CN109763253B - Special warp knitting machine for super-long 3D wig and use method - Google Patents
Special warp knitting machine for super-long 3D wig and use method Download PDFInfo
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- CN109763253B CN109763253B CN201910247283.2A CN201910247283A CN109763253B CN 109763253 B CN109763253 B CN 109763253B CN 201910247283 A CN201910247283 A CN 201910247283A CN 109763253 B CN109763253 B CN 109763253B
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- 238000009940 knitting Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 238000012545 processing Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 4
- 238000009826 distribution Methods 0.000 claims abstract description 3
- 210000004209 hair Anatomy 0.000 claims description 67
- 238000005520 cutting process Methods 0.000 claims description 25
- 239000011664 nicotinic acid Substances 0.000 claims description 23
- 230000033001 locomotion Effects 0.000 claims description 19
- 238000009941 weaving Methods 0.000 claims description 14
- 210000004556 brain Anatomy 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 210000001061 forehead Anatomy 0.000 claims description 3
- 210000003128 head Anatomy 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 description 42
- 230000007246 mechanism Effects 0.000 description 30
- 238000004519 manufacturing process Methods 0.000 description 10
- 210000004709 eyebrow Anatomy 0.000 description 4
- 238000011161 development Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
The invention discloses a warp knitting machine special for an ultralong 3D wig and a using method, in particular to a warp knitting machine special for a single-sided forming 3D wig with 2 times of processing width and length. The cutter cuts the wig ranks just woven according to the length and the distribution rule of the designed wig synchronously. The equipment directly falls to form wig gray cloth for subsequent procedures to arrange and process into 3D wigs. The automatic control system is adopted, one device can be used for designing and processing a plurality of 3D wigs with double length specifications and forms, and the 3D wigs with ultra-long specifications and forms can be completed in a limited space, so that the number of required workers is greatly reduced, the requirements on the proficiency and quality of the workers are lowered, and the problems of low processing efficiency and high labor cost are solved.
Description
Technical Field
The invention relates to the field of fully-formed 3D elastic bionic hair products, and particularly discloses a warp knitting machine special for an ultralong 3D wig and a using method.
Background
The traditional wig is produced by fixing a hair-planting material on a net sleeve with a three-dimensional shape by manual hooking, weaving and knotting methods. However, the manual hair-planting efficiency is extremely low, about 2 ten thousand hair-planting works can be completed by a single person in about 10 days, defective products are easy to appear if the technology of workers is not skilled, the wages of skilled workers are high, the manual hair-planting work completely belongs to labor-intensive technical work, and the mode can not adapt to the rapid development requirements of modern industry gradually. At present, the traditional wig is limited by production equipment and production technology, mainly is manually processed, has various production procedures, wastes time and labor and has lower production efficiency. With the continuous development of science and technology, the living standard of people is continuously improved, and the demand for wigs is increasingly improved.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the warp knitting machine special for the super-long 3D wig and the using method, so that the elasticity and the air permeability of the knitted full-formed 3D bionic hair product are improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
a kind of ultra-long 3D wig specialized warp knitting machine, this warp knitting machine is a kind of warp knitting machine suitable for single-sided forming 2 times processing width length 3D wig specialized, the wig backing cloth net cover let-off device of this warp knitting machine includes wig backing cloth net cover creel let-off unit and wig backing cloth net cover creel let-off unit, the wig backing cloth net cover creel let-off unit locates above the wig backing cloth net cover beam creel let-off unit, the wig let-off device includes wig creel let-off unit and wig beam creel let-off unit, the wig creel let-off unit locates above the wig beam creel let-off unit; the wig let-off device is in wig backer net cover let-off device top, the needle bed setting of tricot machine is in the frame, and the needle bed sets up the swing arm sley bar respectively opposite and upper portion, and two swing arm sley bars cooperate, form 2 times and add width length 3D wigs, the tricot machine still includes bionical fixed length cutting device, bionical fixed length cutting device sets up on wig creel upper portion.
The bionic fixed-length cutting device adopts a blade slitting device.
The using method of the warp knitting machine special for the super-long 3D wig comprises the following steps:
(1) guide bar configuration: the middle guide bar of the device comprises a hair guide bar, a ground guide bar and an elastic guide bar; the hair guide bar is outermost; a ground guide bar and an elastic guide bar are arranged in sequence;
(2) hair length configuration: the frame does not move, and the swing angle of the swing arm adjusts the hair length;
(3) preparing yarns: the yarns comprise hair, bottom yarns and elastic yarns, and the bottom yarns and the elastic yarns with corresponding fineness are selected according to different structures of the wig base fabric;
(4) weaving: the hair, the ground yarn and the elastic yarn respectively penetrate into a hair guide bar, a ground guide bar and an elastic guide bar, and a high-density stitch is formed at the edge positions of the forehead, the temple and the back of the brain according to the combination of the ground guide bar and the elastic guide bar at different positions of the wig, so that the wearing firmness of the wig is improved; the other parts form a base fabric with a lower-density pattern structure, so that the wig can be conveniently changed along with the head shape and can be knitted according to the density required by a client; while weaving the wig base fabric net cover, the needle bed swings back and forth through the swing arm to send the wig to the needle bed and the slitting blade, and the needle bed and the swing arm system weave the wig according to the design density and the needle method;
(5) modeling: the bionic fixed-length hair cutting device controls the weaving length of each row of hair, and intelligently adjusts the swing arm motion according to the fashion trend and the customer requirements, so that the length change of the woven hair of each comb is guaranteed, and the customer requirements and remote customization are met.
According to the using method of the warp knitting machine special for the super-long 3D wig, the hair bionic fixed-length cutting device cuts rows and columns of the wig which is just woven synchronously by adopting blades according to the length and the distribution rule of the designed wig, and the device directly falls to form wig gray cloth for subsequent procedures to arrange and process the wig into the 3D wig.
The invention has the beneficial effects that: the automatic control system is adopted, one device can be used for designing and processing a plurality of 3D wigs with double length specifications and forms, and the 3D wigs with ultra-long specifications and forms can be completed in a limited space, so that the number of required workers is greatly reduced, the requirements on the proficiency and quality of the workers are lowered, and the problems of low processing efficiency and high labor cost are solved. The invention relates to a warp knitting machine special for an ultra-long 3D wig and a using method thereof, which can meet the knitting requirements of short hair, medium hair and long hair, can realize the knitting of dense and open-hole jacquard base fabric imitated hair products, and meet the functions of ventilating, perspiration and protection of the wig. The wig produced by the invention has good elasticity, can meet the weaving requirements of short hair, medium hair and long hair, and can realize the weaving of dense and jacquard base fabric bionic hair products. The fully-formed 3D bionic hair product with the length of more than 500mm can be woven, and the woven fully-formed 3D bionic hair product has excellent elasticity, air permeability, beautiful hair style and good wearability.
Drawings
FIG. 1 is a schematic view of a warp knitting machine special for ultra-long 3D wig according to the present invention, wherein 1, a frame; 2. swing arm (needle) guide bars; 3. hooking a needle; 4. cutting; 5. a guide bar; 6. a yarn guide hook.
Detailed Description
The present invention will be further described with reference to the following examples. It is to be understood that the following examples are illustrative only and are not intended to limit the scope of the invention, which is to be given numerous insubstantial modifications and adaptations by those skilled in the art based on the teachings set forth above.
Example 1
A kind of ultra-long 3D wig specialized warp knitting machine, this warp knitting machine is a kind of warp knitting machine suitable for single-sided forming 2 times processing width length 3D wig specialized, the wig backing cloth net cover let-off device of this warp knitting machine includes wig backing cloth net cover creel let-off unit and wig backing cloth net cover creel let-off unit, the wig backing cloth net cover creel let-off unit locates above the wig backing cloth net cover beam creel let-off unit, the wig let-off device includes wig creel let-off unit and wig beam creel let-off unit, the wig creel let-off unit locates above the wig beam creel let-off unit; the wig let-off device is arranged above the wig base cloth net cover let-off device, a needle bed of the warp knitting machine is arranged on the machine frame 1, swing arm guide bars 2 are arranged on the opposite side and the upper portion of the needle bed respectively, and the two swing arm guide bars 2 are matched to form a 3D wig with the processing width and the length being 2 times that of the wig; the bionic fixed-length cutting device adopts a blade slitting device 9.
The using method of the warp knitting machine special for the super-long 3D wig comprises the following steps:
(1) guide bar configuration: the middle guide bar of the device comprises a hair guide bar, a ground guide bar and an elastic guide bar; the hair guide bar is outermost; the ground guide bar and the elastic guide bar are arranged in sequence.
(2) Hair length configuration: the frame does not move, and the swing angle of the swing arm adjusts the hair length;
(3) preparing yarns: the yarns comprise hair, bottom yarns and elastic yarns, and the bottom yarns and the elastic yarns with corresponding fineness are selected according to different structures of the wig base fabric;
(4) weaving: the hair, the ground yarn and the elastic yarn respectively penetrate into a hair guide bar, a ground guide bar and an elastic guide bar, and a high-density stitch is formed at the edge positions of the forehead, the temple and the back of the brain according to the combination of the ground guide bar and the elastic guide bar at different positions of the wig, so that the wearing firmness of the wig is improved; the other parts form a base fabric with a lower-density pattern structure, so that the wig can be conveniently changed along with the head shape and can be knitted according to the density required by a client; while weaving the wig base fabric net cover, the needle bed swings back and forth through the swing arm to send the wig to the needle bed and the slitting blade, and the needle bed and the swing arm system weave the wig according to the design density and the needle method;
(5) modeling: the bionic fixed-length hair cutting device controls the weaving length of each row of hair, and intelligently adjusts the swing arm motion according to the fashion trend and the customer requirements, so that the length change of the woven hair of each comb is guaranteed, and the customer requirements and remote customization are met.
Example 2
The bionic fixed-length hair cutting device intelligently adjusts the swing arm motion according to the fashion trend and the customer requirements, ensures that the length of the woven hair of each comb is changed, and meets the customer requirements and the order of remotely customizing the 35 cm long wig headgear. The swing arm motion device gives a motion signal to the motor, adjusts the swing arm to rotate, and determines the length of the wig. Synchronously drives each part of the knitting device to perform knitting movement through each transmission mechanism in the transmission device. The loop forming device and the guide bar device are arranged on the front and the back frames, and the transmission device (the transmission device comprises a front needle bed transmission mechanism, a front sinker bed transmission mechanism, a back sinker bed transmission mechanism, a front knockover transmission mechanism and a guide bar cradle upper swing transmission mechanism) on the frames below the front and the back swing shafts moves coordinately to manufacture Liuhai, hair setting, back-of-the-brain hair and the like. And cutting off the hair bionic fixed-length cutting device every weaving line to finish the manufacture of the set wig headgear.
Example 3
The bionic fixed-length hair cutting device intelligently adjusts and adjusts the swing arm to move according to the fashion trend and the customer requirements, ensures that the length of the woven hair of each comb is changed, and meets the customer requirements and the order of remotely customizing the 45 cm-length wig hairpiece. The swing arm motion device gives a motion signal to the motor, adjusts the swing arm to rotate, and determines the length of the wig. Synchronously drives each part of the knitting device to perform knitting movement through each transmission mechanism in the transmission device. The loop forming device and the guide bar device are arranged on the front and the back frames, and the transmission device (the transmission device comprises a front needle bed transmission mechanism, a back needle bed transmission mechanism, a front sinker bed transmission mechanism, a back sinker bed transmission mechanism, a front knocking-over transmission mechanism, a back knocking-over transmission mechanism and a guide bar cradle upper swing transmission mechanism) on the frames below the front and the back swing shafts moves coordinately to manufacture Liuhai, hair setting, back hair and the like. And cutting off the hair bionic fixed-length cutting device every weaving line to finish the manufacture of the set wig hair piece.
Example 4
The bionic fixed-length hair cutting device intelligently adjusts and adjusts the motion of the swing arm according to the fashion trend and the customer requirements, ensures that the length of the woven hair of each comb is changed, and meets the customer requirements and the remote customization of an order for the artificial beards 15 cm long. The swing arm motion device gives a motion signal to the motor, adjusts the swing arm to rotate, and determines the length of the wig. Synchronously drives each part of the knitting device to perform knitting movement through each transmission mechanism in the transmission device. The front and back frame loop forming device and the guide bar device, the frame transmission device (the transmission device comprises a front needle bed transmission mechanism, a back needle bed transmission mechanism, a front sinker bed transmission mechanism, a back sinker bed transmission mechanism, a front loop removing transmission mechanism, a back loop removing transmission mechanism and a guide bar cradle upper swing transmission mechanism) under the front and back swing shafts move coordinately to make the hair under the nose, temples, lips and chin. And cutting off the hair bionic fixed-length cutting device every time the hair is woven into one line to finish the manufacture of the set artificial beard.
Example 5
The bionic fixed-length hair cutting device intelligently adjusts and adjusts the motion of the swing arm according to the fashion trend and the customer requirements, ensures that the length of the woven hair of each comb is changed, and meets the customer requirements and the order of remotely customizing the 3 cm long false eyebrows. The swing arm motion device gives a motion signal to the motor, adjusts the swing arm to rotate, and determines the length of the wig. Synchronously drives each part of the knitting device to perform knitting movement through each transmission mechanism in the transmission device. The upper parts of the eyebrow peak and the eyebrow bay are manufactured by the coordinated movement of a looping device and a guide bar device on the front and the back frames and a transmission device on the frames (the transmission device comprises a front needle bed transmission mechanism, a back needle bed transmission mechanism, a front sinker bed transmission mechanism, a back sinker bed transmission mechanism, a front knocking-over transmission mechanism, a back knocking-over transmission mechanism and an upper swing transmission mechanism of a guide bar cradle) below the front and the back swing shafts. And cutting off the hair bionic fixed-length cutting device every time the user weaves one line to finish the manufacture of the set false eyebrow.
The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. The use method of the warp knitting machine special for the super-long 3D wig is characterized by comprising the following steps of: the special warp knitting machine for the super-long 3D wig is a special warp knitting machine suitable for single-sided forming of 2 times of processing width length 3D wig, a wig base cloth net cover let-off device of the warp knitting machine comprises a wig base cloth net cover creel let-off unit and a wig base cloth net cover creel let-off unit, the wig base cloth net cover creel let-off unit is positioned above the wig base cloth net cover warp let-off unit, the wig let-off device comprises a wig creel let-off unit and a wig warp let-off unit, and the wig creel let-off unit is positioned above the wig warp let-off unit; the wig let-off device is arranged above the wig base cloth net cover let-off device, a needle bed of the warp knitting machine is arranged on a rack (1), swing arm guide bars (2) are arranged on the opposite side and the upper portion of the needle bed respectively, the two swing arm guide bars (2) are matched to form a 3D wig with the processing width and the length being 2 times, the warp knitting machine further comprises a hair bionic fixed-length cutting device, and the hair bionic fixed-length cutting device is arranged on the upper portion of a wig creel;
the bionic fixed-length hair cutting device adopts a blade slitting device (4);
the bionic fixed-length hair cutting device is characterized in that a blade is adopted to synchronously cut rows and columns of the wig which is just woven according to the length and the distribution rule of the designed wig, and the device directly falls to form wig gray cloth for the subsequent process to arrange and process into the 3D wig;
the method comprises the following steps:
(1) guide bar configuration: the guide bars comprise a hair guide bar, a ground guide bar and an elastic guide bar; the hair guide bar is arranged at the outermost part and sequentially comprises a ground guide bar and an elastic guide bar;
(2) hair length configuration: the frame does not move, and the swing angle of the swing arm guide bar is used for adjusting the length of the hair;
(3) preparing yarns: the yarns comprise hair, bottom yarns and elastic yarns, and the bottom yarns and the elastic yarns with corresponding fineness are selected according to different structures of the wig base fabric;
(4) weaving: the hair, the ground yarn and the elastic yarn respectively penetrate into a hair guide bar, a ground guide bar and an elastic guide bar, and a high-density stitch is formed at the edge positions of the forehead, the temple and the back of the brain according to the combination of the ground guide bar and the elastic guide bar at different positions of the wig, so that the wearing firmness of the wig is improved; the other parts form a base fabric with a lower-density pattern structure, so that the wig can be conveniently changed along with the head shape and can be knitted according to the density required by a client; while weaving the wig base fabric net cover, the needle bed swings back and forth through the swing arm to send the wig to the needle bed and the slitting blade, and the needle bed and the swing arm system weave the wig according to the design density and the needle method;
(5) modeling: the bionic fixed-length hair cutting device controls the weaving length of each row of hair, and intelligently adjusts the swing arm motion according to the fashion trend and the customer requirements, so that the length change of the woven hair of each comb is guaranteed, and the customer requirements and remote customization are met.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910247283.2A CN109763253B (en) | 2019-03-29 | 2019-03-29 | Special warp knitting machine for super-long 3D wig and use method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910247283.2A CN109763253B (en) | 2019-03-29 | 2019-03-29 | Special warp knitting machine for super-long 3D wig and use method |
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| CN109763253A CN109763253A (en) | 2019-05-17 |
| CN109763253B true CN109763253B (en) | 2021-04-23 |
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| US20240050868A1 (en) * | 2020-12-25 | 2024-02-15 | Hasbro Toys (Shenzhen) Limited | Variable hair length apparatus for hair rooting |
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| JP3220125B1 (en) * | 2000-04-28 | 2001-10-22 | 剛氏有限公司 | Fabric using string-like fur or fur-like material and products using the same |
| CN101228972B (en) * | 2007-06-13 | 2011-07-13 | 青岛新特发制品有限公司 | Wig ground with novel periphery structure |
| CN103243474A (en) * | 2013-04-26 | 2013-08-14 | 常州市武进五洋纺织机械有限公司 | Let-off device of warp knitting machine |
| CN108244732B (en) * | 2018-03-22 | 2020-05-01 | 中原工学院 | Intelligent 3D wig preparation method and equipment |
| CN109349712B (en) * | 2018-11-13 | 2021-06-04 | 中原工学院 | Integrated equipment and method capable of completing 3D wig preparation |
| CN109355793A (en) * | 2018-11-13 | 2019-02-19 | 中原工学院 | Two-sided Jacquard shapes 3D elastic bionic hair products entirely and prepares equipment and method in pairs |
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Effective date of registration: 20240513 Address after: 101200 room 205-211526, No. 40, Fuqian West Street, Pinggu town, Pinggu District, Beijing (cluster registration) Patentee after: BEIJING YONGBO TECHNOLOGY CO.,LTD. Country or region after: China Address before: 451191 No. 1 Huaihe Road, Shuang Hu Economic and Technological Development Zone, Xinzheng, Zhengzhou, Henan Patentee before: ZHONGYUAN University OF TECHNOLOGY Country or region before: China |