CN109667605A - A kind of manual imitation is laid with the construction method and laying rack of tunnel double-lining steel mesh - Google Patents
A kind of manual imitation is laid with the construction method and laying rack of tunnel double-lining steel mesh Download PDFInfo
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- CN109667605A CN109667605A CN201910126914.5A CN201910126914A CN109667605A CN 109667605 A CN109667605 A CN 109667605A CN 201910126914 A CN201910126914 A CN 201910126914A CN 109667605 A CN109667605 A CN 109667605A
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- door frame
- tunnel
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- curved support
- reinforcement
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 48
- 239000010959 steel Substances 0.000 title claims abstract description 48
- 238000010276 construction Methods 0.000 title claims description 18
- 230000002787 reinforcement Effects 0.000 claims abstract description 98
- 238000000034 method Methods 0.000 claims abstract description 19
- 230000009466 transformation Effects 0.000 claims abstract description 7
- 210000000078 claw Anatomy 0.000 claims description 24
- 230000003014 reinforcing effect Effects 0.000 claims description 18
- 230000003028 elevating effect Effects 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 231100000241 scar Toxicity 0.000 claims description 4
- 241000237513 Pecten Species 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- 210000003205 muscle Anatomy 0.000 claims 1
- 230000000694 effects Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000006855 networking Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/107—Reinforcing elements therefor; Holders for the reinforcing elements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/15—Plate linings; Laggings, i.e. linings designed for holding back formation material or for transmitting the load to main supporting members
- E21D11/152—Laggings made of grids or nettings
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/40—Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Lining And Supports For Tunnels (AREA)
Abstract
The laying method of tunnel double-lining steel mesh is laid with the embodiment of the invention discloses a kind of manual imitation and is laid with rack, the laying rack includes liftable door frame and the liftable curved support frame at the top of the door frame, the curved support top of the trellis is connected with curved support plate, is provided with several longitudinal grooves with carrying longitudinal reinforcement on the curved support plate along the longitudinal direction;The door frame rear and front end is respectively provided with rotation, the telescopic mechanical arm for being laid with circumferential reinforcement and longitudinal reinforcement;The door frame, which is equipped with, provides the rotation motor of power for the rotation, telescopic mechanical arm;Both ends are respectively provided with the horizontal extension arm for completing the transformation of circumferential reinforcement arc at the top of the door frame;The toggle arm that circumferential reinforcement begins, end ground is set right is respectively provided in the middle part of the door frame both ends.
Description
Technical field
The present embodiments relate to technical field of tunnel construction, and in particular to a kind of manual imitation laying tunnel double-lining steel mesh
Construction method and be laid with rack.
Background technique
Well known, steel mesh laying is a heavy artificial work in tunnel double-lining concrete construction at present, danger
Dangerous height.
Tunnel double-lining steel mesh is laid at present: reinforcing bar is all by the way that after upper stage, manpower pushing tow is carried out to tunnel rock face
It is tied up.
Longitudinal reinforcement method divides step to stand on rack using hoist engine or operator, by the way of relay,
Longitudinal reinforcement is placed on rack.After circumferential reinforcement is laid in place, longitudinal tie up with circumferential direction connects into steel mesh.
Circumferential reinforcement laying is to be divided to two classes: a kind of tunnel double-lining circumferential reinforcement, since reinforcing bar is too long, beyond tunnel cross-section
Vertically, horizontal length can not vertically and horizontally lifted and put, have to first along tunnel, longitudinal direction is placed on ground.
In conventional construction, operator divides on step standing rack the side by the way of each single artificial relay and transmitted
Formula, reinforcing bar be along it is longitudinal with it is vertical it is vertical between certain angle oblique cutting enter, reinforcing bar forward along tunnel contour camber line helix
The approximately the same plane for finally progressivelying reach designated position forms circumferential reinforcement.Direction, angle are carried out to reinforcing bar during transmitting
The correction of degree, radian.The resistance that operator needs to overcome reinforcing bar downward, longitudinal direction move horizontally resistance and brake forming band
The resistance come when single steel bar connects into single ring with inverted arch embedded bar, and is connect not yet with other single steel bar rings
Networking, easily along tunnel, longitudinal direction collapses, and generates security risk.
Another kind of use other modes lift after prescinding circumferential reinforcement, are connected in tunnel close to scar position
It connects, tie point is more, and cost is higher, and uncontrollable factor is more, and the risk of high altitude operation is bigger, and effect is lower.Reinforcing bar simultaneously
Spacing can not manually be precisely controlled.
Summary of the invention
For this purpose, the embodiment of the present invention provides the construction method and laying platform of a kind of manual imitation laying tunnel double-lining steel mesh
Frame, to solve in the prior art due to being that working efficiency is low caused by manual operation entirely, the big problem of risk.
To achieve the goals above, the embodiment of the present invention provides the following technical solutions:
A kind of manual imitation is laid with the construction method of tunnel double-lining steel mesh, the described method comprises the following steps:
S1, laying rack is opened to the position for needing to install tunnel reinforced mesh;
S2, so that Hanging Basket is reached ground rotation, telescopic mechanical arm decline, laying longitudinal reinforcement needed for tunnel top is placed
It on Hanging Basket, is transported on upper arcuate support frame, and longitudinally by reinforcing bar low water in arc groove plate;
S3, drive rotation, telescopic mechanical arm that lock claw axis is down to the ground of tunnel side by rotation motor, by single or
One group of circumferential reinforcement of person is fixed on lock claw axis, and locking is fixed;
S4, curved support frame oil cylinder is risen, drives curved support frame to rise to suitable position, facilitates operator in arc
The operation of support frame lower part guarantees operating personnel's safety;
S5, it drives rotation, telescopic mechanical arm to rotate by rotation motor, circumferential reinforcement is driven to pass through arc frame top to tunnel
Road other side ground;By controlling left and right two groups of horizontal extensions arm oil cylinder, make the telescopic arm on circumferential reinforcement and horizontal extension frame
Drive shaft keeps the process for being in close contact and completing the transformation of circumferential reinforcement arc;And the curved support frame on curved support frame drives
Moving axis, the whole story end drive shaft in the drive cylinder of whole story end and artificial setting right on the ground of circumferential reinforcement end, make circumferential direction
Reinforcing bar enters from oblique cutting, spiral is run to the circumferential proper alignment process of deployment of same section;
S6, the circumferential reinforcement splice reserved with the inverted arch construction of tunnel side is attached;
S7, hoisting frame jacking cylinder make circumferential reinforcement, top longitudinal reinforcement reach designed elevation position;
S8, it carries out the longitudinal reinforcement on circumferential reinforcement and arc jacking frame to be bundled into mesh sheet;
S9, lock claw axis reduced as far as possible by rotation, telescopic mechanical arm make other end circumferential reinforcement cross lock claw axis with
The splice that the inverted arch construction of the tunnel other side is reserved is attached;
S10, Hanging Basket is suspended on lock claw axis;
S11, tunnel longitudinal reinforcement, installation personnel are placed on Hanging Basket;
S12, driving rotation, telescopic mechanical arm, send longitudinal reinforcement to the designated position of tunnel side, pass through pecten spacing
Control is by two grommets of concrete to the stable state for being bundled into reinforced mesh with longitudinal reinforcement;
S13, curved support oil cylinder is declined, separates curved support frame with reinforced mesh;
S14, driving rotation, telescopic mechanical arm, the operator hung in basket and longitudinal reinforcement are sent to the tunnel other side and encircleed
Wall designated position is tied up with circumferential reinforcement, is finally completed all reinforced mesh and is tied up;
S15, such as tunnel concrete two are lined with multi-story steel mesh, repeat above procedure.
The embodiment of the present invention is further characterized in that, when driving rotation, telescopic mechanical arm oil cylinder, guarantees reinforcing bar in rotary course
Do not interfere with tunnel scar.
A kind of manual imitation is laid with the laying rack of tunnel double-lining steel mesh, the layings rack include liftable door frame with
Liftable curved support frame at the top of the door frame, the curved support top of the trellis are connected with curved support plate,
Several longitudinal grooves with carrying longitudinal reinforcement are provided on the curved support plate along the longitudinal direction;
The door frame rear and front end is respectively provided with rotation, the telescopic mechanical arm for being laid with circumferential reinforcement and longitudinal reinforcement;
The door frame, which is equipped with, provides the rotation motor of power for the rotation, telescopic mechanical arm;
Both ends are respectively provided with the horizontal extension arm for completing the transformation of circumferential reinforcement arc at the top of the door frame;The door frame
The toggle arm that circumferential reinforcement begins, end ground is set right is respectively provided in the middle part of both ends.
The embodiment of the present invention is further characterized in that, between the spacing between two adjacent longitudinal grooves and longitudinal reinforcement laying
Away from identical.
The embodiment of the present invention is further characterized in that it is vertical that door frame front and rear sides bottom is connected with two steel pipes vertically respectively
Column, two steel pipe posts are respectively on front side of door frame and the position at rear side both ends;It is perpendicular inside the every steel pipe post
Directly it is equipped with door frame elevating ram;Elevating ram cylinder body one end is fixedly connected on the door frame bottom, and the elevating ram is defeated
Outlet is connected with running gear.
The embodiment of the present invention is further characterized in that the top of the door frame rear and front end passes through the curved support being equipped with vertically
Frame oil cylinder connects curved support frame;Described curved support frame cylinder block one end is fixedly connected at the top of the door frame, output end
It is fixedly connected on curved support frame bottom;Top rack is equipped at the top of the door frame, the top rack is in two branch
Between support.
The embodiment of the present invention is further characterized in that rear and front end is correspondingly provided with pedestal at the top of the door frame;Both ends pedestal it
Between be rotatably connected to shaft;The both ends of the shaft, which is respectively perpendicular, is connected with rotation, telescopic mechanical arm, and two rotations are stretched
Lock claw axis is fixedly connected between mechanical arm, the lock claw axis is equipped with several first annular grooves;The lock claw axis is in institute
State the one end of rotation, telescopic mechanical arm far from the shaft;The rotation motor is connect by transmission mechanism with the shaft;
The rotation, telescopic mechanical arm cylinder body end horizontal connection have telescopic oil cylinder, and the telescopic oil cylinder output end is fixed to be connected
It is connected to the rotation, telescopic mechanical arm telescopic end.
The embodiment of the present invention is further characterized in that the shaft is in circumferential reinforcement center.
The embodiment of the present invention is further characterized in that the rack front-rear position is respectively provided with two contrary water of output end
Flat telescopic oil cylinder;The horizontal telescoping oil cylinder cylinder body end is fixedly connected on door frame middle top position, the horizontal telescoping oil cylinder
Output end is located at door frame end position;Respectively along front and back between two horizontal telescoping oil cylinders at left and right sides of the door frame
To being connected with horizontal extension arm drive shaft;Several second circumferential grooves are provided in the horizontal extension arm drive shaft.
The embodiment of the present invention is further characterized in that the toggle arm includes four be separately positioned in the middle part of four steel pipe posts
A beginning, end drive shaft oil cylinder;The beginning, end drive shaft oil cylinder body end are fixedly connected on the steel pipe post;It is described
Beginning, end drive shaft are connected with backward along front respectively between two beginnings, end drive shaft oil cylinder at left and right sides of door frame;
It is described to begin, be provided with several third circumferential grooves in the drive shaft of end.
The embodiment of the present invention, which has the advantages that, is laid with applying for tunnel double-lining steel mesh the object of the present invention is to provide a kind of
Circumferential reinforcement is imitated artificial arm band by the principle of 3 points in the same plane decision camber lines by work method, the laying rack
Dynamic reinforcing bar does circumferential rotary motion, passes through curved support frame drive shaft, horizontal extension frame drive shaft, the multistage of whole story end drive shaft
The centering function of rotation driving and drive shaft upper groove, so that circumferential reinforcement finally enters in same section drive shaft upper groove,
Circumferential reinforcement is completed to enter to be fed to the circumferential process of deployment for giving directions same section from longitudinal oblique cutting with vertical certain angle.It solves
The mechanization of the circumferential reinforcement of overlength, intermediate connectionless o'clock sharp root reinforcing bar is laid with, and passes through the positioning support function of curved support frame
Can, the security risk of collapsing when single circumferential reinforcement unbundling connection networking is prevented, while solving bar spacing accurate positioning
The problem of.Labor intensity greatly reduces, improves effect, reduces construction risk.
Detailed description of the invention
It, below will be to embodiment party in order to illustrate more clearly of embodiments of the present invention or technical solution in the prior art
Formula or attached drawing needed to be used in the description of the prior art are briefly described.It should be evident that the accompanying drawings in the following description is only
It is merely exemplary, it for those of ordinary skill in the art, without creative efforts, can also basis
The attached drawing of offer, which is extended, obtains other implementation attached drawings.
Structure depicted in this specification, ratio, size etc., only to cooperate the revealed content of specification, for
Those skilled in the art understands and reads, and is not intended to limit the invention enforceable qualifications, therefore does not have technical
Essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing the function of the invention that can be generated
Under effect and the purpose that can reach, should all still it fall in the range of disclosed technology contents obtain and can cover.
Fig. 1 is that the structure for the laying rack that a kind of manual imitation provided in an embodiment of the present invention is laid with tunnel double-lining steel mesh is shown
Intention and tunnel longitudinal reinforcement restocking operation schematic diagram;
Fig. 2 is the tunnel ring for the laying rack that a kind of manual imitation provided in an embodiment of the present invention is laid with tunnel double-lining steel mesh
To reinforcing bar restocking side view work structure diagram;
Fig. 3 is the tunnel ring for the laying rack that a kind of manual imitation provided in an embodiment of the present invention is laid with tunnel double-lining steel mesh
To arrangement of bar tiling working state schematic representation;
Fig. 4 is the tunnel ring for the laying rack that a kind of manual imitation provided in an embodiment of the present invention is laid with tunnel double-lining steel mesh
Mesh sheet working state schematic representation is bundled into, longitudinal reinforcement.
In figure: 1, Hanging Basket, 2, rotation, telescopic mechanical arm, 3, door frame, 4, horizontal extension arm drive shaft, 5, horizontal extension arm,
6, top rack, 7, rotation, arm telescopic mechanical arm oil cylinder, 8, curved support plate, 9, curved support frame, 10, rotation motor, 11,
Curved support frame oil cylinder, 12, door frame elevating ram, 13, beginning, end drive shaft oil cylinder, 14, running gear, 15, beginning, end drive
Moving axis.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily, it is clear that described embodiment is the present invention one
Section Example, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention;Institute in this specification
Such as "upper" of reference, "lower", "left", "right", " centre " term, be merely convenient to the clear of narration, rather than to limit
The enforceable range of the present invention, relativeness are altered or modified, under the content of no substantial changes in technology, when being also considered as this hair
Bright enforceable scope.
It should be noted that along tunnel direction be it is longitudinal, front and back is to being also longitudinal direction.
A kind of manual imitation provided in an embodiment of the present invention is laid with the construction method of tunnel double-lining steel mesh, please refers to Fig. 1, figure
2, shown in Fig. 3 and Fig. 4, method the following steps are included:
S1, laying rack is opened to the position for needing to install tunnel reinforced mesh;
S2, so that Hanging Basket 1 is reached ground rotation, telescopic mechanical arm decline, laying longitudinal reinforcement needed for tunnel top is put
It sets on Hanging Basket, is transported on upper arcuate support frame, and longitudinally by reinforcing bar low water in arc groove plate;
S3, drive rotation, telescopic mechanical arm that lock claw axis is down to the ground of tunnel side by rotation motor, by single or
One group of circumferential reinforcement of person is fixed on lock claw axis, and locking is fixed;
S4, curved support frame oil cylinder is risen, drives curved support frame to rise to suitable position, facilitates operator in arc
The operation of support frame lower part guarantees operating personnel's safety;
S5, it drives rotation, telescopic mechanical arm to rotate by rotation motor, circumferential reinforcement is driven to pass through arc frame top to tunnel
Road other side ground;By controlling left and right two groups of horizontal extensions arm oil cylinder, make the telescopic arm on circumferential reinforcement and horizontal extension frame
Drive shaft keeps the process for being in close contact and completing the transformation of circumferential reinforcement arc;And the curved support frame on curved support frame drives
Moving axis, the whole story end drive shaft in the drive cylinder of whole story end and artificial setting right on the ground of circumferential reinforcement end, make circumferential direction
Reinforcing bar enters from oblique cutting, spiral is run to the circumferential proper alignment process of deployment of same section;
S6, the circumferential reinforcement splice reserved with the inverted arch construction of tunnel side is attached;
S7, hoisting frame jacking cylinder make circumferential reinforcement, top longitudinal reinforcement reach designed elevation position;
S8, it carries out the longitudinal reinforcement on circumferential reinforcement and arc jacking frame to be bundled into mesh sheet;
S9, lock claw axis reduced as far as possible by rotation, telescopic mechanical arm make other end circumferential reinforcement cross lock claw axis with
The splice that the inverted arch construction of the tunnel other side is reserved is attached;
S10, Hanging Basket is suspended on lock claw axis;
S11, tunnel longitudinal reinforcement, installation personnel are placed on Hanging Basket;
S12, driving rotation, telescopic mechanical arm, send longitudinal reinforcement to the designated position of tunnel side, pass through pecten spacing
Control is by two grommets of concrete to the stable state for being bundled into reinforced mesh with longitudinal reinforcement;
S13, curved support oil cylinder is declined, separates curved support frame with reinforced mesh;
S14, driving rotation, telescopic mechanical arm, the operator hung in basket and longitudinal reinforcement are sent to the tunnel other side and encircleed
Wall designated position is tied up with circumferential reinforcement, is finally completed all reinforced mesh and is tied up;
S15, such as tunnel concrete two are lined with multi-story steel mesh, repeat above procedure.
It should be noted that when driving rotation, telescopic mechanical arm oil cylinder, guarantee reinforcing bar rotary course and tunnel scar not
Interference.
Specifically, a kind of manual imitation described above is laid with the laying rack of tunnel double-lining steel mesh, Fig. 1 institute is please referred to
Show, being laid with rack includes liftable door frame 3 and the liftable curved support frame 9 set on 3 top of door frame, curved support frame 9
Top is connected with curved support plate 8, is provided with several longitudinal directions with carrying longitudinal reinforcement on curved support plate 8 along the longitudinal direction
Groove 81;
3 rear and front end of door frame is respectively provided with rotation, the telescopic mechanical arm 2 for being laid with circumferential reinforcement and longitudinal reinforcement;Door
Frame 3, which is equipped with, provides the rotation motor 10 of power for rotation, telescopic mechanical arm 2;
3 top both ends of door frame are respectively provided with the horizontal extension arm for completing the transformation of circumferential reinforcement arc;In 3 both ends of door frame
Portion is respectively provided with the toggle arm that circumferential reinforcement begins, end ground is set right.
It should be noted that in use, a electrical part is electrically connected with extraneous PLC controller, two adjacent longitudinal directions are recessed
Spacing between slot 81 is identical as longitudinal reinforcement laying spacing.
Preferably, 3 front and rear sides bottom of door frame is connected with two steel pipe posts 31 vertically respectively, and two steel pipe posts 31 divide
Other places are in the position of 3 front side and rear side both ends of door frame;Door frame elevating ram 12 is equipped with inside every steel pipe post 31 vertically;It lifts
12 cylinder body one end of oil-lifting jar is fixedly connected on 3 bottom of door frame, and 12 output end of elevating ram is connected with running gear 14.
In use, the height of the extension and contraction control door frame by control door frame elevating ram 12, uses the operation of different height
Operation.
Preferably, the top of 3 rear and front end of door frame passes through the connection curved support of curved support frame oil cylinder 11 being equipped with vertically
Frame 9;11 cylinder body one end of curved support frame oil cylinder is fixedly connected on 3 top of door frame, and output end is fixedly connected on 9 bottom of curved support frame
Portion;Top rack 6 is equipped at the top of door frame 3, top rack 6 is between two support frames 9.
In use, the height of the extension and contraction control support plate of control curved support frame oil cylinder, it is solid to carry out top for longitudinal reinforcement
It is fixed, convenient for tying up.
Preferably, 3 top rear and front end of door frame is correspondingly provided with pedestal;Shaft is rotatably connected between the pedestal of both ends;Shaft
Both ends, which are respectively perpendicular, is connected with rotation, telescopic mechanical arm 2, is fixedly connected with lock claw axis between two rotations, telescopic mechanical arm 2
17, lock claw axis 17 is equipped with several first annular grooves;Lock claw axis 17 is in rotation, the one end of telescopic mechanical arm 2 far from shaft;
Rotation motor 10 is connect by transmission mechanism with shaft;Transmission mechanism includes the fixed first gear being set in shaft, rotation
Fixing sleeve is equipped with the second gear engaged with the first gear on motor output end;Rotation, 2 cylinder body end of telescopic mechanical arm are horizontal
It is connected with telescopic oil cylinder 7,7 output end of telescopic oil cylinder is fixedly connected on rotation, 2 telescopic end of telescopic mechanical arm.
In use, shaft rotation is driven by control rotation motor control, to drive the rotation of both ends of the shaft, telescopic machine
The rotation of tool arm.
Preferably, shaft is in circumferential reinforcement center.Achieve the purpose that uniformly to be laid with.
Preferably, 3 front-rear position of rack is respectively provided with two contrary horizontal telescoping oil cylinders of output end 5;Horizontal extension
5 cylinder body end of oil cylinder is fixedly connected on 3 middle top position of door frame, and 5 output end of horizontal telescoping oil cylinder is located at 3 end position of door frame;
Horizontal extension arm drive shaft 4 is connected with along the longitudinal direction respectively between two horizontal telescoping oil cylinders 5 of 3 left and right sides of door frame;Water
Several second circumferential grooves are provided in flat telescopic arm drive shaft 4.
In use, being water by the flexible movement to drive horizontal extension arm drive shaft of controlled level telescopic oil cylinder
Second annular groove in flat telescopic arm drive shaft blocks corresponding circumferential reinforcement, by controlling left and right two groups of horizontal extensions
Arm oil cylinder makes the telescopic arm drive shaft on circumferential reinforcement and horizontal extension frame keep being in close contact and completing circumferential reinforcement arc turn
The process of change.
Preferably, toggle arm includes four beginnings, end drive shaft oil cylinders for being separately positioned on four steel pipe posts, 31 middle part
13;Begin, drive shaft oil cylinder 13 cylinder body end in end is fixedly connected on steel pipe post 31;Two beginnings, ends of 3 left and right sides of door frame
It is connected with beginning, end drive shaft 15 between drive shaft oil cylinder 13 backward along front respectively;It is provided on beginning, end drive shaft 15 several
Third circumferential groove.
In use, beginning by control, the telescopic moving beginning of end drive shaft oil cylinder, end drive shaft, make beginning, end driving
Third circumferential groove on axis blocks circumferential reinforcement, reaches beginning, the whole story end drive shaft in the drive cylinder of end and manually exists
Setting right on the ground of circumferential reinforcement end enters circumferential reinforcement from oblique cutting, spiral is run to the circumferential proper alignment of same section
Process of deployment.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention are fallen within the scope of the claimed invention.
Claims (10)
1. the construction method that a kind of manual imitation is laid with tunnel double-lining steel mesh, which is characterized in that the described method comprises the following steps:
S1, laying rack is opened to the position for needing to install tunnel reinforced mesh;
S2, so that Hanging Basket is reached ground rotation, telescopic mechanical arm decline, laying longitudinal reinforcement needed for tunnel top is placed on extension
It on basket, is transported on upper arcuate support frame, and longitudinally by reinforcing bar low water in arc groove plate;
S3, drive rotation, telescopic mechanical arm that lock claw axis is down to the ground of tunnel side by rotation motor, it will be single or one
Group circumferential reinforcement is fixed on lock claw axis, and locking is fixed;
S4, curved support frame oil cylinder is risen, drives curved support frame to rise to suitable position, facilitates operator in curved support
The operation of frame lower part guarantees operating personnel's safety;
S5, it drives rotation, telescopic mechanical arm to rotate by rotation motor, drives circumferential reinforcement to pass through another to tunnel at the top of arc frame
Side ground;By controlling left and right two groups of horizontal extensions arm oil cylinder, drive the telescopic arm on circumferential reinforcement and horizontal extension frame
Axis keeps the process for being in close contact and completing the transformation of circumferential reinforcement arc;And the curved support frame driving on curved support frame
Axis, the whole story end drive shaft in the drive cylinder of whole story end and artificial setting right on the ground of circumferential reinforcement end, make circumferential steel
Muscle enters from oblique cutting, spiral is run to the circumferential proper alignment process of deployment of same section;
S6, the circumferential reinforcement splice reserved with the inverted arch construction of tunnel side is attached;
S7, hoisting frame jacking cylinder make circumferential reinforcement, top longitudinal reinforcement reach designed elevation position;
S8, it carries out the longitudinal reinforcement on circumferential reinforcement and arc jacking frame to be bundled into mesh sheet;
S9, by rotation, telescopic mechanical arm reduces as far as possible lock claw axis that other end circumferential reinforcement is made to cross lock claw axis and tunnel
The splice that the inverted arch construction of the other side is reserved is attached;
S10, Hanging Basket is suspended on lock claw axis;
S11, tunnel longitudinal reinforcement, installation personnel are placed on Hanging Basket;
S12, driving rotation, telescopic mechanical arm, send longitudinal reinforcement to the designated position of tunnel side, are controlled by pecten spacing
By two grommets of concrete to the stable state for being bundled into reinforced mesh with longitudinal reinforcement;
S13, curved support oil cylinder is declined, separates curved support frame with reinforced mesh;
S14, driving rotation, telescopic mechanical arm, the operator hung in basket and longitudinal reinforcement are sent to tunnel other side arch wall and are referred to
Positioning is set is tied up with circumferential reinforcement, is finally completed all reinforced mesh and is tied up;
S15, such as tunnel concrete two are lined with multi-story steel mesh, repeat above procedure.
2. the construction method that a kind of manual imitation according to claim 1 is laid with tunnel double-lining steel mesh, which is characterized in that drive
When dynamic rotation, telescopic mechanical arm oil cylinder, guarantee that reinforcing bar is not interfered in rotary course and tunnel scar.
3. the laying rack that a kind of manual imitation is laid with tunnel double-lining steel mesh, which is characterized in that the laying rack includes that can rise
The door frame (3) of drop and the liftable curved support frame (9) being set at the top of the door frame (3), curved support frame (9) top
It is connected with curved support plate (8), is provided with along the longitudinal direction on the curved support plate (8) several and carrying longitudinal reinforcement
Longitudinal groove (81);
Door frame (3) rear and front end is respectively provided with rotation, the telescopic mechanical arm for being laid with circumferential reinforcement and longitudinal reinforcement
(2);The door frame (3), which is equipped with, provides the rotation motor (10) of power for the rotation, telescopic mechanical arm (2);
Both ends are respectively provided with the horizontal extension arm for completing the transformation of circumferential reinforcement arc at the top of the door frame (3);The door frame
(3) toggle arm that circumferential reinforcement begins, end ground is set right is respectively provided in the middle part of both ends.
4. the laying rack that a kind of manual imitation according to claim 3 is laid with tunnel double-lining steel mesh, which is characterized in that phase
Spacing between two adjacent longitudinal grooves (81) is identical as longitudinal reinforcement laying spacing.
5. the laying rack that a kind of manual imitation according to claim 3 is laid with tunnel double-lining steel mesh, which is characterized in that institute
It states door frame (3) front and rear sides bottom and is connected with two steel pipe posts (31) vertically respectively, two steel pipe posts (31) are respectively
Position in door frame (3) front side and rear side both ends;The every steel pipe post (31) is internal to be equipped with door frame lifting oil vertically
Cylinder (12);Described elevating ram (12) cylinder body one end is fixedly connected on the door frame (3) bottom, elevating ram (12) output
End is connected with running gear (14).
6. the laying rack that a kind of manual imitation according to claim 3 is laid with tunnel double-lining steel mesh, which is characterized in that institute
The top for stating door frame (3) rear and front end passes through curved support frame oil cylinder (11) connection curved support frame (9) being equipped with vertically;It is described
Curved support frame oil cylinder (11) cylinder body one end is fixedly connected at the top of the door frame (3), and output end is fixedly connected on curved support
Frame (9) bottom;Top rack (6) are equipped at the top of the door frame (3), the top rack (6) is in two support frames as described above (9)
Between.
7. the laying rack that a kind of manual imitation according to claim 3 is laid with tunnel double-lining steel mesh, which is characterized in that institute
It states rear and front end at the top of door frame (3) and is correspondingly provided with pedestal;Shaft is rotatably connected between the pedestal of both ends;The both ends of the shaft difference
It is vertically connected with rotation, telescopic mechanical arm (2), two rotations, telescopic mechanical arms are fixedly connected with lock claw axis between (2)
(17), the lock claw axis (17) is equipped with several first annular grooves;The lock claw axis (17) is in the rotation, flexible machinery
The one end of arm (2) far from the shaft;The rotation motor (10) is connect by transmission mechanism with the shaft;
The rotation, telescopic mechanical arm (2) cylinder body end horizontal connection have telescopic oil cylinder (7), and telescopic oil cylinder (7) output end is solid
Surely the rotation, telescopic mechanical arm (2) telescopic end are connected to.
8. the laying rack that a kind of manual imitation according to claim 7 is laid with tunnel double-lining steel mesh, which is characterized in that institute
It states shaft and is in circumferential reinforcement center.
9. the laying rack that a kind of manual imitation according to claim 3 is laid with tunnel double-lining steel mesh, which is characterized in that institute
It states rack (3) front-rear position and is respectively provided with two contrary horizontal telescoping oil cylinders of output end (5);The horizontal telescoping oil cylinder
(5) cylinder body end is fixedly connected on door frame (3) middle top position, and horizontal telescoping oil cylinder (5) output end is located at door frame (3) end
Portion position;Water is connected with along the longitudinal direction respectively between two horizontal telescoping oil cylinders (5) at left and right sides of the door frame (3)
Flat telescopic arm drive shaft (4);Several second circumferential grooves are provided on the horizontal extension arm drive shaft (4).
10. the laying rack that a kind of manual imitation according to claim 5 is laid with tunnel double-lining steel mesh, which is characterized in that
The toggle arm includes four beginnings, end drive shaft oil cylinders (13) being separately positioned in the middle part of four steel pipe posts (31);It is described
Begin, end drive shaft oil cylinder (13) cylinder body end is fixedly connected on the steel pipe post (31);At left and right sides of the door frame (3)
Beginning, end drive shaft (15) are connected with backward along front respectively between two beginnings, end drive shaft oil cylinder (13);It is described
Begin, be provided with several third circumferential grooves in end drive shaft (15).
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CN201910126914.5A CN109667605A (en) | 2019-02-20 | 2019-02-20 | A kind of manual imitation is laid with the construction method and laying rack of tunnel double-lining steel mesh |
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CN201910126914.5A CN109667605A (en) | 2019-02-20 | 2019-02-20 | A kind of manual imitation is laid with the construction method and laying rack of tunnel double-lining steel mesh |
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CN201910126914.5A Pending CN109667605A (en) | 2019-02-20 | 2019-02-20 | A kind of manual imitation is laid with the construction method and laying rack of tunnel double-lining steel mesh |
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Cited By (6)
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CN111271094A (en) * | 2020-03-03 | 2020-06-12 | 中铁工程服务有限公司 | Mountain tunnel secondary lining reinforcing bar mechanized operation complete sets |
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CN113339021A (en) * | 2021-05-31 | 2021-09-03 | 中铁工程服务有限公司 | Complete equipment for accurately assembling secondary lining steel bars in mountain tunnel |
CN113503174A (en) * | 2021-05-31 | 2021-10-15 | 中铁工程服务有限公司 | Precise assembling equipment and construction method for secondary lining steel bars of mountain tunnel |
CN114060057A (en) * | 2021-11-15 | 2022-02-18 | 中铁长安重工有限公司 | Tunnel steel bar installation construction method |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111271094A (en) * | 2020-03-03 | 2020-06-12 | 中铁工程服务有限公司 | Mountain tunnel secondary lining reinforcing bar mechanized operation complete sets |
CN111894640A (en) * | 2020-08-07 | 2020-11-06 | 中电建路桥集团有限公司 | Intelligent waterproof board operation platform truck |
CN111894640B (en) * | 2020-08-07 | 2022-03-22 | 中电建路桥集团有限公司 | Intelligent waterproof board operation platform truck |
CN113339021A (en) * | 2021-05-31 | 2021-09-03 | 中铁工程服务有限公司 | Complete equipment for accurately assembling secondary lining steel bars in mountain tunnel |
CN113503174A (en) * | 2021-05-31 | 2021-10-15 | 中铁工程服务有限公司 | Precise assembling equipment and construction method for secondary lining steel bars of mountain tunnel |
CN113339021B (en) * | 2021-05-31 | 2022-11-04 | 中铁工程服务有限公司 | Complete equipment for accurately assembling secondary lining steel bars in mountain tunnel |
CN113503174B (en) * | 2021-05-31 | 2023-11-10 | 中铁工程服务有限公司 | Mountain tunnel two-lining steel bar accurate assembly equipment and construction method |
CN114060057A (en) * | 2021-11-15 | 2022-02-18 | 中铁长安重工有限公司 | Tunnel steel bar installation construction method |
CN114060057B (en) * | 2021-11-15 | 2024-05-28 | 中铁长安重工有限公司 | Tunnel reinforcing steel bar installation construction method |
CN116220731A (en) * | 2023-03-14 | 2023-06-06 | 广东威恒输变电工程有限公司 | Method for installing tunnel pipe joint arc-shaped support |
CN116220731B (en) * | 2023-03-14 | 2023-11-10 | 广东威恒输变电工程有限公司 | Method for installing tunnel pipe joint arc-shaped support |
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