CN106903835A - A kind of injection molding process - Google Patents

A kind of injection molding process Download PDF

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Publication number
CN106903835A
CN106903835A CN201510981204.2A CN201510981204A CN106903835A CN 106903835 A CN106903835 A CN 106903835A CN 201510981204 A CN201510981204 A CN 201510981204A CN 106903835 A CN106903835 A CN 106903835A
Authority
CN
China
Prior art keywords
injection
raw material
molding process
injection molding
pretreatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510981204.2A
Other languages
Chinese (zh)
Inventor
张善琴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGBO KADEER ELECTRICAL CO Ltd
Original Assignee
NINGBO KADEER ELECTRICAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NINGBO KADEER ELECTRICAL CO Ltd filed Critical NINGBO KADEER ELECTRICAL CO Ltd
Priority to CN201510981204.2A priority Critical patent/CN106903835A/en
Publication of CN106903835A publication Critical patent/CN106903835A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/06Conditioning or physical treatment of the material to be shaped by drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/10Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0084General arrangement or lay-out of plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention provides a kind of injection molding process, comprises the following steps:Raw material crushing, raw material screening, raw material mixing, dried process, isothermal holding, adapted to injection system pretreatment, injection mold pretreatment, raw material plasticizing, raw material injection, pressurize, cooling shaping, the demoulding;The processing step of injection molding process of the present invention is simple, is easy to implement, and cost is relatively low, and short molding cycle, final product quality is high.

Description

A kind of injection molding process
Technical field
The present invention relates to a kind of injection molding art, more particularly to a kind of plastics molding process.
Background technology
Injection is a kind of method that industrial products produce moulding, refers at a certain temperature, by screw rod The plastic material that melts completely of stirring, die cavity is injected with high pressure, through cooling and solidifying after, obtain products formed Method.The method is applied to the batch production of complex-shaped part, is one of important processing method.
Injection can dispensing molding die platen press and casting die, process of injection molding is broadly divided into following 6 The individual stage:Matched moulds, injection, pressurize, cooling, die sinking, product take out.In injection moulding process, modeling The determinant of materials and parts shaping quality includes:Temperature control, Stress control, molding cycle and reasonable work The factors such as sequence step.
There is certain defect in existing Shooting Technique, such as processing step is complicated, all in implementation process The defect such as the phase is long and cost is high, finished product it is of low quality, it is difficult to meet people and require making.
The content of the invention
(1) technical problem to be solved
The technical problem to be solved in the present invention be to provide a kind of processing step it is simple, with short production cycle, into The injection molding process that quality is high, production cost is relatively low.
(2) technical scheme
In order to solve the above technical problems, the present invention provides a kind of injection molding process, comprise the following steps: Raw material crushing, raw material screening, raw material mixing, dried process, isothermal holding, adapted to injection system pretreatment, Injection mold pretreatment, raw material plasticizing, raw material injection, pressurize, cooling shaping, the demoulding;The original Material screen choosing is carried out by the sieve that sieve diameter is 0.4~0.56cm;The dried process is in temperature Degree control is carried out in 130 DEG C of baking box, and baking time is 0.5H;The adapted to injection system pretreatment Hot flow path in adapted to injection system is heated to 180 DEG C~220 DEG C;The injection mold pretreatment is to note Mould is heated to 56 DEG C~74 DEG C;The cooling shaping is cooled down by way of water-cooled, cooling The time of shaping is 42s.
Further, the isothermal holding is carried out in the environment of 96 DEG C, and soaking time is 1.5H.
Further, the injection pressure of the raw material injection is 75kg/cm2
Further, the retention time of the injection pressure be not less than 0.7s.
Further, the pressure of the pressurize is 50g/cm2, the dwell time is 3s.
(3) beneficial effect
The processing step of injection molding process of the present invention is simple, with short production cycle, final product quality is high, raw Produce cost relatively low.
Specific embodiment
The present invention provides a kind of injection molding process, and specific processing step is as follows:Raw material is crushed, original Material screen choosing, raw material mixing, dried process, isothermal holding, adapted to injection system pretreatment, injection mold are pre- Treatment, raw material plasticizing, raw material injection, pressurize, cooling shaping, the demoulding.
Wherein raw material screening is carried out by the sieve that sieve diameter is 0.4~0.56cm;Dried process It is to be carried out in 130 DEG C of baking box in temperature control, baking time is 0.5H;Adapted to injection system is located in advance Hot flow path in adapted to injection system is heated to 180 DEG C~220 DEG C by reason;Injection mold pretreatment be by Injection mold is heated to 56 DEG C~74 DEG C;The cooling shaping is cooled down by way of water-cooled, cold But the time being molded is 42s.
Isothermal holding is carried out in the environment of 96 DEG C, and soaking time is 1.5H;The note of raw material injection Injection pressure is 75kg/cm2, even injection;The retention time of injection pressure is not less than 0.7s;Pressurize Pressure is 50g/cm2, the dwell time is 3s;
Visual examination to be carried out to the product after injection moulding, if having fragmentation, scratch, finish not Good the problems such as.
The above is only the preferred embodiment of the present invention, it is noted that for the art For those of ordinary skill, on the premise of the technology of the present invention principle is not departed from, can also make some Improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (5)

1. a kind of injection molding process, it is characterised in that comprise the following steps:Raw material crushing, Raw material screening, raw material mixing, dried process, isothermal holding, adapted to injection system pretreatment, injection Mould pretreatment, raw material plasticizing, raw material injection, pressurize, cooling shaping, the demoulding;The original Material screen choosing is carried out by the sieve that sieve diameter is 0.4~0.56cm;The dried process It is to be carried out in 130 DEG C of baking box in temperature control, baking time is 0.5H;The injection Hot flow path in adapted to injection system is heated to 180 DEG C~220 DEG C by system pretreatment;The injection mould Tool pretreatment is that injection mold is heated into 56 DEG C~74 DEG C;The cooling shaping is by water-cooled Mode is cooled down, and the time of cooling shaping is 42s.
2. injection molding process as claimed in claim 1, it is characterised in that:The insulation Treatment is carried out in the environment of 96 DEG C, and soaking time is 1.5H.
3. injection molding process as claimed in claim 1, it is characterised in that:The raw material The injection pressure of injection is 75kg/cm2
4. injection molding process as claimed in claim 3, it is characterised in that:The injection The retention time of pressure is not less than 0.7s.
5. injection molding process as claimed in claim 1, it is characterised in that:The pressurize Pressure be 50g/cm2, the dwell time is 3s.
CN201510981204.2A 2015-12-23 2015-12-23 A kind of injection molding process Pending CN106903835A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510981204.2A CN106903835A (en) 2015-12-23 2015-12-23 A kind of injection molding process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510981204.2A CN106903835A (en) 2015-12-23 2015-12-23 A kind of injection molding process

Publications (1)

Publication Number Publication Date
CN106903835A true CN106903835A (en) 2017-06-30

Family

ID=59199916

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510981204.2A Pending CN106903835A (en) 2015-12-23 2015-12-23 A kind of injection molding process

Country Status (1)

Country Link
CN (1) CN106903835A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109664460A (en) * 2018-12-26 2019-04-23 苏州敏煌精密电子科技有限公司 A kind of injection molding process of precise injection mould
CN110216830A (en) * 2019-06-06 2019-09-10 何嘉乐 A kind of intelligence plastic flower process units
CN112721032A (en) * 2020-12-15 2021-04-30 河源市程锦模具塑胶制品有限公司 Multicolor injection molding system and multicolor injection molding process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109664460A (en) * 2018-12-26 2019-04-23 苏州敏煌精密电子科技有限公司 A kind of injection molding process of precise injection mould
CN110216830A (en) * 2019-06-06 2019-09-10 何嘉乐 A kind of intelligence plastic flower process units
CN112721032A (en) * 2020-12-15 2021-04-30 河源市程锦模具塑胶制品有限公司 Multicolor injection molding system and multicolor injection molding process

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Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20170630

WD01 Invention patent application deemed withdrawn after publication