CN109750410B - Weft insertion system of water jet loom and debugging method thereof - Google Patents

Weft insertion system of water jet loom and debugging method thereof Download PDF

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CN109750410B
CN109750410B CN201910174184.6A CN201910174184A CN109750410B CN 109750410 B CN109750410 B CN 109750410B CN 201910174184 A CN201910174184 A CN 201910174184A CN 109750410 B CN109750410 B CN 109750410B
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water
water pressure
display
pressure sensor
weft
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CN109750410A (en
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王吉龙
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Zhejiang Ningwei Machinery Technology Co ltd
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Zhejiang Ningwei Machinery Technology Co ltd
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Abstract

The invention relates to the technical field of water jet looms, and discloses a weft insertion system of a water jet loom. When the weft yarns are just interweaved with the warp yarns to form a fabric under the water pressure of the sprayed water, the displayed water pressure on the display is the minimum water pressure required by the weft yarns of the model, so that when the weft yarns of different models are processed, the quality of the fabric can be improved by adjusting the water pressure to a proper level; the method comprises the step A of determining the minimum water pressure required by weft yarns of different types, and the step B of debugging and configuring the weft insertion system for weft yarns of a certain type to achieve the minimum water pressure required by weft yarn processing of the certain type. The device has the function of determining the minimum water pressure required by weft yarns of different types and adjusting and configuring the specifications of all parts of the weft insertion system.

Description

Weft insertion system of water jet loom and debugging method thereof
Technical Field
The invention relates to the technical field of water jet looms, in particular to a weft insertion system of a water jet loom and a debugging method thereof.
Background
The water jet loom uses water as weft insertion medium, and the jet water flow produces friction traction force to weft yarn to drive weft yarn into shed, and interweave with warp yarn to form fabric. The weft insertion system of the water spraying loom comprises a water pump, an inlet one-way valve arranged on the water inlet end of the water pump, an outlet one-way valve arranged on the water outlet end of the water pump, a water inlet pipe connected with the inlet one-way valve, a water outlet pipe connected with the outlet one-way valve and a nozzle connected with the water outlet pipe.
The working principle is as follows: when the pump cam of the water pump turns from a small radius to a large radius, the coupling rod moves leftwards under the drive of the pump cam rod, so that the pump spring of the water pump is compressed, negative pressure is formed inside the water pump, the inlet one-way valve is opened, the outlet one-way valve is closed, and water is sucked into the water pump. When the cam of the water pump suddenly drops from the maximum radius to the minimum radius, the plunger of the water pump rapidly moves rightward under the action of the pump spring, and the pressure is directly acted on the water column sucked into the water pump, at the moment, the inlet one-way valve is closed, the outlet one-way valve is opened, water is pressed out from the water pump, and then the water is sprayed out from the nozzle through the water outlet pipe.
In the process that the jet water of the nozzle drives the weft yarn to enter the shed, if the water pressure of the jet water is too small, the friction traction force born by the weft yarn is too small, so that the weft yarn can not be interwoven with the warp yarn into a fabric due to the reduction of the moving stroke of the weft yarn; if the water pressure of the sprayed water is too high, the friction traction force applied to the weft yarn is too high, and the weft yarn has certain elasticity, so that the quality of the fabric is affected due to excessive deformation of the weft yarn.
Therefore, in the process of driving the weft yarns to move by the sprayed water, on the premise that the weft yarns and the warp yarns are required to be interwoven into the fabric, the lower the water pressure of the sprayed water is, the better the water pressure is, and the weft yarns with different specifications are required to be driven by different water pressures of the sprayed water; in practical production, for convenience in processing, the water pressure of the sprayed water is usually selected to be properly increased so as to ensure that weft yarns and warp yarns with various specifications are driven to be interwoven into a fabric, and the quality of the weft yarns is affected.
Disclosure of Invention
The invention aims to provide a weft insertion system of a water jet loom, which has the effect of determining the water pressure of required jet water of weft yarns with different specifications by monitoring the water pressure of the jet water by arranging a first pressure sensor on a water outlet pipe.
The technical aim of the invention is realized by the following technical scheme: the utility model provides a water spray loom weft insertion system, includes the water pump, installs the import check valve on the water inlet of water pump, installs the export check valve on the water outlet of water pump, connects the inlet tube on the water inlet of water pump, connects the outlet pipe on the water outlet of water pump, connects the nozzle on the outlet pipe, install the first pressure sensor that is used for detecting the water pressure that enters into in the outlet pipe on the water outlet of water pump, first pressure sensor is connected with the display electricity.
The invention is further provided with: the pump body of the water pump is provided with a second pressure sensor for detecting the pressure in the pump body, and the second pressure sensor is electrically connected with the display.
The invention has the following beneficial effects: aiming at a certain type of weft yarn, firstly, regulating the water pressure of the jet water so that the weft yarn can be interwoven with warp yarns to form fabrics under the water pressure of the jet water, and displaying the water pressure of the jet water on a display through a first pressure sensing; gradually reducing the water pressure of the jet water, when the weft yarn is just interweaved with the warp yarn to form a fabric under the drive of the water pressure of the jet water, the displayed water pressure on the display is the minimum water pressure required by the weft yarn of the model, and the model of the weft yarn and the water pressure value on the display are recorded; and replacing weft yarns with different types, repeating the steps, and recording the water pressure value of the minimum water pressure required by the weft yarns with various types.
The invention aims to provide a debugging method of a weft insertion system of a water jet loom, which has the functions of determining the minimum water pressure required by weft yarns of different types and debugging and configuring the weft insertion system.
The technical aim of the invention is realized by the following technical scheme: a method of commissioning a weft insertion system, such as a water jet loom, characterized by: step A for determining the minimum water pressure required by weft yarns of different types, and step B for debugging and configuring a weft insertion system for weft yarns of a certain type to reach the minimum water pressure required by weft yarn processing of the certain type; the step A comprises the following steps:
step A1: for a certain type of weft yarn, firstly heightening the water pressure adjustment of the jet water so that the weft yarn can be interwoven with warp yarns to form fabrics under the water pressure of the jet water, and displaying the water pressure value of the jet water on a display through a first pressure sensor;
step A2: gradually reducing the water pressure of the jet water, when the weft yarn is just interweaved with the warp yarn to form a fabric under the drive of the water pressure of the jet water, the displayed water pressure value on the display is the minimum water pressure required by the weft yarn of the model, and the model of the weft yarn and the minimum water pressure required are recorded;
step A3: and (3) replacing weft yarns with different types, and repeating the step A1 and the step A2 to record the minimum water pressure required by the weft yarns with various types.
The invention is further provided with: in the steps A1 and A2, the water pressure of the injected water is increased by selecting a nozzle with smaller caliber; the water pressure of the injected water is gradually reduced by replacing the nozzle with the caliber gradually increased.
The invention is further provided with: aiming at the minimum water pressure required by a certain model of weft yarn, in the step B, one or more of nozzles with different specifications, outlet one-way valves with different specifications and water pumps with different specifications are replaced, so that the water pressure value displayed on a display by a first pressure sensor reaches the minimum water pressure required by the weft yarn, and the specifications of the nozzles, the outlet one-way valves and the water pumps required by the processing of the weft yarn with the model are determined; then through changing the import check valve of different specifications, make the first pressure sensor display the water pressure numerical value on the display need be smaller than the second pressure sensor display the water pressure numerical value on the display, and make the first pressure sensor display the water pressure numerical value on the display and the second pressure sensor display the water pressure numerical value on the display to be close; thereby determining the specifications of the inlet check valve required by the weft yarn of the model.
The invention is further provided with: when the nozzles with different specifications are replaced, changing the water pressure value displayed on the display by the first pressure sensor through replacing the nozzles with different calibers; when the caliber of the nozzle is gradually increased, the water pressure value displayed on the display by the first pressure sensor is gradually reduced; as the bore of the nozzle gradually decreases, the first pressure sensor displays a gradually increasing value of water pressure on the display.
The invention is further provided with: when the outlet check valves with different specifications are replaced, changing the water pressure value displayed on the display by the first pressure sensor through replacing the outlet check valves with different calibers; when the caliber of the outlet one-way valve is gradually increased, the water pressure value displayed on the display by the first pressure sensor is gradually reduced; when the caliber of the outlet check valve is gradually reduced, the water pressure value displayed on the display by the first pressure sensor is gradually increased.
The invention is further provided with: when the water pumps with different specifications are replaced, changing the water pressure value displayed on the display by the first pressure sensor through replacing one or more of plungers of the water pumps with different diameters and cams of the water pumps with different sizes; when the diameter of the plunger of the water pump is gradually increased, the water pressure value displayed on the display by the first pressure sensor is gradually increased, and otherwise, the water pressure value is decreased; when the outer diameter of the cam of the water pump is gradually increased to drive the stroke of the plunger to be gradually increased, the water pressure value displayed on the display by the first pressure sensor is gradually increased, and otherwise, the water pressure value is reduced.
In summary, the invention has the following beneficial effects: in step a, through steps A1, A2 and A3, the water pressure value of the lowest water pressure required for different types of weft yarns can be determined; in the step B, when a weft insertion system is configured for a weft yarn of a certain model, one or more of nozzles of different specifications, outlet one-way valves of different specifications and water pumps of different specifications can be replaced, so that the water pressure value displayed on a display by a first pressure sensor reaches the minimum water pressure required by the weft yarn, and the specifications of the nozzles, the outlet one-way valves and the water pumps required by the weft yarn of the model during processing are determined; when the pressure in the pump body of the water pump is close to the pressure in the water outlet pipe, the water flows in the weft insertion system smoothly, and when the pressure in the pump body is gradually reduced due to leakage of the water in the plunger of the water pump, the water pressure value displayed on the display by the first pressure sensor needs to be smaller than the water pressure value displayed on the display by the second pressure sensor through changing the inlet check valve with different specifications, and the water pressure value displayed on the display by the first pressure sensor is close to the water pressure value displayed on the display by the second pressure sensor, so that the specification of the inlet check valve required by the weft yarn processing of the model is determined.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1.
Reference numerals: 1. a water pump; 2. an inlet check valve; 3. an outlet check valve; 4. a water inlet pipe; 5. a water outlet pipe; 6. a nozzle; 7. a first pressure sensor; 8. a second pressure sensor; 9. a display.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1: as shown in fig. 1, the water pump comprises a water pump 1, an inlet one-way valve 2 arranged on the water inlet end of the water pump 1, an outlet one-way valve 3 arranged on the water outlet end of the water pump 1, a water inlet pipe 4 connected with the inlet one-way valve 2, a water outlet pipe 5 connected with the outlet one-way valve 3, and a nozzle 6 connected with the water outlet pipe 5. The water outlet end of the water pump 1 is provided with a first pressure sensor 7 for detecting the water pressure entering the water outlet pipe 5, the pump body of the water pump 1 is provided with a second pressure sensor 8 for detecting the pressure in the pump body, the first pressure sensor 7 and the second pressure sensor 8 are electrically connected with a display 9 through leads, and the display 9 is used for receiving electric signals from the first pressure sensor 7 and the second pressure sensor 8 and displaying pressure values.
The implementation effect is as follows: for a certain type of weft yarn, the water pressure adjustment of the jet water is firstly increased, so that the weft yarn and warp yarn can be interwoven into a fabric under the water pressure of the jet water, and the water pressure of the jet water is displayed on the display 9 through a first pressure sensing; gradually reducing the water pressure of the jet water, when the weft yarn is just interweaved with the warp yarn to form a fabric under the drive of the water pressure of the jet water, the displayed water pressure on the display 9 is the minimum water pressure required by the weft yarn of the model, and the model of the weft yarn and the water pressure value on the display 9 are recorded; and replacing weft yarns with different types, repeating the steps, and recording the water pressure value of the minimum water pressure required by the weft yarns with various types. Finally has the effects of improving the quality of the fabric, saving water resources and the like.
Example 2: a debugging method of a weft insertion system of a water jet loom, referring to fig. 1, comprises a step A for determining the minimum water pressure required by weft yarns of different types and a step B for debugging and configuring the weft insertion system for weft yarns of a certain type to reach the minimum water pressure required by weft yarn processing of the certain type.
The step A comprises the following steps: step A1: for a certain type of weft yarn, the water pressure adjustment of the jet water is firstly increased, so that the weft yarn and warp yarn can be interwoven into a fabric under the water pressure of the jet water, and the water pressure value of the jet water is displayed on a display 9 through a first pressure sensor 7; step A2: gradually reducing the water pressure of the jet water, when the weft yarn is just interweaved with the warp yarn to form a fabric under the drive of the water pressure of the jet water, the displayed water pressure value on the display 9 is the minimum water pressure required by the weft yarn of the model, and the model of the weft yarn and the minimum water pressure required are recorded; step A3: and (3) replacing weft yarns with different types, and repeating the step A1 and the step A2 to record the minimum water pressure required by the weft yarns with various types. In the steps A1 and A2, the water pressure of the injected water is increased by selecting a nozzle 6 with smaller caliber; through changing the nozzle 6 that the bore grows gradually for the water pressure of injection water reduces gradually, because of changing nozzle 6 comparatively convenient this moment, thereby makes comparatively convenient when debugging injection water's pressure.
Aiming at the minimum water pressure required by a certain model of weft yarn, in the step B, one or more of a nozzle 6 with different specifications, an outlet one-way valve 3 with different specifications and a water pump 1 with different specifications are replaced, so that the water pressure value displayed on a display 9 by a first pressure sensor 7 reaches the minimum water pressure required by the weft yarn, and the specifications of the nozzle 6, the outlet one-way valve 3 and the water pump 1 required by the processing of the weft yarn with the model are determined; then, through changing the inlet check valve 2 with different specifications, the water pressure value displayed on the display 9 by the first pressure sensor 7 is required to be smaller than the water pressure value displayed on the display 9 by the second pressure sensor 8, and the water pressure value displayed on the display 9 by the first pressure sensor 7 is close to the water pressure value displayed on the display 9 by the second pressure sensor 8; thereby determining the specifications of the inlet check valve 2 required by the weft yarn of the model.
When the nozzles 6 with different specifications are replaced, the water pressure value displayed on the display 9 by the first pressure sensor 7 is changed by replacing the nozzles 6 with different calibers; when the caliber of the nozzle 6 is gradually increased, the water pressure value displayed on the display 9 by the first pressure sensor 7 is gradually reduced; as the aperture of the nozzle 6 gradually decreases, the value of the water pressure displayed by the first pressure sensor 7 on the display 9 gradually increases.
When the outlet check valves 3 with different specifications are replaced, the water pressure value displayed on the display 9 by the first pressure sensor 7 is changed by replacing the outlet check valves 3 with different calibers; when the caliber of the outlet one-way valve 3 is gradually increased, the water pressure value displayed on the display 9 by the first pressure sensor 7 is gradually reduced; when the caliber of the outlet check valve 3 gradually decreases, the first pressure sensor 7 shows that the water pressure value on the display 9 gradually increases.
When the water pumps 1 with different specifications are replaced, changing the water pressure value displayed on the display 9 by the first pressure sensor 7 through replacing one or more of the plungers of the water pumps 1 with different diameters and the cams of the water pumps 1 with different sizes; when the diameter of the plunger of the water pump 1 is gradually increased, the water pressure value displayed on the display 9 by the first pressure sensor 7 is gradually increased, and conversely, the water pressure value is decreased; when the outer diameter of the cam of the water pump 1 is gradually increased to drive the stroke of the plunger to be gradually increased, the water pressure value displayed on the display 9 by the first pressure sensor 7 is gradually increased, and conversely, the water pressure value is reduced.
The implementation principle is as follows: in step a, through steps A1, A2 and A3, the water pressure value of the lowest water pressure required for different types of weft yarns can be determined; in the step B, when the weft insertion system is configured for a certain type of weft yarn, one or more of the nozzle 6 with different specifications, the outlet check valve 3 with different specifications and the water pump 1 with different specifications can be replaced, so that the water pressure value displayed by the first pressure sensor 7 on the display 9 reaches the minimum water pressure required by the weft yarn, and the specifications of the nozzle 6, the outlet check valve 3 and the water pump 1 required by the weft yarn processing of the certain type of weft yarn can be determined; when the pressure in the pump body of the water pump 1 is close to the pressure at the water outlet pipe 5, the water flows smoothly in the weft insertion system, and when the pressure in the pump body is gradually reduced due to leakage of the water at the plunger of the water pump 1, the water pressure value displayed on the display 9 by the first pressure sensor 7 needs to be smaller than the water pressure value displayed on the display 9 by the second pressure sensor 8 through changing the inlet check valve 2 with different specifications, and the water pressure value displayed on the display 9 by the first pressure sensor 7 is close to the water pressure value displayed on the display 9 by the second pressure sensor 8, so that the specification of the inlet check valve 2 required by the weft yarn processing of the model is determined.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.

Claims (6)

1. The utility model provides a debugging method of water spray loom weft insertion system, includes water pump (1), installs import check valve (2) on the water inlet of water pump (1), installs export check valve (3) on the play water end of water pump (1), connect inlet tube (4) on the water inlet of water pump (1), connect outlet pipe (5) on the play water end of water pump (1), connect nozzle (6) on outlet pipe (5), its characterized in that: a first pressure sensor (7) for detecting the water pressure entering the water outlet pipe (5) is arranged on the water outlet end of the water pump (1), and the first pressure sensor (7) is electrically connected with a display (9): a second pressure sensor (8) for detecting the pressure in the pump body is arranged on the pump body of the water pump (1), and the second pressure sensor (8) is electrically connected with a display (9);
step A for determining the minimum water pressure required by weft yarns of different types, and step B for debugging and configuring a weft insertion system for weft yarns of a certain type to reach the minimum water pressure required by weft yarn processing of the certain type;
the step A comprises the following steps: step A1: for a certain type of weft yarn, the water pressure adjustment of the jet water is firstly increased, so that the weft yarn and warp yarn can be interwoven into fabric under the water pressure of the jet water, and the water pressure value of the jet water is displayed on a display (9) through a first pressure sensor (7); step A2: gradually reducing the water pressure of the jet water, when the weft yarn is just interweaved with the warp yarn to form a fabric under the drive of the water pressure of the jet water, the displayed water pressure value on the display (9) is the minimum water pressure required by the weft yarn of the model, and the model of the weft yarn and the minimum water pressure required are recorded; step A3: and (3) replacing weft yarns with different types, and repeating the step A1 and the step A2 to record the minimum water pressure required by the weft yarns with various types.
2. The method for adjusting a weft insertion system of a water jet loom according to claim 1, characterized in that: in the steps A1 and A2, the water pressure of the injected water is increased by selecting a nozzle (6) with smaller caliber; by replacing the nozzle (6) with a gradually larger caliber, the water pressure of the sprayed water is gradually reduced.
3. The method for adjusting a weft insertion system of a water jet loom according to claim 2, characterized in that: aiming at the minimum water pressure required by a certain model of weft yarn, in the step B, one or more of nozzles (6) with different specifications, outlet one-way valves (3) with different specifications and water pumps (1) with different specifications are replaced, so that the water pressure value displayed on a display (9) by a first pressure sensor (7) reaches the minimum water pressure required by the weft yarn, and the specifications of the nozzles (6), the outlet one-way valves (3) and the water pumps (1) required by the weft yarn processing of the model are determined; then, through changing the inlet check valves (2) with different specifications, the water pressure value displayed on the display (9) by the first pressure sensor (7) is required to be smaller than the water pressure value displayed on the display (9) by the second pressure sensor (8), and the water pressure value displayed on the display (9) by the first pressure sensor (7) is close to the water pressure value displayed on the display (9) by the second pressure sensor (8); thereby determining the specifications of the inlet check valve (2) required by the weft yarn of the model.
4. A method of adjusting a weft insertion system of a water jet loom according to claim 3, wherein: when the nozzles (6) with different specifications are replaced, the water pressure value displayed on the display (9) by the first pressure sensor (7) is changed by replacing the nozzles (6) with different calibers; when the caliber of the nozzle (6) is gradually increased, the water pressure value displayed on the display (9) by the first pressure sensor (7) is gradually reduced; when the caliber of the nozzle (6) is gradually reduced, the water pressure value displayed on the display (9) by the first pressure sensor (7) is gradually increased.
5. The method for adjusting a weft insertion system of a water jet loom according to claim 4, wherein: when the outlet check valves (3) with different specifications are replaced, the water pressure value displayed on the display (9) by the first pressure sensor (7) is changed by replacing the outlet check valves (3) with different calibers; when the caliber of the outlet one-way valve (3) is gradually increased, the water pressure value displayed on the display (9) by the first pressure sensor (7) is gradually reduced; when the caliber of the outlet one-way valve (3) is gradually reduced, the water pressure value displayed on the display (9) by the first pressure sensor (7) is gradually increased.
6. The method for adjusting a weft insertion system of a water jet loom according to claim 5, wherein: when the water pumps (1) with different specifications are replaced, changing the water pressure value displayed on the display (9) by the first pressure sensor (7) through replacing one or more of plungers of the water pumps (1) with different diameters and cams of the water pumps (1) with different sizes; when the diameter of the plunger of the water pump (1) is gradually increased, the water pressure value displayed on the display (9) by the first pressure sensor (7) is gradually increased, and otherwise, the water pressure value is decreased; when the outer diameter of the cam of the water pump (1) is gradually increased to drive the stroke of the plunger to be gradually increased, the water pressure value displayed on the display (9) by the first pressure sensor (7) is gradually increased, and otherwise, the water pressure value is reduced.
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