CN109759943A - Bare fibre batch grinding technics and method - Google Patents
Bare fibre batch grinding technics and method Download PDFInfo
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- CN109759943A CN109759943A CN201811398946.2A CN201811398946A CN109759943A CN 109759943 A CN109759943 A CN 109759943A CN 201811398946 A CN201811398946 A CN 201811398946A CN 109759943 A CN109759943 A CN 109759943A
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Abstract
The present invention provides a kind of technique of bare fibre batch grinding, include the following steps: that optical fiber prepares, optical fiber is arranged face machined flat smooth, optical fiber coating is removed or do not removed;Optical fiber pricks beam;Optical fiber is packed into heat-shrink tube or can complete to wrap in the device of function, the device for making heat-shrink tube shrink or can complete to wrap function wraps optical fiber;Optical fiber temporary adhesion is filled up in the gap of fiber optic bundle inner fiber to be completely fixed every optical fiber with temporary adhesive;Optical fiber lapping grinds fiber optic bundle end face using grinder and abrasive disk;It scatters and cleans optical fiber;Fiber optic bundle grinding is completed and after detecting qualification, and the temporary adhesive of fiber optic bundle is removed, and breaks heat-shrink tube or opens the device for wrapping function, then scatters and clean optical fiber, the beneficial effects of the present invention are: it is easy to operate, qualification rate is high, strong operability, high-efficient;Bare fibre grinding method can once grind multifiber, and high production efficiency, operating procedure is simple, and repeatability is strong, be suitable for producing in enormous quantities.
Description
[technical field]
The present invention relates to a kind of bare fibre grinding technics more particularly to a kind of bare fibre batch grinding technics and methods.
[background technique]
It due to many advantages of optical signal, will be used wider and wider, but also higher and higher to the requirement of product simultaneously,
Either optic communication, Fibre Optical Sensor, high power laser or other light application fields, optical fiber are all the loads of optical signal transmission
Body, the quality of itself quality and its good and the bad that quality is docked with other devices, will have a direct impact on entire optical device or optical link,
The manufacturing process of optical fiber is highly developed, and at low cost and quality state is controllable, but fiber alignment technology is still in exploration, in majority
Be still main quality hidden danger point and work consuming time-consuming point in optical device and optical link, major influence factors first is that optical fiber is cut
The processing in face, i.e. the end surface grinding technology of bare fibre;
Existing bare fibre end face grinding technique mainly include the following types:
Using patent of invention CN106000983B and utility model patent CN107953153A as representative, using dedicated naked
Optic fiber polishing machine or ordinary optic fibre grinder cooperate naked fibre adapter, grind bare fibre by root, the defect of this method is single
An optical fiber can be ground, and optical fiber is clamped by mechanical system, be easy impaired;
Using patent of invention CN104015121A and utility model patent CN206536338U as representative, common grinding is used
Machine cooperates special abrasive disk, and the adhesives such as paraffin or glue are previously placed in the container of abrasive disk, by 1 after softening
Or multifiber insertion, optical fiber is solidified into one rear whole disk in abrasive disk and is ground, after-tack adhesive is completed in grinding, extracts light out
Fibre, then optical fiber cylinder and end face are cleaned, it is glue between optical fiber and abrasive disk though this method can once grind multifiber
The mode of water bonding is fixed, the bad control of angle, and can not determine eligible state before optical fiber extraction, can not single beam return mill.
[summary of the invention]
Present invention aims at solving, above-mentioned no fado root is ground, fiber angle control inaccuracy, optical fiber are easy to be undermined
Can not single beam return the deficiency of mill etc. and a kind of bare fibre batch grinding technics and method that provide.
The present invention is achieved through the following technical solutions: a kind of technique of bare fibre batch grinding, including walks as follows
It is rapid:
(1) optical fiber prepares;Simple optical fiber or more same type optical fibers or more different type optical fiber are whole by face machined flat
Pat it is whole, optical fiber coating remove or do not remove;
(2) optical fiber pricks beam;By simple optical fiber or more same type optical fibers or more different type optical fiber be packed into heat-shrink tubes or
It can complete to wrap in the device of function, the device for making heat-shrink tube shrink or can complete to wrap function wraps optical fiber;
(3) optical fiber temporary adhesion;The gap of fiber optic bundle inner fiber is filled up to be completely fixed every light with temporary adhesive
It is fine;
(4) optical fiber lapping;Fiber optic bundle end face is ground using grinder and abrasive disk;
(5) it scatters and cleans optical fiber;After fiber optic bundle grinding is completed and detects qualification, the temporary adhesive of fiber optic bundle is removed,
It breaks heat-shrink tube or opens the device for wrapping function, then scatter and clean optical fiber.
Further, optical fiber is fixed temporarily into band in the step (1) it is a branch of, as optical fiber is longer can be by optical fiber tail
Portion's pitch of the laps facilitates subsequent operation.
Further, when wrapping optical fiber with heat-shrink tube in the step (2), heat-shrink tube is cut, length is greater than abrasive disk
Whole beam optical fiber is packed into heat-shrink tube by thickness, and the optical fiber close to abradant surface exposes 2 millimeters -5 millimeters relative to heat-shrink tube, by institute
After having optical fiber lapping face to be organized into a plane, its contraction is set to wrap optical fiber, the thermal shrinkage pipe material with heat gun heating heat-shrink tube
Matter is unrestricted, and diameter is greater than the diameter of fiber optic bundle before shrinking, and diameter is less than or equal to optical fiber beam diameter after contraction.
Further, in the step (3) by the abrasive tip of fiber optic bundle in uncured emulsus or liquid temporary adhesive
Interior immersion 1 minute or more, so that temporary adhesive is fully penetrated into optical fiber gap, temporary adhesive is then fully cured, Gu
Fiber optic bundle holding is disposed vertically when change, so that temporary adhesive can be uniformly distributed in fiber optic bundle surrounding, the temporary adhesive is filled out
It full of the gap between optical fiber, shakes every optical fiber not in grinding, and has enough rigidity;In sand paper grains of sand cutting and grinding face
When for optical fiber provide support, avoid optical fiber edge from generating spring mouth.
Further, fiber optic bundle is inserted in the circular clamp slot on optical fiber lapping disk in the step (4), optical fiber is ground
Mill, which is placed in a centre, to be had on the contour device of 0.5-5mm boss, and fiber optic bundle is inserted into folder one by one after unclamping clamping screw
Hold in hole, pin lock screw after abrasive disk and fiber optic bundle, one by one clamp fiber optic bundle, after will clip the optical fiber lapping of fiber optic bundle
Disk is centrally disposed on pressure grinding machine and grinds.
Further, it scatters in the step (4) and cleans optical fiber;After the completion of grinding, unclamps screw and remove fiber optic bundle, examine
Grinding angle is surveyed, it is unqualified, it does over again and refaces, it is qualified then check face machined flat, as needed using magnifying glass or microscope detection
Grinding effect, discovery disqualification rate are more than 20% or user-defined counter, then clamping grinding again, until qualification, by pyrocondensation
Temporary adhesive is opened and removed to the device that pipe cuts open or complete to wrap function, cleans optical fiber with ultrasonic wave matching purge agent, after
The list end face Zhi Jinhang and angle detection, all operations are completed again.
Further, the temporary adhesive is interim bonding glue, paraffin, rosin, UV glue, the temporary adhesive grinding
It can more easily liquefy, soften or melt after the completion, be completely removed from optical fiber surface and section.
A kind of technique of bare fibre batch grinding and the abrasive disk with circular clamp slot designed, including grinding disc board,
Briquetting, clamping screw, pressurization hole, the abrasive disk substrate shape are polygon, and pressurization hole is equipped in the middle part of the grinding disc board,
The briquetting lateral wall is equipped with screw hole, and the grinding disc board and briquetting corresponding position also are provided with grinding disc board screw hole, described
The screw hole that clamping screw passes through briquetting lateral wall is screwed into grinding disc board screw hole, and lock screw, briquetting is fixed on abrasive disk
Substrate lateral wall, the grinding disc board lateral wall and briquetting inner sidewall corresponding position are equipped with several semi-circular clamp slots,
Two semi-circular clamp slots form a holding tank.
Further, according to the particular/special requirement to optical fiber lapping angle and shape, the circular clamp slot and the grinding
The angle of disc board bottom surface is 10-90 °.
The beneficial effects of the present invention are:
(1) easy to operate, qualification rate is high, strong operability, high-efficient;
(2) bare fibre grinding method can once grind multifiber, and production efficiency is high;
(3) outer fiber has used the heat-shrink tube with buffer function to wrap up optical fiber, and mechanical parts are ground after clamping heat-shrink tube
Mill, will not cause to damage to optical fiber cylinder;
(4) abrasive disk used in can do customized in any angle, and the receiving cell wall and light in grinding as needed
Fine cylinder indirect is bonded completely, can accurately guarantee angle of the fiber cross-sections relative to cylinder;
(5) every beam optical fiber is individual physics mode clamping, can do doing over again for any mode as needed;
(6) operating procedure is simple, and repeatability is strong, and all details can do quantificational description, is suitable for producing in enormous quantities.
[Detailed description of the invention]
Fig. 1 is that fiber optic bundle of the present invention is packed into abrasive disk general construction schematic diagram;
Fig. 2 is the fiber bundle structure schematic diagram after the present invention is shunk;
Fig. 3 is structural schematic diagram after abradant surface of the present invention solidification;
Fig. 4 is the circular clamp slot structure schematic diagram of abrasive disk of the present invention;
Fig. 5 is 90 ° of section figure structure schematic representations of holding tank of the present invention;
Fig. 6 is that optical fiber of the present invention is clamped to abrasive disk trailing flank figure structure schematic representation;
Fig. 7 is that fiber optic bundle of the present invention is clamped to 2 structural schematic diagram of abrasive disk trailing flank figure embodiment;
Fig. 8 is the structural schematic diagram of 8 ° of sectional view embodiments 2 of holding tank of the present invention;
Fig. 9 is the 2 oblique angle structure schematic diagram of fiber optic bundle end face embodiment after the completion of present invention grinding;
Appended drawing reference: 1, fiber optic bundle;2, abrasive disk;21, disc board is ground;22, briquetting;23, screw is clamped;24, it pressurizes
Hole;25, holding tank;3, heat-shrink tube;4, temporary adhesive.
[specific embodiment]
With reference to the accompanying drawing and specific embodiment is described further the present invention:
Embodiment 1:
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, a kind of technique of bare fibre batch grinding includes the following steps:
(1) optical fiber prepares;Simple optical fiber or more same type optical fibers or more different type optical fiber are whole by face machined flat
Pat it is whole, optical fiber coating remove or do not remove;
(2) optical fiber pricks beam;By simple optical fiber or more same type optical fibers or more different type optical fiber be packed into heat-shrink tubes or
It can complete to wrap in the device of function, the device for making heat-shrink tube shrink or can complete to wrap function wraps optical fiber;
(3) optical fiber temporary adhesion;The gap of 1 inner fiber of fiber optic bundle is filled up to be completely fixed every light with temporary adhesive
It is fine;
(4) optical fiber lapping;Plane, angle or other shapes are carried out to fiber optic bundle end face using grinder and abrasive disk to grind
Mill;
(5) it scatters and cleans optical fiber;After the grinding of fiber optic bundle 1 is completed and detects qualification, the temporary adhesive of fiber optic bundle is removed,
It breaks heat-shrink tube or opens the device for wrapping function, then scatter and clean optical fiber.
Preferably, optical fiber is fixed temporarily into band in the step (1) it is a branch of, as optical fiber is longer can be by optical fiber tail portion
Pitch of the laps facilitates subsequent operation.
Preferably, when wrapping optical fiber with heat-shrink tube in the step (2), heat-shrink tube is cut, it is thick that length is greater than abrasive disk
Whole beam optical fiber is packed into heat-shrink tube by degree, and the optical fiber close to abradant surface exposes 2 millimeters -5 millimeters relative to heat-shrink tube, will be owned
After optical fiber lapping face is organized into a plane, its contraction is set to wrap optical fiber, the heat-shrink tube material with heat gun heating heat-shrink tube
Unrestricted, diameter is greater than the diameter of fiber optic bundle before shrinking, and diameter is less than or equal to optical fiber beam diameter after contraction.
Preferably, in the step (3) by the abrasive tip of fiber optic bundle in uncured emulsus or liquid temporary adhesive
Impregnate 1 minute or more, so that temporary adhesive is fully penetrated into optical fiber gap, temporary adhesive is then fully cured, solidifies
When fiber optic bundle holding be disposed vertically so that temporary adhesive can be uniformly distributed in fiber optic bundle surrounding, the temporary adhesive filling
Gap between full optical fiber shakes every optical fiber not in grinding, and has enough rigidity;At sand paper grains of sand cutting and grinding face
Support is provided for optical fiber, optical fiber edge is avoided to generate spring mouth.
Preferably, optical fiber lapping selects the lock pin abrasive disk of fiber optic communication industry in the step (4), but is to make holding tank
It can be preferably adapted to fiber optic bundle, repack original V-type into circle, round folder fiber optic bundle being inserted on optical fiber lapping disk
It holds in slot, optical fiber lapping disk, which is placed in a centre, to be had on the contour device of 0.5-5mm boss, is unclamped fiber optic bundle after clamping screw
Be inserted into holding holes one by one, pin lock screw after abrasive disk and fiber optic bundle, one by one clamp fiber optic bundle, after will clip optical fiber
The optical fiber lapping disk of beam is centrally disposed on pressure grinding machine and grinds, grinding by isometric mill, corase grinding, fine grinding, fine grinding, polishing and
Essence throws six steps, and the grinding consumptive material and grinding technics that each process uses are as follows:
Process | Grinding pad | Sand paper particle | Abrasive media | Grinding rate | Pressure | Milling time |
Isometric mill | Glass isolator | 9mic | Pure water+alcohol | 100 revs/min | 200 grams/beam | 3 minutes |
Corase grinding | Glass isolator | 9mic | Pure water+alcohol | 50 revs/min | 200 grams/beam | 5 minutes |
Fine grinding | Glass isolator | 3mic | Pure water+alcohol | 100 revs/min | 200 grams/beam | 5 minutes |
Fine grinding | Glass isolator | 1mic | Pure water+alcohol | 100 revs/min | 200 grams/beam | 8 minutes |
Polishing | Glass isolator | 0.5mic | Pure water+alcohol | 100 revs/min | 200 grams/beam | 2 minutes |
Essence is thrown | Glass isolator | 0.02mic | Pure water+alcohol | 100 revs/min | 200 grams/beam | 2 minutes |
Preferably, it scatters in the step (4) and cleans optical fiber;After the completion of grinding, unclamps screw and remove fiber optic bundle, detect
Angle is ground, it is unqualified, it does over again and refaces, it is qualified then check face machined flat, it is detected grind using magnifying glass or microscope as needed
Effect is ground, discovery disqualification rate is more than 20% or user-defined counter, then clamping grinding again, until qualification, by heat-shrink tube
Temporary adhesive is opened and removed to the device for cutting open or completing to wrap function, cleans optical fiber with ultrasonic wave matching purge agent, after again
The secondary list end face Zhi Jinhang and angle detection, all operations are completed.
Preferably, the temporary adhesive is interim bonding glue, paraffin, rosin, UV glue, and the temporary adhesive has been ground
Cheng Houke is more easily liquefied, softens or is melted, and is completely removed from optical fiber surface and section.
A kind of technique of bare fibre batch grinding and the abrasive disk 2 with circular clamp slot designed, including grinding disc board
21, briquetting 22, clamping screw 23, pressurization hole 24,21 shape of grinding disc board is polygon, in the grinding disc board 21
Portion is equipped with pressurization hole 24, and 22 lateral wall of briquetting is equipped with screw hole, and the grinding disc board 21 is also set with 22 corresponding position of briquetting
There is grinding disc board screw hole, the screw hole that the clamping screw 23 passes through 22 lateral wall of briquetting is screwed into grinding disc board screw hole,
Lock screw, briquetting 22 are fixed on grinding 21 lateral wall of disc board, and the grinding disc board lateral wall is corresponding to briquetting inner sidewall
Position is equipped with several semi-circular clamp slots, and two semi-circular clamp slots form a holding tank 25.
Preferably, the holding tank 25 and the angle of grinding 21 bottom surface of disc board are 90 °.
Embodiment 2:
As shown in Figure 7, Figure 8, it for the clearer non-vertical planes grinding for understanding the present invention and being applied to fiber end face, removes
Outside abrasive disk need to be altered, the holding tank 25 and grinding 21 bottom surface angle of disc board of abrasive disk are 82 °.
As shown in figure 9, the fiber optic bundle end face oblique angle after the completion of grinding is 8 °.
Embodiment 3:
Preferably, according to the particular/special requirement to optical fiber lapping angle and shape, the holding tank 25 and the abrasive disk base
The angle of 21 bottom surface of plate can also be done to be adjusted at any angle.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula carries out change and modification appropriate.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to this
Some modifications and changes of invention should also be as falling into the scope of the claims of the present invention.In addition, although this specification
In use some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.
Claims (9)
1. a kind of technique of bare fibre batch grinding, which comprises the steps of:
(1) optical fiber prepares;Face machined flat is arranged by simple optical fiber or more same type optical fibers or more different type optical fiber and is put down
Whole, optical fiber coating is removed or is not removed;
(2) optical fiber pricks beam;Simple optical fiber or more same type optical fibers or more different type optical fiber are packed into heat-shrink tube or energy is complete
Optical fiber is wrapped at the device in the device for wrapping function, making heat-shrink tube shrink or can complete to wrap function;
(3) optical fiber temporary adhesion;The gap of fiber optic bundle inner fiber is filled up to be completely fixed every optical fiber with temporary adhesive;
(4) optical fiber lapping;Fiber optic bundle end face is ground using grinder and abrasive disk;
(5) it scatters and cleans optical fiber;After fiber optic bundle grinding is completed and detects qualification, the temporary adhesive of fiber optic bundle is removed, is broken
Heat-shrink tube or opening wrap the device of function, then scatter and clean optical fiber.
2. the technique of bare fibre batch grinding according to claim 1, it is characterised in that: by optical fiber in the step (1)
It is fixed temporarily into band a branch of, optical fiber tail portion pitch of the laps can be facilitated subsequent operation as optical fiber is longer.
3. the technique of bare fibre batch grinding according to claim 1, it is characterised in that: use pyrocondensation in the step (2)
When pipe wraps optical fiber, heat-shrink tube is cut, length is greater than grinding disc thickness, whole beam optical fiber is packed into heat-shrink tube, close to grinding
The optical fiber in face exposes 2 millimeters -5 millimeters relative to heat-shrink tube, after all optical fiber lapping faces are organized into a plane, uses hot wind
Rifle heating heat-shrink tube makes its contraction wrap optical fiber, and the heat-shrink tube material is unrestricted, and diameter is greater than the straight of fiber optic bundle before shrinking
Diameter, diameter is less than or equal to optical fiber beam diameter after contraction.
4. the technique of bare fibre batch grinding according to claim 1, it is characterised in that: by optical fiber in the step (3)
The abrasive tip of beam impregnates 1 minute or more in uncured emulsus or liquid temporary adhesive, and temporary adhesive is enable to seep completely
Enter into optical fiber gap, be then fully cured temporary adhesive, fiber optic bundle holding is disposed vertically when solidification, so that temporary adhesive
Can be uniformly distributed in fiber optic bundle surrounding, the temporary adhesive fills the gap between full optical fiber, make every optical fiber in grinding not
It shakes, and has enough rigidity;Support is provided for optical fiber at sand paper grains of sand cutting and grinding face, optical fiber edge is avoided to generate spring
Mouthful.
5. the technique of bare fibre batch grinding according to claim 1, it is characterised in that: by optical fiber in the step (4)
Beam is inserted in the circular clamp slot on optical fiber lapping disk, optical fiber lapping disk be placed in a centre have 0.5-5mm boss etc.
On high device, fiber optic bundle is inserted into holding holes one by one after unclamping clamping screw, pins lock screw after abrasive disk and fiber optic bundle,
Fiber optic bundle is clamped one by one, after the optical fiber lapping disk for clipping fiber optic bundle be centrally disposed on pressure grinding machine grind.
6. the technique of bare fibre batch grinding according to claim 1, it is characterised in that: scatter simultaneously in the step (4)
Clean optical fiber;It after the completion of grinding, unclamps screw and removes fiber optic bundle, detection grinding angle is unqualified, does over again and refaces, qualified then examine
Face machined flat is looked into, detects grinding effect using magnifying glass or microscope as needed, discovery disqualification rate is more than 20% or makes by oneself
Adopted index, then clamping grinding again, until qualification, the device for heat-shrink tube being cut open or being completed to wrap function is opened and is removed
Temporary adhesive cleans optical fiber with ultrasonic wave matching purge agent, after again the list end face Zhi Jinhang and angle detection, it is all to have operated
At.
7. the technique of bare fibre batch grinding according to claim 4, it is characterised in that: the temporary adhesive is interim
It is bonded glue, paraffin, rosin, UV glue, can more easily liquefy, soften or melt after the completion of the temporary adhesive grinding, it is very square
Just it is completely removed from optical fiber surface and section.
8. a kind of technique of the batch of bare fibre according to claim 1 grinding and the abrasive disk with circular clamp slot designed,
It is characterized by comprising grinding disc board, briquetting, clamping screw, pressurization hole, the abrasive disk substrate shape is polygon, institute
It states and is equipped with pressurization hole in the middle part of grinding disc board, the briquetting lateral wall is equipped with screw hole, the grinding disc board and briquetting corresponding positions
It sets and also is provided with grinding disc board screw hole, the screw hole that the clamping screw passes through briquetting lateral wall is screwed into grinding disc board screw hole
Interior, lock screw, briquetting is fixed on grinding disc board lateral wall, the grinding disc board lateral wall and briquetting inner sidewall corresponding positions
It sets and is equipped with several semi-circular clamp slots, two semi-circular clamp slots form a holding tank.
9. the abrasive disk according to claim 8 with circular clamp slot, it is characterised in that: the circular clamp slot with it is described
The angle of abrasive disk substrate bottom surface is 10-90 °.
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Cited By (1)
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CN114296176A (en) * | 2022-01-06 | 2022-04-08 | 上海昊量光电设备有限公司 | Suspended glue-free high-power optical fiber bundle and manufacturing method thereof |
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CN103576239A (en) * | 2013-11-12 | 2014-02-12 | 中国工程物理研究院应用电子学研究所 | Method for manufacturing optical fiber beam combiner step by step |
CN104015121A (en) * | 2014-05-16 | 2014-09-03 | 深圳市易飞扬通信技术有限公司 | Bare fiber grinding method |
US20150038063A1 (en) * | 2013-08-01 | 2015-02-05 | Polarlink Technologies, Ltd. | Portable optical fiber end face polisher |
CN108406579A (en) * | 2018-01-31 | 2018-08-17 | 江苏法尔胜光电科技有限公司 | Grinding clamp suitable for fiber optic bundle end face |
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US20140003781A1 (en) * | 2012-06-28 | 2014-01-02 | Michael Buzzetti | Fiber optic connector fiber stub remover and method |
US20150038063A1 (en) * | 2013-08-01 | 2015-02-05 | Polarlink Technologies, Ltd. | Portable optical fiber end face polisher |
CN103576239A (en) * | 2013-11-12 | 2014-02-12 | 中国工程物理研究院应用电子学研究所 | Method for manufacturing optical fiber beam combiner step by step |
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CN114296176A (en) * | 2022-01-06 | 2022-04-08 | 上海昊量光电设备有限公司 | Suspended glue-free high-power optical fiber bundle and manufacturing method thereof |
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Application publication date: 20190517 |