CN109580277A - A kind of solid material Full-automatic picking sampling device and method - Google Patents
A kind of solid material Full-automatic picking sampling device and method Download PDFInfo
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- CN109580277A CN109580277A CN201811559712.1A CN201811559712A CN109580277A CN 109580277 A CN109580277 A CN 109580277A CN 201811559712 A CN201811559712 A CN 201811559712A CN 109580277 A CN109580277 A CN 109580277A
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- solid material
- power device
- combination
- drill bit
- sample
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- 238000005070 sampling Methods 0.000 title claims abstract description 61
- 239000011343 solid material Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000428 dust Substances 0.000 claims abstract description 28
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000005553 drilling Methods 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 2
- 239000002351 wastewater Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 241001074085 Scophthalmus aquosus Species 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012428 routine sampling Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
- G01N1/08—Devices for withdrawing samples in the solid state, e.g. by cutting involving an extracting tool, e.g. core bit
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The present invention relates to a kind of solid material Full-automatic picking sampling device and sampling method, which includes: automatic control system, drill bit combination, ripping bar combination, support combinations, rewinding box, motion platform, multiple power devices；The drill bit combination, ripping bar combination, support combinations, rewinding box are set on the motion platform；The automatic control system adjusts position of each combination relative to solid material by the movement of control motion platform；The support combinations are used to support solid material to be taken；The drill bit combination on solid material for drilling through sample；Sample sled of the ripping bar combination for drilling through drill bit combination is fallen；It has prized the sample fallen and has been pushed into the rewinding box.The present invention, which solves in industry tradition sampling operation and is all made of simple hand-held sampler, directly to be sampled on product, and dust from flying, overflow containing dust and wastewater, seriously polluted in operation process, forms the problems such as non-tissue discharges.
Description
Technical field
The present invention relates to a kind of solid material Full-automatic picking sampling device and methods, more particularly to a kind of carbon electrode, fire resisting
The solid materials such as material, concrete, glass automate sampler.
Background technique
Field such as carbon material production field is being manufactured, it is essential for the performance indicator detection of material, therefore material
The sampling of material belongs to daily project.
Traditional mode of production industry such as carbon electrode, refractory material, concrete, glass etc., sampling operation are all made of simple hand-held
Sampler directly samples on the product of extraction, and dust from flying, overflow containing dust and wastewater, seriously polluted in operation process, is formed
Non- tissue discharge；The close fit of more people is needed in sampling process simultaneously, large labor intensity, operational risk is high, and it is strong to damage occupation
Health；Low efficiency, non-automated operation, sampling precision are poor.
By information technology and manufacturing technology depth integration, with the arrival of industrial 4.0 construction upsurges, production equipment
It is not only to complete basic manufacture function, with greater need for high-precision, information-based, intelligence.Therefore efficiently quick, scientific stable, essence
Close accurate sampling method be there is an urgent need to.
It is directed to the sampling method of solid material in industry, forms the non-tissue discharge of dust, large labor intensity, operational risk
Height, sampling precision is poor, and also without more preferably solution, at home and abroad the experience also without Engineering Projects or maturation or technology can be straight
Use is scooped out, it is current precision equipment and intelligence manufacture urgent need to resolve that therefore, solid material Full-automatic picking sampling device, which still belongs to blank,
Problem.
Summary of the invention
Aiming at the shortcomings of the prior art, the present invention provides a kind of solid material Full-automatic picking sampling device and side
Method, more particularly to a kind of Full-automatic picking sampling device of the solid materials such as carbon electrode, refractory material, concrete, glass, but it is unlimited
It is sampled in these solid materials.
The present invention provides a kind of high degree of automation, and environment-friendly type, operating cost is low, the full-automatic sampling dress of stable precision
It sets, prevents the non-tissue discharge of non-dust.
To achieve the above object, a kind of solid material Full-automatic picking sampling device of the invention adopts the following technical scheme that, one
Kind solid material Full-automatic picking sampling device, is placed in below solid material characterized by comprising automatic control system (1),
Drill bit combine (2), ripping bar combination (9), support combinations (11), rewinding box (7), motion platform (12), the first power device (4),
Second power device (10), third power device (8)；The drill bit combination (2), support combinations (11), is received at ripping bar combination (9)
Magazine (7) is set on the motion platform (12)；The automatic control system (1) by control motion platform (12) it is mobile come
Adjust position of each combination (2,9,11) relative to solid material；The support combinations (11) are used to support solid material to be taken；
The drill bit combination (2) on solid material for drilling through sample；First power device (4) is used to combine to drill bit and provide
The power of vertical up-or-down movement；The ripping bar combination (9) is used to fall the sample sled that drill bit combination drills through；Described second is dynamic
Power device (10) is used to provide the power of ripping bar combination vertical up and down motion；The third power device (8) will prize the sample fallen
Product are pushed into the rewinding box (7).
Further, which further includes gather dust container (5) and dust arrester (6), and the dust arrester (6) is used for sampling process
Dust, the container that gathers dust (5) combine the distinguished and admirable importing drill bit of the dust suction of the dust arrester (6), for dust suction in sampling process
And as bulky grain and fracture specimens collection vessel.
Further, the drill bit combination (2) includes drill bit, bearing, the 4th power device (3), and the drill bit is hollow
Tubulose, the bearing are positioned for bit, and the 4th power device (3) provides the rotary power of the drill bit.
Further, the ripping bar combination (9) includes ripping bar, guide sleeve, and the ripping bar is anchored on the outside of guide sleeve, described
Ripping bar top is higher than the top edge of the guide sleeve, and the ripping bar top is wedge shape, and sled is fallen sample and is oriented to by the guide sleeve
Enter rewinding box (7).
Further, the support combinations (11) include: support rod, are used to support solid material；6th power device is used
In the power for providing up and down motion to support rod and provide support force.
Further, the support combinations (11) are one or more groups of.
Further, which further includes pedestal (13), and the motion platform (12) is set on the pedestal (13).
Further, which further includes the 5th power device (14), for providing motion-promotion force to motion platform (12).
Further, first power device (4), the second power device (10), third power device (8), the 4th move
Power device (3), the 5th power device (14), the 6th power device are controlled by automatic control system (1).
Further, each power device is pneumatic, electronic, hydraulic power unit.
The present invention samples demand according to practical, device is installed on specific assignment sampling station or production line, by manually hanging
Dress or production line convey sample to sampling station automatically, automatic control system output order, each power device according to command action,
Each sensor and component work, complete full-automatic sampling.The Full-automatic picking sampling device is placed in below sample, using by down toward
On drill through mode, Full-automatic picking sampling device is mountable to sampling station, it is artificial lift exemplar after start full-automatic sampling, also may be used
It is installed on production line, forms fully-automatic on-line sampling in conjunction with auto-programming.The automatic control system is the logic of the present apparatus
Control receives the control instruction output of whole system and acquires various sensor signals, and power device control output, described is each
Combination and power device can be it is pneumatic, electronic, hydraulic etc., but not limited to this.Each combination and power plant direction can
To be level, vertically, rotation, but not limited to this.4th power device, can by the way of Belt Drive,
Gear-driven mode etc..The motion platform, can be by platform or so, front and back, moving in rotation with the portion on moving platform
Part is mobile, realizes that drill bit combines the Switch of working position etc. combined with ripping bar.
The invention further relates to a kind of solid material Full-automatic picking quadrat methods, comprising the following steps:
A: automatic control system (1) the detection station state confirms that each component is in normal Standby station；Lift solid material
To sampling station；
B: automatic control system output starts sampling order；Motion platform (12) will bore under the driving of the 5th power device (14)
Head combination (2) is moved to sample position, and support combinations (11) uplink supports solid material to be taken；
The starting of c: the four power device (3) is resetted after driving bit, the first power device (4) to rise by setting stroke, is bored
Head combination (2) is completed to drill through sample；
D: motion platform (12), which moves to, makes ripping bar combination (9) be in stopping immediately below the sample position；Second power device
(10) by resetting after setting uplink, the sled for completing to have drilled through sample is fallen for driving ripping bar combination (9)；
E: third power device (8), which will prize, falls rear in sample push-in rewinding box (7) reset；Motion platform (12) resets；Support
It combines (11) to reset, completes the sampling of a sample；Other solid materials or the mobile solid material are lifted, prepares to take next time
Sample.
Beneficial effects of the present invention:
A kind of solid material Full-automatic picking sampling device provided by the invention and method solve tradition sampling operation in industry and adopt
It is directly sampled on product with simple hand-held sampler, dust from flying, overflow containing dust and wastewater in operation process, pollution is tight
Weight forms non-tissue discharge；The close fit of more people is needed in sampling process simultaneously, large labor intensity, operational risk is high, damage
Occupational health；The problems such as low efficiency, non-automated operation, sampling precision is poor.
Detailed description of the invention
Fig. 1-solid material Full-automatic picking sampling device schematic diagram.
Description of symbols: 1- automatic control system；The combination of 2- drill bit；The 4th power device of 3-；The first power device of 4-；
5- gathers dust container；6- dust arrester；7- rewinding box；8- third power device；The combination of 9- ripping bar；The second power device of 10-；11- branch
Support combination；12- motion platform；13- pedestal；The 5th power device of 14-.
Specific embodiment
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
A kind of solid material Full-automatic picking sampling device, comprising: automatic control system 1, drill bit combination 2, ripping bar combination 9, branch
Support combination 11, rewinding box 7, motion platform 12, the first power device 4, the second power device 10, third power device 8；The brill
Head combination 2, ripping bar combination 9, support combinations 11, rewinding box 7 are set on the motion platform 12；The automatic control system 1
Position of each combination relative to solid material is adjusted by the movement of control motion platform 12；The support combinations 11 are used to support
Solid material to be taken；The drill bit combination 2 is used to drill through sample on solid material；First power device 4 is used for brill
Head combination provides the power of vertical up-or-down movement；Sample sled of the ripping bar combination 9 for drilling through drill bit combination is fallen；Institute
The second power device 10 is stated for providing the power of ripping bar combination vertical up and down motion；The third power device 8 will prize
The sample push-in rewinding box 7 fallen.
After the present apparatus is powered, each section mechanism starts co-ordination.Automatic control system detection station state, confirms each system
System is in normal Standby station；By manually lifting sample to sampling station；Start sampling order, automatic control system output life
It enables；Drill bit combination 2 is moved to A under the driving of the 5th power device 14 by motion platform 12, and 11 uplink of support combinations supports
Product to be sampled；Dust arrester 6 starts；The starting of 4th power device 3, drives bit；First power device 4 is by setting stroke
It is resetted after rising, drill bit combination 2 is completed to drill through sample, and dust arrester 6 stops working；Drive of the motion platform 12 in the 5th power device 14
Ripping bar combination 9 is moved under dynamic to stop immediately below A；After second power device 10 drives ripping bar combination 9 to press setting uplink
It resets, completion has drilled through sample sled and fallen；Third power device 8, which will prize, falls rear in sample push-in rewinding box 7 reset；Motion platform
12 reset；Support combinations 11 reset, and complete the sampling of a sample；Other samples or the mobile sample are lifted, prepares to take next time
Sample.
This description is illustrated to routine sampling process, is not the restriction to the present apparatus, all for the present apparatus
The variation of equivalent process or sub-process, as this narration device using lifting sample manually to by the way of sampling station, automatic sampling
It is transformed to device is installed on production line, realizes on-line continuous sampling in conjunction with corresponding program, be all in protection model of the invention
In enclosing.
Above-described is only presently preferred embodiments of the present invention, not limitation invention.It should be understood that for the general of this field
For logical technical staff, under technical inspiration provided by the present invention, other equivalent improvement can also be made, this may be implemented
The purpose of invention, is regarded as protection scope of the present invention.
Claims (11)
1. a kind of solid material Full-automatic picking sampling device, which is characterized in that the device is placed in below solid material comprising:
Automatic control system (1), drill bit combination (2), ripping bar combination (9), support combinations (11), rewinding box (7), motion platform (12),
First power device (4), the second power device (10), third power device (8)；Drill bit combination (2), ripping bar combination (9),
Support combinations (11), rewinding box (7) are set on the motion platform (12)；The automatic control system (1) passes through control fortune
The position that moving platform (12) moves to adjust each combination (2,9,11) relative to solid material；The support combinations (11) are for branch
Support solid material to be taken；The drill bit combination (2) on solid material for drilling through sample；First power device (4) is used
The power of vertical up-or-down movement is provided in combining to drill bit；The ripping bar combination (9) is used to the drill bit combine the sample drilled through
Product sled is fallen；Second power device (10) is used to provide the power of ripping bar combination vertical up and down motion；The third power dress
It sets (8) and is pushed into the rewinding box (7) for the sample fallen has been prized.
2. a kind of solid material Full-automatic picking sampling device according to claim 1, which is characterized in that further include the container that gathers dust
(5) and dust arrester (6), the dust arrester (6) is used for sampling process dust, and the container that gathers dust (5) is by the dust arrester (6)
The distinguished and admirable importing drill bit combination of dust suction, for dust suction in sampling process and as bulky grain and fracture specimens collection vessel.
3. a kind of solid material Full-automatic picking sampling device according to claim 1 or 2, which is characterized in that the drill bit group
Closing (2) includes drill bit, bearing, the 4th power device (3), and the drill bit is hollow tubular, and the bearing is fixed for bit
Position, the 4th power device (3) provide the rotary power of the drill bit.
4. a kind of solid material Full-automatic picking sampling device according to claim 3, which is characterized in that the ripping bar combination
It (9) include ripping bar, guide sleeve, the ripping bar is anchored on the outside of guide sleeve, and the ripping bar top is higher than the top of the guide sleeve
Edge, and the ripping bar top is wedge shape, sled is fallen sample and is directed into rewinding box (7) by the guide sleeve.
5. a kind of solid material Full-automatic picking sampling device according to claim 4, which is characterized in that the support combinations
(11) include: support rod, be used to support solid material；6th power device, for providing the power to move up and down to support rod
And provide support force.
6. a kind of solid material Full-automatic picking sampling device according to claim 5, which is characterized in that the support combinations
It (11) is one or more groups of.
7. a kind of solid material Full-automatic picking sampling device according to claim 6, which is characterized in that further include pedestal
(13), the motion platform (12) is set on the pedestal (13).
8. a kind of solid material Full-automatic picking sampling device according to claim 7, which is characterized in that further include the 5th power
Device (14), for providing motion-promotion force to motion platform (12).
9. a kind of solid material Full-automatic picking sampling device according to claim 8, which is characterized in that the first power dress
Set (4), the second power device (10), third power device (8), the 4th power device (3), the 5th power device (14), the 6th
Power device is controlled by automatic control system (1).
10. a kind of solid material Full-automatic picking sampling device according to claim 9, which is characterized in that each power dress
It is set to pneumatic, electronic, hydraulic power unit.
11. the sampling method of -10 described in any item solid material Full-automatic picking sampling devices, feature exist according to claim 1
In, comprising the following steps:
A: automatic control system (1) the detection station state confirms that each component is in normal Standby station；Lift solid material
To sampling station；
B: automatic control system output starts sampling order；Motion platform (12) will bore under the driving of the 5th power device (14)
Head combination (2) is moved to sample position, and support combinations (11) uplink supports solid material to be taken；
C: the first power device (4) resets after rising by setting stroke, and drill bit combination (2) is completed to drill through sample；
D: motion platform (12), which moves to, makes ripping bar combination (9) be in stopping immediately below the sample position；Second power device
(10) by resetting after setting uplink, the sled for completing to have drilled through sample is fallen for driving ripping bar combination (9)；
E: third power device (8), which will prize, falls rear in sample push-in rewinding box (7) reset；Motion platform (12) resets；Support
It combines (11) to reset, completes the sampling of a sample；Other solid materials or the mobile solid material are lifted, prepares to take next time
Sample.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811559712.1A CN109580277B (en) | 2018-12-20 | 2018-12-20 | Full-automatic sampling device and method for solid materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811559712.1A CN109580277B (en) | 2018-12-20 | 2018-12-20 | Full-automatic sampling device and method for solid materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109580277A true CN109580277A (en) | 2019-04-05 |
| CN109580277B CN109580277B (en) | 2024-03-12 |
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| CN201811559712.1A Active CN109580277B (en) | 2018-12-20 | 2018-12-20 | Full-automatic sampling device and method for solid materials |
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2018
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| CN1071009A (en) * | 1992-09-02 | 1993-04-14 | 四川电力科学试验研究所 | Railway carriage automatic sampling device with rotary sampling head |
| JPH08152382A (en) * | 1994-11-29 | 1996-06-11 | Toshiba Corp | Sampling equipment |
| WO2001077490A1 (en) * | 2000-04-10 | 2001-10-18 | Dux Machinery Corporation | Underground mining sampler |
| JP2002046364A (en) * | 2000-08-04 | 2002-02-12 | Max Co Ltd | Binding device of laminate |
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| Publication number | Publication date |
|---|---|
| CN109580277B (en) | 2024-03-12 |
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