CN109717003A - A kind of wheat bacterium bag takes lid to take loop device automatically and lid is taken to take ring method - Google Patents

A kind of wheat bacterium bag takes lid to take loop device automatically and lid is taken to take ring method Download PDF

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Publication number
CN109717003A
CN109717003A CN201910022264.XA CN201910022264A CN109717003A CN 109717003 A CN109717003 A CN 109717003A CN 201910022264 A CN201910022264 A CN 201910022264A CN 109717003 A CN109717003 A CN 109717003A
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CN
China
Prior art keywords
bacterium bag
cylinder
lid
clamping
wheat bacterium
Prior art date
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Pending
Application number
CN201910022264.XA
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Chinese (zh)
Inventor
吴今姬
宋卫东
周德欢
周帆
王明友
丁天航
王教领
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
Original Assignee
Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture filed Critical Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
Priority to CN201910022264.XA priority Critical patent/CN109717003A/en
Publication of CN109717003A publication Critical patent/CN109717003A/en
Pending legal-status Critical Current

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Abstract

The present invention relates to one kind to take lid that loop device and method more particularly to a kind of wheat bacterium bag is taken to take lid to take loop device automatically and lid is taken to take ring method, belongs to agricultural machinery technological field.Structure of the invention includes rack-mounted conveyer system, the conveyer system, which is equipped with, mentions convering system and clamping system for fixing wheat bacterium bag neck lantern ring for incude wheat bacterium bag position, the lower section of the top for mentioning convering system and being located at clamping system, the clamping system is equipped with cutting system.The beneficial effect is that: it can replace manual operation, realization takes lid to the automation of wheat bacterium bag, takes lantern ring technique.The lantern ring precise positioning of 12 bags of bacterium bags disposably can be precisely completed, shears and takes lid, ring is taken to operate.

Description

A kind of wheat bacterium bag takes lid to take loop device automatically and lid is taken to take ring method
Technical field
The present invention relates to one kind to take lid that loop device and method more particularly to a kind of wheat bacterium bag is taken to take lid to take loop device automatically And lid is taken to take ring method, belong to agricultural machinery technological field.
Background technique
Kernel culture is more universal in the cultivation area use of many edible mushrooms.There is sowing quantity to save, is easy to make, active for it The advantages that height, bacterium germination is fast, fruiting is early, mycelia restores fast, high survival rate, and yield is high has in cultivation of agaricus bisporus wide at home General application.Exclusive wheat bacterium bag is used in kernel culture production, sack is equipped with lantern ring and adds upper shield, in use, needing artificial Upper shield is opened, takes out lantern ring, then carry out broken bag, rubbing is used to sow after breaing up strain.Prior art 201620039005.X, name Claim: edible mushroom bacterium bag capping machine tool hand, applying date 2016.01.17 disclose the device of bacterium bag gland, realize automatic gland Purpose.However lid is taken to take the process of ring, manual operation is needed, is taken time and effort, efficiency is extremely low, seriously constrains kernel culture It promotes and applies.
Summary of the invention
The purpose of the present invention is haveing the defects that inefficiency for the prior art, propose that a kind of wheat bacterium bag takes lid automatically Loop device is taken, under the premise of guaranteeing operation quality, significantly improves efficiency.
The present invention solves technical problem by the following technical programs: a kind of wheat bacterium bag takes lid to take loop device automatically, including Rack-mounted conveyer system is equipped with above the conveyer system and mentions convering system and use for incude wheat bacterium bag position In the clamping system of fixed wheat bacterium bag neck lantern ring, the top for mentioning convering system and being located at clamping system, the clamping system Lower section be equipped with cutting system, each system is electrically connected through control system.By the cooperating between each system, a work is realized Sequence completion takes lid that ring is taken to work, and improves working efficiency.
The present invention further realizes goal of the invention by the following technical programs: the conveyer system includes disposing on the rack Several conveying rollers, postive stop baffle is equipped between the conveying roller, the postive stop baffle and conveying roller are respectively through motor Driving;The convering system that mentions includes the vertical-lift bar for being fixed on rack two sides, driving through jacking cylinder, the vertical-lift bar Between fixation mention lid cylinder, described mention disposes several three-jaw cylinders between lid cylinder, the three-jaw cylinder is located in wheat bacterium bag Side, the three-jaw cylinder are equipped with sensor;The clamping system includes driving positioned at wheat bacterium bag neck, through clamping cylinder Clamping component;The cutting system includes the sliding rail that is placed on clamping component and shearing cylinder, on the sliding rail and shearing gas The blade of clipped cylinder driving is disposed on cylinder.
The postive stop baffle is divided into former and later two.
Described mention disposes at least one set of uniformly distributed three-jaw cylinder between lid cylinder.
The three-jaw cylinder is equipped with three groups arranged side by side, every group four along conveying direction.
The clamping system includes the guide rod for being fixed on two middle side part of rack, and the lower part of the guide rod fixes to clamp gas Cylinder, the clamping cylinder connect clamping cylinder swing arm, and the clamping cylinder swing arm is connected through shaft clamps balance wheel, the clamping pendulum Wheel connection clamping component.
The clamping component includes upper and lower clamping plate, and the upper and lower clamping plate and clamping balance wheel constitute prismatic pair, described The surface of upper and lower clamping plate has V-block, and the upper and lower clamping plate has opposite motion profile.
The traffic direction of the blade and the conveying direction of wheat bacterium bag are mutually perpendicular to.
The bottom of the frame is equipped with recycling basket.
The present invention further provides wheat bacterium bags, and lid to be taken to take the automatic of loop device that lid is taken to take ring method, including following step automatically It is rapid:
Wheat bacterium bag is placed in conveying basket by the first step, and the conveying basket moves forward to three-jaw cylinder with conveying roller Lower section, after the limit sensors in rack sense wheat bacterium bag, electric signal reaches control system, controls the limit on conveying roller Position baffle increases, and blocks conveying basket;
After second step, the conveying basket are fixed, control system controls the vertical-lift bar and moves downward, and drives three-jaw gas Cylinder decline and the upper shield close to wheat bacterium bag, until the sensor on three-jaw cylinder stops decline, three-jaw after touching the upper shield Electric signal reaches control system after upper shield described in clamp on cylinder, and control clamping cylinder driving clamps balance wheel rotation, band The dynamic upper and lower clamping plate counter motion for clamping balance wheel both ends is until clamp the lantern ring of wheat bacterium bag neck;
After third step, the lantern ring are clamped, electric signal reaches control system, and control three-jaw cylinder rises 5cm, same to time control System shearing cylinder driving blade is cut below movement in vertical direction to the lantern ring of conveying roller, until cutting action is complete At;
After 4th step, cutting, electric signal reaches control system, and controlling the postive stop baffle reduces, conveying roller fortune It is dynamic, conveying basket is sent out into rack, the upper and lower clamping plate unclamps, and lantern ring is made to fall into recycling basket, the fixture on the three-jaw cylinder It unclamps, upper shield is made to fall into recycling basket, take lid that ring work is taken to terminate automatically.
Clamping system of the invention is equipped with a pair of clamping plate mutually moved, it can be achieved that disposably clamping the need of 12 bags of bacterium bags It asks;Convering system is mentioned equipped with sensor, upper shield position is accurately positioned, accurately mentions lid, can also realize and disposably lift 12 upper shields;Folder It is equipped with shear-blade below clamping system, realizes effectively shearing bacterium bag operation;One basket of 12 taking lid, taking with bacterium bag is realized in once-through operation Ring operation, each systematic collaboration functioning efficiency are very high.The beneficial effect is that: it can replace manual operation, realize to wheat bacterium bag Automation take lid, take lantern ring technique.The lantern ring precise positioning of 12 bags of bacterium bags disposably can be precisely completed, shears and takes lid, take Ring operation.
Detailed description of the invention
The present invention will be further described below with reference to the drawings.
Fig. 1 is the structural schematic diagram of one embodiment of the invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the A-A cross-sectional view of Fig. 2.
Fig. 4 is the structural schematic diagram of the clamping component in Fig. 1.
Fig. 5 is the lateral plan of Fig. 4.
Fig. 6 is the structural schematic diagram of conveyer system in Fig. 1.
Fig. 7 is the circuit controling drawing of Fig. 1.
Fig. 8 is the control flow chart of Fig. 1.
Specific embodiment
Embodiment 1
The structure of the present embodiment is as shown in Figures 1 to 4, and a kind of wheat bacterium bag takes lid to take loop device automatically, including is mounted on Conveyer system in rack, conveyer system include several conveying rollers 1 being placed in rack 22, are equipped between conveying roller 1 Front limit baffle 15 and rear postive stop baffle 17, two postive stop baffles drive through feeder motor 16, and conveying roller 1 is through the electricity in rack Machine 14 drives;It is equipped with above conveyer system and mentions convering system and for fixing 23 neck of wheat bacterium bag for incude wheat bacterium bag position The clamping system of portion's lantern ring, mentioning convering system includes the vertical-lift bar 20 for being fixed on 22 two sides of rack, driving through jacking cylinder, is hung down The fixation of lid mounting plate 29 is proposed between straight lift lever 20 and mentions lid cylinder 3, is mentioned and being equipped with side by side between lid cylinder 3 along conveying direction Three groups of three-jaw cylinders 5, every group of three-jaw cylinder 5 containing there are four, three-jaw cylinder 5 is located above wheat bacterium bag 23, on three-jaw cylinder 5 Equipped with sensor.The top that convering system is located at clamping system is mentioned, clamping system includes positioned at 23 neck of wheat bacterium bag, through clamping gas The clamping component that cylinder 2 drives, specifically includes the guide rod 13 for being fixed on 22 liang of middle side parts of rack, the lower part of guide rod 13 is fixed Clamping cylinder 2, clamping cylinder 2 connect clamping cylinder swing arm 6, and clamping cylinder swing arm 6 connects through shaft and clamps balance wheel 7, clamp pendulum A sliding cylinder block 27 and 28 is respectively installed on the both ends of wheel 7, sliding cylinder block 27 slides in upper 11 slot of clamping plate, sliding Cylindrical piece 28 slides in lower 12 slot of clamping plate, the surface of upper clamping plate and lower clamping plate is uniformly distributed and wheat bacterium bag 23 arranges position The upper V-block 18 matched and lower V-block 19 are set, the lantern ring of wheat bacterium bag 23 can be preferably clamped, upper and lower clamping plate has Opposite motion profile, convenient for clamping.The lower section of clamping system is equipped with cutting system, and cutting system includes being placed in lower clamping plate The blade 8 for disposing clipped cylinder 9 to drive on sliding rail 10 and shearing cylinder 9 on 12, sliding rail 10 and shearing cylinder 9, blade 8 Structure as shown in figure 5, blade 8 is made of integrally formed fixed part 25 and jagged shearing part 26, fixed part 25 three positions are mounted on three sliding blocks, are mounted on shearing cylinder 9 at also one, the traffic direction of blade and wheat bacterium The conveying direction of packet 23 is mutually perpendicular to.22 bottom of rack is equipped with recycling basket 21, convenient for store discarded 23 upper shield of wheat bacterium bag and Lantern ring.It is fixed through total mounting plate 30 to mention convering system and clamping system, each system is electrically connected through control system.
The control circuit of the present embodiment as shown in Figure 1, control flow as shown in figure 8,
(1) proximity Hall switch obtains product arriving signal, triggers step (2);
(2) postive stop baffle motor operates, and baffle rises;
(3) vertical-lift bar motor operates, and proposes the decline of lid mounting plate;
(4) capacitive proximity switch works, and after all switch all contact closures, triggers step (5);
(5) it clamps and the solenoid valve of three-jaw cylinder is opened, the pinching action of lantern ring and bottle cap is completed;
(6) vertical-lift bar motor operates, and mentions lid mounting plate and rises 2cm;
(7) solenoid valve for shearing cylinder is opened, and shear action is completed;
(8) solenoid valve for mentioning lid cylinder is opened, and is pulled out lid movement and is completed;
(9) postive stop baffle motor running baffle decline resets, and bag frame leaves;
(10) clamping, three-jaw, the solenoid valve closing for mentioning lid cylinder, cylinder reset, and lantern ring and bottle cap are fallen;
(11) vertical-lift bar motor operates, and platform, which rises, to be resetted;
(12) solenoid valve for shearing cylinder is closed shear knife and is resetted.
The device of the present embodiment uses as follows: wheat bacterium bag 23 is placed in conveying basket 24 by the first step, conveys basket 24 move forward to below three-jaw cylinder 5 with conveying roller 1, after the sensor sensing to wheat bacterium bag 23 in rack, electric signal Control system is reached, two postive stop baffles 15 and 17 controlled on conveying roller increase, and block conveying basket 24;Second step, conveying After basket 24 is fixed, control system control vertical-lift bar 20 is moved downward, and drives the decline of three-jaw cylinder 5 and close to wheat bacterium bag 23 Upper shield, until stopping decline after sensor touching upper shield on three-jaw cylinder 5, after the clamp upper shield on three-jaw cylinder 5 Electric signal reaches control system, and control clamping cylinder 2 pushes swing arm 6 to rotate balance wheel 7, drives the upper folder for clamping 7 both ends of balance wheel Tight plate 11, the upper V-block 18 on lower clamping plate 12 and lower 19 counter motion of V-block are until clamp the set of 23 neck of wheat bacterium bag Ring;After third step, lantern ring are clamped, electric signal reaches control system, and control three-jaw cylinder 5 rises 5cm, cap lifted, together When control shearing cylinder 9 drive blade 8 along the movement in vertical direction of conveying roller to being cut below lantern ring, until cutting is dynamic It completes;After 4th step, cutting, electric signal reaches control system, and controlling two postive stop baffles 15 and 17 reduces, conveying rolling Conveying basket 24 is sent out rack 22 by 1 movement of wheel, and clamping cylinder 2, which is withdrawn, drives swing arm 6 to turn round balance wheel 7, upper clamping plate 11, Lower clamping plate 12 unclamps, and lantern ring is made to fall into recycling basket 21, and the fixture on three-jaw cylinder unclamps, and upper shield is made to fall into recycling basket 21, from It is dynamic to take lid that ring work is taken to terminate.
In addition to above-mentioned implementation, the present invention can also have other embodiments.It is all to be formed using equivalent substitution or equivalent transformation Technical solution, fall within the scope of protection required by the present invention.

Claims (10)

1. a kind of wheat bacterium bag takes lid to take loop device automatically, it is characterised in that: described including rack-mounted conveyer system It is equipped with above conveyer system and mentions convering system and folder for fixing wheat bacterium bag neck lantern ring for incude wheat bacterium bag position Clamping system, the top for mentioning convering system and being located at clamping system, the lower section of the clamping system are equipped with cutting system, each system warp Control system electrical connection.
2. wheat bacterium bag takes lid to take loop device automatically according to claim 1, it is characterised in that: the conveyer system includes peace Several conveying rollers on the rack are set, are equipped with postive stop baffle, the postive stop baffle and conveying roller between the conveying roller Respectively through motor driven;The convering system that mentions includes the vertical-lift bar for being fixed on rack two sides, driving through jacking cylinder, described Fixation mentions lid cylinder between vertical-lift bar, and described mention disposes several three-jaw cylinders between lid cylinder, the three-jaw cylinder is located at Above wheat bacterium bag, the three-jaw cylinder is equipped with sensor;The clamping system includes positioned at wheat bacterium bag neck, through clamping The clamping component of cylinder driving;The cutting system includes the sliding rail being placed on clamping component and shearing cylinder, the sliding rail The blade of the upper clipped cylinder driving of placement.
3. wheat bacterium bag takes lid to take loop device automatically according to claim 2, it is characterised in that: the postive stop baffle is divided into Former and later two.
4. wheat bacterium bag takes lid to take loop device automatically according to claim 2, it is characterised in that: described mention is pacified between lid cylinder Set at least one set of uniformly distributed three-jaw cylinder.
5. wheat bacterium bag takes lid to take loop device automatically according to claim 4, it is characterised in that: the three-jaw cylinder is along conveying Direction is equipped with three groups arranged side by side, every group four.
6. wheat bacterium bag takes lid to take loop device automatically according to claim 2, it is characterised in that: the clamping system includes solid It is scheduled on the guide rod of two middle side part of rack, the lower part of the guide rod fixes to clamp cylinder, and the clamping cylinder connection clamps gas Cylinder swing arm, the clamping cylinder swing arm is connected through shaft clamps balance wheel, and the clamping balance wheel connects clamping component.
7. wheat bacterium bag takes lid to take loop device automatically according to claim 6, it is characterised in that: the clamping component includes Upper and lower clamping plate, the upper and lower clamping plate and clamping balance wheel constitute prismatic pair, and the surface of the upper and lower clamping plate has V-type Block, the upper and lower clamping plate have opposite motion profile.
8. wheat bacterium bag takes lid to take loop device automatically according to claim 2, it is characterised in that: the traffic direction of the blade It is mutually perpendicular to the conveying direction of wheat bacterium bag.
9. wheat bacterium bag takes lid to take loop device automatically according to claim 2, it is characterised in that: the bottom of the frame is equipped with back Receive basket.
10. wheat bacterium bag takes lid to take the automatic of loop device that lid is taken to take ring method, including following step automatically according to claim 1 It is rapid:
Wheat bacterium bag is placed in conveying basket by the first step, and the conveying basket moves forward to below three-jaw cylinder with conveying roller, After limit sensors in rack sense wheat bacterium bag, electric signal reaches control system, controls the limiting block on conveying roller Plate increases, and blocks conveying basket;
After second step, the conveying basket are fixed, control system controls the vertical-lift bar and moves downward, and drives under three-jaw cylinder Upper shield simultaneously close to wheat bacterium bag drops, until the sensor on three-jaw cylinder stops declining after touching the upper shield, three-jaw cylinder On clamp described in after upper shield electric signal reach control system, control clamping cylinder driving clamps balance wheel rotation, drives folder The upper and lower clamping plate counter motion at tight balance wheel both ends is until clamp the lantern ring of wheat bacterium bag neck;
After third step, the lantern ring are clamped, electric signal reaches control system, and control three-jaw cylinder rises 5cm, while control is cut It cuts cylinder driving blade to be cut below movement in vertical direction to the lantern ring of conveying roller, until cutting action is completed;
After 4th step, cutting, electric signal reaches control system, and controlling the postive stop baffle reduces, and conveying roller movement will It conveying basket and sends out rack, the upper and lower clamping plate unclamps, and lantern ring is made to fall into recycling basket, and the fixture on the three-jaw cylinder unclamps, So that upper shield is fallen into recycling basket, takes lid that ring work is taken to terminate automatically.
CN201910022264.XA 2019-01-10 2019-01-10 A kind of wheat bacterium bag takes lid to take loop device automatically and lid is taken to take ring method Pending CN109717003A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112205244A (en) * 2020-10-22 2021-01-12 赵爽 Fungus rack for edible fungus factory fruiting room and automatic management method before fruiting
CN112352627A (en) * 2020-09-22 2021-02-12 浙江义成智能科技有限公司 Fungus scratching machine for bagged fungus bags and fungus scratching method
CN115349402A (en) * 2022-09-02 2022-11-18 连云港国鑫食用菌成套设备有限公司 Ring removing machine and ring removing method, ring removing mycelium stimulation machine and ring removing mycelium stimulation method

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CN107135810A (en) * 2017-06-13 2017-09-08 福建海源三维打印高科技有限公司 One kind frames up mechanism and edible fungus stick manufacturing machine
CN209420509U (en) * 2019-01-10 2019-09-24 农业部南京农业机械化研究所 A kind of wheat bacterium bag takes lid to take loop device automatically

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JPH04352628A (en) * 1991-05-31 1992-12-07 Kanebo Ltd Upper part cutting device of packing bag
JPH06153697A (en) * 1992-04-03 1994-06-03 Tatsuo Izumi Continuous perforated lid for spawn of shitake mushroom and cutting tool for perforated lid
JPH08169427A (en) * 1994-12-20 1996-07-02 Murao & Co Ltd Bag-breaking device for bag with content
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112352627A (en) * 2020-09-22 2021-02-12 浙江义成智能科技有限公司 Fungus scratching machine for bagged fungus bags and fungus scratching method
CN112205244A (en) * 2020-10-22 2021-01-12 赵爽 Fungus rack for edible fungus factory fruiting room and automatic management method before fruiting
CN115349402A (en) * 2022-09-02 2022-11-18 连云港国鑫食用菌成套设备有限公司 Ring removing machine and ring removing method, ring removing mycelium stimulation machine and ring removing mycelium stimulation method

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