Natural gas skid block fixed mounting device and mounting method
Technical Field
The invention belongs to the technical field of natural gas equipment, and particularly relates to a natural gas skid block fixed mounting device and a natural gas skid block fixed mounting method.
Background
The natural gas skid is formed by installing valves, pumps, pipelines and other equipment into an integral set; when in installation, a complete system can be formed by connecting pipelines among all prying blocks;
natural gas exploitation is in remote areas, and the transportation or geological conditions are poor; because the equipment or the devices related to the natural gas skid blocks are numerous, the weight of the single skid block is large, the installation ground needs to be leveled during the on-site installation, and concrete foundations are also needed to be arranged at places with soft geology to ensure the installation and the use of the skid blocks; the investment of manpower and material resources is more, the production and installation cost is increased, and the installation efficiency is reduced; meanwhile, when the road condition is poor, equipment or devices in the prying blocks are easily damaged by collision in the transportation process.
Disclosure of Invention
The invention aims to provide a natural gas skid block fixing and mounting device, which is characterized in that a side plate and an end plate are hinged on a skid block base, so that the side plate, the end plate and the skid block base are surrounded to form a box body; the problem that equipment or devices in the pry blocks are easy to collide and damage in the existing transportation process is solved; the side plates and the end plates can be overturned and fixed to form an integral plane, so that the integral stress area of the prying block is increased, and the problem that the foundation treatment is required for the installation of the existing prying block is solved; the production and installation cost is increased, and the installation efficiency is reduced; meanwhile, the plurality of prying blocks can be connected and fixed through the side plates or the end plates, so that each prying block is connected into a whole, and the overall stability of the prying block and the adaptability to the environment are improved.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a natural gas skid block fixed mounting device, which comprises a skid block base; the upper surface of the pry block base is respectively hinged with a side plate and an end plate;
the two side plates, the two end plates and the upper surface of the pry block base are surrounded to form a box body; the two side plates are symmetrically arranged; the two end plates are respectively connected with one opposite side surface of the side plate through wedge blocks;
the opposite side surfaces of the side plates are respectively provided with a first rectangular notch; a plurality of first T-shaped channels are arranged on one surface of the side plate in parallel;
a plurality of threaded holes are formed in one surface of the first rectangular notch; a groove with a circular arc-shaped section is formed in one side face of the first rectangular notch; the inner surface of the first T-shaped channel is in sliding fit with a fixed plate;
the opposite side surfaces of the end plate are respectively provided with a second rectangular notch with the same structure as the first rectangular notch; a plurality of second T-shaped channels with the same structure as the first T-shaped channels are arranged on one surface of the end plate in parallel;
the upper surface of the pry block base is provided with a connecting notch at the position opposite to the first T-shaped channel and the second T-shaped channel; the connecting notch and the first T-shaped channel are identical in structure.
Further, one opposite side surface of the first T-shaped channel is in a circular arc structure; the inner bottom surface of the first T-shaped channel is provided with a plurality of threaded blind holes.
Further, the cross-sectional circular arc shape of the channel is greater than one half circle.
Further, the wedge comprises a fixed block; two adjacent surfaces of the fixed block are respectively in contact fit with one surface of the first rectangular notch and one surface of the second rectangular notch;
the other two adjacent surfaces of the fixed block are respectively and fixedly connected with a first limit stop bar matched with the channel;
a wedge-shaped limiting block which is respectively in contact fit with one side surface of the side plate and one side surface of the end plate is fixedly connected to one surface of the fixed block; and one end face of the fixed block is fixedly connected with a hanging ring.
Further, the natural gas skid block fixing and mounting device further comprises a connecting plate matched with the inner surface of the first rectangular notch; a second limiting barrier strip matched with the channel is fixedly connected to one side surface of the connecting plate; a through hole corresponding to the threaded hole is formed in one surface of the connecting plate.
Further, a through hole corresponding to the threaded blind hole is formed in one surface of the fixing plate; the outer surface of the fixing plate is matched with the inner surface of the first T-shaped channel.
The installation method of the natural gas skid block fixed installation device comprises the following steps:
step one: the first T-shaped channel and the second T-shaped channel are respectively matched with a fixing plate and are fixed through bolts;
step two: placing two end plates on the pry block base vertically; then vertically placing the two side plates to enable the inner surface of the first rectangular notch to be in contact fit with one side surface of the end plate;
step three: adjusting the positions of the wedge blocks to enable the two first limiting baffle strips to be matched with the grooves in the first rectangular notch and the second rectangular notch respectively, inserting the wedge blocks from top to bottom, and finishing limiting and fixing of the side plates and the end plates;
step four: the natural gas skid block fixing and mounting device is transported to a mounting place, a wedge block is pulled out through a hanging ring, and a side plate and an end plate are turned to be in the same plane with a skid block base;
step five: the fixing plates in the first T-shaped channel and the second T-shaped channel are respectively slid into the connecting notch corresponding to the first T-shaped channel and the second T-shaped channel by the dismounting bolts, so that the through holes correspond to the threaded blind holes and are fixed by the bolts;
step six: when the plurality of prying blocks are installed, the side plates hinged to the base of each prying block are correspondingly arranged, and the fixed plate installed in the first T-shaped channel on any side plate is removed; and the connecting plate is arranged in the first rectangular notch on any side plate, and the second limiting stop bar is matched with the channel.
Step seven: sliding a fixed plate and a connecting plate in a first T-shaped channel and a first rectangular notch of the other side plate into the first T-shaped channel and the first rectangular notch of the corresponding side plate, so that a through hole corresponds to the threaded blind hole, and the through hole corresponds to the threaded hole and is fixedly connected through a bolt; the mounting step of the end plate is the same as the mounting step of the side plate; and the fixed installation among a plurality of prying blocks can be realized by repeating the steps six to seven.
The invention has the following beneficial effects:
1. according to the invention, the box body is formed by mutually overturning and fixing, so that the device or equipment on the prying block is effectively protected, and the damage of the device or equipment caused by shaking and collision in the transportation process is avoided.
2. According to the invention, the side plates and the end plates are fixed by using the wedge blocks, and connectors such as bolts are not needed, so that the installation efficiency of the device is improved.
3. According to the invention, the side face and the end plate are turned over, and the fixed plate is utilized to fix the skid block base, so that the contact area between the skid block base and the ground is increased, the adaptability of the skid block in areas with poor geological conditions is improved, and the stability of the skid block after installation is improved.
4. According to the invention, the plurality of prying blocks are connected by utilizing the side plates or the end plates, so that the overall stability among the prying blocks is improved, the installation and use stability of the prying blocks under various geological conditions is improved, the investment of arranging the prying block to install a foundation at an installation site in the early stage is reduced, the installation cost is reduced, and the overall installation efficiency of the prying blocks is improved.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a natural gas skid-mounted device and mounting method according to the present invention;
FIG. 2 is a top plan view of the structure of FIG. 1;
FIG. 3 is a schematic view of the structure of the skid base;
FIG. 4 is a schematic structural view of a side plate;
FIG. 5 is a front view of the structure of FIG. 4;
FIG. 6 is a schematic structural view of an end plate;
FIG. 7 is a schematic structural view of a fixing plate;
FIG. 8 is a schematic structural view of a connection plate;
FIG. 9 is a front elevational view of the structure of FIG. 8;
FIG. 10 is a schematic view of the construction of the wedge;
FIG. 11 is a front elevational view of the structure of FIG. 10;
FIG. 12 is a schematic diagram of an embodiment of the present invention;
in the drawings, the list of components represented by the various numbers is as follows:
the novel steel wire saw comprises a 1-skid block base, a 2-side plate, a 3-end plate, a 4-wedge block, a 5-connecting plate, a 6-fixing plate, a 101-connecting notch, a 201-first rectangular notch, a 202-first T-shaped notch, a 301-second rectangular notch, a 302-second T-shaped notch, a 401-fixing block, a 402-first limit stop bar, a 403-wedge-shaped stop block, a 404-lifting ring, a 501-second limit stop bar, a 502-through hole, a 601-through hole, 2011-threaded hole, 2012-notch and a 2021-threaded blind hole.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "open," "upper," "lower," "side," "horizontal," "middle," "adjacent," "inner," "vertical," and the like indicate an orientation or positional relationship, merely for convenience of describing the present invention and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The invention relates to a natural gas skid fixed mounting device, which is shown in figure 1 and comprises a skid base 1;
the upper surface of the pry block base 1 is respectively hinged with a side plate 2 and an end plate 3; the two side plates 2, the two end plates 3 and the upper surface of the pry block base 1 are surrounded to form a box body; the two side plates 2 are symmetrically arranged; the two end plates 3 are respectively connected with one opposite side face of the side plate 2 through wedge blocks 4.
As shown in fig. 4 and 5, a first rectangular notch 201 is formed on one opposite side surface of the side plate 2; two to six first T-shaped channels 202 are juxtaposed on one surface of the side plate 2.
Wherein, an opposite side surface of the first T-shaped channel 202 has a circular arc structure; a threaded blind hole 2021 is formed in the inner bottom surface of the first T-shaped channel 202; the inner surface of the first T-shaped channel 202 is in sliding fit with a fixed plate 6; the arc-shaped structure is arranged on the opposite side surface of the first T-shaped channel 202, so that the fixed plate 6 and the first T-shaped channel 202 can be matched more effectively, the contact area is increased, the stress generated by the stress deformation of the side plate 2 can be shared effectively, the supporting effect on the side plate 2 is improved, and the structural strength of the side plate 2 is enhanced.
Two to four threaded holes 2011 are formed in one surface of the first rectangular notch 201; a side of the first rectangular notch 201 is provided with a channel 2012 having a circular arc cross-section.
Wherein, as shown in fig. 5, the cross-sectional circular arc shape of the channel 2012 is greater than one half circle.
As shown in fig. 6, a second rectangular notch 301 having the same structure as the first rectangular notch 201 is formed on an opposite side surface of the end plate 3; a surface of the end plate 3 is juxtaposed with a plurality of second T-shaped channels 302 having the same structure as the first T-shaped channels 202.
As shown in fig. 2, a connecting notch 101 is formed on the upper surface of the skid base 1 at a position opposite to the first T-shaped channel 202 and the second T-shaped channel 302; the connecting notch 101 has the same structure as the first T-shaped channel 202, and the length of the connecting notch 101 is one half of the length of the first T-shaped channel 202; the upper surface of the pry block base 1 can be provided with an oblique stay rope between the side plate 2 and the end plate 3; the overturning operation of the side plates 2 and the end plates 3 is facilitated through the inclined pull ropes, and meanwhile stability of the side plates 2 and the end plates 3 after being enclosed into the box body can be improved. Of course, hydraulic cylinders or electric telescopic rods can be provided instead of diagonal draw ropes to enhance automated operation.
Wherein, as shown in fig. 10 and 11, the wedge 4 comprises a fixed block 401; two adjacent surfaces of the fixing block 401 are respectively in contact fit with one surface of the first rectangular notch 201 and one surface of the second rectangular notch 301.
The other two adjacent surfaces of the fixed block 401 are respectively fixedly connected with a first limit stop bar 402 matched with the channel 2012; the first spacing blend stop 402 cooperates with the channel 2012 that the cross-section circular arc shape is greater than half circle, makes first spacing blend stop 402 restricted in the channel 2012 to play the linking action to curb plate 2 and end plate 3, make curb plate 2 and end plate 3 keep mutually perpendicular state, improve the stability after curb plate 2 and end plate 3 enclose into the box with sled piece base 1.
A wedge-shaped limiting block 403 which is respectively in contact fit with one side surface of the side plate 2 and one side surface of the end plate 3 is fixedly connected to one surface of the fixed block 401, the wedge-shaped limiting block 403 further enhances the fit and the fixing strength with the side plate 2 and the end plate 3, and the side plate 2 or the end plate 3 is prevented from falling off from the wedge block 4 when being deformed under stress; a hanging ring 404 is fixedly connected to one end face of the fixed block 401, and the hanging ring 404 is arranged to facilitate the installation and the disassembly of the wedge 4 by using a machine.
Wherein, as shown in fig. 8 and 9, the natural gas skid fixed mounting device further comprises a connecting plate 5 matched with the inner surface of the first rectangular notch; a second limit stop bar 501 matched with the channel is fixedly connected to one side surface of the connecting plate 5; a through hole 502 corresponding to the threaded hole is formed in one surface of the connecting plate 5; the second limit stop strip 501 is matched with the groove 2012 with the circular arc shape of the cross section larger than one half of a circle to increase the contact area of each other, so that stress generated by stress deformation of the side plate 2 or the end plate 3 can be effectively dispersed, the deformation resistance of the connecting plate 5 is increased, the supporting and connecting effects are improved, meanwhile, cracks of the groove 2012 or the connecting plate 5 can be effectively prevented from being generated when the local stress is applied, and the service life of the device is prolonged.
As shown in fig. 7, a through hole 601 corresponding to the threaded blind hole 2021 is formed on one surface of the fixing plate 6; the outer surface of the fixing plate 6 is matched with the inner surface of the first T-shaped channel 202.
The installation method of the natural gas skid block fixed installation device comprises the following steps:
step one: the first T-shaped channel 202 and the second T-shaped channel 302 are respectively matched with the fixing plate 6 and are fixed by bolts;
step two: the two end plates 3 on the pry block base 1 are vertically placed; then the two side plates 2 are vertically placed, so that the inner surface of the first rectangular notch 201 is in contact fit with one side surface of the end plate 3;
step three: adjusting the positions of the wedges 4 to enable the two first limiting stop bars 402 to be matched with the grooves 2012 in the first rectangular notch 201 and the second rectangular notch 301 respectively, inserting the wedges 4 from top to bottom, and finishing limiting and fixing of the side plates 2 and the end plates 3 as shown in fig. 1;
step four: the natural gas skid block fixed mounting device is transported to a mounting place, the wedge blocks 4 are pulled out through the hanging rings 404, and the side plates 2 and the end plates 3 are turned to be in the same plane with the skid block base 1;
step five: the fixing plates 6 in the first T-shaped channel 202 and the second T-shaped channel 302 are respectively slid into the connecting notch 101 corresponding to the first T-shaped channel 202 and the second T-shaped channel 302 by the dismounting bolts, so that the through holes 601 correspond to the threaded blind holes 2021 and are fixed by the bolts; the length of the connecting notch 101 is one half of the length of the first T-shaped channel 202 or the second T-shaped channel 302, so that the fixing plate 6 can be uniformly fixed between the skid base 1 and the side plate 2 or the end plate 3, the stress balance of the fixing plate 6 is improved, the fixing effect is improved, and the stability of the device is improved;
step six: when a plurality of prying blocks are installed, the side plates 2 hinged with the prying block bases 1 are correspondingly arranged, and the fixed plate 6 installed in the first T-shaped channel 202 on any side plate 2 is removed; and the connecting plate 5 is installed in the first rectangular notch 201 on any side plate 2, and the second limit stop strip 501 is matched with the channel 2012.
Step seven: the fixing plate 6 and the connecting plate 5 in the first T-shaped channel 202 and the first rectangular notch 201 of the other side plate 2 are slid into the first T-shaped channel 202 and the first rectangular notch 201 of the corresponding side plate 2, so that the through hole 601 corresponds to the threaded blind hole 2021, and the through hole 502 corresponds to the threaded hole 2011 and is fixedly connected through a bolt; the mounting step of the end plate 3 is the same as the mounting step of the side plate 2; as shown in fig. 12, the fixed installation among a plurality of skid blocks can be realized by repeating the steps six to seven.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.