；7th, display screen；8th, locate
Manage device；9th, suction machine controller；10th, mounting bracket；10a, mounting hole；11st, proximity switch；12nd, controller of plastic injection molding；13rd, gather
Terminal；14th, trunk module；15th, weighing sensor；16th, silo controller；17th, current sensor；18th, voltage sensor；19、
Finished product Pipeline controller；20th, Ethernet switch one；21st, HDMI turns ethernet module；22nd, Ethernet switch two；23、
Ethernet turns HDMI module；24th, RS485 RS 232s module.
Embodiment
It is below the specific embodiment of the present invention, and technical scheme is further described with reference to accompanying drawing,
But the present invention is not limited to these embodiments.
Embodiment one：
(streamline is not drawn into figure) as shown in Figure 1, the injection production line used in industrial production injecting products is main
Injection machine 2 including feed bin 4, Material sucking machine 1, the vavuum pump 3 for the raw material of feed bin 4 to be drawn into Material sucking machine 1, injection molding with
And the product after injection machine 2 is molded is delivered to the finished product streamline of packaging area, finished product streamline is driven by motor.Vavuum pump
3 are connected Material sucking machine 1 respectively with feed bin 4, and the discharge end of Material sucking machine 1 is located at the top of injection machine 2, when opening vavuum pump 3 and Material sucking machine 1
Between airduct valve when turn on vavuum pump 3 and the pipeline of Material sucking machine 1, negative pressure caused by vavuum pump 3 makes the material of feed bin 4 by pipe
The airduct valve between vavuum pump 3 and Material sucking machine 1 is closed in road to Material sucking machine 1, after the time of timing one end now in Material sucking machine 1 to expect
Full, airduct valve controls opening and closing by suction machine controller 9.
As shown in Fig. 2 the balancing weight 5 that the discharging opening of Material sucking machine 1 has turnover panel 6 and resets turnover panel 6, is closing vavuum pump
After pipeline between 3 and Material sucking machine 1, turnover panel 6 opened into raw material by the gravity of raw material enter in injection machine 2 and be molded,
Raw material from Material sucking machine 1 completely into injection machine 2 after, drive turnover panel 6 to reset by balancing weight 5.The discharge end of Material sucking machine 1 is fixed and set
Mounting bracket 10 is equipped with, balancing weight 5 is arranged on mounting bracket 10 with turnover panel 6, and mounting hole 10a is offered on mounting bracket 10, and detection is single
Member is arranged on mounting hole 10a and the detection probe of detection unit can be directed at balancing weight when turnover panel 6 closes 1 discharge end of Material sucking machine
5.Detection unit is proximity switch 11 in the present embodiment, and proximity switch 11, which is worn, to be fixed in mounting hole 10a.
As shown in figure 3, a kind of injection production line state monitoring device, including display screen 7 and processor 8, display screen 7 connect
Processor 8.This injection production line state monitoring device includes being used for the Material sucking machine for controlling break-make between vavuum pump 3 and Material sucking machine 1
Controller 9 and the proximity switch 11 that the discharge end of Material sucking machine 1 whether is opened for detecting the turnover panel 6 of Material sucking machine 1.Proximity switch 11 connects
Connect the input of suction machine controller 9.Suction machine controller 9 is connected with processor 8 by ethernet line, suction machine controller 9
Inside it is preset with discharging time critical value.Suction machine controller 9 control vavuum pump 3 and Material sucking machine 1 it is separated after, Material sucking machine control
The signal that device 9 is sent according to detection unit judges whether turnover panel 6 opens the discharge end of Material sucking machine 1, when judging the turnover panel 6 of Material sucking machine 1
When being not switched on 1 discharge end of Material sucking machine or turnover panel 6 opens time of the discharge end of Material sucking machine 1 when being less than discharging time critical value, suction
Machine controller 9 exports fault-signal and shows the failure of Material sucking machine 1 to processor 8, the control display screen 7 of processor 8.
As shown in figure 3, this injection production line state monitoring device also includes the monitoring unit of injection machine 2, injection machine 2 monitors list
Member includes obtaining the acquisition terminal 13 for the work state information of corresponding injection machine 2 that controller of plastic injection molding 12 is sent, acquisition terminal 13
Input connection controller of plastic injection molding 12 output end, acquisition terminal 13 is connected with the input of processor 8.Acquisition terminal 13
Output end is connected with trunk module 14, the input of the output end connection processor 8 of trunk module 14.Acquisition terminal 13 uses
RS485 modules, RS485 RS 232s module 24 is set between trunk module 14 and processor 8, signal is smoothly sent to place
Manage device 8.This injection production line state monitoring device also includes the monitoring unit of feed bin 4, and the monitoring unit of feed bin 4 includes detection feed bin 4
The weighing sensor 15 of interior doses and the silo controller 16 for receiving the detection signal that weighing sensor 15 is sent, weighing sensor
The input of 15 connection silo controllers 16, the output end connection of silo controller 16 are connected with processor 8 by ethernet line.
This injection production line state monitoring device also includes finished product streamline monitoring unit, and this finished product streamline monitoring unit includes electric current
Sensor 17, voltage sensor 18 and finished product Pipeline controller 19, current sensor 17 and voltage sensor 18 detect respectively
The electric current and voltage status of the motor of finished product streamline operating are driven, current sensor 17 and voltage sensor 18 connect into respectively
The input of product Pipeline controller 19, finished product Pipeline controller 19 are connected with processor 8 by ethernet line.
As shown in figure 3, the input of processor 8 is connected with Ethernet switch 1, Material sucking machine control by ethernet line
The output end of device 9 processed, the output end of finished product Pipeline controller 19 and silo controller 16 respectively by ethernet line connect with
The too input of network switch 1.HDMI is provided between processor 8 and display screen 7 and turns ethernet module 21, Ethernet friendship
Change planes 2 22 and Ethernet turn HDMI module 23, the output end connection HDMI of processor 8 turns ethernet module 21, and HDMI turns ether
Net module 21 connects Ethernet switch 2 22, and Ethernet turns the output end that HDMI module 23 connects too network switch two, shows
The connection Ethernet of screen 7 turns the output end of HDMI module 23.Ethernet turns HDMI module 23 and HDMI turns ethernet module 21 and is
Existing module.
It is the course of work of the present invention below：
This injection production line state monitoring device can comprehensively be monitored to injection production line, improve the accurate of monitoring
Property, and the important step in injection production line is monitored with targetedly state-detection, further improve the accurate of monitoring
Property.
When being molded production line start-up operation, this injection production line state monitoring device also begins to monitoring work.Material sucking machine
Controller 9 controls airduct valve to open the pipeline between vavuum pump 3 and Material sucking machine 1, makes Material sucking machine 1 start to feed from feed bin 4, suction
Machine controller 9 has timer after timing for a period of time, and suction machine controller 9 controls the pipe between vavuum pump 3 and Material sucking machine 1
Road disconnects, and vacuum state is now not located in Material sucking machine 1, when having raw material in Material sucking machine 1 under normal circumstances, by Material sucking machine 1
Raw material is driven that turnover panel 6 must be opened by gravity and dropped into injection machine 2.Pipeline between vavuum pump 3 and Material sucking machine 1 disconnects
Afterwards, proximity switch 11 detects whether turnover panel 6 opens the discharge end of Material sucking machine 1 and send a signal to suction machine controller 9.When turnover panel 6
Balancing weight 5, which rises, during opening disconnects proximity switch 11, and suction machine controller 9 receives the cut-off signal of the transmission of proximity switch 11
Start timing, show the material in Material sucking machine 1 when the time that turnover panel 6 opens the discharge end of Material sucking machine 1 being less than discharging time critical value
It is not filled, does not meet normal work requirement, now the transmission fault-signal of suction machine controller 9 will to processor 8, processor 8
The fault message of Material sucking machine 1 is sent to display screen 7 and carries out alarm indication.After pipeline between vavuum pump 3 and Material sucking machine 1 disconnects,
Proximity switch 11 shows do not have raw material Material sucking machine 1 to break down in Material sucking machine 1, now Material sucking machine controls also in closure state
Fault message is sent to display screen 7 and carries out alarm indication by device 9.Suction machine controller 9, which is sent in the signal of processor 8, to be had
Identity code, identify that corresponding Material sucking machine 1 breaks down for processor 8, when personnel easy to operation are first in display screen 7
Between understand which platform Material sucking machine 1 breaks down.Discharging time critical value range is 4 to 6 seconds.
Controller of plastic injection molding 12 obtains and obtains the work shape of corresponding injection machine 2 from the information of belt sensor inside injection machine 2
State, including open state, stopped status and malfunction.Acquisition terminal 13 receives the state that controller of plastic injection molding 12 is sent, and
Add identity code and be sent to processor 8, identity code identifies the corresponding state of injection machine 2 for processor 8, is easy to grasp
Make the state that personnel understand each injection machine 2 very first time in display screen 7.By the monitoring to injection machine 2, increase monitoring
The accuracy of comprehensive raising monitoring.
Weighing sensor 15 is used for the monitoring collection of feed bin 4, weighing sensor 15 is arranged on grain bin bottom, to feed bin
Raw material weight in 4 is detected and sends signal feed hopper controller 16, and silo controller 16 is sent out according to weighing sensor 15
The material quantity that the signal sent obtains in discharging bin 4 is how many, and sends a signal to processor 8.Processor 8 sends out the doses of feed bin 4
Display screen 7 is given to be shown.Monitoring in real time is carried out to feed bin 4 and improves the accuracy of monitoring, during personnel the first easy to operation
Between understand raw material surplus.
Injection machine 2 is sent to finished product streamline to packaging area after raw material is carried out into injection molding.Finished product streamline is main
There is motor to be driven, detect the motor of driving finished product streamline operating respectively by current sensor 17 and voltage sensor 18
Electric current and voltage status.Finished product Pipeline controller 19 judge motor whether the failure such as outlet overvoltage, excessively stream, undercurrent and be
No normal operating conditions, and be sent to display screen 7 and shown.
Turn ethernet module 21, Ethernet switch 2 22 and Ethernet by HDMI between display screen 7 and processor 8 to turn
HDMI module 23 connects, by increasing capacitance it is possible to increase processor 8 and the distance of the connection communication of display screen 7, the choosing for being easy to the position of display screen 7 to set
Select.Display screen 7 can be arranged on the influence that correct position avoids factory building noisy environment.
Display screen 7 concentrates the motor status to the state of feed bin 4, the state of Material sucking machine 1, the state of injection machine 2 and finished product streamline
Centralized displaying is carried out, facilitates operating personnel to check.Wherein display screen 7 carries out numerical monitor to the surplus of feed bin 4, to injection machine 2
Represented using small square frame, small square frame has a start, shutdown and malfunction that three kinds of colors correspond to injection machine 2, Material sucking machine 1 be with
Injection machine 2 is one-to-one, therefore increases a color on small square frame and represent the failure of Material sucking machine 1.Injection machine 2 is provided with identity
Identifier such as No. 1, No. 2, No. 3 etc..Multiple small square frames for representing injection machine 2 are arranged by identity recognition number order, so as to
Preferably shown.The motor status of finished product streamline represent that big square frame different colours represent different shapes using big square frame
State.
Processor 8 can use computer, can check silo controller 16, controller of plastic injection molding 12, suction in a processor 8
Machine controller 9 and finished product Pipeline controller 19 send the time of information, omit fault message so as to return to see if there is and do not have
There is processing.The product of the current injection of injection machine 2, responsible operating personnel's information etc. can be inputted in a processor 8, then aobvious
Display screen 7 is intuitively shown.
Embodiment two：
The structure and principle of embodiment two and embodiment one are essentially identical, and its difference is：Detection unit is infrared
Sensor, infrared sensor are fixed in mounting hole 10a, the input of infrared sensor connection suction machine controller 9.Work as turnover panel
6 balancing weights 5 when opening, which rise, makes infrared sensor can't detect balancing weight 5, suction machine controller 9 receive infrared sensor this
When the signal that sends after start timing, show when the time that turnover panel 6 opens the discharge end of Material sucking machine 1 being less than discharging time critical value
Material in Material sucking machine 1 is not filled, and does not meet normal work requirement, and now suction machine controller 9 sends fault-signal to processing
The fault message of Material sucking machine 1 is sent to display screen 7 and carries out alarm indication by device 8, processor 8.Between vavuum pump 3 and Material sucking machine 1
Pipeline disconnect after, infrared sensor also detects balancing weight 5, shows do not have raw material Material sucking machine 1 to break down in Material sucking machine 1,
Now fault message is sent to display screen 7 and carries out alarm indication by suction machine controller 9.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although Material sucking machine 1, injection machine 2, vavuum pump 3, feed bin 4, balancing weight 5, turnover panel 6, display have more been used herein
Screen 7, processor 8, suction machine controller 9, mounting bracket 10, mounting hole 10a, proximity switch 11, controller of plastic injection molding 12, collection are eventually
End 13, trunk module 14, weighing sensor 15, silo controller 16, current sensor 17, voltage sensor 18, finished product flowing water
Lane controller 19, Ethernet switch 1, HDMI turn ethernet module 21, Ethernet switch 2 22, Ethernet and turn HDMI
The terms such as module 23, RS485 RS 232s module 24, but it is not precluded from the possibility using other terms.Using these terms only
Merely to more easily describe and explain the essence of the present invention；Being construed as any additional limitation is all and this
What spirit was disagreed.
Claims (10)
1. one kind injection production line state monitoring device, injection production line include feed bin (4), Material sucking machine (1), vavuum pump (3), note
Molding machine (2) and finished product streamline, the controller of plastic injection molding (12) for obtaining injection machine (2) working condition is provided with injection machine,
The discharge end of Material sucking machine (1) is fixedly installed mounting bracket (10), and balancing weight (5) is arranged on mounting bracket (10) with turnover panel (6), this
Injection production line state monitoring device includes display screen (7) and processor (8), and the display screen (7) connects processor (8), its
It is characterised by, this injection production line state monitoring device also includes being used to control break-make between vavuum pump (3) and Material sucking machine (1)
Suction machine controller (9) and the detection unit that Material sucking machine (1) discharge end whether is opened for detecting the turnover panel (6) of Material sucking machine (1),
The input of detection unit connection suction machine controller (9), the suction machine controller (9) and processor (8) by with
Too netting twine is connected, and discharging time critical value, suction machine controller (9) control are preset with the suction machine controller (9)
Vavuum pump (3) and Material sucking machine (1) it is separated after, the signal that suction machine controller (9) is sent according to detection unit judges turnover panel
(6) Material sucking machine (1) discharge end whether is opened, when judging that Material sucking machine (1) turnover panel (6) is not switched on Material sucking machine (1) discharge end or turns over
When the time that plate (6) opens Material sucking machine (1) discharge end is less than discharging time critical value, suction machine controller (9) output failure letter
Processor (8) number is given, processor (8) control display screen (7) shows Material sucking machine (1) failure.
2. injection production line state monitoring device according to claim 1, it is characterised in that opened on the mounting bracket (10)
Provided with mounting hole (10a), the detection unit is arranged on mounting hole (10a) and the detection probe of detection unit is in turnover panel (6)
Balancing weight (5) can be directed at when closing Material sucking machine (1) discharge end.
3. injection production line state monitoring device according to claim 1 or 2, it is characterised in that the detection unit is
Proximity switch (11), the proximity switch (11), which wears, to be fixed in mounting hole (10a), and the proximity switch (11) connects suction
The input of machine controller (9).
4. injection production line state monitoring device according to claim 1 or 2, it is characterised in that the detection unit is
Infrared sensor, the infrared sensor are fixed in mounting hole (10a), and the infrared sensor connects suction machine controller
(9) input.
5. injection production line state monitoring device according to claim 3, it is characterised in that this injection production line state is supervised
Control the acquisition terminal that device also includes obtaining corresponding injection machine (2) work state information that controller of plastic injection molding (12) is sent
(13), the acquisition terminal (13) input connection controller of plastic injection molding (12) output end, the acquisition terminal (13) with
The input connection of processor (8).
6. injection production line state monitoring device according to claim 5, it is characterised in that the acquisition terminal (13) is defeated
Go out end and be connected with trunk module (14), the input of the output end connection processor (8) of the trunk module (14).
7. injection production line state monitoring device according to claim 5, it is characterised in that this injection production line state is supervised
Controlling device also includes the weighing sensor (15) of detection feed bin (4) interior doses and receives the detection letter that weighing sensor (15) is sent
Number silo controller (16), the input of the weighing sensor (15) connection silo controller (16), the feed bin control
The output end connection of device (16) is connected with processor (8) by ethernet line.
8. injection production line state monitoring device according to claim 7, it is characterised in that this injection production line state is supervised
Control device also includes current sensor (17), voltage sensor (18) and finished product Pipeline controller (19), the current sense
Device (17) and voltage sensor (18) detect the electric current and voltage status of the motor of driving finished product streamline operating, the electricity respectively
Flow sensor (17) and voltage sensor (18) connect the input of finished product Pipeline controller (19), the finished product flowing water respectively
Lane controller (19) is connected with processor (8) by ethernet line.
9. it is according to claim 8 injection production line state monitoring device, it is characterised in that the processor (8) it is defeated
Enter end and Ethernet switch one (20), the output end of the suction machine controller (9), finished product flowing water are connected with by ethernet line
The output end of lane controller (19) connects Ethernet switch one (20) by ethernet line respectively with silo controller (16)
Input.
10. injection production line state monitoring device according to claim 1, it is characterised in that the processor (8) is with showing
HDMI is provided between display screen (7) turns ethernet module (21), Ethernet switch two (22) and Ethernet and turn HDMI module
(23), the output end connection HDMI of the processor (8) turns ethernet module (21), and the HDMI turns ethernet module (21) even
Ethernet switch two (22) is connect, the Ethernet turns the output end of HDMI module (23) connection too network switch two, described aobvious
Display screen (7) connection Ethernet turns the output end of HDMI module (23).
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| CN201710344325.5A CN107415188B (en) | 2017-05-16 | 2017-05-16 | A kind of injection molding production line state monitoring device |
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| CN108303944A (en) * | 2017-12-30 | 2018-07-20 | 佛山市顺德区震德精密机械有限公司 | A kind of industrial 4.0 networked systems of injection molding machine and monitoring method |
| CN108908883A (en) * | 2018-08-02 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of injection molding machine production line online monitoring system |
| CN113771295A (en) * | 2021-09-13 | 2021-12-10 | 浙江王氏科技有限公司 | Injection molding machine |
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| CN107415188B (en) | 2019-07-02 |
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Address after: Huangyan Economic Development Zone, Taizhou City, Zhejiang province 318020 Dai Xi Road No. 2 Patentee after: Ad Co.,Ltd. Address before: Huangyan Economic Development Zone, Taizhou City, Zhejiang province 318020 Dai Xi Road No. 2 Patentee before: YONGGAO Co.,Ltd. |