CN109757536B

CN109757536B - Automatic spring pancake processing machine

Info

Publication number: CN109757536B
Application number: CN201910149964.5A
Authority: CN
Inventors: 吕桂良
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-02-28
Filing date: 2019-02-28
Publication date: 2021-07-30
Anticipated expiration: 2039-02-28
Also published as: CN109757536A

Abstract

The invention relates to an automatic spring pancake processing machine. The existing spring pancake is processed by a manual mode, and has the defects of low efficiency and easy scald. The processing mechanism comprises a processing barrel, a heating assembly is arranged in the processing barrel, an annular processing surface is arranged on the processing barrel, the feeding mechanism comprises a feeding assembly, the feeding assembly conveys raw materials upwards during processing, and the annular processing surface adheres to the raw materials through a material receiving station positioned at the bottom and is heated by the heating assembly during rotation to form spring cakes. The feeding mechanism conveys the raw materials from bottom to top, the processing barrel receives the raw materials and heats the raw materials to form the spring cakes, the processing barrel capable of rotating is utilized to process the raw materials to form a long strip shape, the spring cakes which are square can be cut, the processing efficiency is effectively improved, the processing cost is reduced, the spring rolls are conveniently packaged, the thickness uniformity of the spring cakes is ensured by the automatic dripping mode of redundant raw materials, the product quality is improved, and the use safety is ensured by avoiding the contact of fingers of operators and the processing barrel.

Description

Automatic spring pancake processing machine

Technical Field

The invention relates to the field of food processing, in particular to an automatic spring pancake processing machine.

Background

The spring pancake is often used for making spring rolls, and is common food in people in the course of years and daily life. Present spring cake is all through manual mode preparation, and when adding man-hour, at first heats the pan, covers the raw materials to the pan again, and the raw materials is heated and make the spring cake on the pan, peels off the pan with the spring cake at last, and this kind of mode has following defect: because the action of continuously and repeatedly covering the raw materials and peeling off the spring cakes by operators is needed in the processing process, the processing efficiency is influenced due to the fatigue of the operators, the processing cost is increased, the situation of scalding easily occurs due to the contact of fingers of the operators and a pot, and potential safety hazards exist. In addition, current pan is circular, and processing forms the spring pancake also for circular, and the spring roll can not only promote the package and put the degree of difficulty, still influences the aesthetic property because of there is the difference in each district section diameter that results in the spring pancake edge irregularity.

Disclosure of Invention

In order to solve the defects of the prior art, the invention provides an automatic spring pancake processing machine, which realizes automatic processing of spring pancake by arranging a processing mechanism and a feeding mechanism, improves processing efficiency, improves spring pancake quality, eliminates potential safety hazards and improves use experience.

The invention is realized by the following modes: the utility model provides an automatic spring pancake processing machine, includes frame, processing agency and feeding mechanism, processing agency installs in the frame and is cylindric processing section of thick bamboo including can rotating, is equipped with heating element in the processing section of thick bamboo, be equipped with cyclic annular machined surface on the lateral wall of processing section of thick bamboo, feeding mechanism is including locating the pay-off subassembly of processing section of thick bamboo below, and when adding man-hour, the pay-off subassembly upwards carries the raw materials, and cyclic annular machined surface connects material station adhesion raw materials and makes formation spring pancake through heating element heating at the rotation in-process through the connecing of being located the bottom. Realize spring pancake automatic processing through setting up processing agency and feed mechanism, feed mechanism is to carrying the raw materials from bottom to top, the processing section of thick bamboo is through the material station that connects that is located its bottom receives the raw materials, and in-process along with the rotation of processing section of thick bamboo is heated and is formed the spring pancake, because feed mechanism is located the processing section of thick bamboo below, make the processing section of thick bamboo can receive appropriate amount of raw materials through the adhesion mode, and unnecessary raw materials can break away from the processing section of thick bamboo under self action of gravity, both utilize the processing section of thick bamboo that can rotate to process and form rectangular form and can cut and be square spring pancake, effectively promote machining efficiency, reduce the processing cost, conveniently pack the spring roll, still guarantee spring pancake thickness evenly through the automatic mode of drippaging of unnecessary raw materials, promote product quality, guarantee safety in utilization again through avoiding operating personnel finger and processing section of thick bamboo contact. Be equipped with heating element in the processing section of thick bamboo to make annular machined surface be in high temperature state, when annular machined surface was located the material receiving station of its bottom, the raw materials was heated and is solidified and the adhesion on annular machined surface, with this even adhesion of raw materials of realization.

As preferred, feeding mechanism includes the head box and the feed pump that leads to bottom the head box, but the pay-off subassembly includes the spout mouth that leads to with the feed pump export and locates the transport cylinder of a processing section of thick bamboo below and rotation, the pivot of transport cylinder and a processing section of thick bamboo is parallel arrangement each other, the vertical projection of transport cylinder tip expose in the diaxon of a processing section of thick bamboo is to the terminal surface, and during processing, pivoted transport cylinder receives the raw materials and the adhesion that come from the spout mouth and transports to the material receiving station department of annular machined surface. The raw materials incasement is equipped with liquid raw materials, is carried to the jet opening after the raw materials passes through the feed pump, and the raw materials that gushes out from the jet opening can the adhesion on the periphery wall of a transport cylinder, and the material is carried to the material receiving station of annular machined surface with the raw materials to the pivoted transport cylinder, ensures that annular machined surface can the adhesion obtain the raw materials of predetermineeing thickness. The jet opening sets up towards a processing section of thick bamboo direction, and the orientation of jet opening sets up with the periphery wall tangential of a transport section of thick bamboo, and then promotes the transport efficiency between jet opening and a transport section of thick bamboo.

Preferably, the raw material box is located below the feeding assembly, a feeding hole is formed in the top surface of the raw material box, and the vertical projection of the feeding assembly is located in the feeding hole, so that the feeding hole receives residual raw materials dropping from the feeding assembly. The raw materials is carried to the annular machined surface after material spraying mouth, the transport cylinder in proper order on, in order to ensure that the annular machined surface can obtain sufficient raw materials, the raw materials all carries through the saturated feed mode when transporting at every turn, leads to the raw materials all to produce the surplus when the experience transports, and unnecessary raw materials can flow back to the head tank through the feed inlet under self action of gravity in for follow-up use.

Preferably, the feeding assembly comprises an adjusting rod, a limiting part and a driving part, the limiting part and the driving part are arranged on the adjusting rod, one end of the adjusting rod is rotatably connected to the rack, the other end of the adjusting rod is connected with the conveying cylinder, a conveying motor for driving the conveying cylinder to rotate is arranged in the middle section of the conveying cylinder, and the driving part drives the adjusting rod to swing and is positioned through the limiting part, so that the distance between the outer peripheral wall of the conveying cylinder and the annular processing surface is adjustable. Adjust the pole and order about the conveying section of thick bamboo swing, adjust the interaxial distance between conveying section of thick bamboo and a processing section of thick bamboo from this, and then the adhesion thickness of control raw materials on annular machined surface ensures that spring cake thickness satisfies operation requirement. When the distance between the conveying cylinder and the processing cylinder is large, the situation that raw materials are adhered to the annular processing surface too thickly or even cannot be adhered to the annular processing surface easily occurs, so that the situation that spring cakes are too thick or holes exist, and the processing quality of the spring cakes is influenced; when the distance between the conveying cylinder and the processing cylinder is small, the raw material adhered to the annular processing surface is too thin, so that the spring pancake is thin, and the processing thickness of the spring pancake is influenced.

Preferably, the pay-off subassembly includes the scraper blade of rigid coupling on adjusting the pole, the top edge of scraper blade with the laminating is matchd to the periphery wall bottom of conveying cylinder, the top edge of scraper blade with the parallel isometric setting of axis of conveying cylinder, conveying cylinder passes through the scraper blade after accomplishing the adhesion and transporting and clears up surplus raw materials. The raw materials transports the in-process to processing section of thick bamboo from carrying the section of thick bamboo, the raw materials is heated and the adhesion is on annular machined surface, accomplish the raw materials and transport the back, still can have the surplus raw materials of being heated on the periphery wall of transport section of thick bamboo, take place the adhesion in the circumstances on carrying the section of thick bamboo periphery wall in order to prevent the raw materials because of repeated being heated, each section of periphery wall of transport section of thick bamboo all can scrape away the surplus raw materials of being heated through the scraper blade after accomplishing the transportation, both ensure to carry the section of thick bamboo and can receive the normal atmospheric temperature raw materials that comes from the nozzle with glossy surface, still ensure that the surplus raw materials of being heated is used again after flowing back to the raw materials bucket through the feed inlet and cooling.

As preferred, the port department of material spraying mouth be equipped with the isometric cooling chamber that sets up of material spraying mouth, the material spraying mouth is through the cooling water cooling of flowing through the cooling chamber. The cooling cavity is used for cooling the temperature of the port of the material spraying port, so that the situation that the port of the material spraying port is blocked due to the fact that raw materials are heated and solidified is prevented, and normal operation of the processing machine is guaranteed.

Preferably, the processing barrel is provided with water cooling blocks which are respectively arranged on two sides of the material receiving station, and the bottom surfaces of the water cooling blocks are flush with the annular processing surface. The water cooling block can ensure that the raw materials at the two axial ends of the peripheral wall of the conveying cylinder are always in a liquid state, prevent the raw materials from being heated and solidified on the peripheries of the two end faces of the processing cylinder, ensure the end faces of the processing cylinder to be clean and effectively improve the utilization efficiency of the raw materials.

Preferably, a first cooling pipeline is arranged in the conveying cylinder, and the outer peripheral wall of the conveying cylinder is cooled by cooling water flowing through the first cooling pipeline. The cooling water that flows through first cooling tube can be to carrying a section of thick bamboo and the raw materials of adhesion on carrying a section of thick bamboo periphery wall to cool down, prevents that the raw materials from receiving the hot adhesion on carrying a section of thick bamboo, ensures that carries a section of thick bamboo periphery wall to keep smooth clean all the time, ensures raw materials transfer efficiency.

As preferred, the processing agency is including leveling the subassembly, level the subassembly and include the connecting rod and locate the level and smooth section of thick bamboo of a processing section of thick bamboo top, level the axis of a section of thick bamboo and a processing section of thick bamboo and be parallel arrangement each other, connecting rod one end swingably connects in the frame, and a level section of thick bamboo is connected to the other end, be equipped with between connecting rod middle section and frame and level the spring, level the spring and order about a level section of thick bamboo through the connecting rod and closely laminate with annular machined surface. The leveling spring has elastic restoring force, the leveling spring drives the leveling cylinder to be tightly attached to the annular processing surface through the connecting rod, spring cakes are ensured to be tightly contacted with the annular processing cylinder, the spring cake cooking efficiency is improved by improving the heat transfer efficiency, the semi-cooked spring cakes are leveled, and the thickness of each region of the spring cakes is ensured to be consistent.

Preferably, a second cooling pipeline is arranged in the leveling cylinder, the outer peripheral wall of the leveling cylinder is cooled by cooling water flowing through the second cooling pipeline, and therefore the situation that the spring cakes are damaged due to adhesion to the outer side wall of the leveling cylinder is prevented, and product quality is guaranteed.

Preferably, the processing cylinder is rotatably mounted on the frame through a rotating shaft, and a main motor is arranged at one end of the rotating shaft. The main motor drives the processing barrel to rotate through the rotating shaft, and the processing time of the annular processing surface from raw material receiving to spring pancake outgoing is limited by controlling the rotating speed of the processing barrel, so that the processing quality of the spring pancake is ensured.

Preferably, the processing machine comprises a finished product collecting mechanism arranged behind the processing barrel, the finished product collecting mechanism comprises a scraper attached to the rear section of the annular processing surface and a receiving mechanism arranged at the rear part of the frame, the receiving mechanism comprises a receiving support, a front roller, a rear roller and an annular conveying belt, the front roller and the rear roller are rotatably arranged on the receiving support in an axis parallel posture, the annular conveying belt is sleeved on the front roller and the rear roller, and the spring cakes are separated from the annular processing surface through the scraper and are conveyed backwards through the annular conveying belt. The spring pancake is stripped from the annular processing surface through the scraper, so that the completeness and continuity of the spring pancake are ensured, the subsequent cutting processing is facilitated, the cleanness of the annular processing surface is also ensured, and the subsequent raw materials are received again and processed into the spring pancake. The front roller and the rear roller play a role in expanding and driving the annular conveyer belt, and the operating annular conveyer belt is utilized to timely receive and convey the spring cakes peeled from the annular processing surface backwards.

Preferably, a receiving barrel is arranged above the front roller, two sides of the front part of the receiving bracket extend upwards to form limiting grooves which are oppositely arranged and are opened upwards, two ends of the receiving groove are rotatably inserted into the corresponding limiting grooves, and the spring cakes are clamped between the front roller and the receiving barrel during processing; or, a limiting cylinder which is parallel to the axial direction of the rear roller is arranged above the rear roller, limiting rings are arranged on the peripheries of the two ends of the rear roller, and the limiting cylinder is lapped on the peripheral wall of each limiting ring, so that a conveying channel is formed between the limiting cylinder and the rear roller. The receiving cylinder is pressed above the spring pancake by utilizing the self gravity, and the spring pancake receiving efficiency is improved by increasing the friction force between the bottom surface of the spring pancake and the front roller. When the processing drum stops rotating, the spring pancake slides relative to the front roller by overcoming the friction force, so that the spring pancake is kept in a continuous state, and when the processing drum rotates again for processing, the spring pancake kept in the continuous state can be conveyed backwards again and cut. The limiting ring is clamped between the limiting barrel and the rear roller to form a conveying channel, so that the spring cake is limited, the spring cake is prevented from being separated from the conveying channel, and the spring cake is accurately conveyed into the cutting assembly.

Preferably, the collecting mechanism comprises a cutting assembly arranged behind the rear roller, the cutting assembly comprises a cutting support, a cutter, a cam and a cutting motor, a conveying channel for the spring cakes to pass through is arranged in the cutting support, the cutter, the cam and the cutting motor are all arranged on the cutting support, and the cutting motor drives the cutter to perform reciprocating switching between a cutting station of the cutting station and an initial station of the pulling-out station. The cutting motor drives the cam to rotate, then drives the cutter to swing back and forth with preset frequency, controls the length of the single spring pancake by controlling the swing frequency of the cutter and the rotation speed of the processing barrel, and further obtains a product meeting the size requirement.

The invention has the following outstanding beneficial effects: realize spring pancake automatic processing through setting up processing agency and feed mechanism, feed mechanism is to carrying the raw materials from bottom to top, the processing section of thick bamboo is through the material station that connects that is located its bottom receives the raw materials, and in-process along with the rotation of processing section of thick bamboo is heated and is formed the spring pancake, because feed mechanism is located the processing section of thick bamboo below, make the processing section of thick bamboo can receive appropriate amount of raw materials through the adhesion mode, and unnecessary raw materials can break away from the processing section of thick bamboo under self action of gravity, both utilize the processing section of thick bamboo that can rotate to process and form rectangular form and can cut and be square spring pancake, effectively promote machining efficiency, reduce the processing cost, conveniently pack the spring roll, still guarantee spring pancake thickness evenly through the automatic mode of drippaging of unnecessary raw materials, promote product quality, guarantee safety in utilization again through avoiding operating personnel finger and processing section of thick bamboo contact.

Drawings

FIG. 1 is a schematic view of a partial perspective view of a belt of the machine of the present invention;

FIG. 2 is a schematic view of a partial structure of a feeding mechanism;

FIG. 3 is a schematic view of a disassembled structure of the receiving bracket;

FIG. 4 is a schematic view of an assembly structure of the cutting bracket, the cutting spring, the cutter, the cam and the cutting motor;

in the figure: 1. a frame, 2, a feeding mechanism, 3, a processing mechanism, 4, a processing barrel, 5, a heating assembly, 6, an annular processing surface, 7, a raw material box, 8, a feeding pump, 9, a spraying port, 10, a conveying barrel, 11, a feeding port, 12, an adjusting rod, 13, a driving piece, 14, a scraping plate, 15, a cooling cavity, 16, a water cooling block, 17, a first cooling pipeline, 18, a leveling barrel, 19, a leveling spring, 20, the automatic cutting machine comprises a connecting rod 21, a finished product collecting mechanism 22, a receiving support 23, a front roller 24, a rear roller 25, an annular conveying belt 26, a scraper 27, a receiving cylinder 28, a limiting groove 29, a limiting cylinder 30, a cutting support 31, a cutter 32, a cam 33, a cutting motor 34, a cooling water source 35, a conveying motor 36, a feeding spring 37, a cutting spring 38, a second cooling pipeline 39, a pulling cylinder 40 and a third cooling pipeline.

Detailed Description

The essential features of the invention will be further explained below with reference to the drawings and the detailed description of the specification.

An automatic spring pancake processing machine as shown in fig. 1 comprises a frame 1, a processing mechanism 3 and a feeding mechanism 2, wherein the processing mechanism 3 comprises a cylindrical processing barrel 4 which is rotatably installed on the frame 1, a heating assembly 5 is arranged in the processing barrel 4, an annular processing surface 6 is arranged on the outer side wall of the processing barrel 4, the feeding mechanism 2 comprises a feeding assembly arranged below the processing barrel 4, the feeding assembly upwards conveys raw materials during processing, and the annular processing surface 6 is formed by adhering the raw materials to a material receiving station positioned at the bottom and heating the raw materials by the heating assembly 5 in the rotation process.

In actual operation, the pay-off subassembly is located the below of a processing section of thick bamboo 4, both made things convenient for annular machined surface to receive the raw materials that comes from the pay-off subassembly through connecing the material station, still make things convenient for the raw materials that export from the pay-off subassembly and not received by annular machined surface to utilize self gravity to break away from with annular machined surface, ensure that the thickness of spring cake is even and controllable, a processing section of thick bamboo 4 utilizes self rotatory realization to receive the raw materials in succession uninterruptedly, processing raw materials and output spring cake, existing effect improves machining efficiency, reduce the cost of labor, still avoid the user because of the condition of taking place the scald with a processing section of thick bamboo 4 contact, promote the operation security, effectively promote spring cake thickness homogeneity again, ensure the spring cake quality.

In actual practice, the automatic spring pancake processing machine realizes spring pancake processing by the following means:

1. pouring the uniformly stirred liquid raw material into a raw material box 7 through a feeding hole 11, adjusting the distance between the outer peripheral wall of a conveying cylinder 10 and the annular processing surface through an adjusting rod 12, attaching a scraper 26 to the annular processing surface, heating the processing cylinder 4 to a preset processing temperature through a heating assembly 5, and starting a cooling water circulation switch to finish the preparation process;

2. starting a feeding pump 8, wherein the feeding pump 8 pumps the raw materials in the raw material box 7 to a spraying port 9, and the raw materials flow out of the spraying port 9 and are adhered to a conveying cylinder 10;

3. starting the conveying motor 35, enabling the conveying cylinder 10 to rotate and upwards convey the adhered raw materials to a material receiving station of the annular processing surface, and enabling the raw materials adhered to the annular processing surface to rotate along with the processing cylinder 4 and be heated and cooked;

4. the flattening cylinder 18 is lapped on the annular processing surface, the flattening cylinder 18 drives the surface of the spring pancake to be flattened by the acting force of the flattening spring 19, and the flattening effect is achieved;

5. the spring pancake rotates along with the processing barrel 4 and is separated from the annular processing surface under the action of the scraper 26, and the spring pancake is transferred, cut and stored through the finished product collecting mechanism 21.

The purpose of continuously and uninterruptedly processing the spring cakes is achieved through the steps, and the processing efficiency is further improved.

In actual operation, the annular processing surface is kept at the preset processing temperature all the time under the effect of the heating assembly 5, when the annular processing surface is in contact with the raw material adhered to the outer peripheral wall of the conveying cylinder 10, on one hand, the raw material can be adhered to the flat annular processing surface by utilizing the viscosity of the raw material, the more viscous the raw material is, the thicker the raw material is, the raw material adhered to the annular processing surface is about thick, on the other hand, the heat on the annular processing surface can be transferred to the raw material in contact with the annular processing surface, so that the raw material is hardened and solidified on the annular processing surface, and the higher the preset temperature of the annular processing surface is, the thicker the raw material solidified on the annular processing surface is. In addition, the distance between the outer peripheral wall of the conveying cylinder 10 and the annular processing surface also plays a role in controlling the thickness of the spring cakes, when the distance between the outer peripheral wall of the conveying cylinder 10 and the annular processing surface is large, the problem that the raw materials adhered to the conveying cylinder 10 cannot contact with the annular processing surface easily occurs, when the distance between the outer peripheral wall and the annular processing surface is too small, the raw materials adhered to the annular processing surface easily occur to be too thin, and then the situation that the holes are easily formed in the spring cakes when the spring cakes are fixedly connected in a heating mode is caused. The spring pancake thickness is ensured by reasonably setting parameters such as the distance between the outer peripheral wall of the conveying cylinder 10 and the annular processing surface, the viscosity of the raw materials, the temperature of the annular processing surface and the like.

In actual operation, the quality of the spring cakes is ensured by reasonably setting parameters such as the distance between the peripheral wall of the conveying cylinder 10 and the annular processing surface, the viscosity of the raw materials, the temperature of the annular processing surface, the rotating speed of the processing cylinder 4 and the like, and the situation of heating failure or scorching is prevented. Annular machined surface temperature is high, and the raw materials of instantaneous heating solidification are many, also ripe more quickly, need shorten through accelerating 4 rotational speeds of a processing section of thick bamboo and connect material and heat time, ensure that raw materials thickness accords with and predetermines the requirement, still play the effect of preventing scorching, ensure the spring cake quality, simultaneously, require more to the work efficiency of cooling facility. Conversely, when the temperature of the annular processing surface is low, it is necessary to ensure the thickness of the spring pancake and the quality of the processing by slowing down the rotation speed of the processing drum 4.

In actual operation, because the annular processing surface is kept at the preset temperature all the time under the action of the heating assembly 5, the problem of temperature rise of parts adjacent to the annular processing surface due to the increase of processing time is solved, raw materials are easy to solidify and scab due to heating in the flowing process, the preset transfer path is blocked due to the fact that the raw materials are converted into a solid state from a liquid state, in order to prevent the situation, a cooling facility arranged on the processing machine takes away heat on corresponding parts by introducing cooling water with lower temperature in an external cooling water source 34, and the situation that the raw materials flowing through the parts are not heated and solidified is further ensured. Specifically, the method comprises the following steps: a cooling cavity 15 (shown in fig. 2) which is equal in length to the spraying port 9 is arranged at the port of the spraying port 9, the spraying port 9 is cooled by cooling water flowing through the cooling cavity 15, and the spraying port 9 is cooled by the cooling water, so that the raw material flowing through the spraying port 9 can be kept flowable; the processing barrel 4 is provided with water cooling blocks 16 which are respectively arranged at two sides of the material receiving station, the bottom surfaces of the water cooling blocks 16 are flush with the annular processing surface, and the raw materials adhered to the outer peripheral walls of two axial end parts of the conveying barrel 10 are cooled through the water cooling blocks 16, so that the situation that the raw materials are solidified due to the contact with the periphery of the axial end surface of the processing barrel 4 is effectively prevented, the cleaning workload is reduced, the width of the spring pancake is ensured to be matched with the width of the annular processing surface, and the width of the spring pancake is ensured to be always kept consistent; a first cooling pipeline 17 is arranged in the conveying cylinder 10, the outer peripheral wall of the conveying cylinder 10 is cooled by cooling water flowing through the first cooling pipeline, so that the outer peripheral wall of the conveying cylinder 10 is kept at a low temperature, and the raw materials are prevented from being solidified on the outer peripheral wall of the conveying cylinder 10; a second cooling pipe 38 is arranged in the leveling cylinder, and the peripheral wall of the leveling cylinder 18 is cooled by cooling water flowing through the second cooling pipe 38. In addition, the water cooling block can also be annular, the outer diameter of the water cooling block is matched with the diameter of the annular processing surface, and the water cooling block is attached and fixedly connected to the outer edges of the two end surfaces of the processing cylinder during installation.

In actual operation, realize through transport cylinder 10 that the raw materials is transported between spout mouth 9 and annular machined surface, spun raw materials is evenly shared to the periphery wall of transport cylinder 10 in spout mouth 9 on, the periphery wall of rethread transport cylinder 10 is evenly transported to annular machined surface on, when the raw materials is corresponding with annular machined surface under transport cylinder 10 transports, both extrude and shakeout the raw materials, in addition, transport cylinder 10 still plays the effect of keeping apart spout mouth 9 and annular machined surface, effectively reduce the heat transfer efficiency between annular machined surface and spout mouth 9.

In actual operation, feeding mechanism 2 includes raw material tank 7 and the feed pump 8 that leads to bottom raw material tank 7, the pay-off subassembly includes spout 9 that leads to with the export of feed pump 8 and locates the conveying cylinder 10 of 4 below and rotation of a processing section of thick bamboo, the pivot of conveying cylinder 10 and a processing section of thick bamboo 4 is parallel arrangement each other, the vertical projection of conveying cylinder 10 tip expose in the two axial terminal surfaces of a processing section of thick bamboo 4, add man-hour, pivoted conveying cylinder 10 receives the raw materials and the adhesion that come from spout 9 and transports to the material receiving station department of annular machined surface. The pay-off subassembly includes the scraper blade 14 of rigid coupling on adjusting pole 12, the top edge of scraper blade with the laminating is matchd to the periphery wall bottom of transport cylinder 10, the top edge of scraper blade with the parallel isometric setting of axis of transport cylinder 10, transport cylinder 10 is through the surplus raw materials of scraper blade 14 clearance after accomplishing the adhesion transportation. Locate the 10 periphery walls of transfer cylinder trailing edge lower parts after spouting the material, both reduced heat transfer through increasing distance between material spraying opening 9 and the annular machined surface, still utilized material spraying opening 9 and the 10 periphery walls of transfer cylinder to enclose the vallecular cavity that closes the formation and played the effect of gathering the raw materials, ensured that 10 periphery walls of transfer cylinder are evenly covered the raw materials. In the transfer, the bottom of the rear edge of the outer peripheral wall of the transfer cylinder 10 is moved upward, and the steps of adhering the raw material, transferring the raw material, and scraping the raw material with the scraper 14 are sequentially performed. The remaining raw material scraped off by the scraper 14 is returned to the raw material tank 7 through the feed port 11.

In actual operation, the raw material box 7 is located below the feeding assembly, a feeding hole 11 is formed in the top surface of the raw material box 7, and the vertical projection of the feeding assembly is located in the feeding hole 11, so that the feeding hole 11 receives residual raw materials dropping from the feeding assembly. When using, provide excessive raw materials to the feed cylinder 10 through the material spraying mouth 9 and ensure that the raw materials covers the 10 periphery wall of feed cylinder 10 completely, guarantee through the too thick raw materials of 10 periphery wall adhesions of feed cylinder that the annular machined surface can receive can completely broad to cover the annular machined surface and reach the raw materials of predetermineeing thickness in connecing the material station, so all can appear surplus raw materials in every quasi-transport link, these surplus raw materials can drip under self action of gravity to feed back to in the raw materials box 7 through the feed inlet 11 that is located the pay-off subassembly below, in order to be ready for reuse. Since the temperature of these surplus materials rises due to contact with the material discharge port 9 and the transfer cylinder 10, the surplus materials flow back to the material tank 7 to reduce the temperature, thereby preventing the solidification of the materials due to the multiple temperature increases. In addition, raw material tank 7 both can set up in pay-off group price below, can also with the vertical projection dislocation set of pay-off subassembly to realize remaining raw materials through locating the take-up (stock) pan of pay-off subassembly below and retrieve.

In actual operation, the pay-off subassembly is including adjusting pole 12 and locating part and driving piece 13 on adjusting pole 12, adjust pole 12 one end and rotationally connect in frame 1, the other end is connected transport section of thick bamboo 10, the middle section is equipped with the conveying motor 35 of ordering about transport section of thick bamboo 10 rotation, and driving piece 13 orders about adjusting pole 12 swing and fixes a position through the locating part to it is adjustable to make transport section of thick bamboo 10 periphery wall and 6 intervals of cyclic annular machined surface. The frame 1 plays the effect of supporting and control pay-off subassembly through adjusting pole 12, and the locating part includes the pay-off spring 36 of cross-over connection between driving piece 13 and regulation pole 12 and locates the spacing bolt on driving piece 13, and when using, the user draws through driving piece 13 and draws the swing of regulation pole 12 to fix a position through spacing bolt, so that carry a section of thick bamboo 10 and a processing section of thick bamboo 4 apart from and the centre gripping dynamics satisfies the processing requirement.

In actual operation, processing agency 3 is including leveling the subassembly, leveling the subassembly and including connecting rod 20 and locate the level and smooth section of thick bamboo 18 of a processing section of thick bamboo 4 top, leveling a section of thick bamboo 18 and the axis of a processing section of thick bamboo 4 and being parallel arrangement each other, connecting rod 20 one end can swing and connect in frame 1, leveling a section of thick bamboo 18 is connected to the other end, be equipped with between connecting rod 20 middle section and frame 1 and level spring 19, level spring 19 orders about through connecting rod 20 that leveling a section of thick bamboo 18 closely laminates with the annular machined surface. The leveling spring 19 drives the leveling cylinder 18 to be tightly lapped on the annular station surface through the self elastic restoring force, so that the clamping acting force meeting the processing requirement is applied to the spring cakes, and the leveling uniformity of the spring cakes is further ensured. The flattening cylinder 18 is arranged above the front edge of the annular working surface, the bottom area of the annular working surface receives raw materials and rotates forwards when the processing cylinder 4 rotates, the raw materials on the area are flattened and consolidated into spring cakes by the flattening cylinder 18 when swinging to the upper part of the front edge of the processing cylinder 4, and the spring cakes on the area are stripped from the annular working surface by the scraper 26 when swinging to the upper part of the rear edge of the processing cylinder 4. An adjusting nut is arranged on the leveling spring 19 and is used for improving the clamping acting force by compressing the length of the leveling spring 19.

In practical operation, the processing cylinder 4 is rotatably mounted on the frame 1 through a rotating shaft, and one end of the rotating shaft is provided with a main motor. The main motor reduces the rotation speed through the speed reducer, and then controls the processing barrel 4 to rotate at a preset rotation speed. The main motor is positioned on one axial side of the processing barrel 4, an electric wire penetrating channel is arranged on the other axial side of the processing barrel 4, and the electric wire can provide electric energy for the heating assembly 5. During installation, the heating assembly 5 is disposed in the processing cylinder 4 in a ring shape, and may be a single ring-shaped heating ring, or may be a plurality of heating members arranged in a ring shape, as long as the temperature of each region of the ring-shaped processing surface is ensured to be balanced, which should be regarded as a specific embodiment of the present invention.

In practice, the processing machine comprises a finished product collecting device 21 arranged behind the processing cylinder 4, the finished product collecting device 21 comprises a scraper 26 arranged in close contact with the rear section of the annular processing surface and a receiving device arranged at the rear part of the frame 1, the receiving device comprises a receiving bracket 22, a front roller 23, a rear roller 24 and an annular conveyer belt 25, the front roller 23 and the rear roller 24 are rotatably arranged on the receiving bracket 22 in an axis-parallel posture, the annular conveyer belt 25 is sleeved on the front roller 23 and the rear roller 24, and the spring cakes are separated from the annular processing surface by the scraper 26 and are conveyed backwards by the annular conveyer belt 25. A receiving barrel 27 is arranged above the front roller 23, two sides of the front part of the receiving bracket 22 extend upwards to form limiting grooves 28 (shown in fig. 3) which are opened oppositely and are opened upwards, two ends of the receiving barrel are rotatably inserted into the corresponding limiting grooves 28, and the spring cakes are clamped between the front roller 23 and the receiving barrel 27 during processing. The receiving drum 27 is pressed on the spring pancake by its own weight, thereby increasing the frictional force between the spring pancake and the outer peripheral wall of the front drum 23, ensuring that the spring pancake is timely transported backwards, and playing a role of pulling the spring pancake to assist the spring pancake to be separated from the annular processing surface. In addition, the spring pancake can rotate relative to the front roller 23 under the condition of overcoming the friction force, so that the spring pancake is ensured to be in a continuous and unbroken state when the rotating speeds of the processing barrel 4 and the front roller 23 are inconsistent or the processing barrel 4 stops rotating, the continuity and the integrity of the spring pancake are ensured, and the processing efficiency is improved.

In practical operation, a limiting cylinder 29 is arranged above the rear roller 24 in parallel with the axial direction of the rear roller, limiting rings are arranged on the peripheries of two ends of the rear roller 24, and the limiting cylinder 29 is lapped on the outer peripheral wall of each limiting ring, so that a conveying channel is formed between the limiting cylinder 29 and the rear roller 24. The limiting cylinder 29 plays a role in preventing the spring pancake from separating from the conveying channel, and further ensures that the spring pancake can be accurately cut by the cutter 31.

In actual operation, the collecting mechanism comprises a cutting assembly (as shown in fig. 4) arranged behind the rear roller 24, the cutting assembly comprises a cutting support 30, a cutter 31, a cam 32 and a cutting motor 33, a conveying passage for the spring cakes to pass through is arranged in the cutting support 30, the cutter 31, the cam 32 and the cutting motor 33 are all arranged on the cutting support 30, and the cutting motor 33 drives the cutter 31 to be switched between a cutting station of the conveying passage and an initial station of the conveying passage through the cam 32 and a cutting spring 37. The cutting motor 33 drives the cam 32 to rotate, so that the cam 32 can drive the cutter 31 to swing back and forth according to a preset frequency, and then the elongated spring cakes are cut into finished products with preset lengths.

In practical operation, the receiving bracket 22 and the cutting bracket 30 may be fixed on the frame 1, or may be disposed separately from the frame 1, and fixed to a predetermined station before the operation of the processing machine, so as to facilitate transportation, disassembly and assembly, and so on, which should also be regarded as a specific embodiment of the present invention.

In actual operation, collect the mechanism including being used for dragging the feed cylinder 39 that drags of spring cake, drag feed cylinder 39 and install between a processing section of thick bamboo and front drum with vertical going up and down, drag feed cylinder 39 and realize spring cake and annular machined surface and break away from through driving the vertical lift of spring cake, effectively prevent spring cake and annular machined surface adhesion and take place the damaged condition. Specifically, drag feed cylinder 39 and can swingably install on receiving support 22 through the pendulum rod, pendulum rod one end is rotationally connected on receiving support, and the pivot top of preceding cylinder is located to the middle section, and the feed cylinder 39 is dragged to the other end rotationally connected, be equipped with the lug in the pivot of preceding cylinder, when the current cylinder rotates, the lug orders about with the pendulum rod cooperation and drags feed cylinder 39 luffing motion, and then effectively draws the spring cake.

In actual operation, the third cooling pipeline 40 is arranged in the dragging cylinder 39 along the axial direction, the cooling water source 34 conveys cooling water to the third cooling pipeline 40, the viscosity of the spring cakes is reduced by reducing the temperature of the spring cakes, and the subsequent processes are conveniently and smoothly implemented.

Claims

1. An automatic spring pancake processing machine comprises a rack (1), a processing mechanism (3) and a feeding mechanism (2), and is characterized in that the processing mechanism (3) comprises a cylindrical processing barrel (4) which is arranged on the rack (1) in a self-rotating manner, a heating assembly (5) is arranged in the processing barrel (4), an annular processing surface (6) is arranged on the outer side wall of the processing barrel (4), the feeding mechanism (2) comprises a feeding assembly arranged below the processing barrel (4), during processing, the feeding assembly conveys raw materials upwards, the annular processing surface (6) adheres the raw materials through a material receiving station positioned at the bottom and heats the raw materials through the heating assembly (5) in the self-rotating process to form spring cakes, the feeding assembly comprises a spraying port (9), an adjusting rod (12), a conveying barrel (10) which is arranged below the processing barrel (4) and can rotate, a limiting piece and a driving piece (13) which are arranged on the adjusting rod (12), adjust pole (12) one end and rotationally connect in frame (1), the other end is connected transport cylinder (10), the middle section is equipped with and orders about transport cylinder (10) rotatory conveying motor (35), and driving piece (13) order about and adjust pole (12) swing and fix a position through the locating part to it is adjustable to make transport cylinder (10) periphery wall and cyclic annular machined surface (6) interval.

2. An automatic spring pancake processing machine according to claim 1, wherein said feeding mechanism (2) comprises a raw material box (7) and a feeding pump (8) connected with the bottom of the raw material box (7), said material spraying opening (9) is connected with the outlet of the feeding pump (8), the rotating shafts of the conveying cylinder (10) and the processing cylinder (4) are arranged in parallel, the vertical projection of the end of the conveying cylinder (10) is exposed out of the two axial end faces of the processing cylinder (4), and during processing, the rotating conveying cylinder (10) receives the raw material from the material spraying opening (9) and adheres and transfers the raw material to the material receiving station of the annular processing surface.

3. An automatic spring pancake processing machine according to claim 2, wherein said stock bin (7) is located below the feed assembly, a top surface of said stock bin (7) is provided with a feed opening (11), and a vertical projection of said feed assembly is located within said feed opening (11) so that the feed opening (11) receives residual stock material dripping from the feed assembly.

4. An automatic spring pancake processing machine according to claim 2, characterized in that said feeding assembly comprises a scraper (14) fixed on the adjusting rod (12), the top edge of said scraper matches and fits with the bottom of the peripheral wall of said conveying cylinder (10), the top edge of said scraper is parallel to the axis of said conveying cylinder (10) and is arranged in equal length, said conveying cylinder (10) can clean the residual raw material by means of said scraper (14) after the adhesion transfer is completed.

5. An automatic spring pancake processing machine according to claim 2, characterized in that the port of said spraying opening (9) is provided with a cooling cavity (15) with the same length as said spraying opening (9), said spraying opening (9) is cooled by cooling water flowing through the cooling cavity (15); or the processing barrel (4) is provided with water cooling blocks (16) which are respectively arranged at two sides of the material receiving station, and the bottom surfaces of the water cooling blocks (16) are flush with the annular processing surface; or a first cooling pipeline (17) is arranged in the conveying cylinder (10), and the peripheral wall of the conveying cylinder (10) is cooled by cooling water flowing through the first cooling pipeline.

6. An automatic spring pancake processing machine according to claim 1, wherein the processing mechanism (3) comprises a leveling assembly, the leveling assembly comprises a connecting rod (20) and a leveling cylinder (18) arranged above the processing cylinder (4), the axes of the leveling cylinder (18) and the processing cylinder (4) are arranged in parallel, one end of the connecting rod (20) is connected to the frame (1) in a swinging mode, the other end of the connecting rod is connected with the leveling cylinder (18), a leveling spring (19) is arranged between the middle section of the connecting rod (20) and the frame (1), and the leveling spring (19) drives the leveling cylinder (18) to be tightly attached to the annular processing surface through the connecting rod (20).

7. An automatic spring pancake processing machine according to claim 6, wherein said flattening cylinder is provided with a second cooling duct (38), and the outer peripheral wall of said flattening cylinder (18) is cooled by cooling water flowing through the second cooling duct (38); or the processing cylinder (4) is rotatably arranged on the rack (1) through a rotating shaft, and one end of the rotating shaft is provided with a main motor.

8. An automatic spring pancake processing machine according to any one of claims 1-7, wherein said machine comprises a finished product collecting mechanism (21) arranged behind the processing drum (4), said finished product collecting mechanism (21) comprising a scraper (26) arranged in abutment with the rear section of the endless processing surface and a receiving mechanism arranged at the rear of the frame (1), said receiving mechanism comprising a receiving frame (22), a front roller (23), a rear roller (24) and an endless conveyor belt (25), said front roller (23) and rear roller (24) being rotatably mounted on the receiving frame (22) in an axially parallel attitude, the endless conveyor belt (25) being looped over the front roller (23) and the rear roller (24), the spring pancake being separated from the endless processing surface by the scraper (26) and being transported backwards by the endless conveyor belt (25).

9. An automatic spring pancake processing machine as claimed in claim 8 wherein a receiving drum (27) is provided above said front drum (23), said receiving frame (22) has its front two sides extended upward to form limiting grooves (28) opened upward and opened upward, the two ends of the receiving groove are rotatably inserted into the corresponding limiting grooves (28), and the spring pancake is clamped between the front drum (23) and the receiving drum (27) during processing; or a limiting cylinder (29) which is parallel to the axial direction of the rear roller (24) is arranged above the rear roller (24), limiting rings are arranged on the peripheries of two ends of the rear roller (24), and the limiting cylinder (29) is lapped on the outer peripheral wall of each limiting ring, so that a conveying channel is formed between the limiting cylinder (29) and the rear roller (24); or, collect the cutting assembly at mechanism including locating back cylinder (24) rear, cutting assembly includes cutting support (30), cutter (31), cam (32) and cutting motor (33), is equipped with the transfer passage that supplies the spring cake to pass through in cutting support (30), cutter (31), cam (32) and cutting motor (33) are all installed on cutting support (30), and cutting motor (33) order about cutter (31) through cam (32) and cut the transfer passage cut station and pull out the reciprocal switching between the initial station of transfer passage.