Detailed Description
The following describes in further detail embodiments of the present invention with reference to the accompanying drawings.
As shown in fig. 1 to 8, the present invention includes a barrel 1 horizontally placed in the left-right direction, a rotating shaft 2 coaxial with the barrel 1 and capable of rotating around the axis of the rotating shaft is installed in the barrel 1, two first rotating blocks 3 coaxial with the rotating shaft 2 and capable of rotating are installed on the rotating shaft 2, a first extrusion plate 4 is installed between the two first rotating blocks 3, a second rotating block 5 coaxial with the rotating shaft 2 and capable of rotating is installed on the rotating shaft 2 at the outer end of each first rotating block 3, and a second extrusion plate 6 is installed between the two second rotating blocks 5;
an inner barrel coaxial with the barrel 1 is arranged in the barrel 1, the outer ends of a first extrusion plate 4 and a second extrusion plate 6 are contacted with the inner wall of the inner barrel, a plurality of through holes 7 which are radial and penetrate through the inner barrel are arranged in the circumferential direction of the inner barrel, a filter screen is arranged in each through hole 7, a feed inlet 8 which vertically penetrates through the barrel 1 and the inner barrel is arranged on the barrel 1, a baffle 9 which can rotate along the barrel 1 and can be reset is arranged on the inner wall of the barrel 1, the baffle 9 can close or open the feed inlet 8, a clamping device for fixing the position of the baffle 9 is arranged on the inner wall of the barrel 1, a discharge outlet 10 which vertically penetrates through the barrel 1 and the inner barrel is arranged on the barrel 1 below the feed inlet 8, a safety valve is arranged on the discharge outlet 10, and a fixing device is arranged on the barrel 1; when the position of the first extrusion plate 4 is fixed, the second extrusion plate 6 rotates, sludge is extruded, the second extrusion plate 6 can push the baffle plate 9 to rotate, the feed inlet 8 is opened, meanwhile, the baffle plate 9 is fixed by the clamping device, untreated sludge enters from the feed inlet 8, the second extrusion plate 6 continues to rotate to continue to extrude the sludge, after the pressure of the discharge outlet 10 reaches a certain value, the safety valve is opened, and the treated sludge falls out from the discharge outlet 10; the second extrusion plate 6 rotates to contact with the clamping device, so that the baffle 9 is loosened, the baffle 9 rotates reversely to reset, the feed port 8 is closed, then the fixing device loosens the first extrusion plate 4, the rotating shaft 2 drives the first extrusion plate 4 to rotate, and meanwhile, the second extrusion plate 6 is fixed by the fixing device.
In order to realize that the rotating shaft 2 can rotate, a bearing 11 is arranged between the rotating shaft 2 and the barrel 1, one end of the rotating shaft 2 is connected with a motor, and the motor can rotate to drive the rotating shaft 2 to rotate.
In order to realize that the first rotating block 3 and the second rotating block 5 can rotate, an inner friction wheel 12 is arranged on the rotating shaft 2 in each of the first rotating block 3 and the second rotating block 5, an outer friction wheel 13 matched with the inner friction wheel 12 is arranged on each of the first rotating block 3 and the second rotating block 5, and the rotating shaft 2 rotates to drive the first rotating block 3 and the second rotating block 5 to rotate through the matching of the inner friction wheel 12 and the outer friction wheel 13.
In order to fix the position of the first extrusion plate 4 or the second extrusion plate 6, the fixing device comprises two stoppers 14 respectively mounted on the barrel 1, the stoppers 14 can move up and down along the barrel 1, the upper ends of the stoppers 14 are positioned in the barrel 1, the upper ends of the stoppers 14 are provided with a vertical groove 15, and one end of each stopper 14 is provided with an inclined plane with a low outside and a high inside; when the novel extrusion device works, one of the extrusion plates is located in the groove, the extrusion plate located in the groove cannot rotate, the other extrusion plate can rotate along with the rotating shaft, when the other extrusion plate rotates to be in contact with the inclined plane, the extrusion stop block 14 moves downwards, the extrusion plate located in the groove rotates out of the groove and is separated from the groove, when the other extrusion plate rotates into the groove 15, the stop block 14 moves upwards to reset, at the moment, the inner friction wheel 12 connected with the extrusion plate located in the groove 15 slips with the outer friction wheel 13, the rotating shaft 2 cannot drive the extrusion plate located in the groove 15 to rotate, and at the moment, the position of the extrusion plate located in the groove 15 is fixed.
In order to realize that the stop blocks 14 can move up and down, the barrel 1 at the lower end of each stop block 14 is provided with a vertical positioning groove 16, the lower end of each stop block 14 is provided with a positioning rod 17 arranged in the positioning groove 16, a first pressure spring 18 is arranged between each positioning rod 17 and the bottom surface of each positioning groove 16, the upper end of each first pressure spring 18 is fixed on each positioning rod 17, and the lower end of each first pressure spring 18 is fixed on each positioning groove 16; when the stopper 14 moves downwards, the first compression spring 18 is pressed to compress the first compression spring 18, and after the stopper 14 is released, the stopper 14 moves upwards and returns under the action of the pressure of the first compression spring 18.
In order to realize that the baffle 9 can rotate around the inner wall of the barrel 1 and can reset, a first arc-shaped groove 19 which is formed along the circumferential direction of the inner wall of the barrel 1 is formed in the barrel 1, the baffle 9 is positioned in the first arc-shaped groove 19 and can rotate along the first arc-shaped groove 19, a second pressure spring 20 is arranged between the bottom wall of the first arc-shaped groove 19 and the baffle 9, one end of the second pressure spring 20 is fixed on the baffle 9, the other end of the second pressure spring 20 is fixed on the bottom wall of the first arc-shaped groove 19, a vertical push rod 21 which can move up and down along the baffle 9 is arranged on the baffle 9, and the lower end of the push rod 21 is positioned on the inner side of the inner barrel and is provided with an inclined plane which is high in the left and low in the right; when the first extrusion plate 4 or the second extrusion plate 6 rotates to be in contact with the push rod 21, the push rod 21 pushes the baffle plate 9 to rotate, the second pressure spring 20 is compressed, when the baffle plate 9 rotates to the maximum displacement position, the first extrusion plate 4 or the second extrusion plate 6 continuously rotates, the inclined surface at the lower end of the push rod 21 pushes the push rod 21 to move upwards, then the first extrusion plate 4 or the second extrusion plate 6 is separated from the push rod 21, and after the baffle plate 9 is loosened, the baffle plate 9 reversely rotates and resets under the action of the pressure of the second pressure spring 20.
In order to realize that the push rod 21 can move up and down, a vertical blind hole is formed in the baffle plate 9, the push rod 21 is arranged in the blind hole and can move up and down in the blind hole, a third pressure spring 22 is arranged between the push rod 21 and the blind hole, the upper end of the third pressure spring 22 is fixed on the blind hole, and the lower end of the third pressure spring 22 is fixed on the push rod 21; when the push rod 21 is pressed upwards, the push rod 21 moves upwards, the third compression spring 22 is compressed, and when the pressure on the push rod 21 disappears, the push rod 21 moves downwards and returns under the pressure of the third compression spring 22.
In order to realize that the position of the baffle 9 is fixed after the feed port 8 is opened, a second arc-shaped groove 23 along the direction of the drum 1 is formed in the inner wall of the drum 1, an arc-shaped plate 24 capable of rotating along the second arc-shaped groove 23 is installed in the second arc-shaped groove 23, a sixth pressure spring 31 is installed at the bottoms of the arc-shaped plate 24 and the second arc-shaped groove 23, one end of the sixth pressure spring 31 is fixed at the bottom of the second arc-shaped groove 23, and the other end of the sixth pressure spring 31 is fixed on the arc-shaped plate 23; one end of the arc-shaped plate 24 is positioned in the first arc-shaped groove 19 and is provided with two positioning columns 25 capable of moving left and right, the end surfaces of the positioning columns 25 close to each other are isosceles trapezoid surfaces, the direction of the inclined surface close to the baffle plate 9 is lower than the direction far away from the baffle plate 9, the baffle plate 9 is provided with positioning holes 26, and the positioning columns 25 can be arranged in the positioning holes 26; when the baffle plate 9 moves to be in contact with the positioning columns 25, the positioning columns 25 are pushed to move in the direction away from the baffle plate 9, when the baffle plate 9 moves to the positioning holes 26 to be opposite to the positioning columns 25, the positioning columns 25 move in the reverse direction to move into the positioning holes 26, and the position of the baffle plate 9 is fixed.
In order to realize that the positioning column 25 can move left and right, two blind holes are formed in the arc-shaped plate 24, the positioning column 25 is arranged in the corresponding blind hole and is in clearance fit with the blind holes, a fifth pressure spring 30 is arranged between the positioning column 25 and the blind holes, one end of the fifth pressure spring 30 is fixed at the bottom of the positioning column 25, and the other end of the fifth pressure spring 30 is fixed in the blind holes; when the baffle plate 9 is in contact with the positioning column 25, the positioning column 25 is pressed to move in the direction away from the baffle plate 9, the fifth compression spring 30 is compressed, and when the baffle plate 9 moves to be opposite to the positioning hole 26, the positioning column 25 moves into the positioning hole 26 under the action of the pressure of the fifth compression spring 30.
In order to realize that when the extrusion plate rotates to the lower part, the position of the baffle plate 9 is loosened, the lower end of the annular plate is provided with a radial blind hole, a radial stop lever 27 is arranged in the blind hole, the stop lever 27 is in clearance fit with the blind hole, a fourth pressure spring 28 is arranged between the stop lever 27 and the blind hole, one end of the fourth pressure spring 28 is fixed on the arc-shaped plate 24, the other end of the fourth pressure spring 28 is fixed on the stop lever 27, the inner end of the stop lever 27 penetrates through the inner barrel and is positioned in the inner barrel, the inner end surface of the stop lever 27 is an inclined surface, the tail end of the second arc-shaped groove 23 is provided with a through groove 29 penetrating through the inner barrel, and the stop lever 27 can move radially in the through groove 29; when the extrusion plate rotates to contact with the stop lever 27, the stop lever 27 is pushed to rotate together, the stop lever 27 rotates to drive the arc-shaped plate 24 to rotate together, the positioning column 25 is driven to move when the arc-shaped plate rotates, the positioning column 25 moves out of the positioning hole 26 when moving, and the position of the baffle plate 9 is loosened.
Before the sludge treatment device is used, the first extrusion plate 4 just rotates out of the groove 15 of the stop block 14, the stop block 14 is located at the uppermost position of the displacement of the stop block, the first compression spring 18 is in the original length, the second extrusion plate 6 is located in the groove 15, the baffle 9 seals the feed inlet 8, sludge cannot enter the feed inlet 8, the second compression spring 20 is in the original length, the discharge port 10 is in a closed state, and the inner barrel is filled with sludge to be treated.
When the invention is used, the motor is started, the motor rotates to drive the rotating shaft 2 to rotate, the rotating shaft 2 drives the inner friction wheel 12 to rotate, because the second extrusion plate 6 is positioned in the groove 15, therefore, the inner friction wheel 12 and the outer friction wheel 13 located on the second rotating block 5 are in a slipping state, the rotating shaft 2 cannot drive the second extrusion plate 6 to rotate when rotating, the first extrusion plate 4 is not located in the groove 15, the rotating shaft 2 drives the first rotating block 3 and the first extrusion plate 4 to rotate together through the matching of the inner friction wheel 12 and the outer friction wheel 13 at the first rotating block 3 when rotating, the first extrusion plate 4 rotates to extrude sludge between the first extrusion plate 4 and the second extrusion plate 6, when the sludge is extruded, water in the sludge can be discharged out of the inner barrel through the through hole 7 of the inner barrel and the filter screen, a liquid guide channel is arranged on the inner wall of the barrel 1 in the circumferential direction, and extruded water flows out through the liquid guide channel; when the first extrusion plate 4 rotates to contact with the push rod 21, the first extrusion plate 4 rotates to drive the baffle plate 9 to rotate along the first arc-shaped groove 19 through the push rod 21, the second pressure spring 20 is gradually compressed, the feed inlet 8 is gradually opened, sludge falls into a space formed by the first extrusion plate 4 and the second extrusion plate 6 and opposite to the rotation direction of the rotating shaft 2 through the feed inlet 8, when the baffle plate 9 rotates to the rightmost end of the displacement along with the first extrusion plate 4, the baffle plate 9 contacts with the positioning column 25 and extrudes the positioning column 25 to move in the direction far away from the baffle plate 9, the fifth pressure spring 30 is gradually compressed, when the baffle plate 9 rotates to the position that the positioning hole 26 is opposite to the positioning column 25, the baffle plate 9 moves to the rightmost end of the displacement, the positioning column 25 moves in the direction close to the baffle plate 9 under the pressure of the fifth pressure spring 30 and moves into the positioning hole 26, the position of the baffle plate 9 is fixed, and at the moment, the feed inlet 8 is completely opened, the sludge to be treated continuously falls into the inner barrel through the feeding hole 8;
the first extrusion plate 4 continuously rotates along with the rotating shaft 2, sludge in a space formed by the first extrusion plate 4 and the second extrusion plate 6 which rotate in the same direction as the rotating shaft 2 is continuously extruded, the pressure in the space is gradually increased, when the pressure is increased to a certain value, a safety valve at the discharge port 10 is triggered, the safety valve enables the discharge port 10 to be opened, and the treated sludge leaves the inner barrel through the discharge port 10; when the first extrusion plate 4 rotates along with the rotating shaft 2 to contact with the stop lever 27, the stop lever drives the arc plate to move along the second arc-shaped groove 23, the sixth pressure spring 31 is gradually compressed, the positioning column 25 is driven to move when the arc plate moves, the positioning column 25 moves towards the direction far away from the baffle plate 9 under the action of the inclined surface of the positioning column 25, the fifth pressure spring 30 is compressed, after the positioning column 25 moves out of the positioning hole 26, the position of the baffle plate 9 is released, the baffle plate 9 moves along the first arc-shaped groove 19 to reset under the action of the pressure of the second pressure spring 20, and the feed port 8 is closed; after the baffle 9 is separated from the positioning column 25, the positioning column 25 moves to be reset in the direction close to the baffle 9 under the pressure of the fifth pressure spring 30; when the arc plate 24 moves to the lowest end of the displacement, the first extrusion plate 4 pushes the stop lever to move outwards due to the left and right sides of the inclined surface of the stop lever, the fourth compression spring 28 is compressed, when the first extrusion plate 4 rotates to be separated from the stop lever, the stop lever moves inwards under the pressure of the fourth compression spring 28 to reset, and meanwhile, the arc plate 24 moves upwards along the second arc-shaped groove 23 under the pressure of the sixth compression spring 31 to reset.
The first extrusion plate 4 continues to rotate, the treated sludge is discharged out of the inner barrel through the discharge hole 10, after the treated sludge is discharged out of the inner barrel, the pressure is reduced, and the discharge hole 10 is closed under the action of a safety valve; when the first extrusion plate 4 continues to rotate, the first extrusion plate 4 rotates to be in contact with the stop block 14, due to the action of the inclined surface of the stop block 14, the first extrusion plate 4 extrudes the stop block 14 to move downwards, the first pressure spring 18 is compressed, after the stop block 14 moves downwards, the second extrusion plate 6 is separated from the groove 15, the rotating shaft 2 rotates to drive the second rotating block 5 to rotate under the action of the inner friction wheel 12 and the outer friction wheel 13, the second rotating block 5 rotates to drive the second extrusion plate 6 to rotate together, meanwhile, after the second extrusion plate 6 is separated from the stop block 14, the first extrusion plate 4 rotates to the groove 15, the stop block 14 moves upwards under the action of the pressure of the first pressure spring 18 to reset, the first extrusion plate 4 is placed in the groove 15, due to the contact of the side wall of the groove 15 and the first extrusion plate 4, the inner friction wheel 12 and the outer friction wheel 13 at the position of the first rotating block 3 slip, and the first extrusion plate 4 stops rotating; the second extrusion plate 6 rotates to extrude the sludge, so that the moisture of the sludge is discharged out of the inner barrel through the through hole 7; therefore, the first extrusion plate 4 and the second extrusion plate 6 rotate alternately, the feed inlet 8 is continuously opened and closed, and sludge is not extruded and dewatered.
It is worth noting that: when the feeding hole 8 is opened, the treated sludge and the sludge to be treated are simultaneously in the inner barrel, and because the first extrusion plate 4 and the second extrusion plate 6 form two different spaces, the treated sludge in the inner barrel is not discharged out of the inner barrel, the sludge to be treated is not influenced to enter the inner barrel, thereby saving time and improving efficiency; in addition, as the sludge to be treated enters the inner barrel, the force is applied to the moving extrusion plate under the action of gravity, so that the movement of the extrusion plate is more labor-saving, and the sludge dewatering device is more beneficial to the dewatering process of the sludge being treated; in addition, after the feeding hole 8 is opened, the feeding hole stays for a certain time, the length of the arc-shaped plate 24 is not too short, and when the extrusion plate moves to a position close to the discharging hole 10, the arc-shaped plate 24 moves to enable the feeding hole 8 to be closed, so that enough sludge can be ensured to enter, and the sludge treatment amount in each time can be ensured; finally, the stop 14 is arranged at a position close to the discharge hole 10, and after the extrusion plate rotates through the discharge hole 10, the extrusion plate rotates alternately, so that the treated sludge can be ensured to be completely cleaned out of the inner barrel; after the sludge is treated, the sludge still has soft texture and certain fluidity, so a special liquid safety valve can be selected, and when the pressure is lower, the automatic closing of the safety valve cannot be influenced.
According to the invention, through the matching action of the stop block 14, the groove 15, the first extrusion plate 4 and the second extrusion plate 6, the purpose that the rotating shaft 2 rotates only can drive one of the extrusion plates to rotate is realized, so that sludge is extruded, and the safety valve is arranged at the discharge hole 10, so that the dehydration degree of the sludge is the same every time during sludge treatment, and the consistency of the water content of sludge dehydration is ensured.
According to the invention, through the cooperation of the first extrusion plate 4, the second extrusion plate 6 and the baffle 9, the feed inlet 8 is opened after the first extrusion plate 4 or the second extrusion plate 6 rotates through the feed inlet 8, sludge to be treated falls into the inner barrel, but the first extrusion plate 4 and the second extrusion plate 6 form different spaces, so that the sludge to be treated and the sludge being treated can not be crossed, the sludge to be treated falls into the inner barrel when the sludge is extruded, the time cost is saved, the complexity of operation is reduced, automation is realized, and the treatment efficiency is improved.
According to the invention, through the matching action of the baffle 9, the positioning column 25, the positioning hole 26 and the second pressure spring 20, the automatic opening of the feed inlet 8 is realized, and after the feed inlet 8 is opened for a certain time, the feed inlet 8 is closed, so that when the extrusion plate extrudes sludge, the extrusion plate rotates in front of the feed inlet 8, the feed inlet 8 is closed, the sludge is prevented from flowing out of the feed inlet 8, after the extrusion plate rotates through the feed inlet 8, the feed inlet 8 is opened for feeding, the complexity of operation is reduced, and the efficiency is improved.
The sludge dewatering device has the advantages of novel concept, ingenious structure and strong practicability, can realize sludge dewatering, has higher automation degree, and greatly improves the sludge dewatering efficiency.