CN109732842A - A kind of Shooting Technique - Google Patents
A kind of Shooting Technique Download PDFInfo
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- CN109732842A CN109732842A CN201811565437.4A CN201811565437A CN109732842A CN 109732842 A CN109732842 A CN 109732842A CN 201811565437 A CN201811565437 A CN 201811565437A CN 109732842 A CN109732842 A CN 109732842A
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- shooting technique
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- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of Shooting Technique, including according to mixing, drying, preheating, heating and inject, be vented, pressure maintaining, cooling and die sinking step are formed.The invention has the benefit that making material mixing more evenly by ultrasonic wave in the present invention, internal combustion is more preferable, and avoiding pressure unevenly causes to disperse and mix unevenness between raw material;Exhaust process is also added in the technique as described in the invention, can also reduce the probability for bubble occur in final injecting products.
Description
Technical field
The invention belongs to plasthetics fields, and in particular to a kind of Shooting Technique.
Background technique
Plasthetics is made into plastics, by high-molecular compound made of addition polymerization or polycondensation polymerized, is commonly called as
Plastics or resin can freely change ingredient and body styles.By synthetic resin and filler, plasticizer, stabilizer, lubricant,
The additives such as colorant composition.
Injection molding is a kind of method of industrial products production moulding.Product is usually using rubber injection mold and plastic injection.Injection molding
Molding die platen press and casting die can also be dispensed.Injection (mo(u)lding) machine (abbreviation injector or injection molding machine) is by thermoplastic or heat
The main molding equipment of plastic products of various shapes is made using mould for plastics for solidity material, and injection molding is to pass through injection molding
Machine and mold are realized.
In existing Shooting Technique, due to the influence of pressure, the hot melt colloidal dispersions that will lead in mold are uneven, and
Phenomena such as being easy to appear bubble.
Summary of the invention
Technical problem to be solved by the present invention lies in: in existing Shooting Technique, due to the influence of pressure, it will lead to mould
Hot melt colloidal dispersions in tool are uneven, and phenomena such as be easy to appear bubble.For this purpose, providing a kind of Shooting Technique.
In order to solve the above technical problems, the technical solution of the present invention is as follows:
A kind of Shooting Technique, comprising the following steps:
(1) raw materials such as master batch needed for injection molding are sufficiently mixed uniformly;
(2) raw material that step (1) is uniformly mixed is sucked in materal drier barrel and is dried;
(3) barrel in adapted to injection system is heated to 170~190 DEG C, and the hot flow path in adapted to injection system is heated to 210~
240 DEG C, the cover half in injection mold is heated to 60~70 DEG C, dynamic model is heated to 40~50 DEG C;
(4) dried raw material is added in the barrel after step (3) preheating, molten condition is heated to, by molten condition
Under raw material be injected into the mold after heating by the injection of pretreated hot flow path;
(5) after the completion of raw material injection, opening ultrasonic activation mode makes to contact between molten condition material in mold and sufficiently melt
It closes;
(6) gas vent will be closed after excessive gas discharge in mold by gas vent;
(7) by injecting uniformly carry out pressure maintaining;
(8) it is opened after cooling 5~7s, die sinking pressure is set as 60kg/cm2, dynamic model is opened while hot obtains control panel finished product.
Further, the baking material temperature in step (2) is set as 70~90 DEG C, and the baking material time is set as 3~5h.Drying is
Influence of the moisture content to injection molding in order to prevent.
Further, in step (5) ultrasonic wave frequency control be 18~20kHz, 10~20min of vibration of ultrasonic wave, then
Stand the exhaust process that 30min carries out step (6) again later.
The invention has the benefit that making material mixing more evenly by ultrasonic wave in the present invention, internal combustion is more preferable, keeps away
Exempting from pressure unevenly causes to disperse and mix unevenness between raw material;It also adds and was vented in the technique as described in the invention
Journey can also reduce the probability for bubble occur in final injecting products.
Specific embodiment
The effect of to make to structure feature of the invention and being reached, has a better understanding and awareness, to preferable
Embodiment cooperation detailed description, is described as follows:
Embodiment 1
A kind of Shooting Technique, comprising the following steps:
(1) raw materials such as master batch needed for injection molding are sufficiently mixed uniformly;
(2) raw material that step (1) is uniformly mixed is sucked in materal drier barrel and is dried;
(3) barrel in adapted to injection system is heated to 170 DEG C, and the hot flow path in adapted to injection system is heated to 210 DEG C, will be molded
Cover half in mold is heated to 60 DEG C, and dynamic model is heated to 40 DEG C;
(4) dried raw material is added in the barrel after step (3) preheating, molten condition is heated to, by molten condition
Under raw material be injected into the mold after heating by the injection of pretreated hot flow path;
(5) after the completion of raw material injection, opening ultrasonic activation mode makes to contact between molten condition material in mold and sufficiently melt
It closes;
(6) gas vent will be closed after excessive gas discharge in mold by gas vent;
(7) by injecting uniformly carry out pressure maintaining;
(8) it is opened after cooling 5s, die sinking pressure is set as 60kg/cm2, dynamic model is opened while hot obtains control panel finished product.
Wherein, the baking material temperature in step (2) is set as 70 DEG C, and the baking material time is set as 3h.Drying is water in order to prevent
Influence of the part to injection molding.In step (5) ultrasonic wave frequency control be 18kHz, vibration of ultrasonic wave 10min, then stand 30min it
The exhaust process for carrying out step (6) again afterwards, in this case can make the gas inside raw material sufficiently run out.
Embodiment 2
A kind of Shooting Technique, comprising the following steps:
(1) raw materials such as master batch needed for injection molding are sufficiently mixed uniformly;
(2) raw material that step (1) is uniformly mixed is sucked in materal drier barrel and is dried;
(3) barrel in adapted to injection system is heated to 190 DEG C, and the hot flow path in adapted to injection system is heated to 240 DEG C, will be molded
Cover half in mold is heated to 70 DEG C, and dynamic model is heated to 50 DEG C;
(4) dried raw material is added in the barrel after step (3) preheating, molten condition is heated to, by molten condition
Under raw material be injected into the mold after heating by the injection of pretreated hot flow path;
(5) after the completion of raw material injection, opening ultrasonic activation mode makes to contact between molten condition material in mold and sufficiently melt
It closes;
(6) gas vent will be closed after excessive gas discharge in mold by gas vent;
(7) by injecting uniformly carry out pressure maintaining;
(8) it is opened after cooling 7s, die sinking pressure is set as 60kg/cm2, dynamic model is opened while hot obtains control panel finished product.
Wherein, the baking material temperature in step (2) is set as 90 DEG C, and the baking material time is set as 5h.Drying is water in order to prevent
Influence of the part to injection molding.In step (5) ultrasonic wave frequency control be 20kHz, vibration of ultrasonic wave 20min, then stand 30min it
Carry out the exhaust process of step (6) again afterwards.
Embodiment 3
A kind of Shooting Technique, comprising the following steps:
(1) raw materials such as master batch needed for injection molding are sufficiently mixed uniformly;
(2) raw material that step (1) is uniformly mixed is sucked in materal drier barrel and is dried;
(3) barrel in adapted to injection system is heated to 180 DEG C, and the hot flow path in adapted to injection system is heated to 225 DEG C, will be molded
Cover half in mold is heated to 65 DEG C, and dynamic model is heated to 45 DEG C;
(4) dried raw material is added in the barrel after step (3) preheating, molten condition is heated to, by molten condition
Under raw material be injected into the mold after heating by the injection of pretreated hot flow path;
(5) after the completion of raw material injection, opening ultrasonic activation mode makes to contact between molten condition material in mold and sufficiently melt
It closes;
(6) gas vent will be closed after excessive gas discharge in mold by gas vent;
(7) by injecting uniformly carry out pressure maintaining;
(8) it is opened after cooling 6s, die sinking pressure is set as 60kg/cm2, dynamic model is opened while hot obtains control panel finished product.
Wherein, the baking material temperature in step (2) is set as 80 DEG C, and the baking material time is set as 4h.Drying is water in order to prevent
Influence of the part to injection molding.In step (5) ultrasonic wave frequency control be 19kHz, vibration of ultrasonic wave 15min, then stand 30min it
Carry out the exhaust process of step (6) again afterwards.
Material mixing is made more evenly by ultrasonic wave in the present invention, internal combustion is more preferable, and pressure is avoided unevenly to lead to original
Disperse between material and mixes uneven;Exhaust process is also added in the technique as described in the invention, in final injecting products
Also the probability for bubble occur can be reduced.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention
Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and
Improvement is both fallen in the range of claimed invention.The present invention claims protection scope by appended claims and its
Equivalent defines.
Claims (3)
1. a kind of Shooting Technique, it is characterised in that: the following steps are included:
(1) raw materials such as master batch needed for injection molding are sufficiently mixed uniformly;
(2) raw material that step (1) is uniformly mixed is sucked in materal drier barrel and is dried;
(3) barrel in adapted to injection system is heated to 170~190 DEG C, and the hot flow path in adapted to injection system is heated to 210~
240 DEG C, the cover half in injection mold is heated to 60~70 DEG C, dynamic model is heated to 40~50 DEG C;
(4) dried raw material is added in the barrel after step (3) preheating, molten condition is heated to, by molten condition
Under raw material be injected into the mold after heating by the injection of pretreated hot flow path;
(5) after the completion of raw material injection, opening ultrasonic activation mode makes to contact between molten condition material in mold and sufficiently melt
It closes;
(6) gas vent will be closed after excessive gas discharge in mold by gas vent;
(7) by injecting uniformly carry out pressure maintaining;
(8) it is opened after cooling 5~7s, die sinking pressure is set as 60kg/cm2, dynamic model is opened while hot obtains control panel finished product.
2. a kind of Shooting Technique according to claim 1, it is characterised in that: the baking material temperature in step (2) is set as 70
~90 DEG C, the baking material time is set as 3~5h.
3. a kind of Shooting Technique according to claim 2, it is characterised in that: the frequency of ultrasonic wave, which controls, in step (5) is
18~20kHz, 10~20min of vibration of ultrasonic wave, then stand the exhaust process that 30min carries out step (6) again later.
Priority Applications (1)
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CN201811565437.4A CN109732842A (en) | 2018-12-20 | 2018-12-20 | A kind of Shooting Technique |
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CN201811565437.4A CN109732842A (en) | 2018-12-20 | 2018-12-20 | A kind of Shooting Technique |
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CN201811565437.4A Pending CN109732842A (en) | 2018-12-20 | 2018-12-20 | A kind of Shooting Technique |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110524822A (en) * | 2019-09-03 | 2019-12-03 | 江苏荣腾精密组件科技股份有限公司 | Efficient Shooting Technique |
CN110802821A (en) * | 2019-10-09 | 2020-02-18 | 安徽川越通信科技有限责任公司 | Production method of coupler outer box |
Citations (8)
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CN101579910A (en) * | 2009-06-18 | 2009-11-18 | 中南大学 | Method for improving filling property of polymer in process of injection molding and injection member mould |
CN102615797A (en) * | 2012-04-06 | 2012-08-01 | 大连理工大学 | Device and method for controlling molding shrinkage of precision injection-molded product based on action of ultrasonic outfield |
CN103029263A (en) * | 2012-12-07 | 2013-04-10 | 法国圣戈班玻璃公司 | Injection molding system, injection molding method, automotive glass-covered edge and automotive window |
CN104085086A (en) * | 2014-06-26 | 2014-10-08 | 大连理工大学 | Injection mold with ultrasonic waves directly acting on polymer melt |
CN106079234A (en) * | 2016-06-24 | 2016-11-09 | 芜湖恒信汽车内饰制造有限公司 | A kind of PA GF30 material is coated with the front-end module Shooting Technique of panel beating |
CN106113428A (en) * | 2016-06-24 | 2016-11-16 | 芜湖恒信汽车内饰制造有限公司 | A kind of Shooting Technique of PP LGF30 material fronts module |
CN106335156A (en) * | 2016-09-29 | 2017-01-18 | 广西大学 | Injection molding process for PP material bumper |
CN205905305U (en) * | 2016-06-30 | 2017-01-25 | 无锡雄伟精工科技有限公司 | High -frequency vibration automobile handle's rapid forming mould |
-
2018
- 2018-12-20 CN CN201811565437.4A patent/CN109732842A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101579910A (en) * | 2009-06-18 | 2009-11-18 | 中南大学 | Method for improving filling property of polymer in process of injection molding and injection member mould |
CN102615797A (en) * | 2012-04-06 | 2012-08-01 | 大连理工大学 | Device and method for controlling molding shrinkage of precision injection-molded product based on action of ultrasonic outfield |
CN103029263A (en) * | 2012-12-07 | 2013-04-10 | 法国圣戈班玻璃公司 | Injection molding system, injection molding method, automotive glass-covered edge and automotive window |
CN104085086A (en) * | 2014-06-26 | 2014-10-08 | 大连理工大学 | Injection mold with ultrasonic waves directly acting on polymer melt |
CN106079234A (en) * | 2016-06-24 | 2016-11-09 | 芜湖恒信汽车内饰制造有限公司 | A kind of PA GF30 material is coated with the front-end module Shooting Technique of panel beating |
CN106113428A (en) * | 2016-06-24 | 2016-11-16 | 芜湖恒信汽车内饰制造有限公司 | A kind of Shooting Technique of PP LGF30 material fronts module |
CN205905305U (en) * | 2016-06-30 | 2017-01-25 | 无锡雄伟精工科技有限公司 | High -frequency vibration automobile handle's rapid forming mould |
CN106335156A (en) * | 2016-09-29 | 2017-01-18 | 广西大学 | Injection molding process for PP material bumper |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110524822A (en) * | 2019-09-03 | 2019-12-03 | 江苏荣腾精密组件科技股份有限公司 | Efficient Shooting Technique |
CN110802821A (en) * | 2019-10-09 | 2020-02-18 | 安徽川越通信科技有限责任公司 | Production method of coupler outer box |
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