CN109694770A - One Albatra metal cutting fluid composite and preparation method thereof - Google Patents
One Albatra metal cutting fluid composite and preparation method thereof Download PDFInfo
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- CN109694770A CN109694770A CN201811422132.8A CN201811422132A CN109694770A CN 109694770 A CN109694770 A CN 109694770A CN 201811422132 A CN201811422132 A CN 201811422132A CN 109694770 A CN109694770 A CN 109694770A
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
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- C07D249/16—Heterocyclic compounds containing five-membered rings having three nitrogen atoms as the only ring hetero atoms condensed with carbocyclic rings or ring systems
- C07D249/18—Benzotriazoles
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- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
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- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
- C10M2219/024—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of esters, e.g. fats
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/10—Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring
- C10M2219/104—Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring containing sulfur and carbon with nitrogen or oxygen in the ring
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- C10N2010/00—Metal present as such or in compounds
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
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- C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
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Abstract
The present invention provides an Albatra metal cutting fluid composites comprising following component according to parts by weight: white oil: 45~60 parts;Sulfonated castor oil: 10~25 parts;Petroleum sodium sulfonate: 10~20 parts;Mannich base: 1~3 part;Liquid rosin: 1~7 part;Special amine: 1~5 part;Nonylphenol polyoxyethylene ether: 0.5~5 part;Branched fatty alcohol: 1~6 part;Span-80: 0.2~1.4 part;Defoaming agent: 0.1~0.7 part.The present invention is with following the utility model has the advantages that the present invention passes through addition Mannich base as corrosion inhibiter, absorption occurs by benzotriazole ring in molecule and copper surface and plays corrosion inhibition, simultaneously, N atom on amido provides lone pair electrons and suction-operated occurs for copper surface, the binding force of inhibitor molecular and metal is further enhanced, and the moieties in molecule on amido also can effectively prevent the attack of the corrosive ions in medium.
Description
Technical field
The present invention relates to Albatra metal cutting fluid composites and preparation method thereof, belong to Industrial Metal working fluid technology neck
Domain.
Background technique
Domestic and international currently used intermetallic composite coating water-soluble metalworking liquid is broadly divided into emulsified cutting fluid, micro emulsion cutting fluid
And water based synthetic cutting fluid.First two is mainly made of water, mineral oil or synthesizing ester and emulsifier, its main feature is that lubricity
It is good.
Conventional cutting fluid lacks the corrosion inhibiter of copper ion, while the pH value in order to keep cutting fluid, and a large amount of amine can be added
Substance can all cause to be hydrated copper ion [Cu (H there are also some common chlorine system extreme pressure agents2O)4]2+It generates, cutting fluid is made to turn blue
Or greening.
Summary of the invention
For the defects in the prior art, the object of the present invention is to provide an Albatra metal cutting fluid composite and its preparations
Method.
The present invention is achieved by the following technical solutions:
One Albatra metal cutting fluid composite comprising following component according to parts by weight:
Preferably, the Mannich base the preparation method comprises the following steps:
After phenylpropyl triazole, formalin and organic base are reacted at room temperature, crude product is obtained through distillation;
The crude product and dehydrated alcohol are subjected to alcohol precipitation according to the volume ratio of 1:3, collect sediment dehydrated alcohol into
Row extracting, is dried to obtain the Mannich base;
Wherein, the mass fraction of the formalin is 40%, the phenylpropyl triazole, formalin and organic base
Mass ratio be 4:3:2.
Preferably, the organic base includes at least one of diethylamine, dimethylamine, morpholine and piperazine, more excellent
Selection of land, the organic base are piperazine.
Preferably, the acid value of the liquid rosin is not less than 180, and abietic acid content is 28~32%, iron cobalt ratio
The color of color is no more than 13.
Preferably, the branched fatty alcohol is the mixture of the pure and mild C15 branched fatty alcohol of C14 Branched fatty.
Preferably, the defoaming agent is organic silicon modified by polyether class defoaming agent, and average grain diameter is 2~10 μm.It should
The acid and alkali-resistance pH range 2~12 of the defoaming agent of type, anti-shear stability is good, can bear 2000rpm 30min or more, cutting fluid
After through a long time circulation, filtering still effectively.
Preferably, the average molecular weight of the petroleum sodium sulfonate is 400~500.More preferably 465, because low
The emulsibility of molecular weight sodium sulfonate is good, and high molecular weight sodium sulfonate rust-preventing characteristic is good, and molecular weight can take into account emulsibility and antirust when being 465
Property.
Preferably, kinematic viscosity of the white oil at 40 DEG C is 5~10mm2/s。
Preferably, the active matter content of the sulfonated castor oil is not less than 10%, and the content for vulcanizing base is not less than
1.8%, pH value is 7~8.5.
Preferably, the special amine is two sweet amine and/or dihydroxy ethyl cyclohexylamine.
A kind of preparation method of copper alloy cutting fluid composite as the aforementioned comprising following steps:
Will white oil put into reaction kettle in, sequentially added under the stirring rate of 500rpm sulfonated castor oil, petroleum sodium sulfonate,
Mannich base, liquid rosin, special amine, nonylphenol polyoxyethylene ether, branched fatty alcohol, Span-80, defoaming agent are stirred to equal
It is even it is transparent after, discharging.
Compared with prior art, the present invention have it is following the utility model has the advantages that
1, the present invention is occurred by addition Mannich base as corrosion inhibiter by benzotriazole ring in molecule and copper surface
It adsorbs and plays corrosion inhibition, meanwhile, the N atom on amido provides lone pair electrons and suction-operated occurs for copper surface, further
The binding force of inhibitor molecular and metal is enhanced, and the moieties in molecule on amido also can effectively prevent in medium
The attack of corrosive ions;
2, by selecting special amine, diglycolamine or dihydroxy ethyl cyclohexylamine, it can play and keep cutting fluid pH value, simultaneously
To copper, there are also excellent slow releasing functions, and 10 days or more rust-proof effects can be played to copper;
3, the present invention does not add the extreme pressure agent of chlorine system, by adding fatty acid, obtains good greasy property;
4, the present invention is without using the raw material adversely affected to copper, while in turn ensuring cutting fluid processing performance.
Specific embodiment
The present invention is described in detail combined with specific embodiments below.Following embodiment will be helpful to the technology of this field
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill of this field
For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention
Protection scope.
Defoaming agent used in the present invention is 1247 defoaming agents of Dow Corning Corporation's production, the average grain diameter of the defoaming agent
It is 2~10 μm, acid and alkali-resistance pH range is 2~12.
Embodiment 1
The preparation method for present embodiments providing a kind of Mannich base, includes the following steps:
After phenylpropyl triazole, the formalin of 40wt% and diethylamine are mixed according to the mass ratio of 4:3:2, in room temperature
Under reacted after, through distillation obtain crude product;
The crude product and dehydrated alcohol are subjected to alcohol precipitation according to the volume ratio of 1:3, collect sediment dehydrated alcohol into
Row extracting, is dried to obtain the Mannich base, is named as Diethylaminomethyl phenylpropyl triazole.
Embodiment 2
The preparation method for present embodiments providing a kind of Mannich base, includes the following steps:
After phenylpropyl triazole, the formalin of 40wt% and dimethylamine are mixed according to the mass ratio of 4:3:2, in room temperature
Under reacted after, through distillation obtain crude product;
The crude product and dehydrated alcohol are subjected to alcohol precipitation according to the volume ratio of 1:3, collect sediment dehydrated alcohol into
Row extracting, is dried to obtain the Mannich base, is named as dimethylamino methyl phenylpropyl triazole.
Embodiment 3
The preparation method for present embodiments providing a kind of Mannich base, includes the following steps:
After phenylpropyl triazole, the formalin of 40wt% and morpholine are mixed according to the mass ratio of 4:3:2, at room temperature
After being reacted, crude product is obtained through distillation;
The crude product and dehydrated alcohol are subjected to alcohol precipitation according to the volume ratio of 1:3, collect sediment dehydrated alcohol into
Row extracting, is dried to obtain the Mannich base, is named as morpholine methyl phenylpropyl triazole.
Embodiment 4
The preparation method for present embodiments providing a kind of Mannich base, includes the following steps:
After phenylpropyl triazole, the formalin of 40wt% and piperazine are mixed according to the mass ratio of 4:3:2, at room temperature
After being reacted, crude product is obtained through distillation;
The crude product and dehydrated alcohol are subjected to alcohol precipitation according to the volume ratio of 1:3, collect sediment dehydrated alcohol into
Row extracting, is dried to obtain the Mannich base, is named as to methyl phenylpropyl triazole piperazine.
Embodiment 5
The preparation method for present embodiments providing an Albatra metal cutting fluid composite, includes the following steps:
Will 45kg white oil put into reaction kettle in, sequentially added under the stirring rate of 500rpm 25kg sulfonated castor oil,
10kg petroleum sodium sulfonate, 3kg embodiment 4 prepare to methyl phenylpropyl triazole piperazine, 1kg liquid rosin, 5kg diglycolamine,
0.5kg nonylphenol polyoxyethylene ether, 3kgC14 branched fatty alcohol, 3kgC15 branched fatty alcohol, 0.2kg Span-80,0.7kg disappear
Infusion, be stirred until homogeneous it is transparent after, discharging.
The molecular weight of petroleum sodium sulfonate in the present embodiment is 465.
Kinematic viscosity of the white oil at 40 DEG C in the present embodiment is 5mm2/s。
The acid value of liquid rosin in the present embodiment is not less than 180mgKOH/g, abietic acid content 28%, iron cobalt colorimetric
Color be no more than 13.
The active matter content of sulfonated castor oil in the present embodiment is not less than 10%, and vulcanization base content is not less than 1.8%, pH
Value is 7~8.5.
Embodiment 6
The preparation method for present embodiments providing an Albatra metal cutting fluid composite, includes the following steps:
Will 60kg white oil put into reaction kettle in, sequentially added under the stirring rate of 500rpm 10kg sulfonated castor oil,
Lignocaine phenylpropyl alcohol triazole, 7kg liquid rosin, 1kg dihydroxy ethyl hexamethylene prepared by 20kg petroleum sodium sulfonate, 1kg embodiment 1
Amine, 5kg nonylphenol polyoxyethylene ether, 0.5kgC14 branched fatty alcohol, 0.5kgC15 branched fatty alcohol, 1.4kg Span-80,
0.1kg defoaming agent, be stirred until homogeneous it is transparent after, discharging.
The molecular weight of petroleum sodium sulfonate in the present embodiment is 400.
Kinematic viscosity of the white oil at 40 DEG C in the present embodiment is 10mm2/s。
The acid value of liquid rosin in the present embodiment is not less than 180mgKOH/g, abietic acid content 32%, iron cobalt colorimetric
Color be no more than 13.
The active matter content of sulfonated castor oil in the present embodiment is not less than 10%, and vulcanization base content is not less than 1.8%, pH
Value is 7~8.5.
Embodiment 7
The preparation method for present embodiments providing an Albatra metal cutting fluid composite, includes the following steps:
Will 50kg white oil put into reaction kettle in, sequentially added under the stirring rate of 500rpm 15kg sulfonated castor oil,
Dimethylamino phenylpropyl alcohol triazole, 4kg liquid rosin, 3kg dihydroxy ethyl hexamethylene prepared by 15kg petroleum sodium sulfonate, 2kg embodiment 2
Amine, 3kg nonylphenol polyoxyethylene ether, 0.5kgC14 branched fatty alcohol, 3.0kgC15 branched fatty alcohol, 0.8kg Span-80,
0.4kg defoaming agent, be stirred until homogeneous it is transparent after, discharging.
The molecular weight of petroleum sodium sulfonate in the present embodiment is 500.
Kinematic viscosity of the white oil at 40 DEG C in the present embodiment is 7.5mm2/s。
The acid value of liquid rosin in the present embodiment is not less than 180mgKOH/g, abietic acid content 30%, iron cobalt colorimetric
Color be no more than 13.
The active matter content of sulfonated castor oil in the present embodiment is not less than 10%, and vulcanization base content is not less than 1.8%, pH
Value is 7~8.5.
Embodiment 8
The preparation method for present embodiments providing an Albatra metal cutting fluid composite, includes the following steps:
Will 55kg white oil put into reaction kettle in, sequentially added under the stirring rate of 500rpm 20kg sulfonated castor oil,
15kg petroleum sodium sulfonate, the morpholine methyl phenylpropyl triazole of the preparation of 2kg embodiment 3,3kg liquid rosin, 4kg diglycolamine, 4kg
Nonylphenol polyoxyethylene ether, 1.5kgC14 branched fatty alcohol, 1.5kgC15 branched fatty alcohol, 0.7kg Span-80,0.3kg defoaming
Agent, be stirred until homogeneous it is transparent after, discharging.
The molecular weight of petroleum sodium sulfonate in the present embodiment is 420.
Kinematic viscosity of the white oil at 40 DEG C in the present embodiment is 6mm2/s。
The acid value of liquid rosin in the present embodiment is not less than 180mgKOH/g, abietic acid content 29%, iron cobalt colorimetric
Color be no more than 13.
The active matter content of sulfonated castor oil in the present embodiment is not less than 10%, and vulcanization base content is not less than 1.8%, pH
Value is 7~8.5.
Embodiment 9
The preparation method for present embodiments providing an Albatra metal cutting fluid composite, includes the following steps:
52.5kg white oil is put into reaction kettle, 17.5kg sulfonation castor-oil plant is sequentially added under the stirring rate of 500rpm
Oil, 12.5kg petroleum sodium sulfonate, 2.5kg are to methyl phenylpropyl triazole piperazine, 5kg liquid rosin, 1.5kg diglycolamine, 2kg bis-
Ethoxy cyclohexylamine, 4.5kg nonylphenol polyoxyethylene ether, 2.5kgC14 branched fatty alcohol, 2.5kgC15 branched fatty alcohol,
0.6kg Span-80,0.2kg defoaming agent, be stirred until homogeneous it is transparent after, discharging.
The molecular weight of petroleum sodium sulfonate in the present embodiment is 450.
Kinematic viscosity of the white oil at 40 DEG C in the present embodiment is 8mm2/s。
The acid value of liquid rosin in the present embodiment is not less than 180mgKOH/g, abietic acid content 31%, iron cobalt colorimetric
Color be no more than 13.
The active matter content of sulfonated castor oil in the present embodiment is not less than 10%, and vulcanization base content is not less than 1.8%, pH
Value is 7~8.5.
Comparative example 1
This comparative example provides the preparation method of an Albatra metal cutting fluid composite, and the difference with embodiment 5 is only that,
Using benzotriazole instead of to methyl phenylpropyl triazole piperazine.
Comparative example 2
This comparative example provides the preparation method of an Albatra metal cutting fluid composite, and the difference with embodiment 5 is only that,
Using triethanolamine instead of diglycolamine.
Comparative example 3
This comparative example provides the preparation method of an Albatra metal cutting fluid composite, and the difference with embodiment 5 is only that,
The molecular weight of petroleum sodium sulfonate is 300.
Implementation result
The copper alloy cutting fluid composite that embodiment 5~9 and comparative example 1~3 obtain is carried out according to GB/T3142-1982
Test, the results are shown in Table 1.
Table 1
PBValue/N | PDValue/N | |
Embodiment 5 | 510 | 6200 |
Embodiment 6 | 456 | 4800 |
Embodiment 7 | 462 | 4500 |
Embodiment 8 | 455 | 4600 |
Embodiment 9 | 460 | 4550 |
Comparative example 1 | 399 | 3500 |
Comparative example 2 | 395 | 3900 |
Comparative example 3 | 396 | 3800 |
By copper alloy be utilized respectively copper alloy cutting fluid composite that embodiment 5~9 and comparative example 1~3 obtain according into
After row machining, it is fabricated to 20mm × 10mm × 5mm test piece, is soaked in the sodium chloride solution of 50000mg/L for 24 hours, root
Corrosion inhibition rate is calculated according to Formulas I:
η %=[(W0-W)/W0The I of] × 100%.
Wherein, W0The weight for being test piece before immersion, W are the weight of test piece after steeping.
The results are shown in Table 2.
Table 2
Corrosion inhibition rate | |
Embodiment 5 | 88.9% |
Embodiment 6 | 83.2% |
Embodiment 7 | 84.3% |
Embodiment 8 | 85.0% |
Embodiment 9 | 84.5% |
Comparative example 1 | 61.2% |
Comparative example 2 | 70.9% |
Comparative example 3 | 72.0% |
According to the comparison of embodiment and comparative example it is found that being added to the cutting fluid composite to methyl phenylpropyl triazole piperazine
Corrosion mitigating effect significantly better than being added to the cutting fluid composite of other Mannich bases and be added to the cutting of benzotriazole
Liquid composition.In the case where being equally added to methyl phenylpropyl triazole piperazine, the cutting fluid inhibition effect of diglycolamine is added
Cutting fluid of the fruit significantly better than addition triethanolamine.
Specific embodiments of the present invention are described above.It is to be appreciated that the invention is not limited to above-mentioned
Particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims, this not shadow
Ring substantive content of the invention.
Claims (10)
1. an Albatra metal cutting fluid composite, which is characterized in that including following component according to parts by weight:
2. copper alloy cutting fluid composite as described in claim 1, which is characterized in that the preparation method of the Mannich base
Are as follows:
After phenylpropyl triazole, formalin and organic base are reacted at room temperature, crude product is obtained through distillation;
The crude product and dehydrated alcohol are subjected to alcohol precipitation according to the volume ratio of 1:3, sediment is collected and is taken out with dehydrated alcohol
It mentions, is dried to obtain the Mannich base;
Wherein, the mass fraction of the formalin is 40%, the matter of the phenylpropyl triazole, formalin and organic base
Amount is than being 4:3:2.
3. copper alloy cutting fluid composite as claimed in claim 2, which is characterized in that the organic base includes diethylamine, two
At least one of methylamine, morpholine and piperazine, it is highly preferred that the organic base is piperazine.
4. copper alloy cutting fluid composite as described in claim 1, which is characterized in that the acid value of the liquid rosin is not less than
180, abietic acid content is 28~32%, and the color of iron cobalt colorimetric is no more than 13.
5. copper alloy cutting fluid composite as described in claim 1, which is characterized in that the branched fatty alcohol is C14 branch
The mixture of fatty alcohol and C15 branched fatty alcohol;The defoaming agent is organic silicon modified by polyether class defoaming agent, average grain diameter 2
~10 μm.
6. copper alloy cutting fluid composite as described in claim 1, which is characterized in that the mean molecule of the petroleum sodium sulfonate
Amount is 400~500.
7. copper alloy cutting fluid composite as described in claim 1, which is characterized in that movement of the white oil at 40 DEG C is viscous
Degree is 5~10mm2/s。
8. copper alloy cutting fluid composite as described in claim 1, which is characterized in that the active matter of the sulfonated castor oil contains
Amount is not less than 10%, vulcanizes the content of base not less than 1.8%, pH value is 7~8.5.
9. copper alloy cutting fluid composite as described in claim 1, which is characterized in that the special amine be two sweet amine and/or
Dihydroxy ethyl cyclohexylamine.
10. a kind of preparation method of copper alloy cutting fluid composite as described in claim 1, which is characterized in that including as follows
Step:
White oil is put into reaction kettle, sulfonated castor oil, petroleum sodium sulfonate, Manny are sequentially added under the stirring rate of 500rpm
Uncommon alkali, liquid rosin, special amine, nonylphenol polyoxyethylene ether, branched fatty alcohol, Span-80, defoaming agent, are stirred until homogeneous
After bright, discharging.
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Cited By (1)
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CN114317075A (en) * | 2021-12-03 | 2022-04-12 | 广东红日星实业有限公司 | Cutting fluid and preparation method and application thereof |
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