CN109557100A - Full-automatic AI intellectual detection system equipment of bad subassembly of photovoltaic semi-manufactured goods - Google Patents

Full-automatic AI intellectual detection system equipment of bad subassembly of photovoltaic semi-manufactured goods Download PDF

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Publication number
CN109557100A
CN109557100A CN201811474542.7A CN201811474542A CN109557100A CN 109557100 A CN109557100 A CN 109557100A CN 201811474542 A CN201811474542 A CN 201811474542A CN 109557100 A CN109557100 A CN 109557100A
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Prior art keywords
light source
finished product
lower light
photovoltaic semi
photovoltaic
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CN201811474542.7A
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Chinese (zh)
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CN109557100B (en
Inventor
曹敬乐
黄纬
庞少华
韩玮智
黄海燕
陆川
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Haining Astronergy Technology Co ltd
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Haining Astronergy Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/94Investigating contamination, e.g. dust
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • G01N2021/8835Adjustable illumination, e.g. software adjustable screen
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses full-automatic AI intelligent detection equipment for defective photovoltaic semi-finished products, which comprises a conveying device, an upper light source, a lower light source, a displacement driving device, a displacement sensor, an image acquisition module and a PLC control system, wherein the lower light source is arranged below an inspection station and can move along the length direction of the inspection station, and the lower light source is controlled by a lower light source controller; the displacement driving device is arranged on the bracket, and the lower light source is arranged on the displacement driving device through the sliding seat; and the PLC control system is respectively in communication connection with the conveying device, the upper light source controller, the lower light source controller, the displacement driving device, the displacement sensor and the image acquisition module. The invention not only reduces the labor intensity of operators, but also improves the inspection efficiency and the inspection precision of the photovoltaic semi-finished product, can inspect small foreign matters and color difference under the photovoltaic semi-finished product assembly, improves the inspection capability of the photovoltaic semi-finished product assembly, and prevents defective products of the photovoltaic semi-finished product assembly from being stopped before lamination.

Description

A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component
Technical field
The present invention relates to jackings to check equipment technical field, and it is full-automatic to be related specifically to a kind of photovoltaic semi-finished product undesired component AI intelligent detection equipment.
Background technique
Photovoltaic module needs to carry out photovoltaic semi-finished product module in process of production jacking inspection, and the prior art is used for The jacking of photovoltaic semi-finished product module checks that equipment when checking photovoltaic semi-finished product module, is mostly completed by manually , the labor intensity of operator is not only increased using such test mode, and also reduce the inspection of photovoltaic semi-finished product Efficiency and inspection precision;Another, the existing jacking for photovoltaic semi-finished product module check equipment check photovoltaic half at When product component, the upper polishing that the overwhelming majority uses, when the equipment adopted the structure checks photovoltaic semi-finished product module, inspection It looks into that effect is poor, the offset of battery strings and the foreign matter of part photovoltaic semi-finished product module upper surface can only be checked, for light The foreign matter and color difference for lying prostrate semi-finished product module lower surface be all difficult to check, easily causes color difference component missing inspection, to photovoltaic half at The inspection work of product component brings biggish inconvenience.
However in view of the deficiencies of the prior art, a kind of design is reasonable, structure is simple, operation side it is necessary to develop by developer Just, the labor intensity of operator is not only reduced, and also improves the inspection efficiency of photovoltaic semi-finished product and checks precision, Can check small foreign matter and the color difference under photovoltaic semi-finished product module, improve the checking ability to photovoltaic semi-finished product module, The defective products of photovoltaic semi-finished product module is prevented into the full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component before lamination.
Summary of the invention
In order to solve the problems existing in the prior art, the object of the invention provide a kind of design rationally, structure is simple, operation side Just, the labor intensity of operator is not only reduced, and also improves the inspection efficiency of photovoltaic semi-finished product and checks precision, Can check small foreign matter and the color difference under photovoltaic semi-finished product module, improve the checking ability to photovoltaic semi-finished product module, The defective products of photovoltaic semi-finished product module is prevented into the efficient jacking for being used for photovoltaic semi-finished product module before lamination and checks equipment.
In order to solve the above technical problems, the present invention is realized using following technical scheme:
A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component, which is characterized in that including
One bracket, the bracket include generally rectangular upper mounting plate and four vertex that upper mounting plate is arranged in Stabilizer blade, the top of the stabilizer blade be equipped with enclosed as frame made of check station;
One is separately positioned on the conveying device for checking station two sides and photovoltaic semi-finished product module capable of being delivered to upper part;
The one upper light source for being checked the foreign matter of photovoltaic semi-finished product module upper surface and internal sliver, it is described on Light source is arranged on upper mounting plate, and the upper light source is controlled by upper light source controller;
The one lower light source for being checked the foreign matter and color difference of photovoltaic semi-finished product module lower surface, the lower light source The lower section for checking station is set, and can be along checking that the length direction of station is moved, the lower light source is by lower light source control Device processed is controlled;
One for driving lower light source along the displacement drive for checking that the length direction of station is moved, and the displacement is driven Dynamic device is arranged on bracket, and the lower light source is mounted on displacement drive by slide;
One carries out the displacement sensor of real-time monitoring for the displacement mobile to lower light source, and the setting of institute's displacement sensors exists On bracket;
One image capture module for being acquired to the image of photovoltaic semi-finished product module upper and lower surfaces, described image Acquisition module is arranged on slide;
One PLC control system, the PLC control system respectively with conveying device, upper light source controller, lower light source control Device, displacement drive, displacement sensor and image capture module communication connection.
In a preferred embodiment of the invention, the conveying device includes driving motor, driving wheel and driven wheel, Conveyer belt is equipped between the driving wheel and driven wheel, the output shaft of the driving motor is connected with driving wheel, the driving Motor and PLC control system communication connection.
In a preferred embodiment of the invention, the upper light source includes multiple along upper mounting plate length direction interval point The upper inspecting lamp of cloth.
In a preferred embodiment of the invention, the displacement drive includes screw rod and screw engaged therewith, The screw rod drives its rotation, the servo motor and PLC control system communication connection by servo motor, and the slide setting exists On screw, sliding slot is offered in the lower end of the frame, the sliding block slided along the chute is equipped in the upper end of the slide.
In a preferred embodiment of the invention, it is covered with lampshade on the downside of the lower light source, the one of the lampshade End is arranged on slide, and the other end is free end.
Compared with prior art, the present invention not only reduces the labor intensity of operator using the above structure, and also Improve the inspection efficiency of photovoltaic semi-finished product and check precision, can check small foreign matter under photovoltaic semi-finished product module and Color difference improves the checking ability to photovoltaic semi-finished product module, prevents the defective products of photovoltaic semi-finished product module before lamination.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
One of Fig. 1 is the structural diagram of the present invention.
Fig. 2 is second structural representation of the invention.
Fig. 3 is control principle drawing of the invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below Conjunction is specifically illustrating, and the present invention is further explained.
Referring to Fig.1 shown in-Fig. 3, the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component provided in figure, It is adopted including bracket 100, conveying device 200, upper light source 300, lower light source 400, displacement drive, displacement sensor 500, image Collect module 600 and PLC control system 1100.
Bracket 100 includes generally rectangular upper mounting plate 120 and four vertex of upper mounting plate 120 being arranged in Stabilizer blade 110, inspection station 900 made of being equipped with and enclosed as frame 910 on the top of stabilizer blade 110.
Conveying device 200, which is separately positioned on, to be checked station two sides and can be delivered to photovoltaic semi-finished product module 1000 thereon Portion, conveying device 200 include driving motor 1400, driving wheel and driven wheel, and conveyer belt is equipped between driving wheel and driven wheel, The output shaft of driving motor 1400 is connected with driving wheel, driving motor 1400 and 1100 communication connection of PLC control system.
Upper light source 300 is used to check the foreign matter of 1000 upper surface of photovoltaic semi-finished product module and internal sliver, on Light source 300 is arranged on upper mounting plate 120, and upper light source 300 is controlled by upper light source controller 1600, and upper light source 300 includes Multiple upper inspecting lamps being spaced apart along 120 length direction of upper mounting plate, can be to photovoltaic semi-finished product module by upper light source 300 The foreign matter of 1000 upper surfaces and internal sliver are effectively checked.
Lower light source 400 is for checking the foreign matter and color difference of 1000 lower surface of photovoltaic semi-finished product module, lower light source 400 are arranged in the lower section for checking station, and can be along checking that the length direction of station is moved, and lower light source 400 is by lower light source Controller 1700 is controlled.
Displacement drive is used to that lower light source 400 to be driven to be moved along the length direction for checking station 900, displacement drive Device is arranged on bracket 100, and lower light source 400 is mounted on displacement drive by slide 700, and displacement drive includes Screw rod and screw engaged therewith, screw rod drive its rotation, servo motor 1500 and PLC control system by servo motor 1500 1100 communication connections, slide 700 are arranged on screw, offer sliding slot 911 in the lower end of frame 910, set in the upper end of slide There is the sliding block of 911 slidings along the chute.
Displacement sensor 500 is used to carry out real-time monitoring to the mobile displacement of lower light source 400, and displacement sensor 500 is arranged On bracket 100, the displacement signal of monitoring is sent to PLC control system 1100, PLC control system by displacement sensor 500 1100 based on the received displacement signal carry out subsequent control.
Image capture module 600 for being acquired to the image of 1000 upper and lower surfaces of photovoltaic semi-finished product module, adopt by image Collect module 600 to be arranged on slide 700, the image information of acquisition is sent to PLC control system by image capture module 600 1100, received image information is sent on the display screen 1300 for communicating connection by PLC control system 1100, and is being shown It is shown on screen 1300.
It is covered with lampshade 800 in the downside of lower light source 400, one end of lampshade 800 is arranged on slide 700, and the other end is Free end, the setting of lampshade 800 are not only able to the light of lower light source 400 being effectively reflected into photovoltaic semi-finished product module 1000 On lower surface, additionally it is possible to pair lower light source 400 be effectively protected, further improve the service life of lower light source 400.
The efficient jacking for being used for photovoltaic semi-finished product module checks that equipment further includes an alarm module 1200, works as Image Acquisition Module 600 monitor 1000 upper and lower surfaces of photovoltaic semi-finished product module have foreign matter or it is interior whether have sliver etc. it is bad when, Image Acquisition The image information of monitoring is sent to PLC control system 1100 by module 600, and PLC control system 1100 controls alarm module 1200 Alarm signal is issued, while image information being sent on display screen 1300, and show bad position on display screen 1300.
Concrete operations of the invention are as follows:
When checking photovoltaic semi-finished product module 1000, starts PLC control system 1100, make PLC control system 1100 Conveying device 200 is controlled to work, photovoltaic semi-finished product module 1000 is sent under the action of conveying device 200 to inspection station 900, Photovoltaic semi-finished product module 1000 in place after, PLC control system 1100 is lighted by light source 300 in upper light-source controller controls, together When control displacement drive work, make image capture module 600 from check station 900 the end A be moved to the end B, when image is adopted When collection module 600 is moved to the end B, the displacement signal monitored is sent to PLC control system 1100, PLC by displacement sensor 500 1100 command displacement driving device of control system stops working, and checks photovoltaic semi-finished product module 600 by image capture module 600 The foreign matter of upper surface, it is interior whether have sliver, string offset etc. it is bad.
Subsequent PLC control system 1100 controls upper light source 300 by upper light source controller 1600 and extinguishes, while passing through lower light Source controller 1700 controls lower light source 400 and lights, while command displacement driving device works, and keeps image capture module 600 in place It moves under the action of driving device, checks color difference and 1000 following table of photovoltaic semi-finished product module to the end A from the end B for checking station 900 Face foreign matter etc. is bad.
The present invention not only reduces the labor intensity of operator using the above structure in summary, and also improves light It lies prostrate the inspection efficiency of semi-finished product and checks precision, can check small foreign matter and the color difference under photovoltaic semi-finished product module, mention It is high to prevent before lamination to the checking ability of photovoltaic semi-finished product module, by the defective products of photovoltaic semi-finished product module.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent defines.

Claims (5)

1. a kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component, which is characterized in that including
One bracket, the bracket include the branch of generally rectangular upper mounting plate with four vertex that upper mounting plate is arranged in Foot checks station made of being equipped with and enclosed as frame on the top of the stabilizer blade;
One is separately positioned on the conveying device for checking station two sides and photovoltaic semi-finished product module capable of being delivered to upper part;
The one upper light source for being used to check the foreign matter of photovoltaic semi-finished product module upper surface and internal sliver, the upper light source It is arranged on upper mounting plate, the upper light source is controlled by upper light source controller;
The one lower light source for being checked the foreign matter and color difference of photovoltaic semi-finished product module lower surface, the lower light source setting In the lower section for checking station, and can be along checking that the length direction of station is moved, the lower light source is by lower light source controller It is controlled;
One for driving lower light source along the displacement drive for checking that the length direction of station is moved, the displacement drive dress It installs on bracket, the lower light source is mounted on displacement drive by slide;
One carries out the displacement sensor of real-time monitoring for the displacement mobile to lower light source, and institute's displacement sensors are arranged in bracket On;
One image capture module for being acquired to the image of photovoltaic semi-finished product module upper and lower surfaces, described image acquisition Module is arranged on slide;
One PLC control system, the PLC control system respectively with conveying device, upper light source controller, lower light source controller, position Move driving device, displacement sensor and image capture module communication connection.
2. the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component according to claim 1, feature exist In: the conveying device includes driving motor, driving wheel and driven wheel, and transmission is equipped between the driving wheel and driven wheel The output shaft of band, the driving motor is connected with driving wheel, the driving motor and PLC control system communication connection.
3. the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component according to claim 1, feature exist In: the upper light source includes multiple upper inspecting lamps being spaced apart along upper mounting plate length direction.
4. the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component according to claim 1, feature exist In: the displacement drive includes screw rod and screw engaged therewith, and the screw rod drives its rotation by servo motor, described Servo motor and PLC control system communication connection, the slide are arranged on screw, offer cunning in the lower end of the frame Slot is equipped with the sliding block slided along the chute in the upper end of the slide.
5. the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component according to claim 1, feature exist In: lampshade is covered on the downside of the lower light source, one end of the lampshade is arranged on slide, and the other end is free end.
CN201811474542.7A 2018-12-04 2018-12-04 Full-automatic AI intelligent detection equipment of bad subassembly of semi-manufactured goods of photovoltaic Active CN109557100B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101058136A (en) * 2007-05-22 2007-10-24 上海联能机电有限公司 Special-shaped barrel automatic fitting and welding device
CN101865681A (en) * 2010-06-20 2010-10-20 武汉钢铁(集团)公司 Edge wave detector for single-point laser steel plate
CN106452357A (en) * 2016-09-09 2017-02-22 海宁正泰新能源科技有限公司 Jacking inspection equipment of photovoltaic semi-finished product component
KR20170091837A (en) * 2016-02-01 2017-08-10 주식회사 대유에스이 Apparatus for Inspecting Particle Substance of Solar Module
CN207882163U (en) * 2018-03-06 2018-09-18 张家港协鑫集成科技有限公司 A kind of appearance inspection device of photovoltaic module
CN209640236U (en) * 2018-12-04 2019-11-15 海宁正泰新能源科技有限公司 A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101058136A (en) * 2007-05-22 2007-10-24 上海联能机电有限公司 Special-shaped barrel automatic fitting and welding device
CN101865681A (en) * 2010-06-20 2010-10-20 武汉钢铁(集团)公司 Edge wave detector for single-point laser steel plate
KR20170091837A (en) * 2016-02-01 2017-08-10 주식회사 대유에스이 Apparatus for Inspecting Particle Substance of Solar Module
CN106452357A (en) * 2016-09-09 2017-02-22 海宁正泰新能源科技有限公司 Jacking inspection equipment of photovoltaic semi-finished product component
CN207882163U (en) * 2018-03-06 2018-09-18 张家港协鑫集成科技有限公司 A kind of appearance inspection device of photovoltaic module
CN209640236U (en) * 2018-12-04 2019-11-15 海宁正泰新能源科技有限公司 A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component

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