CN109580668A - A kind of electric automatization device for industrial detection - Google Patents
A kind of electric automatization device for industrial detection Download PDFInfo
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- CN109580668A CN109580668A CN201811540872.1A CN201811540872A CN109580668A CN 109580668 A CN109580668 A CN 109580668A CN 201811540872 A CN201811540872 A CN 201811540872A CN 109580668 A CN109580668 A CN 109580668A
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- transmission device
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Acoustics & Sound (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The present invention relates to a kind of electric automatization devices for industrial detection, data transmission device and imput output circuit are all connected to control computer, subscriber computer is connected to data transmission device, data storage is connected to subscriber computer, the relay is connected to imput output circuit, transmission device, limit switch, ultrasonic detector, microimaging head, X-ray emitter, imager, optical signal transmitter, optical signal receiver, shock sensor, temperature thermo-coupler and pressure sensor are all connected to imput output circuit, transmission device is connected to servo motor, limiter is connected to limit switch.The present invention can be to the Precision measurement that industrial products carry out automatically controlling, detection mode multiplicity, detection data quantization, good data supporting is provided for the improvement of product and the development of enterprise, the intervention for reducing artificial detection reduces the demand of manpower, has saved the production cost of enterprise.
Description
Technical field
The present invention relates to a kind of detection device, especially a kind of electric automatization device for industrial detection.
Background technique
The detection of industrial products is a Xiang Liucheng indispensable in industrial production, and industrial detection not only can be to product
Quality, performance etc. obtain quantized data, and the deficiency in production can be found according to detection data, and lose no time production method, mentions
The quality of high product reduces production cost etc..
And in the machinery manufacturing industry, in order to enable mach product to reach design accuracy and quality requirement, in addition to
Traditional physical detection methods, can be with high-performance computer and software technology, complicated sensing technology, precision machinery, optics
Logic detection is realized with a variety of hybrid technologies such as acoustics.Among non-contact detecting technical application to detection instrument and equipment,
The comprehensive detection of accurate industrial products may be implemented, improve yield rate.
Existing precise detection technology usually has photoelectric detecting technology, radiation checking technical, electric power detection technology, impedance inspection
Survey technology, ultrasonic detecting technology, Special complex sensing technology etc..The detection of some sophisticated products, due to the difference of each product,
It is generally necessary to make special detection device to measure.And after product up-gradation, original detection device be often also required to upgrading or
Again it customizes, input cost is excessive.Meanwhile for some high-accuracy products, due at high price, the Hen Duogong of product itself
Industry enterprise can not accomplish quantization detection, greatly reduce the efficiency of detection, and artificial excessive intervention, not only make testing result
Deviation increase, and be not easily formed quantized data, the development of technological improvement and enterprise to product all brings different journeys
The obstruction of degree.
Summary of the invention
To solve the above problems, the invention discloses a kind of electric automatization device for industrial detection, it can be to work
The Precision measurement that industry product carries out automatically controlling, detection technique cover most of general technology means, detection mode multiplicity, essence
Close, detection data quantization provides good data supporting for the improvement of product and the development of enterprise.
A kind of electric automatization device for industrial detection disclosed by the invention, including control computer, data transmission
Device, subscriber computer, data storage, imput output circuit, relay, servo motor, transmission device, limit switch, limit
Position device, ultrasonic detector, microimaging head, X-ray emitter, imager, optical signal transmitter, optical signal receiver, shake
Dynamic sensor, temperature thermo-coupler and pressure sensor, the data transmission device and imput output circuit are all connected to control
Computer, the subscriber computer are connected to data transmission device, and the data storage is connected to subscriber computer, institute
The relay stated is connected to imput output circuit, the transmission device, limit switch, ultrasonic detector, microimaging head,
X-ray emitter, imager, optical signal transmitter, optical signal receiver, shock sensor, temperature thermo-coupler and pressure sensing
Device is all connected to imput output circuit, and the transmission device is connected to servo motor, and the limiter is connected to limit and opens
It closes.Various testing results can be transmitted to user by data transmission device by the data transmission device of setting by the present invention
Computer, user can remotely control detection process, inquiry detection data using subscriber computer；It is deposited by the data of setting
Reservoir can store all kinds of detection datas, form quantized data, eliminate the careless omission of manual record, be the improvement of product
Development with enterprise provides good data supporting；Product to be checked can effectively be passed by the transmission device of setting
It send；By the servo motor of setting, the speed of transmission device can be effectively controlled, and positioning accuracy is very accurate, it can will be electric
Pressure signal is converted into torque and revolving speed with drive control object, and can fast reaction, the also small, linearity with electromechanical time constant
The advantages that height, pickup voltage；By the limit switch and limiter of setting, which kind of product to be checked can be needed effective when detecting
It is positioned, during avoiding personal monitoring, not accurate problem is positioned between detecting instrument and product to be checked；Pass through setting
Ultrasonic detector, can be to progress ultrasound examinations such as the sightless protrusion of product to be checked naked eyes, cracks, for some high
It is required that sophisticated product, can effectively find the flaw of product；By the microimaging head of setting, product can locally be carried out
Picture photographing provides picture data to analyses such as product defect, defects to people and supports；Pass through the X-ray emitter of setting
And imager, it can use the penetrability of X-ray, internal progress radiation transparent detection undetectable to product is conducive to
It was found that the flaws such as the crackle of interiors of products, protrusion, ensure that the quality of high-accuracy product；By the optical signal transmitter of setting and
Optical signal receiver can effectively monitor the product such as containing glass translucency element, and according to the transmitting of optical signal and connect
It receives, whether testing product is qualified；By the shock sensor of setting, data when can carry out shock detection to product are remembered
Record, finds out the vibration critical value of product, and the quality height of product is judged by judging the size of critical value；Pass through setting
Temperature thermo-coupler, can to product carry out temperature detection when data record, according to temperature break critical value size judge
The quality height of product；By the pressure sensor of setting, data when can carry out pressure detecting to product are recorded, are looked for
The compression critical value of product out to judge the quality height of product, and to improve product technology, is improved production technology etc. and is provided
All data support.
A kind of a kind of improvement of electric automatization device for industrial detection disclosed by the invention further includes ray sensing
Device, the radiation transducers are connected to X-ray emitter.This improvement can effectively record the ray radiation of X ray emitter
Amount, prevents amount of radiation excessive and the radiation pollution in product, ensure that the detection and factory safety of product.
A kind of another improvement of electric automatization device for industrial detection disclosed by the invention, further includes LED
Lamp, the LED light are arranged on microimaging head.This improvement provides photograph when can carry out microscopic photography to some interiors of products
It is bright, enable the picture of shooting be more clear, effectively.
A kind of electric automatization device for industrial detection disclosed by the invention, can control industrial products automatically
The Precision measurement of system, detection mode multiplicity, detection data quantization provide good number for the improvement of product and the development of enterprise
According to support, reduce the intervention of artificial detection, reduce the demand of manpower, saves the production cost of enterprise.
Detailed description of the invention
Fig. 1, structural block diagram of the invention.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only
For illustrating the present invention rather than limiting the scope of the invention.It should be noted that word " preceding " used in the following description,
" rear ", "left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" refer respectively to direction or remote
Direction from geometric center of specific component.
As shown in Figure 1, a kind of electric automatization device for industrial detection disclosed by the invention, including control calculate
Machine, data transmission device, subscriber computer, data storage, imput output circuit, relay, servo motor, transmission device,
Limit switch, limiter, ultrasonic detector, microimaging head, X-ray emitter, imager, optical signal transmitter, light letter
Number receiver, shock sensor, temperature thermo-coupler and pressure sensor, the data transmission device and imput output circuit are equal
It is connected to control computer, the subscriber computer is connected to data transmission device, and the data storage is connected to use
Family computer, the relay are connected to imput output circuit, the transmission device, limit switch, ultrasonic detector,
Microimaging head, X-ray emitter, imager, optical signal transmitter, optical signal receiver, shock sensor, temperature thermo-coupler
It is all connected to imput output circuit with pressure sensor, the transmission device is connected to servo motor, and the limiter connects
It is connected to limit switch.Various testing results can be passed through data transmission device by the data transmission device of setting by the present invention
It is transmitted to subscriber computer, user can remotely control detection process, inquiry detection data using subscriber computer；By setting
The data storage set can store all kinds of detection datas, form quantized data, eliminate the careless omission of manual record, be
The improvement of product and the development of enterprise provide good data supporting；By the transmission device of setting can by product to be checked into
Row effectively transmission；By the servo motor of setting, the speed of transmission device can be effectively controlled, and positioning accuracy is very accurate,
Torque and revolving speed voltage signal can be converted to drive control object, and can fast reaction, also there is electromechanical time constant
Small, the advantages that linearity is high, pickup voltage；By the limit switch and limiter of setting, which kind of product to be checked can be needed
It is effectively positioned when detection, during avoiding personal monitoring, positions between detecting instrument and product to be checked and do not ask accurately
Topic；By the ultrasonic detector of setting, ultrasonic wave inspection can be carried out to the sightless protrusion of product naked eyes to be checked, crack etc.
It surveys, for the sophisticated product of some high requests, can effectively find the flaw of product；It, can be with by the microimaging head of setting
Picture photographing is locally carried out to product, picture data is provided to analyses such as product defect, defects to people and is supported；Pass through setting
X-ray emitter and imager, can use the penetrability of X-ray, the internal ray that carries out undetectable to product penetrates
Property detection, be conducive to the flaws such as crackle, protrusion for finding interiors of products, ensure that the quality of high-accuracy product；Pass through setting
Optical signal transmitter and optical signal receiver can effectively monitor the product such as containing glass translucency element, and be believed according to light
Number transmitting and reception, whether testing product qualified；By the shock sensor of setting, when can carry out shock detection to product
Data recorded, the vibration critical value of product is found out, by judging the size of critical value to which the quality for judging product is high
It is low；By the temperature thermo-coupler of setting, data when can carry out temperature detection to product record, are broken according to temperature critical
The size of value judges the quality height of product；By the pressure sensor of setting, number when pressure detecting can be carried out to product
According to being recorded, the compression critical value of product is found out, to judge the quality height of product, and to improve product technology, is improved
Production technology etc. provides all data support.
As a preference, further including radiation transducers, the radiation transducers is connected to X-ray emitter.This hair
The bright X-ray radiation quantity X that can effectively record X-ray emitter, prevents amount of radiation excessive and the radiation pollution in product, ensure that
The detection and factory safety of product.
As a preference, further including LED light, the LED light is arranged on microimaging head.The present invention can be to one
A little interiors of products carry out providing illumination when microscopic photography, and the picture of shooting is enabled to be more clear, effectively.
Embodiment
Product to be checked is placed on transmission device, servo motor drives transmission device operation, and can be calculated by control
Machine controls the speed of servo motor, and when reaching required detection project position, limit switch controls limiter work, passes
Dynamic device stops, and product to be checked stops to required position.
(1) ultrasound examination: can be for example convex to the sightless flaw of product surface naked eyes to be checked using ultrasonic detector
It rises, crack etc. carries out ultrasound examination.
(2) the micro- detection in part: can part to product to be checked or after other detections using microimaging head
Suspected Area carries out picture photographing and is imaged.
(3) X-ray detection: product can not be detected by the penetrability of X-ray using X-ray emitter and imager
The flaws such as inside such as crackle, protrusion carry out radiation transparent detection, and carried out by testing result of the imager to X-ray
Imaging.
(4) optical detection: it can effectively be monitored using optical signal transmitter and optical signal receiver and such as contain glass thoroughly
The product of photosensitiveness element, and according to the transmitting and reception of optical signal, whether testing product is qualified.
(5) vibratility detects: shock sensor is utilized, data when can carry out shock detection to product record,
The vibration critical value for finding out product judges the quality height of product by judging the size of critical value.
(6) temperature tolerance detects: temperature thermo-coupler is utilized, data when can carry out temperature detection to product record,
According to temperature break critical value size judge product quality height.
(7) resistance to pressure detects: pressure sensor is utilized, data when can carry out pressure detecting to product record,
The compression critical value of product is found out, to judge the quality height of product.
The above detection data can be transmitted to control computer by imput output circuit, and control computer is passed by data
Defeated device is transmitted to subscriber computer, and Various types of data can be observed by subscriber computer, and data storage is deposited to data
Reservoir.Data transmission device can be the transmitting devices such as cable network, wireless network such as WIFI.Detection data is to improve product skill
Art improves production technology etc. and provides all data support.
A kind of electric automatization device for industrial detection disclosed by the invention, can control industrial products automatically
The Precision measurement of system, detection mode multiplicity, detection data quantization provide good number for the improvement of product and the development of enterprise
According to support, reduce the intervention of artificial detection, reduce the demand of manpower, saves the production cost of enterprise.
The technical means disclosed in the embodiments of the present invention is not limited to the technical means disclosed in the above technical means, and further includes
Technical solution consisting of any combination of the above technical features.The foregoing is a specific embodiment of the present invention, should refer to
Out, for those skilled in the art, without departing from the principle of the present invention, can also make several
Improvements and modifications, these modifications and embellishments are also considered to be within the scope of the present invention.
Embodiments of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but can not
Therefore limitations on the scope of the patent of the present invention are interpreted as.It should be pointed out that for those of ordinary skill in the art,
Without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (3)
1. a kind of electric automatization device for industrial detection, it is characterised in that: including control computer, data transmission dress
It sets, subscriber computer, data storage, imput output circuit, relay, servo motor, transmission device, limit switch, limit
Device, ultrasonic detector, microimaging head, X-ray emitter, imager, optical signal transmitter, optical signal receiver, vibration
Sensor, temperature thermo-coupler and pressure sensor, the data transmission device and imput output circuit are all connected to control meter
Calculation machine, the subscriber computer are connected to data transmission device, and the data storage is connected to subscriber computer, described
Relay be connected to imput output circuit, the transmission device, limit switch, ultrasonic detector, microimaging head, X
Ray emitter, imager, optical signal transmitter, optical signal receiver, shock sensor, temperature thermo-coupler and pressure sensor
It is all connected to imput output circuit, the transmission device is connected to servo motor, and the limiter is connected to limit switch.
2. a kind of electric automatization device for industrial detection according to claim 1, it is characterised in that: further include penetrating
Line sensor, the radiation transducers are connected to X-ray emitter.
3. a kind of electric automatization device for industrial detection according to claim 1, it is characterised in that: further include
LED light, the LED light are arranged on microimaging head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811540872.1A CN109580668A (en) | 2018-12-17 | 2018-12-17 | A kind of electric automatization device for industrial detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811540872.1A CN109580668A (en) | 2018-12-17 | 2018-12-17 | A kind of electric automatization device for industrial detection |
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| Publication Number | Publication Date |
|---|---|
| CN109580668A true CN109580668A (en) | 2019-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811540872.1A Pending CN109580668A (en) | 2018-12-17 | 2018-12-17 | A kind of electric automatization device for industrial detection |
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| CN (1) | CN109580668A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110470804A (en) * | 2019-06-30 | 2019-11-19 | 安徽宇艳智能机械科技有限公司 | A kind of intelligent improved device of the improvement meat quality based on hyperfrequency acoustic wave vibrations |
-
2018
- 2018-12-17 CN CN201811540872.1A patent/CN109580668A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110470804A (en) * | 2019-06-30 | 2019-11-19 | 安徽宇艳智能机械科技有限公司 | A kind of intelligent improved device of the improvement meat quality based on hyperfrequency acoustic wave vibrations |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190405 |
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| WD01 | Invention patent application deemed withdrawn after publication |