CN109676023A - A kind of anchor ear press machine - Google Patents
A kind of anchor ear press machine Download PDFInfo
- Publication number
- CN109676023A CN109676023A CN201910134508.3A CN201910134508A CN109676023A CN 109676023 A CN109676023 A CN 109676023A CN 201910134508 A CN201910134508 A CN 201910134508A CN 109676023 A CN109676023 A CN 109676023A
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- Prior art keywords
- punching
- feeding
- fixed
- oil cylinder
- cylinder
- Prior art date
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- 238000004080 punching Methods 0.000 claims abstract description 194
- 239000000463 material Substances 0.000 claims abstract description 79
- 238000005452 bending Methods 0.000 claims abstract description 54
- 239000003921 oil Substances 0.000 claims description 139
- 230000007246 mechanism Effects 0.000 claims description 61
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 50
- 239000010727 cylinder oil Substances 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 23
- 238000004088 simulation Methods 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 14
- 238000007790 scraping Methods 0.000 claims description 8
- 239000002828 fuel tank Substances 0.000 claims description 7
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 4
- 241001455273 Tetrapoda Species 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 3
- 239000010729 system oil Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 6
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 239000010730 cutting oil Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 239000012237 artificial material Substances 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
- B21C51/005—Marking devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention discloses a kind of anchor ear press machines, it is related to machine processing field, the press machine can realize automatic feed, punching, shear and the multiple movements of bending, to anchor ear one-pass molding, it is aided with a small amount of artificial, the degree of automation greatly improves, and effectively solves the problems, such as that a large amount of manual operation efficiency are lower and product quality is difficult to ensure.Including self-feeding component part, host component part and hydraulic system power component part;Self-feeding component part includes the combination of material frame and feed device, and the material frame combination includes the roller bracket being laterally arranged, and the roller rack upper surface is equipped with several longitudinal rollers;The host component part includes host shell, and middle section is embedded with the operation window of front and back perforation;The hydraulic system power component part includes hydraulic reservoir, and accumulator is equipped with below the hydraulic reservoir top left, is equipped with oil circuit valve group on the right side of the accumulator.It is easy to operate, easy to use, is suitable for a variety of places.
Description
Technical field
The present invention relates to machine processing field, specially a kind of anchor ear press machine.
Background technique
With the development of science and technology the development of society, the mechanical processing industry in China have obtained quick development, thereupon
Machining equipment fast development.In communication power industry, it is being laid with, is setting up in the engineerings such as cable or optical cable, it can be a large amount of
Use some iron fittings.Iron fitting generally refers to the ferrous element in concurrent and its wiring, such as various anchor ears, drift bolt,
Pitch beam, diaphragm, pull rod, bar etc..And the making apparatus of domestic iron fitting, comparison is rough, and function is simpler, system
It is also comparatively laborious, complicated to make process, and the degree of automation is very low, the general factory for making iron fitting all uses a large amount of people
Work relies on simple and crude equipment, produces product by the way of semi-manual production.The product made manually essentially produces
Quality is irregular, and outer dimension is very strange, and having no precision can say, and at manufacture scene, often there is personal safety accident hair
It is raw, and production efficiency is not high, and labor intensity of workers is very big.
Anchor ear is a product class of iron fitting industry, and market usage amount is very big, and with current anchor ear manufacturing market
For, conventional Chang Qi company produces the mode of anchor ear, basic to use: after buying finished strip, Manual plate shearer blanking, people
Work turns material to punching machine, and manual feeding realizes punching, then the artificial material that turns is to bending machine, manually feeding and bends, needs at least
Three kinds of equipment, five processes complete the production, and processing efficiency is lower, and product quality is difficult to ensure.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of anchor ear press machine, the press machine can realize automatic feed,
Punching, shear and the multiple movements of bending are aided on a small quantity manually anchor ear one-pass molding, and the degree of automation greatly improves, and effectively solves
The problem of certainly a large amount of manual operation efficiency are lower and product quality is difficult to ensure.
To achieve the above object, the invention provides the following technical scheme:
A kind of anchor ear press machine, it is characterised in that: including self-feeding component part, host component part and hydraulic system
Power component part;
The self-feeding component part includes the combination of material frame and feed device, and the material frame combination includes laterally setting
The roller bracket set, the roller rack upper surface are equipped with several longitudinal rollers, and roller both ends are solid by roller respectively
Roller rack upper surface is fixed in reservation, and the roller bracket both ends are respectively equipped with the first positioning with simulation exemplar cooperation
Guiding mechanism, the roller bracket lower section set material rack pedestal, and material frame base bottom is uniformly fixed with several height adjustment
Bottom plate;The feed device is set to the left side of material frame combination, including feeding pedestal, and the feeding base upper surface is equipped with cross
To feeding slipway guide rail, be equipped with feeding slipway rack gear on the outside of feeding slipway guide rail, on the feeding slipway guide rail slidably
Equipped with feeding slipway, the feeding base side of the feeding slipway side is fixed with operation box bracket, the control box
Cradle top is fixed with control box, is equipped with control box panel, the feeding pedestal tetrapod on the outside of the control box
It is respectively equipped with feeding base support leg, is fixed with fagging, the fagging jointly on the inside of the feeding base support leg lower end
Operation cabinet is equipped between feeding pedestal, the feeding base support leg bottom is fixed with feeding pedestal adjustment plate respectively;
The feeding slipway includes delivery sheet, and the delivery sheet left part is equipped with feeding clamp part, feeding clamp
Part includes feeding clamp cylinder, and feeding clamp cylinder is fixedly connected by clamp air cylinder support with delivery sheet;The feeding
It is equipped with clamp cylinder guidance axis in clamp cylinder, is fixed with clamp cylinder connecting rod, clamp cylinder on the left of feeding clamp cylinder
Connecting rod and clamp shaft are hinged, and clamp shaft is fixedly connected with holder arms;The delivery sheet right part is equipped with servo feeding
System, the servo feeding system include the stock support seat board set on delivery sheet bottom surface, and the stock support seat board is whole
Body is in rectangular configuration, and servo motor, the output shaft of servo motor bottom are fixed on the stock support seat board of delivery sheet side
It is meshed by gear with feeding slipway rack gear, drag chain bracket, institute is fixed on the stock support seat board of servo motor side
Material detection switch bracket, the feeding clamp cylinder right end have been fixed on the delivery sheet on the right side of feeding clamp cylinder stated
Face middle position is equipped with clamp cylinder back seat;Delivery sheet left and right ends portion is respectively equipped with to be led with the second positioning of simulation exemplar cooperation
To mechanism;
The host component part includes host shell, and the host shell is integrally in vertical rectangular-shape, in
Between operation window partially embedded with front and back perforation, operation window is respectively arranged on the left side and the right side reinforcement plate on the inside of host, top and bottom
Portion is respectively equipped with fuselage seat board and lower fuselage seat board, and left and right perforation is equipped with feed inlet in the main body shell on the right side of operation window;
Lower fuselage seat board on the left of the feed inlet is equipped with punching tooling combination, and punching tooling combination includes being embedded in upper fuselage seat board
On punching oil cylinder, be equipped with punching guide sleeve below punching oil cylinder, punching guide post, punching guiding be equipped with below punching guide sleeve
It is equipped with punching cutter die below column, is fixed with punching pedestal on the lower fuselage seat board below punching cutter die;Described
It is equipped with process on the left of punching cutter die and selects cylinder, press cylinder is equipped on the left of punching pedestal, is equipped with pressure above press cylinder
Arm is equipped with material lift plate in pressure arm;Host shell above the punching oil cylinder is combined equipped with punching oil cylinder movement, described
The combination of punching oil cylinder movement includes punching oil cylinder movable plate, and the punching oil cylinder movable plate is matched with the sliding of oil cylinder movement guide rail
It closes, punching oil cylinder oil pipe line is equipped with above punching oil cylinder, punching oil cylinder oil pipe line passes through punching oil cylinder movable plate in host shell
Top is stretched out;
It is equipped with punching stamp tooling combination on the left of the punching tooling combination, the punching stamp tooling combination includes
Punching oil cylinder on upper fuselage seat board, the punching oil cylinder lower section are equipped with punching guide sleeve, set below punching guide sleeve
There is punching cutter mold, punching cutter mold bottom is additionally provided with stamp mold, and the lower fuselage seat board below stamp mold is equipped with
Punching pedestal;It is equipped with punching oil cylinder movement above the punching oil cylinder to combine, the punching oil cylinder movement combination includes punching
Hole oil cylinder movement plate, punching oil cylinder movement plate are slidably matched with oil cylinder movement guide rail, and punching hole oil cylinder is equipped with above punching oil cylinder
Oil pipe line, punching oil cylinder oil pipe line pass through punching oil cylinder movement plate and stretch out above host shell;
Bending mechanism is equipped on front side of the lower fuselage seat board, the bending mechanism includes a pair that left and right is laterally arranged
Workbench is bent, top between workbench is bent and is equipped with the upper tooling of press-bending, the press-bending work block board bottom of tooling and top in press-bending
Face is fixedly connected, and the press-bending work seat board upper surface middle position is fixedly connected with cylinder rod lower end is bent, and bends oil
Cylinder lever upper end is connected with the press-bending oil cylinder of top, bends oil cylinder and is connected with the press-bending oil cylinder oil pipe line of top;
The host shell bottom is equipped with main machine base, is equipped with several hosts below the main machine base and is fixedly welded
Plate, host are fixedly welded the main machine base above plate equipped with host fixed adjustment mechanisms;
It is additionally provided with traversing pusher on rear side of the lower fuselage seat board, the traversing pusher includes pusher gas
Cylinder, the pusher cylinder are fixed on pusher pedestal by pusher cylinder bracket, and pusher pedestal is fixed on lower machine
Body seat board upper surface, the cylinder rod that the pusher cylinder front side is stretched out are fixedly connected by pusher cylinder extension bar with scraping wings;
The hydraulic system power component part includes hydraulic reservoir, under the hydraulic reservoir top left
Side is equipped with accumulator, and oil circuit valve group is equipped on the right side of the accumulator, and punching mechanism electric-motor pump group is equipped with above accumulator, described
Punching mechanism electric-motor pump group be connected respectively with punching oil cylinder oil pipe line and punching oil cylinder oil pipe line by hydraulic oil pipe;It is described
Punching mechanism electric-motor pump group on the right side of be equipped with bending mechanism motor pump group, the bending mechanism motor pump group passes through hydraulic oil pipe
It is connected with oil cylinder oil pipe line is bent;Return filter is equipped on the right side of the bending mechanism motor pump group;The hydraulic pressure system
System fuel tank right side wall is fixed with cooler, and a pair of of cooler oil nozzle, the punching mechanism electric-motor pump are equipped with above cooler
Group left side is equipped with pressure display panel.
Preferably, first positioning guide mechanism includes the first fixed plate set on simulation exemplar two sides, described
Strip through-hole is longitudinally equipped in first fixed plate, the first fixed plate is fixedly connected by strip through-hole and bolt with roller bracket;
First fixed plate of the strip through-hole side is equipped with fixing seat, and fixing seat upper surface is equipped with the first vertical bolt, the
One bolt lower end is threadedly coupled with fixing seat, and the first positioning guide pulleys are rotatably arranged on the first bolt.
Preferably, the material frame pedestal includes vertical material frame base support leg, the material frame base support leg upper end
It is individually fixed in the bottom surface inside and outside roller bracket, material frame pedestal stull is fixed between lateral material frame base support leg,
The vertical support of material frame pedestal is fixed between longitudinal material frame base support leg;The height adjustment bottom plate is fixed on material frame pedestal branch
Leg bottom.
Preferably, height adjustment bottom plate includes the second fixed plate below material frame base support leg, described
Material frame base support leg side above second fixed plate is equipped with third fixed plate, and second fixed plate and third fixed plate are flat
Row setting, and third fixed plate from top to bottom runs through and has screwed a pair of second bolt, the second bolt lower end is solid with second respectively
Fixed board upper surface is in contact, and is respectively equipped with the first locking nut on the second bolt above third fixed plate.
Preferably, the feeding pedestal adjustment plate includes the 4th fixed plate below feeding base support leg, described
The 4th fixed plate above feeding base support leg side be equipped with the 5th fixed plate, the 5th fixed plate is through having screwed one
To third bolt, one from top to bottom screws setting, another from bottom to top screws setting, the third spiral shell above the 5th fixed plate
The second locking nut is respectively equipped on bolt;Vertical gear is fixed in the 4th fixed plate on the outside of 5th fixed plate
Plate, for ecto-entad through the 4th bolt has been screwed, the 4th bolt on the outside of baffle is equipped with third locking screw on the baffle
It is female.
Preferably, second positioning guide mechanism includes the second positioning guide pulleys set on simulation exemplar two sides, the
Two positioning guide pulleys are articulated on the inside of fixed block, and fixed block is fixed by bolts in delivery sheet upper surface.
Preferably, the host fixed adjustment mechanisms include the 5th spiral shell that setting is from top to bottom screwed through main machine base
Bolt has screwed the 4th locking nut on the 5th bolt above main machine base.
Preferably, described hydraulic reservoir or so lateral wall upper end is also fixed with a pair of of fuel tank lifting lug respectively.
Preferably, the upper fuselage seat board bottom surface is also fixed with detection switch.
Preferably, the scraping wings trailing flank both ends extend respectively backward is equipped with pusher guide rod, the pusher
Guide rod is arranged across pusher cylinder bracket, and the linear bearing with the cooperation of pusher guide rod is fixed on pusher cylinder bracket.
Compared with prior art, the present invention provides a kind of anchor ear press machine, have it is following the utility model has the advantages that
1. the present invention passes through the setting of self-feeding component part, which mainly includes automatic feeding, is sent automatically
Expect that device uses servo control unit, according to host command, automatic work can save a large amount of manpowers, improve work efficiency.
2. the present invention passes through the setting of host component part, which is the work centre of whole equipment, and entire host is adopted
With SERVO CONTROL, it is equipped with punching stamp tooling combination, punching tooling combination, pusher auxiliary device and bending mechanism, it can be by one
Raw material strip, branch's construction, and directly output shaped article is not needed manually to participate in, be eliminated from output of products is fed to
Work is dangerous, and the Production Time of an anchor ear is only four to seven seconds, greatly improves production efficiency.
3. the present invention can be provided required hydraulic dynamic when equipment punching, shear by hydraulic system power component part
Power, and main hydraulic uses import parts, is able to achieve big flow, high speed, high-frequency work.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is the enlarged structure schematic diagram of self-feeding part in Fig. 1;
Fig. 3 is the partial enlargement structural representation of material frame combination in Fig. 2;
Fig. 4 is the enlarged structure schematic diagram of the single fixation member of the first positioning guide mechanism in Fig. 2;
Fig. 5 is the enlarged structure schematic diagram in Fig. 2 at A;
Fig. 6 is the enlarged structure schematic diagram in Fig. 2 at B;
Fig. 7 is the enlarged structure schematic diagram of feeding slipway in Fig. 1;
Fig. 8 is the enlarged structure schematic diagram of feeding clamp part in Fig. 7;
Fig. 9 is another angled arrangement schematic diagram of feeding clamp part in Fig. 8;
Figure 10 is the amplification knot schematic diagram of servo feeding system in Fig. 7;
Figure 11 is another angled arrangement schematic diagram of servo feeding system in Figure 10;
Figure 12 is the enlarged structure schematic diagram of host component part in Fig. 1;
Figure 13 is the schematic view of the front view of host component part in Figure 12;
Figure 14 is the overlooking structure diagram of Figure 13;
Figure 15 is the enlarged structure schematic diagram for removing main body shell aft engine part;
Figure 16 is enlarged structure schematic diagram of the host groups at bending mechanism in part;
Figure 17 is the enlarged structure schematic diagram that host groups are combined at punching stamp in part;
Figure 18 is enlarged structure schematic diagram of the host groups at punching tooling combination in part;
Figure 19 is enlarged structure schematic diagram of the host groups at pusher traversing in part;
Figure 20 is the enlarged structure schematic diagram in Figure 13 at C;
Figure 21 is the enlarged structure schematic diagram of hydraulic power system component part in Fig. 1;
Figure 22 is the overlooking structure diagram of hydraulic power system component part;
Figure 23 is the side structure schematic view of hydraulic power system component part.
It is indicated in figure:
1. self-feeding component part;
11. feed device;110. operation cabinet;111. feeding pedestal;112. operating box bracket;113. operation panel;114.
Feeding base support leg;115. feeding pedestal adjustment plate;1151. the 4th fixed plates;1152. the 5th fixed plates;1153. third spiral shell
Bolt;1154. the second locking nut;1155. baffle;1156. the 4th bolts;1157. third locking nut;116. fagging;117.
Control box;118. feeding slipway rack gear;119. feeding slipway guide rail;
12. material frame combines;121. roller bracket;122. roller fixing seat;123. roller;124. simulating exemplar;125. material
Frame pedestal stull;126. material frame base support leg;127. the vertical support of material frame pedestal;128. height adjustment bottom plate;1281. second is fixed
Plate;1282. third fixed plate;1283. the second bolt;1284. the first locking nut;129. the first positioning guide mechanism;1291.
First fixed plate;1292. strip through-hole;1293. fixing seat;1294. the first bolt;1295. the first positioning guide pulleys;
2. host component part;
21. host shell;210. feed inlet;211. main machine base;212. host fixed adjustment mechanisms;2121. the 5th spiral shells
Bolt;2122. the 4th locking nuts;213. hosts are fixedly welded plate;Reinforcement plate on the inside of 214. hosts;
22. bending mechanism;221. simulation shaping workpieces;222. bend workbench;223. bend upper tooling;224. bend work
Make seat board;225. bend guide rod;226. bend cylinder rod;227. bend oil cylinder oil pipe line;228. bend oil cylinder oil connection;
229. bend oil cylinder;
Fuselage seat board on 23.;
24. lower fuselage seat board;Mold is stooped under 241.;
25. detection switch;
26. punching oil cylinder movement combines;261. punching oil cylinder movement plates;262. punching oil cylinder oil pipe lines;263. punchings oil
Cylinder oil connection;
27. punching oil cylinder movement combines;271. punching oil cylinder movable plates;272. punching oil cylinder oil pipe lines;273. stamping and cutting oil
Cylinder oil connection;274. oil cylinder movement guide rails;28. punching stamp tooling combination;281. punching oil cylinders;282. punching guide sleeves;
283. punching cutter molds;284. stamp molds;285. punching pedestals;29. punching tooling combination;291. punching oil cylinders;292.
Punching guide sleeve;293. processes select cylinder;294. pressure arm;295. material lift plates;296. press cylinder;297. punching guide posts;
298. punching cutter dies;299. punching pedestals;
3. hydraulic power system component part;
31. hydraulic reservoir;311. fuel tank lifting lug;312. tank gauge;32. cooler;321. cooler oil nozzles;
33. return filter;34. oil circuit valve group;35. bending mechanism motor pump group;36. punching mechanism electric-motor pump group;37. accumulator;
38. pressure display panel;
4. feeding slipway;
40. delivery sheet;41. feeding clamp part;411. feeding clamp cylinders;412. clamp cylinder back seats;413. clamp
Cylinder guidance axis;414. have material detection switch bracket;415. clamp air cylinder supports;416. clamp cylinder connecting rods;417. clamp
Shaft;418. holder arms;419. second positioning guide mechanisms;42. servo feeding system;421. stock support seat boards;422. fixed
Position guide holder;423. second positioning guide pulleys;424. linear guide slide seat;425. collision prevention girders;426. servo motor;427. drag chain
Bracket;
5. traversing pusher;
51. pusher cylinder;52. pusher pedestal;53. pusher guide rod;54. linear bearing;55. scraping wings;56. pushing away
Expect cylinder extension bar;57. pusher cylinder bracket.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Fig. 1 to Figure 23, a kind of anchor ear press machine, including self-feeding component part 1,2 and of host component part
Hydraulic system power component part 3.
In above-described embodiment, specifically, the self-feeding component part 1 includes material frame combination refering to Fig. 2 to Fig. 6
12 and feed device 11, the material frame combination 12 includes the roller brackets 121 being laterally arranged, on the roller bracket 121
Surface is equipped with several longitudinal rollers 123, and 123 both ends of roller pass through roller fixing seat 12 respectively and are fixed on roller bracket 121
Upper surface, 121 both ends of roller bracket are respectively equipped with the first positioning guide mechanism 129 cooperated with simulation exemplar 124
(its structure is discussed below), set below the roller bracket 121 material rack pedestal (it is not separately labeled, will behind structure
It is described in detail), material frame base bottom is uniformly fixed with several height adjustment bottom plate 128 (its structure is discussed below).Described send
Expect that device 11 is set to the left side of material frame combination 12, including feeding pedestal 111,111 upper surface of feeding pedestal are equipped with laterally
Feeding slipway guide rail 119, feeding slipway rack gear 118, the feeding slipway guide rail are equipped on the outside of feeding slipway guide rail 119
Feeding slipway 4 is slidably equipped on 119,111 side of feeding pedestal of 4 side of feeding slipway is fixed with control box branch
Frame 112 is fixed with control box 117 at the top of the operation box bracket 112, is equipped with control box on the outside of the control box 117
Panel 113 (is equipped with operating display, is equivalent to the operation interface of a PLC, it mainly modifies some PLC's inside control box
Variable parameter, PLC are the processing units of storage facilities program, and effect is to receive detection signal, and watch according to process control is each
Take motor, cylinder, hydraulic cylinder etc., and the control program of PLC, all it is to be finished in advance by programming personnel, pours into PLC in advance
The sequence of face, PLC everything and each movement is performed by the program finished in advance, and PLC is mounted in operation cabinet
Face, its working principle is that well known to those skilled in the art), 111 tetrapod of feeding pedestal is respectively equipped with feeding bottom
Seat supporting leg 114, is fixed with fagging 116 on the inside of 114 lower end of feeding base support leg jointly, the fagging 116 with
Operation cabinet 110 is equipped between feeding pedestal 111, and (well-known technique, rectangular cabinet body, front side are equipped with side door, and PLC, circuit are installed in the inside
And distribution board, appliance controling element is installed on distribution board), 114 bottom of feeding base support leg is fixed with feeding respectively
Pedestal adjustment plate 115 (its structure explained later).When work, simulation exemplar 124 (strip) is manually first placed manually into roller
On 123, and simulation exemplar 124 (strip) is positioned using the first positioning guide mechanism 129, then manually feeding forward,
Make to simulate (strip) front end of exemplar 124 arrival feeding starting point standby position, at this point, personnel leave discharge position, into next step
Operating space.
In above-described embodiment, specifically, the feeding slipway 4 includes delivery sheet 40, described refering to Fig. 7 to Figure 11
40 left part of delivery sheet be equipped with feeding clamp part 41, feeding clamp part 41 include feeding clamp cylinder 411 (by tracheae with
Air pump is connected, and air pump is the beginning of gas source, is commonly called as air compressor machine, and well-known technique powers on and can provide gas source.Air pump rises
Stop being controlled by the air pressure protective switch on pipeline, there is pressure to set knob on switch, a hyperbar point, a low gas can be set
Pressure point, it is automatic to issue high point stopping signal, air pump controller when air pump, which provides pressure, reaches pressure switch highest setting pressure
Being connected to signal will allow air pump to stop working.Then, due to equipment using when have gas source reveal, directly result in airline pressure meeting
It reduces, when minimum numerical value of the pressure lower than the setting of air pressure protective switch, pressure switch can issue a low spot starting-up signal again,
Air pump controller, which is connected to signal, will allow air pump restarting to be suppressed, until the pressure threshold that air pressure reaches highest setting stops again
Machine operates progress with this repeatedly, guarantees bleed pressure on the pressure threshold of needs.), feeding clamp cylinder 411 passes through clamp
Air cylinder support 415 is fixedly connected with delivery sheet 40.It is equipped with clamp cylinder guidance axis 413 in the feeding clamp cylinder 411, send
Clamp cylinder connecting rod 416 is fixed on the left of feed collet pincers cylinder 411, clamp cylinder connecting rod 416 and clamp shaft 417 are cut with scissors
It connects, clamp shaft 417 is fixedly connected with holder arms 418 (whole is in H-type).40 right part of delivery sheet is equipped with servo feeding
System 42, the servo feeding system 42 include the stock support seat board 421 set on 40 bottom surface of delivery sheet, the feeding branch
Stand plate 421 is whole in rectangular configuration, be fixed on the stock support seat board 421 of 40 side of delivery sheet servo motor 426 (by
PLC control, is well known to those skilled in the art), the output shaft of 426 bottom of servo motor by gear (not shown) with
Feeding slipway rack gear 118 is meshed, to complete the front and back feed function of feeding slipway 4, the stock support seat of servo motor side
Drag chain bracket 427 (playing the role of flexible protective to servo motor cable), the feeding clamp cylinder are fixed on plate 421
Material detection switch bracket 414 has been fixed on the delivery sheet 40 on 411 right sides (to connect by connection line with PLC, detection switch
The signal of output, and transmit signal to PLC), the 411 right side middle position of feeding clamp cylinder is equipped with clamp cylinder
Back seat 412.40 left and right ends portion of delivery sheet is respectively equipped with 419 (its knot of the second positioning guide mechanism cooperated with simulation exemplar 124
Structure is discussed below).When work, manually feeding forward makes simulation (strip) front end of exemplar 124 reach feeding starting point and awaits orders
Position, then after the starting of 4 waiting system of feeding slipway, according to program setting, first Automatic-clamping simulates exemplar 124 (strip), then
Start servo feeding system 42, the feed mode for carrying out controllable distance is set according to program.The movement of feeding slipway is by servo
Motor-driven, servo motor rotation, band moving gear rotates, and gear itself is meshed together with rack gear, gear rotation
When, since gear and rack tooth mouth are engaged, gear will creep along rack gear, to realize the walking of slide unit.Here PLC is controlled
The signal of servo motor processed is ruler of the therein according to the information of externally input material and the size of the anchor ear of production
After very little information, the numerical value to convert automatically, control servo motor needs to rotate several circles to be stopped again.And detecting signal is first to detect
To material clamping signal in place, only material is after signal issues in place, and servo motor could start, and detecting signal in place is equipment
The action signal of start and stop.
In above-described embodiment, specifically, 2 to Figure 20 (221 be simulation shaping workpiece in Figure 13) refering to fig. 1, the master
Machine component part 2 includes host shell 21, and the whole host shell 21 is in vertical rectangular-shape, before middle section is embedded with
The operation window (not separately labeled) penetrated through afterwards, operation window are respectively arranged on the left side and the right side lacing wire on the inside of host, 214, top and
Bottom is respectively equipped with fuselage seat board 23 and lower fuselage seat board 24, and left and right perforation is equipped in the main body shell 1 on the right side of operation window
Feed inlet 210 (convenient for the feeding of simulation exemplar 124 (strip)).Lower fuselage seat board 24 on the left of the feed inlet is equipped with punching
Tooling combination 29 (design punching shear is 50 tons) is cut, punching tooling combination 29 includes on fuselage seat board 23 in (screw installation)
Punching oil cylinder 291, punching guide sleeve 292 is equipped with below punching oil cylinder 291, punching is equipped with below punching guide sleeve 292 and is oriented to
Column 297 is equipped with punching cutter die 298, the lower fuselage seat board 24 of 298 lower section of punching cutter die below punching guide post 297
On be fixed with punching pedestal 299.It is equipped with process selection cylinder on the left of the punching cutter die 298 and (passes through tracheae and gas
The (not shown) that is connected is pumped, well-known technique is controlled by PLC internal algorithm herein, and algorithm, logical relation are carried in program are as follows:
First time punching press, process select cylinder motionless, only do puncture motion, second of punching press, and process cushion block is sent in the starting of process cylinder
In place, one piece of movement of punching and shearing is realized), it is equipped with press cylinder 296 on the left of punching pedestal 299 and (passes through tracheae and air pump phase
Even (not shown), well-known technique are controlled by PLC internal algorithm, and after each step feeding stops, press cylinder starts automatically,
Purpose is to make material strip fixed, is stablized when punching), pressure arm 294 is equipped with above press cylinder 296, is equipped in pressure arm 294
Material lift plate 295.The host shell 21 of 291 top of punching oil cylinder is equipped with punching oil cylinder movement combination 27, and described rushes
Cutting oil cylinder movement combination 27 includes punching oil cylinder movable plate 271, the punching oil cylinder movable plate 271 and oil cylinder movement guide rail
274 are slidably matched, and (convenient for later period mobile adjusting position, the super large anchor ear of some producers production needs Shift cylinder, increases production
Space, standard-sized anchor ear is without movement), punching oil cylinder oil pipe line 272, punching oil cylinder oil are equipped with above punching oil cylinder 291
Pipeline 272 passes through punching oil cylinder movable plate 271 and stretches out above host shell 21, and 272 upper end of punching oil cylinder oil pipe line is equipped with
Punching oil cylinder oil connection 273, to be connected with subsequent hydraulic power system component part 3.Punching tooling combination 29 is
PLC according to internal algorithm, successively issue individually instruct movement.
In above-described embodiment, specifically, 5, Figure 17 refering to fig. 1, beaten on the left of the punching tooling combination 29 equipped with punching
Code tooling combination 28 (design punching shear is 25 tons), the punching stamp tooling combination 28 includes embedded in machine on (how fixing)
Punching oil cylinder 281 on body seat board 23 is equipped with punching guide sleeve 282, punching guide sleeve 282 below the punching oil cylinder 281
Lower section is equipped with punching cutter mold 283, and 283 bottom of punching cutter mold is additionally provided with stamp mold 284,284 lower section of stamp mold
Lower fuselage seat board be equipped with punching pedestal 285.Punching oil cylinder movement combination 27, institute are equipped with above the punching oil cylinder 281
The punching oil cylinder movement combination 27 stated includes punching oil cylinder movement plate 271, punching oil cylinder movement plate 271 and oil cylinder movement guide rail
274 are slidably matched, and (movement of punching oil cylinder 281 herein is arranged to cooperate the movement of punching oil cylinder 291, and reason is also
In order to make super large anchor ear, standard-sized anchor ear does not have to movement), punching oil cylinder oil pipe line is equipped with above punching oil cylinder 281
272, punching oil cylinder oil pipe line 272 passes through punching oil cylinder movement plate 271 and stretches out above host shell 21.Punching stamp tooling group
Closing 28 is PLC according to internal algorithm, and what is successively issued individually instructs movement.
In above-described embodiment, more specifically, 5, Figure 16 refering to fig. 1 are equipped on front side of the lower fuselage seat board 24 and bend
Mechanism 22 (design punching shear is 18 tons), the bending mechanism 22 bends workbench 222 including a pair that left and right is laterally arranged,
The lower fuselage seat board 24 for bending lower section between workbench 222, which is equipped with, bends lower mold 241 (bolt is fixed, removable), bends
Top, which is equipped with, between workbench 222 bends upper tooling 223 (under convex arcuate structure), the press-bending of tooling 223 and top in press-bending
Work 224 bottom surface of seat board is fixedly connected, under the 224 upper surface middle position of press-bending work seat board and press-bending cylinder rod 226
End is fixedly connected, and the press-bending oil cylinder 229 for bending 226 upper end of oil cylinder lever and top (is sat embedded in fuselage in (screw installation)
On plate 23) it is connected, it bends oil cylinder 229 and is connected with the press-bending oil cylinder oil pipe line 227 of top, bend on oil cylinder oil pipe line 227
End, which is equipped with, bends oil cylinder oil connection 228, to be connected with subsequent hydraulic power system component part 3.Bending mechanism
22 be PLC according to internal algorithm, successively issue individually instruct movement.
In above-described embodiment, specifically, refering to fig. 12,21 bottom of host shell is equipped with main machine base 211, described
Main machine base 211 below be equipped with several hosts and be fixedly welded plate 213 and (before equipment is installed, need client according to foundation drawing system
Make installation foundation, built-in fitting poured on installation foundation, host is fixedly welded plate 213 and built-in fitting is welded), the fixed weldering of host
The main machine base 211 of 213 top of fishplate bar is equipped with host fixed adjustment mechanisms 212 (its structure explained later).
In above-described embodiment, specifically, refering to fig. 19, traversing pusher is additionally provided on rear side of the lower fuselage seat board 24
5, the traversing pusher 5 includes that pusher cylinder 51 (is connect, well-known technique with air pump by tracheae, is PLC according to inside
Algorithm, what is successively issued individually instructs movement), the pusher cylinder 51 is fixed on pusher by pusher cylinder bracket 57
On mechanism base 52, pusher pedestal 52 is fixed on lower 24 upper surface of fuselage seat board, stretches out on front side of the pusher cylinder 51
Cylinder rod be fixedly connected with scraping wings 55 by pusher cylinder extension bar 56.The effect of traversing pusher 5 is that punching, punching is complete
Complete labor and materials are pushed into bending mechanism 22.
In above-described embodiment, specifically, the hydraulic system power component part 3 includes liquid refering to Figure 21 to Figure 23
Pressure system fuel tank 31,31 top left of the hydraulic reservoir lower section are equipped with accumulator 37, set on the right side of the accumulator 37
There is (the well-known technique, mainly by the components group such as oil path block, solenoid valve, pressure retaining valve, throttle valve, overflow valve, accumulator of oil circuit valve group 34
At.By the control selections of system, different solenoid valves is allowed to obtain power loss, come function such as the work, reset, pressure maintaining of realizing different oil cylinders
Can), punching mechanism electric-motor pump group 36 is equipped with above accumulator 37, the punching mechanism electric-motor pump group 36 passes through hydraulic oil pipe
(not shown) is connected with punching oil cylinder oil pipe line 272 and punching oil cylinder oil pipe line 262 respectively.The punching mechanism electricity
Bending mechanism motor pump group 35 is equipped on the right side of pump group 36, the bending mechanism motor pump group 35 is by hydraulic oil pipe (in figure
It is not shown) it is connected with press-bending oil cylinder oil pipe line 227.It is followed by punching mechanism electric-motor pump group 36 and bending mechanism motor pump group 35
Ring is persistently suppressed, and hydraulic system is allowed to generate high pressure, and by pipeline, is inputted in oil cylinder, pushed the movement of oil cylinder, realize equipment function
Energy.Return filter 33 is equipped on the right side of the bending mechanism motor pump group 35.31 right side wall of hydraulic reservoir is solid
Surely it is equipped with cooler 32, a pair of of cooler oil nozzle 321, return filter 33, cooler and oil return pipe are equipped with above cooler 32
Road (not shown) collectively constitutes oil return system, is filtered to hydraulic medium, cooling treatment.Specifically, cooler oil nozzle
321 are connected with the oil return opening of oil circuit valve group 34, the oil return in oil cylinder, enter cooler 32 by oil return line, with cooler
Sub-cooled recirculated water in 32 inner passages carries out heat exchange, reaches the function of oil return cooling, hydraulic oil after cooling, upwards
Hydraulic circuit circulation is completed into fuel tank by return oil filter 33.Pressure is equipped on the left of the punching mechanism electric-motor pump group 36
Power display panel 38, the pressure for display system various pieces.This is several for punching, shearing and die mould for the main actions of this anchor ear machine
A main actions, require tens of tons of pressure, and all these power are provided by the hydraulic system.When work, system
Given enabling signal first starts motor pump group, and system is allowed to set up pressure, about 20Mpa (maximum is no more than 25Mpa), numerical value
Size is controlled by the overflow valve of system configuration, and control mode is manual.After system establishes pressure, accumulator is rushed first
Pressure, after accumulator pressure reaches, system pressure oil enters cylinder rod chamber by pipeline, allows cylinder rod to retract, and pass through pressure maintaining
Valve makes oil cylinder be maintained at punching, bend standby position.When then working, system issues action signal to solenoid valve, passes through difference
Solenoid valve obtain power loss, extend and retract movement realize different cylinder rods, be completed at the same time different punchings, bend function.
In above-described embodiment, more specifically, refering to Fig. 2, Fig. 4, first positioning guide mechanism 129 includes being set to
The first fixed plate 1291 of 124 two sides of exemplar is simulated, strip through-hole 1292 is longitudinally equipped in first fixed plate 1291, the
One fixed plate 1291 is fixedly connected by strip through-hole 1292 and bolt (not shown) with roller bracket 121.The item
First fixed plate 1291 of 1292 side of shape through-hole is equipped with fixing seat 1293, and 1293 upper surface of fixing seat is equipped with vertical first
Bolt 1294,1294 lower end of the first bolt are threadedly coupled with fixing seat 1293, and is rotatably arranged on the first bolt 1294
One positioning guide pulleys 1295 can play the role of positioning and guiding to simulation exemplar 124, and can be adjusted by strip through-hole 1292
The left-right position for saving the first fixed plate 1291 adapts to the simulation exemplar 124 of different in width.
In above-described embodiment, more specifically, referring to Fig.2, the material frame pedestal includes vertical material frame base support leg
126,126 upper end of material frame base support leg is individually fixed in the bottom surface inside and outside roller bracket 121, lateral material frame
It is fixed with material frame pedestal stull 125 between base support leg 126, is fixed with material frame between longitudinal material frame base support leg 126
The vertical support 127 of pedestal.The height adjustment bottom plate 128 is fixed on material 126 bottom of frame base support leg.
In above-described embodiment, more specifically, refering to Fig. 5, the height adjustment bottom plate 128 includes being set to material frame pedestal
126 side of material frame base support leg of second fixed plate 1281 of 126 lower section of supporting leg, 1281 top of the second fixed plate is equipped with
Third fixed plate 1282, second fixed plate 1282 and third fixed plate 1282 are arranged in parallel, and third fixed plate 1282
From top to bottom through having screwed a pair of second bolt 1283,1283 lower end of the second bolt respectively with table in the second fixed plate 1281
Face is in contact, and is respectively equipped with the first locking nut 1284 on the second bolt 1283 of 1282 top of third fixed plate.By screwing
The adjustable material frame base support leg 126 of second bolt 1283, can be solid to the second bolt 1283 by the first locking nut 1284
Fixing limit.
In above-described embodiment, more specifically, refering to Fig. 6, the feeding pedestal adjustment plate 115 includes being set to feeding bottom
114 side of feeding base support leg of 4th fixed plate 1151 of 114 lower section of seat supporting leg, 1151 top of the 4th fixed plate is set
There is the 5th fixed plate 1152, the 5th fixed plate 1152 is through a pair of of third bolt 1153 has been screwed, and one from top to bottom
Setting is screwed, another from bottom to top screws setting, and the is respectively equipped on the third bolt 1153 of 1152 top of the 5th fixed plate
Two locking nuts 1154.Vertical baffle is fixed in 4th fixed plate 1151 in 1152 outside of the 5th fixed plate
1155, ecto-entad is through having screwed the 4th bolt 1156, the 4th bolt in 1155 outside of baffle on the baffle 1155
1156 are equipped with third locking nut 1157.Pass through the adjustable height of cooperation of third bolt 1153 and the second locking nut 1154
Degree, by the cooperation of the 4th bolt 1156 and third locking nut 1157, adjustable horizontal position.
In above-described embodiment, more specifically, refering to Fig. 7 to Figure 11, second positioning guide mechanism 419 includes setting
The second positioning guide pulleys 423 in simulation 124 two sides of exemplar, the second positioning guide pulleys 423 are articulated with 422 inside of fixed block, Gu
Determine block 422 and 40 upper surface of delivery sheet is fixed on by bolt (not shown).Pass through the angle of the adjustable fixed block 422 of bolt
Degree, so as to play the role of positioning and guiding to simulation exemplar 124.
In above-described embodiment, more specifically, refering to Figure 20, the host fixed adjustment mechanisms 212 include by upper and
The 5th bolt 2121 of setting is screwed through main machine base 211 down, has been screwed on the 5th bolt 2121 of 211 top of main machine base
4th locking nut 2122.By screwing the height of the adjustable main machine base 211 of the 4th locking nut 2122, and pass through the 4th
The fixed limit of locking nut 2122.
In above-described embodiment, more specifically, refering to Figure 21 to Figure 23,31 or so the lateral wall of hydraulic reservoir
Upper end is also fixed with a pair of of fuel tank lifting lug 311 respectively.Convenient for the lifting transfer to hydraulic reservoir 31.
In above-described embodiment, more specifically, refering to fig. 13, upper 23 bottom surface of fuselage seat board is also fixed with detection
Switch 25.When cylinder piston rod stretches out, piston rod end is equipped with a detection block, after detection switch detects detection block, just says
In place, hydraulic system acts open piston bar with regard to stopping, if do not detected, just working always, until detection switch detects
It has all been stretched out to signal or cylinder piston rod.
In above-described embodiment, more specifically, refering to fig. 19, the 55 trailing flank both ends of scraping wings are prolonged respectively backward
It stretches and is equipped with pusher guide rod 53, the pusher guide rod 53 is arranged across pusher cylinder bracket 57, on pusher cylinder bracket 57
It is fixed with the linear bearing 54 cooperated with pusher guide rod 53.The stability being moved forward and backward conducive to scraping wings 55.
Control principle: the movement of whole equipment is controlled by PLC, the process and detection information feedback processing of equipment operation
The programs such as mode are finished in advance and are stored in inside PLC, and PLC is inside operation cabinet, then according to different material or workpiece
The reason of size requirements, PLC are needed to modify some parameters during the work time, mainly be realized by operator control panel, operator control panel is matched
Standby control box, to protect.Meanwhile there are also component parts, the PLC+ operator control panel+distribution boards such as distribution board just to constitute inside operation cabinet
Entire electric control unit, external power supply are powered to PLC and distribution board.When work, strip is in place, is then manually pressed
Lower start button, PLC begin to carry out preset detection function, and mainly in place whether, detection finishes detection workpiece, PLC control
Slide unit clamp processed clamps labor and materials, then issues instructions to slide unit servo motor, servo motor work, to realize slide unit walking again
Labor and materials are sent into punching station by function, and after feeding in place, PLC control press cylinder pushes down labor and materials, are then controlled oil cylinder again and are started
Punching and truncation labor and materials, while slide unit moves backward a material length, prepares secondary feeding, and horizontal pushing cylinder simultaneously, by truncation
Labor and materials are pushed into bending station, in place after, bend oil cylinder and carry out press-bending movement, pusher cylinder returning quickly at this time, pusher cylinder is returned
After position, slide unit starts next circulation material conveying process, starts from second workpiece.
Working principle: when work, first manually simulation exemplar 124 (strip) is placed manually on roller 123, and utilize the
One positioning guide mechanism 129 positions simulation exemplar 124 (strip), then manually feeding forward, makes to simulate exemplar 124
(strip) front end reaches feeding starting point standby position, at this point, personnel leave discharge position, into next step operating space.Feeding is sliding
After the starting of 4 waiting system of platform, according to program setting, first Automatic-clamping simulates exemplar 124 (strip), restarts servo feeding system
42, the feed mode for carrying out controllable distance is set according to program.After feeding slipway 4 starts, according to programming size (size
It is manually entered by operator control panel) feeding forward, feeding process can be divided into two sections, and a feeding and secondary feeding are (according to reality of work
Need only carry out a feeding), after a feeding in place, the starting of press cylinder 296 and binder, formed punch starting carry out the
The punching of one circular hole, then press cylinder 296 resets, and feeding slipway 4 carries out secondary feeding, in place after, 296 weight of press cylinder
New binder, then punching stamp tooling combination and punching tooling combination start simultaneously, complete the works such as punching, secondary punching, stamp
Sequence, subsequent press cylinder 296 reset, and pusher cylinder 51 starts, and the horizontal push-in bending station of the labor and materials after cutting (is bent workbench
On 222), etc. after transverse cylinders reset, bending mechanism 22 starts, and carries out press-bending production to labor and materials, and subsequent bending mechanism 22 resets,
At this point, first anchor ear manufacture craft circulation terminates, the finished product of compacting waits next circulation in bending freedom to work placement
After beginning, next labor and materials to be bent are pushed into bending station by pusher cylinder 51, and rear material pushes away preceding material, has previously been made to finished product anchor ear
It is extruded bending station, falls into finished product bin.Hydraulic power system component part 3 provides power to whole device: when work, being
It unites and gives enabling signal, first start motor pump group, system is allowed to set up pressure, about 20Mpa (maximum is no more than 25Mpa), numerical value
Size controlled by the overflow valve of system configuration, control mode is manual.After system establishes pressure, accumulator 37 is carried out first
Punching press, after 37 pressure of accumulator reaches, system pressure oil enters cylinder rod chamber by pipeline, allows cylinder rod to retract, and pass through
Pressure retaining valve makes oil cylinder be maintained at punching, bend standby position.When then working, system issues action signal to solenoid valve, passes through
Different solenoid valves obtain power loss, extend and retract movement realize different cylinder rods, are completed at the same time different punchings, bend function
Energy.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of anchor ear press machine, it is characterised in that: dynamic including self-feeding component part, host component part and hydraulic system
Power component part;
The self-feeding component part includes the combination of material frame and feed device, and the material frame combination includes laterally being arranged
Roller bracket, the roller rack upper surface are equipped with several longitudinal rollers, and roller both ends pass through roller fixing seat respectively
It is fixed on roller rack upper surface, the roller bracket both ends are respectively equipped with the first positioning and guiding with simulation exemplar cooperation
Mechanism, the roller bracket lower section set material rack pedestal, and material frame base bottom is uniformly fixed with several height adjustment bottom plates;
The feed device is set to the left side of material frame combination, including feeding pedestal, and the feeding base upper surface is equipped with lateral
Feeding slipway guide rail, feeding slipway guide rail outside are equipped with feeding slipway rack gear, are slidably equipped on the feeding slipway guide rail
Feeding slipway, the feeding base side of the feeding slipway side are fixed with operation box bracket, the operation box bracket
Top is fixed with control box, and control box panel, the feeding pedestal tetrapod difference are equipped on the outside of the control box
Equipped with feeding base support leg, be fixed with fagging on the inside of the feeding base support leg lower end jointly, the fagging with give
Expect to be equipped with operation cabinet between pedestal, the feeding base support leg bottom is fixed with feeding pedestal adjustment plate respectively;Described
Feeding slipway includes delivery sheet, and the delivery sheet left part is equipped with feeding clamp part, and feeding clamp part includes feed clamp
Cylinder is clamped, feeding clamp cylinder is fixedly connected by clamp air cylinder support with delivery sheet;It is equipped in the feeding clamp cylinder
Clamp cylinder guidance axis, feeding clamp cylinder left side are fixed with clamp cylinder connecting rod, and clamp cylinder connecting rod and clamp turn
Axis is hinged, and clamp shaft is fixedly connected with holder arms;The delivery sheet right part is equipped with servo feeding system, the servo
Feed system includes the stock support seat board set on delivery sheet bottom surface, and the stock support seat board is integrally in rectangular configuration, send
Servo motor is fixed on the stock support seat board of flitch side, the output shaft of servo motor bottom is sliding by gear and feeding
Platform rack gear is meshed, and drag chain bracket, the feeding clamp cylinder are fixed on the stock support seat board of servo motor side
Material detection switch bracket is fixed on the delivery sheet on right side, the feeding clamp cylinder right side middle position is equipped with folder
Clamp cylinder back seat;Delivery sheet left and right ends portion is respectively equipped with the second positioning guide mechanism with simulation exemplar cooperation;
The host component part includes host shell, and the host shell is integrally in vertical rectangular-shape, middle part
Divide the operation window embedded with front and back perforation, operation window is respectively arranged on the left side and the right side reinforcement plate on the inside of host, top and bottom point
Not She You upper fuselage seat board and lower fuselage seat board, left and right perforation is equipped with feed inlet in the main body shell on the right side of operation window;It is described
Feed inlet on the left of lower fuselage seat board be equipped with punching tooling combination, punching tooling combination includes on the upper fuselage seat board
Punching oil cylinder is equipped with punching guide sleeve below punching oil cylinder, is equipped with punching guide post below punching guide sleeve, under punching guide post
Side is equipped with punching cutter die, is fixed with punching pedestal on the lower fuselage seat board below punching cutter die;The punching
It is equipped with process on the left of cutter die and selects cylinder, press cylinder is equipped on the left of punching pedestal, pressure arm, pressure are equipped with above press cylinder
Material lift plate is equipped in arm;Host shell above the punching oil cylinder is combined equipped with punching oil cylinder movement, the punching
Oil cylinder movement combination includes punching oil cylinder movable plate, and the punching oil cylinder movable plate is slidably matched with oil cylinder movement guide rail, is rushed
It cuts and is equipped with punching oil cylinder oil pipe line above oil cylinder, punching oil cylinder oil pipe line passes through punching oil cylinder movable plate and stretches above host shell
Out;Punching stamp tooling combination is equipped on the left of the punching tooling combination, the punching stamp tooling combination includes being embedded in
Punching oil cylinder on upper fuselage seat board, the punching oil cylinder lower section are equipped with punching guide sleeve, are equipped with punching below punching guide sleeve
Spot facing cutter mold, punching cutter mold bottom are additionally provided with stamp mold, and the lower fuselage seat board below stamp mold is equipped with punching
Pedestal;It is equipped with punching oil cylinder movement above the punching oil cylinder to combine, the punching oil cylinder movement combination includes punching oil
Cylinder movable plate, punching oil cylinder movement plate are slidably matched with oil cylinder movement guide rail, and punching hole oil cylinder oil pipe is equipped with above punching oil cylinder
Road, punching oil cylinder oil pipe line pass through punching oil cylinder movement plate and stretch out above host shell;It is set on front side of the lower fuselage seat board
There is bending mechanism, the bending mechanism includes a pair of of press-bending workbench that left and right is laterally arranged, and bends top between workbench
Equipped with upper tooling is bent, tooling is fixedly connected with the press-bending work block board bottom face of top in press-bending, the press-bending work seat board
Upper surface middle position is fixedly connected with cylinder rod lower end is bent, and bends the press-bending oil cylinder phase of oil cylinder lever upper end and top
Connection bends oil cylinder and is connected with the press-bending oil cylinder oil pipe line of top;The host shell bottom is equipped with main machine base, described
Main machine base below be equipped with several hosts and be fixedly welded plate, it is solid equipped with host that host is fixedly welded the main machine base above plate
Determine adjustment mechanism;It is additionally provided with traversing pusher on rear side of the lower fuselage seat board, the traversing pusher includes pusher
Cylinder, the pusher cylinder are fixed on pusher pedestal by pusher cylinder bracket, under pusher pedestal is fixed on
Fuselage seat board upper surface, the cylinder rod that the pusher cylinder front side is stretched out are fixedly connected by pusher cylinder extension bar with scraping wings;
The hydraulic system power component part includes hydraulic reservoir, is set below the hydraulic reservoir top left
There is accumulator, oil circuit valve group is equipped on the right side of the accumulator, is equipped with punching mechanism electric-motor pump group above accumulator, described rushes
Shearing machine structure motor pump group is connected with punching oil cylinder oil pipe line and punching oil cylinder oil pipe line respectively by hydraulic oil pipe;Described rushes
Bending mechanism motor pump group is equipped on the right side of shearing machine structure motor pump group, the bending mechanism motor pump group passes through hydraulic oil pipe and pressure
Curved oil cylinder oil pipe line is connected;Return filter is equipped on the right side of the bending mechanism motor pump group;The Hydraulic System Oil
Case right side wall is fixed with cooler, and a pair of of cooler oil nozzle is equipped with above cooler, and the punching mechanism electric-motor pump group is left
Side is equipped with pressure display panel.
2. a kind of anchor ear press machine according to claim 1, it is characterised in that: first positioning guide mechanism includes
Strip through-hole is longitudinally equipped in the first fixed plate for simulating exemplar two sides, first fixed plate, the first fixed plate is logical
Strip through-hole and bolt is crossed to be fixedly connected with roller bracket;First fixed plate of the strip through-hole side, which is equipped with, fixes
Seat, fixing seat upper surface are equipped with the first vertical bolt, and the first bolt lower end is threadedly coupled with fixing seat, can on the first bolt
Turning set is equipped with the first positioning guide pulleys.
3. a kind of anchor ear press machine according to claim 1, it is characterised in that: the material frame pedestal includes vertical material
Frame base support leg, the material frame base support leg upper end are individually fixed in the bottom surface inside and outside roller bracket, lateral material
It is fixed with material frame pedestal stull between frame base support leg, it is vertical that material frame pedestal is fixed between longitudinal material frame base support leg
Support;The height adjustment bottom plate is fixed on material frame base support leg bottom.
4. a kind of anchor ear press machine according to claim 3, it is characterised in that: the height adjustment bottom plate includes being set to
Expect the second fixed plate below frame base support leg, the material frame base support leg side above second fixed plate is solid equipped with third
Fixed board, second fixed plate and third fixed plate are arranged in parallel, and third fixed plate from top to bottom runs through and screwed a pair
Second bolt, the second bolt lower end are in contact with the second fixed plate upper surface respectively, the second bolt above third fixed plate
On be respectively equipped with the first locking nut.
5. a kind of anchor ear press machine according to claim 1, it is characterised in that: the feeding pedestal adjustment plate includes setting
The 4th fixed plate below feeding base support leg, the feeding base support leg side above the 4th fixed plate are equipped with the 5th
Fixed plate, the 5th fixed plate is through a pair of of third bolt has been screwed, and one from top to bottom screws setting, another is under
Setting is screwed on and, is respectively equipped with the second locking nut on the third bolt above the 5th fixed plate;5th fixed plate
Vertical baffle is fixed in 4th fixed plate in outside, ecto-entad, which runs through, on the baffle has screwed the 4th bolt,
The 4th bolt on the outside of baffle is equipped with third locking nut.
6. a kind of anchor ear press machine according to claim 1, it is characterised in that: second positioning guide mechanism includes
The second positioning guide pulleys set on simulation exemplar two sides, the second positioning guide pulleys are articulated on the inside of fixed block, and fixed block passes through spiral shell
Bolt is fixed on delivery sheet upper surface.
7. a kind of anchor ear press machine according to claim 1, it is characterised in that: the host fixed adjustment mechanisms include
The 5th bolt of setting is from top to bottom screwed through main machine base, and the 4th locking has been screwed on the 5th bolt above main machine base
Nut.
8. a kind of anchor ear press machine according to claim 1, it is characterised in that: on the outside of described hydraulic reservoir or so
Wall upper end is also fixed with a pair of of fuel tank lifting lug respectively.
9. a kind of anchor ear press machine according to claim 1, it is characterised in that: the upper fuselage seat board bottom surface is also fixed
Equipped with detection switch.
10. a kind of anchor ear press machine according to claim 1, it is characterised in that: the scraping wings trailing flank both ends
Extend respectively backward and be equipped with pusher guide rod, the pusher guide rod is arranged across pusher cylinder bracket, pusher cylinder bracket
On be fixed with pusher guide rod cooperation linear bearing.
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CN201910134508.3A CN109676023B (en) | 2019-02-23 | 2019-02-23 | Staple bolt punching machine |
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CN109676023B CN109676023B (en) | 2023-11-03 |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110788333A (en) * | 2019-11-23 | 2020-02-14 | 无锡市金属垫片有限公司 | Production process of metal winding gasket and metal winding gasket |
CN111151648A (en) * | 2020-01-13 | 2020-05-15 | 沈阳和世泰通用钛业有限公司 | Stamping die assembly for producing clamp and using method thereof |
CN111715762A (en) * | 2020-07-08 | 2020-09-29 | 四川省富兴电力金具制造有限公司 | Automatic hydraulic hoop production device and method with protection function |
CN111872266A (en) * | 2020-07-31 | 2020-11-03 | 杭州科精电气设备开发有限公司 | Arc-shaped fixing hoop punch forming device |
CN112719066A (en) * | 2020-12-24 | 2021-04-30 | 夏令朝 | Hardware staple bolt stamping forming device with pay-off function |
CN112845772A (en) * | 2021-01-11 | 2021-05-28 | 合肥正特机械有限公司 | Stamping equipment for hoop forming |
CN113634678A (en) * | 2021-07-29 | 2021-11-12 | 永康市中景金属制品有限公司 | Automatic ring compression system and method |
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