CN109702861A - A kind of ceramic body formation system - Google Patents
A kind of ceramic body formation system Download PDFInfo
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- CN109702861A CN109702861A CN201910142351.9A CN201910142351A CN109702861A CN 109702861 A CN109702861 A CN 109702861A CN 201910142351 A CN201910142351 A CN 201910142351A CN 109702861 A CN109702861 A CN 109702861A
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Abstract
A kind of ceramic body formation system, including automatic grouting device, midge conveying device, sizing device, dry conveying device, automatic grouting device is used to carry out automatic grouting to mold, midge conveying device is used to receive the mold after slip casting and is sent to down sizing device, it is arranged to so that mold is fully absorbed slurry during transportation, sizing device pours out the slurry in mold for receiving inverted mold, drying conveying device is for the mold after receiving slurry and is sent to automatic grouting device, length direction along drying conveying device is divided into the first drying section, demoulding section and the second drying section, first drying section is provided with the first drying unit for drying to the tool containing mold after starching, demoulding section is used to take out the green body in mold, second drying section is provided with the second drying unit for the mold for taking out green body to be dried and sent Toward automatic grouting device.
Description
Technical field
The present invention relates to ceramic production devices, and in particular to a kind of ceramic body formation system.
Background technique
207044378 U of Chinese patent literature CN discloses a kind of double rotating disc type ceramic body rapid prototyping systems.Including
Automatic grouting device, sizing device and modulus station；Automatic grouting device includes automatic grouting machine, slip casting turntable, slurries reservoir
With slip casting rotating blade drive, sizing device includes falling to starch turntable, slurries recovery pond and falling to starch rotating blade drive；Modulus station
It is arranged in slip casting turntable and falls to starch between turntable.Above-mentioned double rotating disc type ceramic body rapid prototyping systems, to automatic grouting, slip casting
Wait, fall slurry, fall activity time that slurry waits effective distribution, it can be achieved that a large amount of molds whiles handle, raising production efficiency.
The formation system of above structure carries out the slip casting and midge of mold, using automatic grouting device in order to guarantee mold
Can sufficient midge, need to increase the diameter of slip casting turntable, rotated from slip casting position to being transferred position to extend mold
Duration, make mold have enough suction times, improve the quality of green body, therefore, cause slip casting turntable space occupied big, and
And by spacial influence, it is often unable to satisfy midge requirement, product quality is caused to decline.
Summary of the invention
Suction time can be extended in view of the deficiencies of the prior art, it is an object of the present invention to provide one kind and guarantee product quality
Ceramic body formation system.
The invention has the following beneficial effects:
A kind of ceramic body formation system, including automatic grouting device, midge conveying device, sizing device, drying conveying
Device, automatic grouting device are used to carry out mold automatic grouting, and midge conveying device is used to receive the mold after slip casting and send
Toward sizing device, it is arranged to that mold is made to fully absorb slurry during transportation, sizing device makes for receiving inverted mold
Slurry in mold is poured out, and the mold that drying conveying device is used to receive after starching simultaneously is sent to automatic grouting device, defeated along drying
The length direction of device is sent to be divided into the first drying section, demoulding section and the second drying section, the first drying section is provided with the first baking
Equipment for drying is used to dry the tool containing mold after starching, and demoulding section is used for the green body taking-up in mold, the second drying section
The second drying unit is provided with for being dried to the mold for taking out green body and being sent to automatic grouting device.
The automatic grouting device include slip casting disk, the first intermittent drive mechanism, multiple tray sets, rotation driving mechanism and
Casting head, the first gap drive mechanism connect and slip casting disk are driven to do intermittent rotation, and multiple tray set circle distributions are in slip casting
On disk, each tray set includes at least one die tray, and die tray has the axis of rotation arranged vertically, rotation driving mechanism
Including drive pulley, negative pulley wheel, belt and driving motor, drive pulley is arranged on the output shaft of driving motor,
Negative pulley wheel and drive pulley interval are positioned opposite, belt tension between drive pulley and negative pulley wheel and its
Outer peripheral surface is provided with outer belt tooth, is provided with driving belt pulley on the axis of rotation of at least one die tray of tray set, works as mould
Tool pallet is spiraled with slip casting when going to slip casting position, and the outer belt tooth engagement of driving belt pulley and belt makes the mold support of tray set
Disk rotation, the top that casting head is set at the die tray of slip casting position are used to carry out the mold in die tray automatic
Slip casting.
The tray set includes multiple die trays, is respectively arranged with synchronous skin on the axis of rotation of multiple die trays
Belt wheel keeps multiple die trays in the tray set same by the synchronous belt being stretched between each timing belt pulley
Walk rotation.
The sizing device includes falling to starch disk, the second intermittent drive mechanism, connecing stock tank, and the second gap drive mechanism connects simultaneously
Driving, which falls to starch disk, does intermittent rotation, starches the more mould support bars that disk has circle distribution, connects stock tank setting and is falling to starch disk
Lower section is for receiving the slurry that mold is poured out.
The midge conveying device is belt conveyor or roller conveyor.
The drying conveying device includes the first drying unit, the second drying unit and conveyer, and conveyer is that belt is defeated
Send machine or roller conveyor.
The midge conveying device and drying conveying device parallel arrangement.
The drying conveying device includes the first drying unit, the second drying unit and conveyer, the first drying dress
Set and/or the second drying unit include along conveyer arrangement seal closure, be arranged in seal closure and be arranged in conveyer just on
Side hot bellows, hot bellows connect hot air source, hot bellows bottom be provided with a plurality of air holes and be provided with can sealed porosity cover board,
Cover board is rotatably provided in hot bellows bottom by pivotal axis.
The invention also includes for the empty mold in the drying conveying device to be transferred to the automatic grouting device
Manipulator, the manipulator include track, slide, crane, lift drive mechanism, reversing frame, reversing frame driving mechanism, two folder
Pawl, clamp drive mechanism are held, track is arranged in the top of drying the conveying device deferent segment and the automatic grouting device, sliding
Seat can be movably arranged on track between crawl position and releasing position, and crane liftable is movably arranged at slide
On, lift drive mechanism drives crane lifting moving, and reversing frame can be pivotally arranged on crane around horizontal axis, turns round
Driving mechanism driving reversing frame revolution is inverted mold, and two gripper jaws are arranged on reversing frame, and clamp drive mechanism can drive two
The opposite folding of gripper jaw is to discharge mold or clamping mold.
The rotary motion mechanism includes two belt pulleys, the belt being stretched between two belt pulleys, connection and drive belt
Mobile feed screw nut pair, connection and the rotating shaft for driving the motor of feed screw nut pair, being arranged on reversing frame a, wherein belt
Wheel is arranged on the rotating shaft of reversing frame.
The gas tip of connection compressed air is provided on the reversing frame, it is clear for carrying out air-blowing to inverted mold
It is clean.
The invention has the following beneficial effects:
Extend mold from slip casting to the duration of slurry by midge conveying device, that is, extends the suction time of mold, and
And conveying speed or the length of midge conveying device can be adjusted as needed to control midge duration, make that it is suitable for various ceramics
The production requirement of green body, compared with prior art, the present invention can reduce occupied space and improve product quality；Automatic grouting
Device makes mold rotation during slip casting by rotatable die tray, to guarantee grouting quality, and is turned by slip casting
The intermittent rotation of disk makes the mold rotate switching between slip casting position, output position and input position, to realize this hair
Bright automation slip casting.
Detailed description of the invention
The present invention is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of automatic grouting device of the present invention.
Fig. 3 is the structural schematic diagram of present invention drying conveying device.
Fig. 4 is the cross-sectional view of the first drying unit of the invention.
Fig. 5 is the structural schematic diagram of the second manipulator of the invention.
Specific embodiment
Referring to figs. 1 to shown in Fig. 5, a kind of ceramic body formation system, including automatic grouting device 1, midge conveying device
2, sizing device 3, drying conveying device 4, midge conveying device 2 and drying conveying device 4 are arranged in parallel, midge conveying device 2
For receiving the mold 9 after slip casting and being sent to down sizing device, it is arranged to that mold 9 is made to fully absorb slurry during transportation, inhales
Starching conveying device 2 is belt conveyor or roller conveyor.
Automatic grouting device 1 is used to carry out mold 9 automatic grouting, and automatic grouting device 1 includes pedestal 11, slip casting disk
12,13, four tray sets 15 of indexing separator, rotation driving mechanism and casting head 18, slip casting disk 12 pass through indexing separator 13
It is rotatably provided on pedestal 11, indexing separator 13 connects and slip casting disk 12 is driven to do intermittent rotation, indexing separator 13
Servo motor substitution can also be used, on slip casting disk 12, each tray set 15 includes four 15 circumference equidistantly distributeds of tray set
Along two die trays 151,152 of 12 arranged radially of slip casting disk, two die trays 151,152 are provided with the rotation arranged vertically
Axis 1511,1521, rotation driving mechanism include drive pulley 161, negative pulley wheel 162, belt 163 and driving motor 14,
Drive pulley 161 is arranged on the output shaft of driving motor 14, and negative pulley wheel 162 and the wheel of drive pulley 161 interval are opposite
Arrangement, belt 163 is stretched between drive pulley 161 and negative pulley wheel 162 and its outer peripheral surface is provided with outer belt tooth,
It is provided with driving belt pulley 164 on the axis of rotation 1521 of die tray 152, when die tray 152 is with the rotation of slip casting disk 12 to note
When starching position, the outer belt tooth engagement of driving belt pulley 164 and belt 163 makes 152 rotation of die tray, two die trays 151,
Be respectively arranged with timing belt pulley 167,165 on 152 axis of rotation 1511,1521, by be stretched in two timing belt pulleys 167,
Synchronous belt 166 between 165 makes two die trays 151,152 synchronous rotations；Two casting heads 18 are being located by the setting of bracket 17
It is used to carry out automatic grouting to the mold 9 in die tray 151,152 in the top of the die tray 151,152 of slip casting position,
Casting head 18 includes grouting pipe and the solenoid valve being arranged on grouting pipe, and grouting pipe connects vacuum pugmill, four supports
Disk group 15 corresponds to four stations, respectively upper mold position, slip casting position, lower die position and crossover position, and automatic grouting device 1 can
It realizes transfer of the mold between each station, and realizes the rotation of mold 9 in slip casting, thus guarantee slip casting uniformity,
Improve slip casting effect.
Sizing device 3 pours out the slurry in mold 9 for receiving inverted mold 9, and sizing device 3 includes falling to starch disk
33, indexing separator, connect stock tank, indexing separator connects and slurry disk 33 is driven down to do intermittent rotation, and starching disk 33 has circle
More mould support bars 31 of week distribution connect stock tank 32 and are arranged in down below slurry disk 33 for receiving the slurry that mold 9 is poured out.
Drying conveying device 4 is for the mold 9 after receiving slurry and is sent to automatic grouting device 1, dries conveying device packet
Including the first drying unit 44, the second drying unit 45 and conveyer, conveyer is belt conveyor, along the length of belt conveyor
Direction is divided into the first drying section 41, demoulding section 42 and the second drying section 43, and the setting of the first drying unit 44 is in the first drying
Section 41, for drying after starching containing mold tool 9, demoulding section 42 to be used for the green body taking-up in mold 9, the second drying
The second drying section 43 is arranged in for being dried to the mold 9 for taking out green body and being sent to automatic grouting device 1 in device 45.First
Drying unit 44 is identical with the structure of the second drying unit 45, is illustrated by taking the first drying unit 44 as an example below, and first dries
Equipment for drying 44 includes the seal closure 441 arranged along the first drying section 41 of belt, is arranged in seal closure 441 and is arranged in belt
The hot bellows 442 of surface, hot bellows 442 are flat rectangular box, and hot bellows 442 connect hot air source, heat by pipeline 443
442 bottom of bellows be provided with a plurality of air holes 4421 and can sealed porosity cover board 4422, cover board 4422 by pivotal axis 4423 can
It is rotatably arranged on 442 bottom of hot bellows, it can be with opening and closing of fault stomata 4421, by selectively opening by rotating the cover 4422
The drying efficiency that stomata 4421 can be more advantageous to mold 9 is opened, such as the stomata 4421 of 9 top of opening mold, according to mold 9
The quantity of stomata 4421 is opened in size selection.
In order to improve the degree of automation of the invention, the present invention be may be provided for the note on automatic grouting device 1
Mold 9 after slurry is transferred to the first manipulator 6 of midge conveying device 2,9 turns of empty mold for will dry in conveying device 4
The second manipulator 5 for moving on automatic grouting device 1, for the mold 9 after the midge in midge conveying device 2 to be transferred to down
Third manipulator 7 on sizing device 3, for the mold 9 after starching that falls fallen on sizing device 3 to be transferred to drying conveying device 4
The 4th manipulator 8；Certain above-mentioned manipulator can also use artificial substituting.
Second manipulator 5 is identical as the structure of third manipulator 7, is illustrated by taking the second manipulator 5 as an example, manipulator 5
Including track 51, slide 52, crane 55, lifting cylinder 53, reversing frame 56, reversing frame driving mechanism, two gripper jaws 571, folder
Cylinder 574 is held, track 51 is arranged in the top of drying conveying device 4 deferent segment and automatic grouting device 1, and track 51 and drying are defeated
The conveying direction of device 4 is sent to be arranged vertically, slide 52 can be movably arranged at track 51 between crawl position and releasing position
On, it is mobile especially by linear module drive slide 52, cylinder or feed screw nut pair etc. can also be used and driven, crane 55
Liftable is movably arranged on slide 52, and is directed to bar 54 and is guided vertical motion, and lifting cylinder 53 is arranged on slide 52
55 lifting moving of crane is connected and drives, reversing frame 56 is rotatably supported on crane 55 by two rotating shafts 561, is turned round
The driving mechanism driving revolution of reversing frame 56 is inverted mold 9, and two gripper jaws 571 are arranged on reversing frame 56, specific two clamping
The both ends of pawl 571 are slidably disposed on reversing frame 56 by linear guide 573, and gripper cylinder 574 connects and drives two folders
The opposite folding of pawl 571 is held to discharge mold 9 or clamping mold 9, there are two clamping part 572, clamping parts for setting on gripper jaw 571
572 are provided with the rubber pad for contacting mold 9.
Rotary motion mechanism includes two belt components cooperated respectively with two rotating shafts 561, synchronizing shaft 587, feed screw nut
Secondary and motor 581, belt component include two belt pulleys 582,584, the belt 583 that is stretched between two belt pulleys 582,584, together
Step axis 587 is rotatably provided on crane 55, and belt pulley 584 is arranged on rotating shaft 561, and belt pulley 582 is arranged in synchronization
On axis 587, the screw rod 585 of feed screw nut pair is rotatably provided on crane 55, and nut 586 matches with screw rod 585 and merges connection
The belt 583 of one belt component, motor 581 connect and screw rod 585 are driven to rotate, and move up and down nut 586 to drive skin
Band 583 is mobile, rotates belt pulley 584, so that reversing frame 56 be driven to rotate, connection compressed air is provided on reversing frame 56
Gas tip 59, for carrying out air-blowing cleaning to inverted mold 9.
First manipulator 6 is identical with the structure of the 4th manipulator 8, and the difference with the second manipulator 5 is no reversing frame
And rotary motion mechanism, i.e. two gripper jaws 571 will not turn round.
When work, slide 52 is in crawl position, and lifting cylinder 53 drives crane 55 to drop to two gripper jaws 571 and can grab
The position of modulus tool, then gripper cylinder 574, which drives two gripper jaws 571 to move towards, makes two molds 9 by two gripper jaws 571
Clamping part 572 clamps；Then lifting cylinder 53 drives crane 55 to rise, and the rotary motion mechanism driving rotation of reversing frame 56 makes mould
Tool 9 is inverted, and gas tip 59 carries out air-blowing cleaning to inverted mold 9, falls the sundries in sky mold 9；Then revolution is driven
The driving rotation of reversing frame 56 of motivation structure makes mold 9 be reset to upright state, and slide 52 is moved to releasing position, i.e., on slip casting disk 12
The surface of the tray set 15 of mould position, lifting cylinder 53 drive crane 55 to decline, mold are made to fall on die tray 151,152
On, gripper cylinder 574 opens two gripper jaws 571, and lifting cylinder 53 drives crane 55 to rise, and slide 52 is moved to crawl position
It sets and enters subsequent cycle.
The rotation of mold 9 of upper mold position to slip casting position, two casting heads 18 to the mold 9 in die tray 151,152 into
Row automatic grouting, and make 9 rotation of mold in slip casting；Then the mold 9 of slip casting position is rotated to lower die position, the first manipulator
The mold 9 of lower die position is transferred to midge conveying device 2 by 6；Midge conveying device 2 conveys mold toward sizing device 3, third
Mold 9 after midge in midge conveying device 2 is transferred to down on sizing device 3 by manipulator 7, specially decline crawl mold
Rise afterwards and being moved to down slurry position and then rotating mould pours out the slurry in mold into slurry collection container, then is moved to
Sizing device 3 falls slurry disk 33 top and declining is put into down mold inversion on slurry disk 33, and starching the intermittent rotation of disk 33 makes mould
Tool is moved to lower die position, and the mold 9 of lower die position is transferred in drying conveying device 4 by the 4th manipulator 8, makes mold successively
By the first drying section 41, demoulding section 42 and the second drying section 43, the first drying section 41 be used for fall starch after containing mold tool 9 into
Row drying, demoulding section 42 be used for by mold 9 green body take out, the second drying unit 45 be used for take out green body mold 9 into
Row dries and is sent to automatic grouting device 1.
The foregoing is only a preferred embodiment of the present invention, therefore cannot be limited the scope of implementation of the present invention with this, i.e.,
According to equivalent changes and modifications made by scope of the present invention patent and description, it should still belong to what the invention patent covered
In range.
Claims (10)
1. a kind of ceramic body formation system, including automatic grouting device, midge conveying device, sizing device, drying conveying dress
It sets, automatic grouting device is used to carry out mold automatic grouting, and midge conveying device is used to receive the mold after slip casting and is sent to
Sizing device is arranged to that mold is made to fully absorb slurry during transportation, and sizing device makes mould for receiving inverted mold
Slurry in tool is poured out, and the mold that drying conveying device is used to receive after starching simultaneously is sent to automatic grouting device, along drying conveying
The length direction of device is divided into the first drying section, demoulding section and the second drying section, and the first drying section is provided with the first drying
Device is used to dry the tool containing mold after starching, and demoulding section is used for the green body taking-up in mold, and the second drying section is set
The second drying unit is equipped with for being dried to the mold for taking out green body and being sent to automatic grouting device.
2. a kind of ceramic body formation system according to claim 1, it is characterised in that: the automatic grouting device includes
Slip casting disk, the first intermittent drive mechanism, multiple tray sets, rotation driving mechanism and casting head, the connection of the first gap drive mechanism
And slip casting disk is driven to do intermittent rotation, for multiple tray set circle distributions on slip casting disk, each tray set includes at least one
Die tray, die tray have the axis of rotation arranged vertically, rotation driving mechanism include drive pulley, negative pulley wheel,
Belt and driving motor, drive pulley are arranged on the output shaft of driving motor, negative pulley wheel and drive pulley interval
Positioned opposite, belt tension is between drive pulley and negative pulley wheel and its outer peripheral surface is provided with outer belt tooth, pallet
It is provided with driving belt pulley on the axis of rotation of at least one die tray of group, spirals when die tray with slip casting and goes to slip casting position
When setting, the outer belt tooth engagement of driving belt pulley and belt makes the die tray rotation of tray set, and casting head is set at note
The top for starching the die tray of position is used to carry out automatic grouting to the mold in die tray.
3. a kind of ceramic body formation system according to claim 2, it is characterised in that: the tray set includes multiple institutes
Die tray is stated, is respectively arranged with timing belt pulley on the axis of rotation of multiple die trays, by being stretched in each synchronous belt
Synchronous belt between wheel makes multiple die tray synchronous rotations in the tray set.
4. a kind of ceramic body formation system according to claim 1 or 2 or 3, it is characterised in that: the packet of falling sizing device
It includes down slurry disk, the second intermittent drive mechanism, connect stock tank, the second gap drive mechanism connects and slurry disk is driven down to do intermittent rotation
Turn, starch the more mould support bars that disk has circle distribution, connects stock tank setting and poured out below slurry disk for receiving mold
Slurry.
5. a kind of ceramic body formation system according to claim 1 or 2 or 3, it is characterised in that: the midge conveying dress
It is set to belt conveyor or roller conveyor.
6. a kind of ceramic body formation system according to claim 1 or 2 or 3, it is characterised in that: the midge conveying dress
It sets and is arranged in parallel with the drying conveying device.
7. a kind of ceramic body formation system according to claim 1 or 2 or 3, it is characterised in that: the drying conveying dress
It sets including the first drying unit, the second drying unit and conveyer, first drying unit and/or the second drying unit include
The seal closure arranged along conveyer, the hot bellows for being arranged in seal closure and being arranged in right above conveyer, hot bellows connection heat
Wind regime, hot bellows bottom be provided with a plurality of air holes and be provided with can sealed porosity cover board, cover board rotatably set by pivotal axis
It sets in hot bellows bottom.
8. a kind of ceramic body formation system according to claim 1 or 2 or 3, it is characterised in that: further include for by institute
The manipulator that the empty mold in drying conveying device is transferred on the automatic grouting device is stated, which includes track, cunning
Seat, crane, lift drive mechanism, reversing frame, reversing frame driving mechanism, two gripper jaws, clamp drive mechanism, track are arranged in
The top of drying the conveying device deferent segment and the automatic grouting device, slide can be between crawl position and releasing position
It is movably arranged on track, crane liftable is movably arranged on slide, and lift drive mechanism drives crane lifting
Mobile, reversing frame can be pivotally arranged on crane around horizontal axis, and rotary motion mechanism driving reversing frame revolution makes mold
It is inverted, two gripper jaws are arranged on reversing frame, and clamp drive mechanism can drive the opposite folding of two gripper jaws to discharge mold or folder
Tight mold.
9. a kind of ceramic body formation system according to claim 8, it is characterised in that: the rotary motion mechanism includes
The mobile feed screw nut pair of two belt pulleys, the belt being stretched between two belt pulleys, connection and drive belt, connection simultaneously drive silk
The motor of stem nut pair, the rotating shaft being arranged on reversing frame, wherein a belt pulley is arranged on the rotating shaft of reversing frame.
10. a kind of ceramic body formation system according to claim 8, it is characterised in that: be provided on the reversing frame
The gas tip for connecting compressed air, for carrying out air-blowing cleaning to inverted mold.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910142351.9A CN109702861A (en) | 2019-02-26 | 2019-02-26 | A kind of ceramic body formation system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910142351.9A CN109702861A (en) | 2019-02-26 | 2019-02-26 | A kind of ceramic body formation system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112077982A (en) * | 2020-09-17 | 2020-12-15 | 佛山市南海鑫隆机工机械有限公司 | Hollow mould slip casting production line |
| CN112643851A (en) * | 2020-12-20 | 2021-04-13 | 福建省科越智能机械有限公司 | Automatic ceramic grouting forming system capable of achieving accurate positioning |
| CN112720824A (en) * | 2020-12-29 | 2021-04-30 | 桂林航天工业学院 | Material recycling and environment-friendly device of ceramic production device |
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| CN112720824B (en) * | 2020-12-29 | 2022-03-01 | 桂林航天工业学院 | Material recycling and environment-friendly device of ceramic production device |
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