CN109648688A - A kind of two-dimensional gradient ceramic cutting tool material green compact molding die and tabletting method - Google Patents

A kind of two-dimensional gradient ceramic cutting tool material green compact molding die and tabletting method Download PDF

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Publication number
CN109648688A
CN109648688A CN201910086224.1A CN201910086224A CN109648688A CN 109648688 A CN109648688 A CN 109648688A CN 201910086224 A CN201910086224 A CN 201910086224A CN 109648688 A CN109648688 A CN 109648688A
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China
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green compact
rectangular
inner sleeve
briquetting
combined type
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CN201910086224.1A
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Inventor
周后明
朱积慧
覃波
达丽梅
张高峰
陈小告
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Xiangtan University
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Xiangtan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/10Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form each charge of material being compressed against previously formed body

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The present invention relates to a kind of high speed cutting tool manufacturing technology fields, more particularly to a kind of two-dimensional gradient ceramic cutting tool material green compact molding die and tabletting method.The green compact molding die includes: high-intensitive through-hole housing, combined type inner sleeve, cylinder boss pedestal, rectangular limited block, trapezoidal briquetting, rectangular briquetting and rectangular compression leg;The combined type inner sleeve is located on the boss of the cylinder boss pedestal, the high intensity through-hole housing and the combined type inner sleeve cooperate, it is nested on the cylinder boss pedestal simultaneously, the rectangular limited block is located at the rectangular type chamber side of combined type inner sleeve formation, and cooperate with the inner wall of the combined type inner sleeve, the trapezoidal briquetting and rectangular briquetting can be placed in the type chamber other side, and suppress green compact powder.Green compact molding die of the present invention can be realized the green compact compression moulding of a peacekeeping two-dimensional gradient ceramic cutting tool material, reduces cutter and prepares cost used, reduces the difficulty of processing of cutter subsequent processing.

Description

A kind of two-dimensional gradient ceramic cutting tool material green compact molding die and tabletting method
Technical field
The present invention relates to a kind of high speed cutting tool manufacturing technology fields, more particularly to a kind of two-dimensional gradient sintex Material green compact molding die and tabletting method.
Background technique
The concept of function-graded material (Functional Gradient Materials, FGM) is by Japanese scholars Xinye Just it, horizontal well is quick male and crosses what Bian Longsan put forward first, refer to the compound of the material of two kinds of different performances, constituent material Element (component, structure) along a direction in continuously change of gradient, to obtain a kind of property and function is also in the direction Advanced composite material (ACM) (M. Koizumi. FGM activities in Japan [J] the Composites of change of gradient Part B. 1997 (1)).
The concept of function-graded material is introduced into the research field of sintex by Zhao Jun, is put forward for the first time gradient function ceramics Designing a model for cutter material, i.e., one-dimensional, two and three dimensions FUNCTIONALLY GRADED CERAMIC TOOL model ([1] Ai Xing, Zhao Jun, etal. Development of an advanced ceramic tool materials-Functionally gradient cutting ceramics. Materials Science and Engineering , A ,1998, 248 (1-2): 125 ~ 131), and Al is successfully developed2O3/(W,Ti)C+Al2O3The one-dimensional gradient function ceramics of two kinds of systems of/TiC Cutter.
Due to preparing the limitation of difficulty, the research of FUNCTIONALLY GRADED CERAMIC TOOL model is mainly one-dimentional structure at present, and right In two-dimensional structure research report it is less, the preparation of current two-dimensional structure cutter be developed in one-dimentional structure preparation method and Come, after the compacting of one-dimensional cutter and sinter molding, by certain angle cutting into ([2] Ni Xiuying is based on fatigue crack The two-dimensional gradient sintex development of extension and Study on Cutting Performance [D] Shandong University, 2018.), therefore, two-dimensional gradient ceramics Cutter is in structure, relative to the variation of two-dimensional gradient sintex not substantially;The system of three-dimensional gradient function ceramics cutter It is standby not to be seen in report also at present.
Chinese patent " 106083065 A of application publication number CN " reports a kind of high-performance Si3N4-TiC0.5N0.5Compound ladder Degree ceramic cutting tool material and preparation method thereof and Chinese patent " 102320170 B of Authorization Notice No. CN " report a kind of ladder Nano composite ceramic cutter material and preparation method thereof is spent, wherein the compacting for FUNCTIONALLY GRADED CERAMIC TOOL green compact only uses Powder place Min layers fill out method, and do not do detailed operating instruction.Compacting for FUNCTIONALLY GRADED CERAMIC TOOL green compact, at present compared with Universal method after powder is filled out paving uniformly, is horizontally suppressed in layer using cylindrical pressuring rod using cylindrical mold cavity Powder, then subsequent sintering preparation process is carried out, to form one-dimensional FUNCTIONALLY GRADED CERAMIC TOOL.Two-dimensional gradient function ceramics knife Tool still falls within the scope of one-dimensional FUNCTIONALLY GRADED CERAMIC TOOL from the point of view of current preparation method.Therefore it needs a kind of can directly press The mold of two-dimensional gradient function ceramics cutter material processed, Chinese patent " 107379619 A of application publication number CN " report one kind It is easy to move back the powder presser die and tabletting method of mould, compression mold and tabletting method can be used for making molding one-dimensional ladder Function ceramics cutter green compact are spent, but still can not two-dimensional gradient function ceramics cutter molding green compact.
Summary of the invention
It is an object of the invention to overcome the shortcomings of above-mentioned existing sintex manufacturing technology, a kind of two-dimensional gradient is provided Ceramic cutting tool material green compact molding die and tabletting method, the FUNCTIONALLY GRADED CERAMIC TOOL of the mold energy direct pressing two-dimensional structure Material green compact.
According to the first aspect of the invention, the present invention provides a kind of two-dimensional gradient ceramic cutting tool material green compact shaping moulds Tool, which includes: cylinder boss pedestal, high-intensitive through-hole housing, combined type inner sleeve, rectangular limited block, trapezoidal briquetting, rectangular Briquetting and rectangular compression leg;Wherein,
The combined type inner sleeve is located on the boss of the cylinder boss pedestal, the high intensity through-hole housing and the combined type Inner sleeve cooperation, while being nested on the cylinder boss pedestal, the rectangular limited block is located at combined type inner sleeve formation Type chamber side, and cooperate with type cavity wall, the trapezoidal briquetting and the rectangular briquetting can be placed in the type chamber other side, successively Green compact powder pressing is carried out, the type chamber that the rectangular compression leg can be formed with the combined type inner sleeve cooperates, directly progress green compact powder Material compacting.
According to the second aspect of the invention, the present invention provides a kind of two-dimensional gradient ceramic cutting tool material green compact molding dies Cutter green compact powder tabletting method, method includes the following steps:
1) after assembling cylinder boss pedestal, high-intensitive through-hole housing and combined type inner sleeve, rectangular limited block is placed in combination The type chamber side of formula inner sleeve;
2) cutter green compact powder (I) is poured into the hole of the type chamber other side, is compacted into using trapezoidal briquetting;
3) cutter green compact powder (II) is poured on cutter green compact powder (I), is compacted into using trapezoidal briquetting;
4) cutter green compact powder (III) is poured on cutter green compact powder (II), is compacted into using trapezoidal briquetting;
5) when using trapezoidal briquetting compacting powder every time, pressing force is equal;
6) cutter green compact powder (IV) is poured on cutter green compact powder (III), is flattened using rectangular briquetting, final molding green compact Height it is equal with type chamber width;
7) when using rectangular briquetting compacting powder, pressure when pressing force is with using trapezoidal briquetting is equal;
8) remove cylinder boss pedestal, under pressure combined inner sleeve and by high-intensitive through-hole housing take out;
9) combined type inner sleeve is separated, rectangular limited block is removed;
10) molding powder green compact were fallen in cylinder boss pedestal center, then successively by combined type inner sleeve and high-intensitive through-hole Housing is ressembled;
11) rectangular compression leg is put into the intracavitary compression moulding powder green compact of type, pressure when pressing force is slightly larger than using rectangular briquetting Power;
12) it repeats step 8) and 9) obtains a kind of molding two-dimensional gradient ceramic cutting tool material green compact.
One-dimensional or two-dimensional ladder is able to achieve using two-dimensional gradient ceramic cutting tool material green compact molding die of the present invention The compacting of ceramic cutting tool material green compact is spent, while can also be achieved different layers of powder green compact compression mouldings.
Detailed description of the invention
Fig. 1: two-dimensional gradient ceramic cutting tool material when a kind of compacting cutter green compact powder using trapezoidal briquetting of the invention is raw The schematic diagram of base molding die.
The cross sectional plan view of green compact molding die shown in Fig. 2: Fig. 1.
Fig. 3: two-dimensional gradient ceramic cutting tool material when a kind of compacting cutter green compact powder using rectangular briquetting of the invention is raw The schematic diagram of base molding die.
The cross sectional plan view of green compact molding die shown in Fig. 4: Fig. 3.
Fig. 5: two-dimensional gradient ceramic cutting tool material when a kind of compacting cutter green compact powder using rectangular compression leg of the invention is raw The schematic diagram of base molding die.
The cross sectional plan view of green compact molding die shown in Fig. 6: Fig. 5.
Description of symbols
1: cylinder boss pedestal;2: high-intensitive through-hole housing;3: combined type inner sleeve;3.1,3.2,3.3,3.4: combined type inner sleeve Blocking;4: rectangular limited block;5: trapezoidal briquetting;6: rectangular briquetting;7: rectangular compression leg;I, II, III, IV: cutter green compact powder.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawings and detailed description.
According to the first aspect of the invention, the present invention provides a kind of two-dimensional gradient ceramic cutting tool material green compact shaping moulds Tool, the mold include: cylinder boss pedestal 1, high-intensitive through-hole housing 2, combined type inner sleeve 3, rectangular limited block 4, trapezoidal briquetting 5, rectangular briquetting 6 and rectangular compression leg 7;Wherein,
The combined type inner sleeve 3 is located on the boss of the cylinder boss pedestal 1, the high intensity through-hole housing 2 with described group Box-like inner sleeve 3 cooperates, while being nested on the cylinder boss pedestal 1, and the rectangular limited block 4 is located at the combined type inner sleeve The 3 type chamber sides formed, and cooperate with type cavity wall, it is another that the trapezoidal briquetting 5 and the rectangular briquetting 6 can be placed in the type chamber Side successively carries out green compact powder pressing, and the type chamber that the rectangular compression leg 7 can be formed with the combined type inner sleeve 3 cooperates, directly Carry out green compact powder pressing.
According to the present invention, the combined type inner sleeve 3 specifically refers to, and inner sleeve is passed through to the diagonal line in type chamber section, along axis Direction is divided into four uniform piecemeals, can also be divided into two symmetrical piecemeals by a certain diagonal line, its object is to more preferable Ground modulus.
Under preferable case, the combined type inner sleeve 3 is divided into four by the diagonal line by type chamber section in the axial direction Even piecemeal composition.
According to the present invention, the press-powder material green compact forming ability with higher to make, the high intensity through-hole housing 2 can be held By the pressure of 800MPa or more.
According to the present invention, to make, press-powder material green compact have two-dimensional structure, and the inclined-plane of the trapezoidal briquetting 5 has certain angle Degree, can select different angles according to the demand of cutter structure.
According to the present invention, the rectangular limited block 4, described under preferable case to make powder green compact that there is high Forming Quality Trapezoidal briquetting 5 is equal with the sectional dimension of the rectangular briquetting 6;
In the case of, according to the invention it is preferred to, horizontal cross-section is formed after the rectangular limited block 4 and the trapezoidal briquetting 5 cooperation Outer dimension it is equal with the rectangular cavity dimension that the combined type inner sleeve 3 is formed;
In the case of, according to the invention it is preferred to, horizontal cross-section is formed after the rectangular limited block 4 and the rectangular briquetting 6 cooperation Outer dimension it is equal with the rectangular cavity dimension that the combined type inner sleeve 3 is formed;
In the case of, according to the invention it is preferred to, the outer dimension and 3 shape of combined type inner sleeve of rectangular 7 horizontal cross-section of compression leg At rectangular cavity dimension it is equal.
According to the second aspect of the invention, the present invention provides a kind of two-dimensional gradient ceramic cutting tool material green compact molding dies Cutter green compact powder tabletting method, method includes the following steps:
1) after assembling cylinder boss pedestal 1, high-intensitive through-hole housing 2 and combined type inner sleeve 3, rectangular limited block 4 is placed in The type chamber side of combined type inner sleeve 3;
2) cutter green compact powder (I) is poured into the hole of the type chamber other side, is compacted into using trapezoidal briquetting 5;
3) cutter green compact powder (II) is poured on cutter green compact powder (I), is compacted into using trapezoidal briquetting 5;
4) cutter green compact powder (III) is poured on cutter green compact powder (II), is compacted into using trapezoidal briquetting 5;
5) when using trapezoidal briquetting 5 compacting powder every time, pressing force is equal;
6) cutter green compact powder (IV) is poured on cutter green compact powder (III), is flattened using rectangular briquetting 6, final molding green compact Height it is equal with type chamber width;
7) when using rectangular briquetting 6 compacting powder, pressure when pressing force is with using trapezoidal briquetting 5 is equal;
8) remove cylinder boss pedestal 1, under pressure combined inner sleeve 3 and high-intensitive through-hole housing 2 is taken out;
9) combined type inner sleeve 3 is separated, rectangular limited block 4 is removed;
10) molding powder green compact were fallen in 1 center of cylinder boss pedestal, then successively led to combined type inner sleeve 3 and high intensity Hole housing 2 is ressembled;
11) rectangular compression leg 7 is put into the intracavitary compression moulding powder green compact of type, when pressing force is slightly larger than using rectangular briquetting 6 Pressure;
12) it repeats step 8) and 9) obtains a kind of molding two-dimensional gradient ceramic cutting tool material green compact.
According to the present invention, the different powder green compact suppressed can be by same material system, the powder structure of different content At, be also possible to have different material systems to constitute, specifically by the performance requirement of cutter depending on.
Embodiment one:
The present invention provides a kind of two-dimensional gradient ceramic cutting tool material green compact molding die, which includes: cylinder boss pedestal 1, high-intensitive through-hole housing 2, combined type inner sleeve 3, rectangular limited block 4, trapezoidal briquetting 5, rectangular briquetting 6 and rectangular compression leg 7;
Using above-mentioned green compact molding die, suppress with Al2O3For matrix phase, TiC is the different quality percentage of hardening constituent Al2O3/ TiC two dimension ceramic cutting tool material forms green compact, and specific step is as follows for the cooperation of green compact molding die and tabletting method:
1) the cylinder boss pedestal 1 is horizontally arranged, the combined type inner sleeve 3 is placed in the cylinder boss pedestal 1 On boss, and the high-intensitive through-hole housing 2 and the combined type inner sleeve 3 are worked good, while being nested in the cylinder boss On pedestal 1, the rectangular limited block 4 is placed in the type chamber side that the combined type inner sleeve 3 is formed, and cooperates with type cavity wall;
2) Al for being 56% by TiC content2O3/ TiC ceramic composite powder (I) pours into the hole of the type chamber other side, utilizes trapezoidal pressure Block 5 is compacted into;
3) Al for being 54% by TiC content2O3/ TiC ceramic composite powder (II) pours into the Al that TiC content is 56%2O3/ TiC ceramics On composite powder (I), it is compacted into using trapezoidal briquetting 5;
4) Al for being 52% by TiC content2O3/ TiC ceramic composite powder (III) pours into the Al that TiC content is 54%2O3/ TiC ceramics On composite powder (II), it is compacted into using trapezoidal briquetting 5;
5) when using trapezoidal briquetting 5 compacting powder every time, pressing force is equal;
6) Al for being 50% by TiC content2O3/ TiC ceramic composite powder (IV) pours into the Al that TiC content is 52%2O3/ TiC ceramics It on composite powder (III), is flattened using rectangular briquetting 6, the height of final molding green compact is equal with type chamber width;
7) when using rectangular briquetting 6 compacting powder, pressure when pressing force is with using trapezoidal briquetting 5 is equal;
8) remove cylinder boss pedestal 1, under pressure combined inner sleeve 3 and high-intensitive through-hole housing 2 is taken out;
9) combined type inner sleeve 3 is separated, rectangular limited block 4 is removed, obtains molding powder green compact;
10) molding powder green compact were fallen in 1 center of cylinder boss pedestal, then successively led to combined type inner sleeve 3 and high intensity Hole housing 2 is ressembled;
11) rectangular compression leg 7 is put into the intracavitary compression moulding powder green compact of type, when pressing force is slightly larger than using rectangular briquetting 6 Pressure;
12) it repeats step 8) and obtains one kind 9) with Al2O3For matrix phase, TiC is the molding two-dimensional gradient ceramics of hardening constituent Cutter material green compact.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, not Deviate in the case where spirit or essential attributes of the invention that the present invention can be realized in other specific forms, above description and reality Applying example is to show that routinely and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, it is intended to All changes in the meaning and scope for falling in the condition of equivalent of claim are included within the present invention.

Claims (9)

1. a kind of two-dimensional gradient ceramic cutting tool material green compact molding die, which is characterized in that the mold includes: cylinder boss pedestal (1), high-intensitive through-hole housing (2), combined type inner sleeve (3), rectangular limited block (4), trapezoidal briquetting (5), rectangular briquetting (6) and side Shape compression leg (7);
The combined type inner sleeve (3) is located on the boss of the cylinder boss pedestal (1), it is described high intensity through-hole housing (2) with Combined type inner sleeve (3) cooperation, while being nested on the cylinder boss pedestal (1), the rectangular limited block (4) is located at institute The type chamber side of combined type inner sleeve (3) formation is stated, and is cooperated with type cavity wall, the trapezoidal briquetting (5) and the rectangular briquetting (6) the type chamber other side can be placed in, successively carry out green compact powder pressing, the rectangular compression leg (7) can in the combined type Cover the type chamber cooperation that (3) are formed, directly progress green compact powder pressing.
2. a kind of two-dimensional gradient ceramic cutting tool material green compact molding die according to claim 1, it is characterised in that: described Combined type inner sleeve (3) is composed of the identical piecemeal of four sizes, i.e. (3.1), (3.2) described in attached drawing, (3.3), (3.4), A combination thereof end surface shape is round outside but spuare inside.
3. a kind of two-dimensional gradient ceramic cutting tool material green compact molding die according to claim 1, it is characterised in that: described High-intensitive through-hole housing (2) can bear the pressure of 800MPa or more.
4. a kind of two-dimensional gradient ceramic cutting tool material green compact molding die according to claim 1, it is characterised in that: described The inclined-plane of trapezoidal briquetting (5) has certain angle.
5. a kind of two-dimensional gradient ceramic cutting tool material green compact molding die according to claim 1, it is characterised in that: described The sectional dimension of rectangular limited block (4), the trapezoidal briquetting (5) and the rectangular briquetting (6) is equal.
6. a kind of two-dimensional gradient ceramic cutting tool material green compact molding die according to claim 1, it is characterised in that: described Horizontal cross-section is formed by outer dimension and the combined type inner sleeve after rectangular limited block (4) and the trapezoidal briquetting (5) cooperation (3) the rectangular cavity dimension formed is equal.
7. a kind of two-dimensional gradient ceramic cutting tool material green compact molding die according to claim 1, it is characterised in that: described Horizontal cross-section is formed by outer dimension and the combined type inner sleeve after rectangular limited block (4) and the rectangular briquetting (6) cooperation (3) the rectangular cavity dimension formed is equal.
8. a kind of two-dimensional gradient ceramic cutting tool material green compact molding die according to claim 1, it is characterised in that: described The outer dimension of rectangular compression leg (7) horizontal cross-section is equal with the rectangular cavity dimension that the combined type inner sleeve (3) is formed.
9. using a kind of tabletting method of two-dimensional gradient ceramic cutting tool material green compact molding die described in claim 1~8, It is characterized by: method includes the following steps:
1) after assembling cylinder boss pedestal (1), high-intensitive through-hole housing (2) and combined type inner sleeve (3), by rectangular limited block (4) it is placed in the type chamber side of combined type inner sleeve (3);
2) cutter green compact powder (I) is poured into the hole of the type chamber other side, is compacted into using trapezoidal briquetting (5);
3) cutter green compact powder (II) is poured on cutter green compact powder (I), is compacted into using trapezoidal briquetting (5);
4) cutter green compact powder (III) is poured on cutter green compact powder (II), is compacted into using trapezoidal briquetting (5);
5) when using trapezoidal briquetting (5) compacting powder every time, pressing force is equal;
6) cutter green compact powder (IV) is poured on cutter green compact powder (III), is flattened using rectangular briquetting (6), final molding is raw The height of base is equal with type chamber width;
7) when using rectangular briquetting (6) compacting powder, pressure when pressing force is with using trapezoidal briquetting (5) is equal;
8) remove cylinder boss pedestal (1), under pressure combined inner sleeve (3) and by high-intensitive through-hole housing (2) take out;
9) combined type inner sleeve (3) are separated, removes rectangular limited block (4);
10) molding powder green compact were fallen in cylinder boss pedestal (1) center, then successively by combined type inner sleeve (3) and high-strength Degree through-hole housing (2) is ressembled;
11) rectangular compression leg (7) is put into the intracavitary compression moulding powder green compact of type, pressing force, which is slightly larger than, uses rectangular briquetting (6) When pressure;
12) it repeats step 8) and 9) obtains a kind of molding two-dimensional gradient ceramic cutting tool material green compact.
CN201910086224.1A 2019-01-29 2019-01-29 A kind of two-dimensional gradient ceramic cutting tool material green compact molding die and tabletting method Pending CN109648688A (en)

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Publication number Priority date Publication date Assignee Title
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Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1500578A (en) * 2002-11-15 2004-06-02 自贡硬质合金有限责任公司 Hot-pressing sintering method and mould for ceramic, carbide products
JP2007001205A (en) * 2005-06-24 2007-01-11 Kubota Matsushitadenko Exterior Works Ltd Press-forming method of molding material for corner-protruding accessory
CN102452127A (en) * 2011-05-16 2012-05-16 王耀昀 Ecological slope protecting block forming machine
CN206357690U (en) * 2016-12-30 2017-07-28 常州市金坛磁性材料有限公司 Extrados is the magnetic shoe molding die of working face
CN107379619A (en) * 2017-07-25 2017-11-24 北京理工大学 A kind of powder presser die and tabletting method for being easy to move back mould

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倪秀英, 基于抗疲劳裂纹扩展的二维梯度陶瓷刀具研制与切削性能研究, no. 11, pages 60 - 61 *

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