CN109570205B - Broken coin punching briquetting machine - Google Patents
Broken coin punching briquetting machine Download PDFInfo
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- CN109570205B CN109570205B CN201910077801.0A CN201910077801A CN109570205B CN 109570205 B CN109570205 B CN 109570205B CN 201910077801 A CN201910077801 A CN 201910077801A CN 109570205 B CN109570205 B CN 109570205B
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- punching
- briquetting
- panel
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- fixed
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- 238000004080 punching Methods 0.000 title claims abstract description 84
- 230000001105 regulatory effect Effects 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims description 35
- 238000007599 discharging Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 18
- 238000009826 distribution Methods 0.000 claims description 13
- 125000006850 spacer group Chemical group 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 235000014676 Phragmites communis Nutrition 0.000 description 8
- 101000807859 Homo sapiens Vasopressin V2 receptor Proteins 0.000 description 4
- 102100037108 Vasopressin V2 receptor Human genes 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 101100443272 Arabidopsis thaliana DIR2 gene Proteins 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model provides a incomplete coin briquetting machine that punches a hole, includes mechanical part, automatically controlled part, its characterized in that, mechanical part is including being fixed in feed mechanism, backplate automatic regulating mechanism, the cut-out press on the upper panel, still including being fixed in punching a hole actuating mechanism, crushing mechanism, spiral feeding mechanism, briquetting mechanism, the operating panel on the lower panel, still including being fixed in the hydraulic pressure station of bed frame side, be fixed in the block terminal of bed frame front end. The beneficial effects are as follows: the volume of the equipment is reduced, and the space is saved. Reducing the noise of the equipment and improving the production environment. The damaged coin guard board is designed to be automatically adjusted, and can be set through a human-computer interface, so that the workload of operators is reduced, and the full automation of the punching press block is realized. The briquetting mechanism adopts a single hydraulic cylinder for operation, reduces hydraulic control units, has simple control, reduces power, saves energy and reduces consumption, and has the advantages of simple structure, small volume, convenient die replacement and easy briquetting formation. The energy consumption is reduced, and the operation efficiency is greatly improved.
Description
Technical Field
The invention relates to the field of automatic processing machinery, in particular to a worn coin punching briquetting machine.
Background
At present, the domestic processing industry of the worn coin has no special equipment and is reformed by equipment in other industries. The punching machine and the worn coin briquetting machine are composed of two pieces of equipment, and a traditional pure mechanical transmission punching mode is adopted, and the working process is completed by manual operation. The existing equipment has large volume, low production efficiency and low automation degree. The damaged coin punching machine drives the punching die by the punching mechanism, and the damaged coin is pushed into the pushing shovel to realize the automatic feeding and punching functions. The method is characterized by lower automation degree, and higher noise and energy consumption. The processing and conversion of the incomplete coins of all types of the existing equipment are all manually adjusted, and the realized process technology is behind.
At present, most of domestic worn coin punching machines and worn coin briquetting machines are split, the equipment size is large, the utilization rate of production space is low, and the degree of automation is low. The defect of the worn coin punching machine is that: the automatic degree is lower, the noise is higher, the energy consumption is higher, and the random conversion of the incomplete coin of each model can not be realized. The defect of the worn coin briquetting machine is that: the equipment is huge, the process is complex and the energy consumption is extremely high.
Disclosure of Invention
The invention aims to solve the problems and designs a worn coin punching briquetting machine. The specific design scheme is as follows:
the utility model provides a worn coin briquetting machine that punches a hole, includes mechanical part, automatically controlled part, mechanical part includes feed mechanism, backplate automatic regulating mechanism, the cut-out press who is fixed in on the top panel, still includes that the drive mechanism that punches a hole that is fixed in on the bottom panel, crushing mechanism, spiral feeding mechanism, briquetting mechanism, operating panel still include the hydraulic pressure station that is fixed in the bed frame side, be fixed in the block terminal of bed frame front end,
the electric control part comprises a control board, the control board is electrically connected with a switch power supply and a hydraulic station through a filter, an air switch and an alternating current contactor, and is electrically connected with a first servo motor in a feeding mechanism, a second servo motor in a punching driving mechanism, a first speed regulating motor in a crushing mechanism, a second speed regulating motor in a spiral feeding mechanism and a pressing block hydraulic cylinder in a pressing block mechanism through a plurality of drivers,
the lower panel is fixed on the base frame, the upper panel is fixedly connected with the lower panel through a pull rod bearing mounting cylinder,
the punching die is communicated with the crushing mechanism through a material channel.
The operation panel is electrically connected with the distribution box, the control board, the filter, the air switch, the alternating current contactor, the switching power supply and the driver are all fixed in the distribution box 8,
the model of the control board comprises CP1H-X40DT-D, the control board realizes power supply through a power line W, a power line V, a power line U and a ground line PE, the power line W, the power line V and the power line U are respectively connected with the input end of an air switch QF1, the model of the air switch QF1 comprises a VIGIC6LE-40A, the output end of the air switch QF1 comprises a W1 pin, a V1 pin, a U1 pin and an N1 pin, the W1 pin, the V1 pin and the U1 pin of the air switch QF1 are respectively connected with the input end of an alternating current contactor KM1, the output end of the alternating current contactor KM1 comprises a W3 pin, a V3 pin and a U3 pin and are electrically connected with a hydraulic station, the V3 pin of the alternating current contactor KM1 is connected with the N1 pin resistor of the air switch QF1,
the input end U1 pin of the air switch QF2, the pin N1 of the air switch QF1 are connected with the pin U1 of the air switch QF1, the pin N2 of the air switch QF2, the pin U2 of the air switch QF1 and the power line PE are connected with the input end of a filter with the model of NF211B6/01, the output end of the filter is connected with the input end of a switching power supply with the signal of S-350-24, the output end of the switching power supply comprises a 24V power line and a 0V power line,
the 0V power line is connected with a pin and a COM pin of the control board, and is connected with a C0.00 pin and a C1.05 pin of the control board through a plurality of reed relays JJ,
the 24V power line is connected with the + pin and the COM pin of the control board and is connected with the C0.00 pin-C1.05 pin of the control board through a plurality of reed relays JJ,
the power line PE is connected with the grounding pin of the control board,
wherein the 0V power line is electrically connected with the negative electrode input end of the reed relay, the 24V power line is electrically connected with the positive electrode input end of the reed relay,
the C100.00 pin of the control board is connected with a trigger CP1 to be used as a pulse output pin of the second servo motor;
the C100.01 pin of the control board is connected with a trigger CP2 to serve as a pulse output pin of the first servo motor;
the C100.02 pin of the control panel is connected with a trigger DIR 1as a direction output pin of the second servo motor;
the C100.03 pin of the control board is connected with a trigger DIR2 as a direction output pin of the first servo motor;
the C100.04 pin of the control board is sequentially connected with a resistor R1 in series and is connected with a trigger CP3 to serve as a pulse output pin of the stepping motor;
the C100.05 pin of the control board is sequentially connected with a resistor R2 in series and is connected with a trigger DIR3 to serve as a direction output pin of the stepping motor;
the C101.00 foot-C101.07 foot of the control board can be respectively used as a second motor on output foot, a first speed regulation motor output foot, a second speed regulation motor output foot, an output foot of a motor in the hydraulic station, a briquetting hydraulic cylinder output foot, a control output foot and the like.
The electronic control part further comprises a touch screen operation box integrated in the operation panel 8 a.
The distribution box comprises a control cavity, a power receiving cavity and a driving cavity, wherein the filter, the air switch and the alternating current contactor are positioned in the control cavity, the power receiving ends of the control board, the filter, the air switch and the alternating current contactor are all positioned in the power receiving cavity, and the switching power supply, the input power supply filter, the guard plate moving rib distribution driver, the punching feeding servo driver and the punching servo driver are arranged in the driving cavity.
The air switch KM1 is preferably an air-cooled air switch, the model of the air switch KM1 comprises MY2NJ-D2, and the FLJ pin of the air switch KM1 is empty
The model and wiring of the wiring terminals for the electric connection of the first speed regulating motor, the second speed regulating motor and the briquetting hydraulic cylinder can refer to an air switch KM1.
The input POWER filter comprises a POWER LINE DL-6T1, the input end of the input POWER filter comprises an N2 pin, a U2 pin and a PE pin, and the output end of the input POWER filter comprises an N21 pin and a U21 pin.
The driver model for stepper motor driving includes YKC2304M,
the drive sizes for the first servomotor drive include K1AS04AA,
the drive size for the second servomotor drive includes KBS50AA.
The touch screen operation box is internally provided with a touch screen with the model comprising TK6070iP, the touch screen comprises a 9-pin male end used for connecting with a PLC RS232 and a 9-pin female end used for connecting with an HMI COM,
the touch screen operation box also comprises a start button, a stop button and a scram button which are respectively connected with the C0.00 pin, the C0.01 pin and the C0.02 pin of the control panel,
the touch screen operation box further comprises a red indicator light and a green indicator light which are connected with a control board C101.07 pin, a 24V power line and a power line PE.
Raw material workpieces are carried on the feeding mechanism, the raw material workpieces are stacked paper currency remnants which are stacked from top to bottom in sequence, guard plates which are placed along the vertical direction are arranged on the front side and the rear side of the raw material workpieces, the guard plates are driven by a stepping motor, and the first servo motor pushes the raw material workpieces located at the bottommost end from right to left through a discharging push plate and a feeding push plate.
The first servo motor is in transmission connection with a screw rod through a first transmission belt wheel group, the screw rod and the first servo motor are respectively positioned at the upper side and the lower side of the upper panel, a guide rail is arranged on the upper panel, the discharging push plate is embedded into the tail end of the guide rail to be fixedly connected, a screw rod nut is sleeved on the screw rod, the screw rod nut is in threaded connection with the screw rod, the bottom of the screw rod nut is fixed on the discharging push plate, the discharging push plate is in sliding connection with the guide rail, the top of the screw rod nut is fixedly connected with the feeding push plate, the two ends of the screw rod are fixed on the upper panel through bearing blocks,
the automatic discharging device is characterized in that a plurality of sensors for detecting the residual quantity of the raw material workpiece are arranged on the guard plate, and a groove switch for detecting whether the discharging push plate is reset completely is arranged at the right end of the upper panel.
The lower die plate of the punching die is fixed on the upper panel, the upper die plate is fixed on the upper pull plate, the punches are arranged on the upper die plate and the lower die plate, the punching die is connected with a punching driving mechanism through a rectangular frame-shaped structure formed by the upper pull plate, the pull rod shaft and the lower pull plate, and the punching driving mechanism is in transmission connection with the punching die through an eccentric wheel, and the eccentric wheel is in transmission connection with a second servo motor.
The punching die also comprises a discharging plate, the discharging plate is positioned below a punching cavity formed by the upper die plate and the lower die plate, the punching cavity is communicated with the upper part of the discharging plate through the up-and-down movement of the punch head,
the discharge push plate is embedded in the space above the discharge plate, and the feeding push plate is embedded in the punching cavity.
The upper die plate is provided with a punch guide sleeve for realizing limit of the punch.
The front end and the rear end of the upper pull plate are fixed with the upper part of the pull rod shaft, and the lower part of the pull rod shaft is fixedly connected with the lower pull plate.
The two ends of the wheel shaft of the eccentric wheel are fixed on the punching panel through a bearing with a seat, the second servo motor is in transmission connection with the wheel shaft of the eccentric wheel through a second transmission belt wheel group, the axial direction of the wheel shaft of the eccentric wheel is distributed along the front and back direction, the wheel disc of the eccentric wheel is connected with the top end of a connecting shaft through an eccentric sleeve sleeved on the outer side of the wheel disc, the axial direction of the connecting shaft is vertically distributed along the edge of the wheel disc of the eccentric sleeve, the connecting shaft is in rotary connection with the wheel disc edge of the eccentric sleeve through a pin shaft, the shaft sleeve penetrating through the punching panel is fixedly connected with a lower pulling plate through a cushion block, the connecting shaft and the lower pulling plate are both in bolt connection with the cushion block, the pull rod shaft penetrates through the punching panel and the upper panel,
the eccentric sleeve is a metal sleeve with a circular cylindrical structure, and the bottom of the eccentric sleeve is connected with the connecting shaft pin.
The crushing mechanism comprises two reamer teeth mutually matched, and comprises a first reamer and a second reamer, wherein the first reamer and the second reamer are both in transmission connection with the first speed regulating motor through a transmission gear set, the cutter shaft of the reamer is fixed on the lower panel through a support plate,
the discharge end of the material channel is positioned right above the two reamer,
the first speed regulating motor is in transmission connection with the wheel shaft of the driving wheel of the transmission gear set through a third transmission belt wheel set, the wheel shaft of the driving wheel is connected with the top surface of the first speed regulating motor and a support plate bearing, the driving wheel is in meshed connection with the driven wheel, the driven wheel comprises a main wheel and an auxiliary wheel, the main wheel is in meshed connection with the driving wheel, the auxiliary wheel is in key connection with the cutter shaft of the first reamer, the auxiliary wheel is in meshed connection with the driven wheel, and the driven wheel is in meshed connection with the cutter shaft of the second reamer.
The screw feeding mechanism comprises a screw, the front part of the screw is positioned in a bin, the bin is positioned right below the reamer, and the screw is in transmission connection with a second speed regulating motor through a fourth transmission belt wheel set.
The height of the crushing mechanism is lower than that of the upper panel, one end of the material channel connected with the crushing mechanism is lower than one end connected with the punching die, and the material channel is a strip-shaped metal groove with a U-shaped structure.
The cylinder shaft of the briquetting hydraulic cylinder is fixedly connected with the pressure head, a spacer bush is sleeved outside the pressure head, one end of the spacer bush abuts against the cylinder body of the briquetting hydraulic cylinder, the other end of the spacer bush is connected with the briquetting die sleeve, a material storage cavity is formed in the briquetting die sleeve, briquetting plugs are mounted at the tail end of the briquetting die sleeve, the cylinder shaft of the briquetting hydraulic cylinder is distributed along the left-right direction, and the briquetting plugs are embedded into the tail end of the storage bin.
The worn coin punching briquetting machine obtained by the technical scheme has the beneficial effects that:
the worn coin punching machine and the worn coin briquetting machine are effectively combined into an integrated machine, so that the volume of equipment is reduced, and the space is saved.
The punching mechanism is changed into a servo punching mechanism, so that the equipment noise is reduced, and the production environment is improved. The worn coin guard board is designed to be adjusted by a stepping system, and can be set through a human-computer interface, so that the workload of operators is reduced, and the full automation of the punching press block is realized.
The broken paper money after the broken paper money is punched is crushed by the crushing mechanism and is easy to be pressed and molded by the briquetting machine.
The forming principle of the briquetting machine is changed into single-cylinder operation, so that the energy consumption is reduced, and the operation efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of a worn coin punching briquetting machine according to the present invention;
FIG. 2 is a schematic structural view of the feeding mechanism according to the present invention;
FIG. 3 is a schematic structural view of the punching die of the present invention;
FIG. 4 is a schematic side sectional view of a punching die according to the present invention;
FIG. 5 is a schematic view of a punch drive mechanism according to the present invention;
FIG. 6 is a schematic top view of a punch drive mechanism according to the present invention;
FIG. 7 is a schematic structural view of the pulverizing mechanism and the screw feeding mechanism according to the present invention;
FIG. 8 is a schematic top view of the shredder mechanism of the present invention;
FIG. 9 is a schematic top view of the screw feeding mechanism of the present invention;
fig. 10 is a schematic circuit diagram of the access portion of the control board of the present invention;
FIG. 11 is a schematic circuit diagram of the control board of the present invention;
FIG. 12 is a schematic view of the structure of the briquetting mechanism of the present invention;
fig. 13 is a schematic view of the structure of the distribution box according to the present invention;
FIG. 14 is a schematic view of the control chamber of the present invention;
FIG. 15 is a schematic view of the structure of the power receiving chamber according to the present invention;
FIG. 16 is a schematic view of the structure of the drive chamber of the present invention;
FIG. 17 is a schematic view of a touch screen operation box according to the present invention;
1. a base frame; 1a, an upper panel; 1b, a lower panel; 1c, a pull rod bearing mounting cylinder; 1d, a hydraulic station; 1e, material channel
2. A feeding mechanism; 2a, a first servo motor; 2b, raw material workpieces; 2c, protecting plates; 2d, a stepping motor; 2e, a discharging push plate; 2f, a first transmission belt pulley group; 2g, a screw rod; 2h, a guide rail; 2i, a screw nut; 2j, a feeding push plate;
3. punching a die; 3a, lower template; 3b, upper template; 3c, punching heads; 3d, a discharging plate; 3e, a punch guide sleeve; 3f, pulling a plate by a punch;
4. a punching driving mechanism; 4a, a second servo motor; 4b, a pull-up plate; 4c, a pull rod shaft; 4d, pulling down the plate; 4e, eccentric wheel; 4f, a bearing with a seat; 4g, punching a panel; 4h, a second transmission belt wheel set; 4i, connecting shafts; 4j, cushion blocks; 4k, eccentric sleeve;
5. a crushing mechanism; 5a, a first speed regulating motor; 5b, a reamer; 5c, a third transmission belt wheel set; 5d, driving wheels; 5e, a driven wheel; 5f, supporting plates; 5g, driven wheel;
6. a spiral feeding mechanism; 6a, a second speed regulating motor; 6b, a screw; 6c, a storage bin; 6d, a fourth transmission belt wheel group;
7. a briquetting mechanism; 7a, a briquetting hydraulic cylinder; 7b, a pressure head; 7c, a spacer bush; 7d, briquetting the die sleeve; 7e, a storage cavity; 7f, briquetting plugs;
8. a distribution box; 8a, an operation panel; 8b, a control chamber; 8c, connecting the electric cavity; 8d, driving the cavity.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
The utility model provides a worn coin briquetting machine, includes mechanical part, automatically controlled part, mechanical part includes feed mechanism 2, the cut-out press 3 that are fixed in on the upper panel 1a, still includes that the drive mechanism 4 that punches a hole, crushing mechanism 5, spiral feeding mechanism 6, briquetting mechanism 7, operating panel 8a are fixed in on the lower panel 1b, still includes the hydraulic pressure station 1d that is fixed in the bed frame 1 side, is fixed in the block terminal 8 of bed frame 1 front end,
the electric control part comprises a control board, the control board is electrically connected with a switch power supply and a hydraulic station through a filter, an air switch and an alternating current contactor, and is electrically connected with a first servo motor 2a in the feeding mechanism 2, a second servo motor 4a in the punching driving mechanism 4, a first speed regulating motor 5a in the crushing mechanism 5, a second speed regulating motor 6a in the spiral feeding mechanism 6 and a briquetting hydraulic cylinder 7a in the briquetting mechanism 7 through a plurality of drivers,
the lower panel 1b is fixed on the base frame 1, the upper panel 1a is fixedly connected with the lower panel 1b through a pull rod bearing mounting cylinder 1c,
the punching die 3 is communicated with the crushing mechanism 5 through a material channel 1 e.
The operation panel 8a is electrically connected with the distribution box 8, the control board, the filter, the air switch, the alternating current contactor, the switching power supply and the driver are all fixed in the distribution box 8,
the model of the control board comprises CP1H-X40DT-D, the control board realizes power supply through a power line W, a power line V, a power line U and a power line PE, the power line W, the power line V and the power line U are respectively connected with the input end of an air switch QF1, the model of the air switch QF1 comprises a VIGIC6LE-40A, the output end of the air switch QF1 comprises a W1 pin, a V1 pin, a U1 pin and an N1 pin, the W1 pin, the V1 pin and the U1 pin of the air switch QF1 are respectively connected with the input end of an alternating current contactor KM1, the output end of the alternating current contactor KM1 comprises a W3 pin, a V3 pin and a U3 pin and are electrically connected with a hydraulic station, the V3 pin of the alternating current contactor KM1 is connected with the N1 pin resistor of the air switch QF1,
the input end U1 pin of the air switch QF2, the pin N1 of the air switch QF1 are connected with the pin U1 of the air switch QF1, the pin N2 of the air switch QF2, the pin U2 of the air switch QF1 and the power line PE are connected with the input end of a filter with the model of NF211B6/01, the output end of the filter is connected with the input end of a switching power supply with the signal of S-350-24, the output end of the switching power supply comprises a 24V power line and a 0V power line,
the 0V power line is connected with a pin and a COM pin of the control board, and is connected with a C0.00 pin and a C1.05 pin of the control board through a plurality of reed relays JJ,
the 24V power line is connected with the + pin and the COM pin of the control board and is connected with the C0.00 pin-C1.05 pin of the control board through a plurality of reed relays JJ,
the power line PE is connected with the grounding pin of the control board,
wherein the 0V power line is electrically connected with the negative electrode input end of the reed relay, the 24V power line is electrically connected with the positive electrode input end of the reed relay,
the C100.00 pin of the control board is connected with a trigger CP1 to be used as a pulse output pin of the second servo motor;
the C100.01 pin of the control board is connected with a trigger CP2 to serve as an output pin of the first servo motor;
the C100.02 pin of the control panel is connected with a trigger DIR 1as a direction output pin of the second servo motor;
the C100.03 pin of the control board is connected with a trigger DIR2 as a direction output pin of the first servo motor;
the C100.04 pin of the control board is sequentially connected with a resistor R1 in series and is connected with a trigger CP3 to serve as a pulse output pin of the stepping motor;
the C100.05 pin of the control board is sequentially connected with a resistor R2 in series and is connected with a trigger DIR3 to serve as a direction output pin of the stepping motor;
the C101.00 foot-C101.07 foot of the control board can be respectively used as a second motor on output foot, a first speed regulation motor output foot, a second speed regulation motor output foot, an output foot of a motor in the hydraulic station, a briquetting hydraulic cylinder output foot, a control output foot and the like.
The electronic control part further comprises a touch screen operation box integrated in the operation panel 8 a.
The distribution box 8 comprises a control cavity 8b, a power receiving cavity 8c and a driving cavity 8d, wherein the filter, the air switch and the alternating current contactor are positioned in the control cavity 8b, the power receiving ends of the control board, the filter, the air switch and the alternating current contactor are all positioned in the power receiving cavity 8c, and the driving cavity 8d is internally provided with the switching power supply, the input power supply filter, the guard plate moving rib distribution driver, the punching feeding servo driver and the punching servo driver.
The air switch KM1 is preferably an air-cooled air switch, the model of the air switch KM1 comprises MY2NJ-D2, and the FLJ pin of the air switch KM1 is empty
The model and wiring of the wiring terminals for the electric connection of the first speed regulating motor, the second speed regulating motor and the briquetting hydraulic cylinder can refer to an air switch KM1.
The input POWER filter comprises a POWER LINE DL-6T1, the input end of the input POWER filter comprises an N2 pin, a U2 pin and a PE pin, and the output end of the input POWER filter comprises an N21 pin and a U21 pin.
The driver model for stepper motor driving includes YKC2304M,
the drive sizes for the first servomotor drive include K1AS04AA,
the drive size for the second servomotor drive includes KBS50AA.
The touch screen operation box is internally provided with a touch screen with the model comprising TK6070iP, the touch screen comprises a 9-pin male end used for connecting with a PLC RS232 and a 9-pin female end used for connecting with an HMI COM,
the touch screen operation box also comprises a start button, a stop button and a scram button which are respectively connected with the C0.00 pin, the C0.01 pin and the C0.02 pin of the control panel,
the touch screen operation box further comprises a red indicator light and a green indicator light which are connected with a control board C101.07 pin, a 24V power line and a power line PE.
Raw material workpieces 2b are mounted on the feeding mechanism 2, the raw material workpieces 2b are stacked paper money remnants which are stacked from top to bottom in sequence, guard plates 2c which are placed in the vertical direction are mounted on the front side and the rear side of the raw material workpieces 2b, the guard plates 2c are driven by stepping motors 2d, and the first servo motor 2a pushes the raw material workpieces 2b located at the bottommost end from right to left through a discharging push plate 2e and a feeding push plate 2 j.
The first servo motor 2a is in transmission connection with a lead screw 2g through a first transmission belt wheel set 2f, the lead screw 2g and the first servo motor 2a are respectively positioned at the upper side and the lower side of the upper panel 1a, a guide rail 2h is arranged on the upper panel 1a, a discharging push plate 2e is embedded into the tail end of the guide rail 2h and is fixedly connected with the tail end of the guide rail 2h, a lead screw nut 2i is sleeved on the lead screw 2g, the lead screw nut 2i is in threaded connection with the lead screw 2g, the bottom of the lead screw nut 2i is fixed on a discharging push plate 2e, the discharging push plate 2e is in sliding connection with the guide rail 2h, the top of the lead screw nut 2i is fixedly connected with a feeding push plate 2j, the two ends of the lead screw 2g are fixed on the upper panel 1a through bearing seats,
the guard plate 2c is provided with a plurality of sensors for detecting the residual quantity of the raw material workpiece, and the right end of the upper panel 1a is provided with a groove type switch for detecting whether the discharging push plate 2e is reset completely.
The lower bolster 3a of cut-out press 3 is fixed in on the top panel 1a, and cope match-plate pattern 3b is fixed in on the upper arm-tie 4b, all install drift 3c on cope match-plate pattern 3b, the lower bolster 3a, cut-out press 3 is connected with the actuating mechanism 4 that punches a hole through the rectangular frame form structure that upper arm-tie 4b, pull rod axle 4c, lower arm-tie 4d are constituteed, the actuating mechanism 4 that punches a hole passes through eccentric wheel 4e pass through rectangular frame form structure with cut-out press 3 transmission connection, eccentric wheel 4e is connected with the transmission of second servo motor 4 a.
The punching die 3 also comprises a discharging plate 3d, the discharging plate 3d is positioned below a punching cavity formed by the upper die plate 3b and the lower die plate 3a, the punching cavity is communicated with the upper part of the discharging plate 3d through the up-and-down movement of the punch head,
the discharging push plate 2e is embedded in a space above the discharging plate 3d, and the feeding push plate 2j is embedded in the punching cavity.
The upper die plate 3b is provided with a punch guide sleeve 3e for realizing limit of the punch 3 c.
The front end and the rear end of the upper pull plate 4b are fixed with the upper part of the pull rod shaft 4c, and the lower part of the pull rod shaft 4c is fixedly connected with the lower pull plate 4 d.
The two ends of the wheel shaft of the eccentric wheel 4e are fixed on a punching panel 4g through a bearing 4f with a seat, the second servo motor 4a is in transmission connection with the wheel shaft of the eccentric wheel 4e through a second transmission belt wheel set 4h, the axial direction of the wheel shaft of the eccentric wheel 4e is distributed along the front and back direction, a wheel disc of the eccentric wheel 4e is connected with the top end of a connecting shaft 4i through an eccentric sleeve sleeved on the outer side of the wheel disc, the axial direction of the connecting shaft 4i is vertically distributed, the connecting shaft 4i is in rotary connection with the wheel disc edge of the eccentric sleeve 4k through a pin shaft, the connecting shaft 4i penetrates through a shaft sleeve on the punching panel 4g and is fixedly connected with a pull-down plate 4d through a cushion block 4j, the connecting shaft 4i and the pull-down plate 4d are both connected with the cushion block 4j through bolts, the pull-down shaft 4c penetrates through the punching panel 4g and the upper panel 1a,
the eccentric sleeve 4k is a metal sleeve with a circular cylindrical structure, and the bottom of the eccentric sleeve 4k is in pin shaft connection with the connecting shaft 4 i.
The crushing mechanism 5 comprises two reamer 5b with mutually matched cutter teeth, and comprises a first reamer and a second reamer, wherein the first reamer and the second reamer are in transmission connection with the first speed regulating motor 5a through a transmission gear set, the cutter shaft of the reamer 5b is fixed on the lower panel 1b through a support plate 5f,
the discharge end of the material channel is positioned right above the two reamer 5b,
the first speed regulating motor 5a is in transmission connection with a wheel shaft of a driving wheel 5d of the transmission gear set through a third transmission belt wheel set 5c, the wheel shaft of the driving wheel 5d is in bearing connection with the top surface of the first speed regulating motor 5a and a support plate 5f, the driving wheel 5d is in meshed connection with a driven wheel 5g, the driven wheel 5g comprises a main wheel and an auxiliary wheel, the main wheel is in meshed connection with the driving wheel 5d, the auxiliary wheel is in key connection with a cutter shaft of the first reamer, the auxiliary wheel is in meshed connection with a driven wheel 5e, and the driven wheel 5e is in meshed connection with a cutter shaft of the second reamer.
The screw feeding mechanism 6 comprises a screw rod 6b, the front part of the screw rod 6b is positioned in a storage bin 6c, the storage bin 6c is positioned right below the reamer, and the screw rod 6b is in transmission connection with a second speed regulating motor 6a through a fourth transmission belt wheel set 6 d.
The height of the crushing mechanism 5 is lower than that of the upper panel 1a, one end of the material channel 1e connected with the crushing mechanism 5 is lower than one end connected with the punching die 3, and the material channel 1e is a strip-shaped metal groove with a U-shaped structure.
The cylinder shaft of the briquetting hydraulic cylinder 7a is fixedly connected with the pressure head 7b, a spacer bush 7c is sleeved outside the pressure head 7b, one end of the spacer bush 7c abuts against the cylinder body of the briquetting hydraulic cylinder 7a, the other end of the spacer bush is connected with a briquetting die sleeve 7d, a material storage cavity 7e is formed in the briquetting die sleeve 7d, a briquetting plug 7f is arranged at the tail end of the briquetting die sleeve 7d, the cylinder shaft of the briquetting hydraulic cylinder 7a is distributed along the left-right direction, and the briquetting plug 7f is embedded into the tail end of the storage bin 6 c.
Example 1
And (3) feeding operation flow:
the raw material workpiece 2b is placed at the guard plate 2 c;
starting the first servo motor 2a, and driving the screw rod 2g to rotate through a first driving belt wheel set 2 f;
pushing the feeding pushing plate 2j along the guide rail 2h through a screw nut 2i in threaded connection with the screw 2 g;
the feeding pushing plate 2j pushes the raw material workpiece 2b at the lowest end into the punching die 3.
Example 2
The punching operation flow comprises the following steps:
starting a second servo motor 4a, and driving the wheel shaft of the eccentric wheel 4e to rotate through a second transmission belt wheel set 4 h;
the extension of the eccentric wheel 4e drives the eccentric sleeve 4k to reciprocate up and down based on the contact with the eccentric sleeve 4 k;
the eccentric sleeve 4k pulls the pull-down plate 4d to reciprocate up and down through the connecting shaft 4 i;
the whole rectangular frame-shaped structure reciprocates up and down, and the limit in the horizontal direction is realized through the pull rod bearing mounting cylinder 1 c;
the upper pulling plate 4b drives the punch 3c to reciprocate up and down, so that the paper currency is punched.
Example 3
And (3) discharging operation flow:
the paper money with the punched holes falls into the space above the discharging plate 3 d;
starting the first servo motor 2a, and driving the screw rod 2g to rotate through a first driving belt wheel set 2 f;
pushing the discharging push plate 2e along the guide rail 2h through a screw nut 2i in threaded connection with the screw 2g, and pushing the paper money into the material channel 1 e;
based on gravity, the chute 1e slides into the pulverizing mechanism 3,
in the embodiment 1 and the embodiment 3, since the material has fallen onto the discharging plate 3d and no material has been in the upper mold, the feeding and discharging can be simultaneously realized by pushing the screw nut 2i once, so that the working efficiency is improved, and the operation steps are reduced.
Meanwhile, in the present embodiment, the material channel 1e directly realizes the transfer of the material, and the following embodiment 4 is combined
Crushing operation:
starting the first speed regulating motor 5a, and enabling the reamer 5b to rotate through the transmission of the third transmission belt wheel set 5c and the gear set;
when the banknote raw materials after punching fall into the reamer 5b, the crushing operation is completed;
the crushed paper scraps fall into a bin 6c,
the paper scraps are light and easy to scatter, and meanwhile, the scattering condition is easy to occur in the twisting and cutting process, so that the height of the storage bin 6c needs to be higher, the side ends of the reamer 5b are blocked, and the paper scraps are prevented from overflowing;
the second speed regulating motor 6a is started, paper scraps falling into the screw 6b are conveyed to the tail end of the stock bin 6c through the screw, and stamping is waited for.
And (3) stamping operation:
the stamping operation is completed by adopting a classical hydraulic cylinder to directly perform the stamping operation.
Example 5
Taking a B-6 type damaged coin puncher and an HR-1000YJK damaged round briquetting machine as examples,
the two machines have the dimensions of 2270X1180X1560 and 600X600X1600 respectively, meanwhile, the joint space, the transportation equipment space and the like of the machines are reserved, the occupied space is large, and the specification of the equipment comprises 1500X1000X1400.
Meanwhile, the rated power of the two machines is 2.5KW and 9KW respectively, and the energy consumption only related to the operation is realized, and if the two machines adopt mechanical transmission, such as a conveyor belt and the like, the energy consumption needs to be increased.
The total rated power of the first servo motor 2a, the second servo motor 4a, the first speed regulating motor 5a and the second speed regulating motor 6a is 7.5KW, so that energy sources are effectively saved.
Example 6
On the basis of example 5
By adopting the punching die, the punching driving mechanism and the feeding mechanism to punch and discharge, 5 groups of experiments are carried out, the punching time of each group is 1min,
the above experiment was repeated with a B-6 type worn coin punch to obtain the following table of experimental results:
b-6 type damaged coin punching machine the damaged coin punching briquetting machine of the invention 172 times 102 times 276 times 101 times 375 times 102 times 475 times 102 times 574 times 102 times
At present, when different types of paper money are punched by a punching machine in the market, operators are required to manually adjust two side guard plates, so that the production efficiency is low.
The worn coin punching briquetting machine disclosed by the invention has the advantages of higher punching efficiency, better punching stability, easiness in integration and adaptation with a subsequent crushing machine and good compatibility.
The above technical solution only represents the preferred technical solution of the present invention, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present invention, and the technical solution falls within the scope of the present invention.
Claims (6)
1. The utility model provides a worn coin briquetting machine, includes mechanical part, automatically controlled portion, its characterized in that, mechanical part is including being fixed in feed mechanism (2) on upper panel (1 a), cut-out press (3), still include be fixed in punching driving mechanism (4), crushing mechanism (5), spiral feeding mechanism (6), briquetting mechanism (7), operating panel (8 a) on lower panel (1 b), still include be fixed in hydraulic pressure station (1 d) of bed frame (1) side, be fixed in block terminal (8) of bed frame (1) front end,
the electric control part comprises a control panel, the control panel is electrically connected with a switching power supply and a hydraulic station through a filter, an air switch and an alternating current contactor, is electrically connected with a first servo motor (2 a) in the feeding mechanism (2), a second servo motor (4 a) in the punching driving mechanism (4), a first speed regulating motor (5 a) in the crushing mechanism (5), a second speed regulating motor (6 a) in the spiral feeding mechanism (6) and a briquetting hydraulic cylinder (7 a) in the briquetting mechanism (7) through a plurality of drivers,
the lower panel (1 b) is fixed on the base frame (1), the upper panel (1 a) is fixedly connected with the lower panel (1 b) through a pull rod bearing mounting cylinder (1 c),
the punching die (3) is communicated with the crushing mechanism (5) through a material passage (1 e),
raw material workpieces (2 b) are carried on the feeding mechanism (2), the raw material workpieces (2 b) are stacked paper money remnants sequentially stacked from top to bottom, guard plates (2 c) placed in the vertical direction are arranged on the front side and the rear side of the raw material workpieces (2 b), the guard plates (2 c) are driven by a stepping motor (2 d), a first servo motor (2 a) pushes the raw material workpieces (2 b) positioned at the bottommost end from right to left through a discharging push plate (2 e) and a feeding push plate (2 j),
the punching die is characterized in that a lower die plate (3 a) of the punching die (3) is fixed on an upper panel (1 a), an upper die plate (3 b) is fixed on an upper pull plate (4 b), punches (3 c) are respectively arranged on the lower die plate (3 a) and the upper die plate (3 b), the punching die (3) is connected with a punching driving mechanism (4) through a rectangular frame-shaped structure formed by the upper pull plate (4 b), a pull rod shaft (4 c) and a pull-down plate (4 d), and the punching driving mechanism (4) is connected with the punching die (3) through an eccentric wheel (4 e) in a transmission manner through the rectangular frame-shaped structure, and the eccentric wheel (4 e) is connected with a second servo motor (4 a) in a transmission manner.
2. The worn coin punching briquetting machine according to claim 1, characterized in that the operation panel (8 a) is electrically connected with the distribution box (8), and the control board, the filter, the air switch, the ac contactor, the switching power supply and the driver are all fixed in the distribution box (8).
3. The scrap coin punching briquetting machine of claim 1, wherein the electronic control part further includes a touch screen operation box integrated into the operation panel (8 a).
4. The damaged coin punching briquetting machine according to claim 1, wherein the distribution box (8) comprises a control cavity (8 b), an electric connection cavity (8 c) and a driving cavity (8 d), the filter, the air switch and the alternating current contactor are positioned in the control cavity (8 b), the electric connection ends of the control board, the filter, the air switch and the alternating current contactor are all positioned in the electric connection cavity (8 c), and the switching power supply, the input power supply filter, the guard plate moving cloth bar driver, the punching feeding servo driver and the punching servo driver are arranged in the driving cavity (8 d).
5. The worn coin punching briquetting machine according to claim 1, wherein the height of the smashing mechanism (5) is lower than that of the upper panel (1 a), one end of the material channel (1 e) connected with the smashing mechanism (5) is lower than that connected with the punching die (3), and the material channel (1 e) is a strip-shaped metal groove with a U-shaped structure.
6. The worn coin punching briquetting machine according to claim 1, wherein a cylinder shaft of the briquetting hydraulic cylinder (7 a) is fixedly connected with a pressing head (7 b), a spacer bush (7 c) is sleeved outside the pressing head (7 b), one end of the spacer bush (7 c) abuts against a cylinder body of the briquetting hydraulic cylinder (7 a), the other end of the spacer bush is connected with a briquetting die sleeve (7 d), a storage cavity (7 e) is arranged on the briquetting die sleeve (7 d), and a briquetting plug (7 f) is arranged at the tail end of the briquetting die sleeve (7 d).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910077801.0A CN109570205B (en) | 2019-01-28 | 2019-01-28 | Broken coin punching briquetting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077801.0A CN109570205B (en) | 2019-01-28 | 2019-01-28 | Broken coin punching briquetting machine |
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| CN109570205B true CN109570205B (en) | 2024-04-05 |
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| CN2314849Y (en) * | 1997-09-08 | 1999-04-21 | 马良生 | Destroying machine for broken bank note |
| CN2461729Y (en) * | 2001-02-08 | 2001-11-28 | 李志虎 | Automatic broken money pinhole plotter |
| CN2512507Y (en) * | 2001-11-29 | 2002-09-25 | 芦道悟 | Broken banknote cutter |
| CN2642475Y (en) * | 2003-09-03 | 2004-09-22 | 李焰白 | Worn coin punch |
| CN201257684Y (en) * | 2008-10-04 | 2009-06-17 | 中国兵器工业第五二研究所烟台分所 | Worn coin piercing machine |
| CN101965594A (en) * | 2008-03-05 | 2011-02-02 | 光荣工业株式会社 | Bank note treatment device |
| CN102007059A (en) * | 2008-04-15 | 2011-04-06 | 德利多富国际有限责任公司 | Device for handling single sheets, for introducing and distributing rectangular single sheets, especially bank notes, respectively into and out of a container |
| CN209697698U (en) * | 2019-01-28 | 2019-11-29 | 山东汇融电子设备有限公司 | Worn coin punching cuber |
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2019
- 2019-01-28 CN CN201910077801.0A patent/CN109570205B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2314849Y (en) * | 1997-09-08 | 1999-04-21 | 马良生 | Destroying machine for broken bank note |
| CN2461729Y (en) * | 2001-02-08 | 2001-11-28 | 李志虎 | Automatic broken money pinhole plotter |
| CN2512507Y (en) * | 2001-11-29 | 2002-09-25 | 芦道悟 | Broken banknote cutter |
| CN2642475Y (en) * | 2003-09-03 | 2004-09-22 | 李焰白 | Worn coin punch |
| CN101965594A (en) * | 2008-03-05 | 2011-02-02 | 光荣工业株式会社 | Bank note treatment device |
| CN102007059A (en) * | 2008-04-15 | 2011-04-06 | 德利多富国际有限责任公司 | Device for handling single sheets, for introducing and distributing rectangular single sheets, especially bank notes, respectively into and out of a container |
| CN201257684Y (en) * | 2008-10-04 | 2009-06-17 | 中国兵器工业第五二研究所烟台分所 | Worn coin piercing machine |
| CN209697698U (en) * | 2019-01-28 | 2019-11-29 | 山东汇融电子设备有限公司 | Worn coin punching cuber |
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| CN109570205A (en) | 2019-04-05 |
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