CN109551251A - A kind of coil of strip automatic butt welding equipment - Google Patents
A kind of coil of strip automatic butt welding equipment Download PDFInfo
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- CN109551251A CN109551251A CN201811654039.XA CN201811654039A CN109551251A CN 109551251 A CN109551251 A CN 109551251A CN 201811654039 A CN201811654039 A CN 201811654039A CN 109551251 A CN109551251 A CN 109551251A
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- 238000003466 welding Methods 0.000 title claims abstract description 83
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 230000006835 compression Effects 0.000 claims abstract description 19
- 238000007906 compression Methods 0.000 claims abstract description 19
- 239000002699 waste material Substances 0.000 claims abstract description 16
- 239000011324 bead Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 113
- 238000009499 grossing Methods 0.000 claims description 27
- 229910000831 Steel Inorganic materials 0.000 claims description 23
- 239000010959 steel Substances 0.000 claims description 23
- 241000251133 Sphyrna tiburo Species 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000004907 flux Effects 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 claims description 3
- 238000005491 wire drawing Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000005516 engineering process Methods 0.000 abstract description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 229910052786 argon Inorganic materials 0.000 abstract description 3
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000035800 maturation Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of coil of strip automatic butt welding equipments, including feeding cart, gantry stock shelf, level(l)ing machine, plasma cutting machine, the full-automatic submerged arc welding machine of contravariant, coil of strip automatic centering compression apparatus, slitting bead cutter and waste edge wire winder, feeding cart side is gantry stock shelf, feeding cart bottom is equipped with wheel, wheel is flexibly connected in orbit, gantry stock shelf side is level(l)ing machine, level(l)ing machine side is plasma cutting machine, the present invention is by the way of the production of no material head, the present invention is in clod wash unit production line, using submerged arc welding, to cover argon arc welding, single-side welding double-side forming technology, make different-thickness, different types of opening fashioned iron, butt welding is carried out on clod wash production line, technology maturation, product processing quality is reliable, high degree of automation, it is reasonable in design, rigidity is high, operation It is easy to maintenance, it can simplify procedures, to guarantee the quality stability and repeatability of welding.
Description
Technical field
The present invention relates to coil of strip welding technology field, specifically a kind of coil of strip automatic butt welding equipment.
Background technique
Steel sheet pile is a kind of edge with linkage, and this linkage can be freely combined to form a kind of company
Continue the steel structure body of close earth-retaining or waterwall, intensity is high, is easy to squeeze into hard soil layer；It can be necessary in deep subaqueous work
When add bearing diagonal to become an inclosure, waterproof performance is good；The cofferdam of various shapes can be formed as needed, and can be repeated several times and made
With widely used, steel sheet pile is the product processed through roller molding machine clod wash using hot-strip as raw material.The lock of its two sides
Or crimp can be connected with each other or overlap, to form a kind of continuous steel plate wall construction.But in reality, the length of steel sheet pile is all by work
The length of journey design carrys out scale production.In addition he cut the garment according to the figure it is customized, it is irregular in length (this put different from hot rolling stake).This
The length for the strip that sample is purchased on the market can not meet the multiple length needs of steel plate pile length.This results in a coiled strip steel just to have one
Root is lower than the waste material of steel plate pile length strip.Stake is 32 meters or 31.5 meters long, is all waste material, answers and leads to the lumber recovery of strip only
Have 95% or so, cause great waste, in view of the above-mentioned problems, the ad hoc meter present invention solves.
Summary of the invention
The purpose of the present invention is to provide a kind of coil of strip automatic butt welding equipments, to solve to propose in above-mentioned background technique
The problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of coil of strip automatic butt welding equipment, including feeding cart, gantry stock shelf, level(l)ing machine, plasma cutting machine,
The full-automatic submerged arc welding machine of contravariant, coil of strip automatic centering compression apparatus, slitting bead cutter and waste edge wire winder, feeding cart
Side is gantry stock shelf, and feeding cart bottom is equipped with wheel, and wheel is flexibly connected in orbit, and feeding cart passes through lifting oil
Portion is entrusted in cylinder connection, and gantry stock shelf side is level(l)ing machine, and level(l)ing machine side is plasma cutting machine, plasma cutting machine side
For the full-automatic submerged arc welding machine of contravariant, the full-automatic submerged arc welding machine lower part of contravariant is connected with coil of strip automatic centering compression apparatus, steel
Volume automatic centering compression apparatus side is slitting bead cutter, and slitting bead cutter side is waste edge wire winder, in the stock shelf of gantry
Portion is fixed with feeding mechanism, and feeding mechanism connects screwdown gear, and feeding mechanism bottom is mandrel uncoiler, mandrel uncoiler
Side is shovel head, and shovel head one end is hinged on fixed station top, is connected by hinge with connecting rod one end in the middle part of shovel head, connecting rod is another
End is connected by a hinge fixed station bottom, and level(l)ing machine includes multiple top working rolls and multiple bottom working rolls, top working roll and lower work
The axial direction for making roller is parallel to each other, and top working roll and bottom working roll adjacent thereto are in isosceles triangle, is equipped with and collects below bottom working roll
Case, top working roll and bottom working roll are each attached in rack, and rack side is equipped with discharge port, and the rack other side is equipped with feed inlet,
Rack is equipped with upper backup roll, lower backing roll and delivery roller table at one side position of discharge port, and upper backup roll and lower backing roll are solid
Determine on the rack, rack is provided with feeding roller-way at feed inlet, and plasma cutting machine includes cabinet, the cross on the right side of cabinet
Bar and guide rail bracket positioned at cabinet and cross bar lower part, cabinet include electric box, control cabinet and clamping seat, and electric box is located at control
The rear portion of case, clamping seat are located at the right part of electric box and control cabinet, and electric box, control cabinet and clamping seat are fixed between each other to be connected
It connects, telescoping cylinder is equipped on the right side of cross bar rear end, telescoping cylinder lower part is connected with telescopic rod, and telescopic rod end is equipped with fixed frame, fixed frame
On be bolted cutting torch, guide rail bracket includes main joist, side plate, connecting rod and backing plate, and connecting rod is located at the interposition of fixed frame
It sets, side plate is located at main joist lower part, and side plate, connecting rod and main joist are integrally formed, and backing plate is located at the lower part of side plate, backing plate and side
Plate is fixedly connected, and the clamping seat is connect with cross bar clamping, and the full-automatic submerged arc welding machine of contravariant includes the source of welding current, column, weldering
Pick head, and elevating mechanism is equipped at the top of column, and column is set on running gear, and transverse arm, transverse arm are connected on elevating mechanism
Connection column is slided up and down, welding gun and solder flux bucket are installed on welding head, wire leading pipe, wire feed are equipped between welding gun and wire reel
Mechanism rotates relative to trolley and installs swing mechanism on the car, the power control cabinet being fixed on column, weldering for controlling column
One end of transverse arm is arranged in by head lifting arm for the head that picks, and is flexibly connected between head lifting arm and transverse arm, wire feeder packet
The wire reel for being arranged in front of column on trolley and connecting with the side wall of column is included, welding wire is drawn on each wire reel, is welded
Silk is introduced into the pushing away in silk device of seal wire tube cavity, is provided on welding head for by the wire drawing in welding wire feeding resistance welding gun electric conducting nozzle
Device, is additionally provided with head swing mechanism between welding head and head lifting arm, the source of welding current uses inverter AC/
DC1000, the source of welding current are arranged in column rear and connect with the side wall of column, and coil of strip automatic centering compression apparatus includes being used for
The first hold-down mechanism touched with coil of strip, the second hold-down mechanism for being touched with coil of strip, for the first hold-down mechanism and the
Guiding mechanism that the movement of two hold-down mechanisms is oriented to, for detect the first hold-down mechanism, the second hold-down mechanism whether with band
The controlling terminal that steel mutually touches；And it is used to support the first hold-down mechanism, second hold-down mechanism, guiding mechanism, driving mechanism
Support frame, the driving mechanism for driving the first hold-down mechanism and the second hold-down mechanism to move, driving mechanism includes compressed oil cylinder
And gear unit, compressed oil cylinder are connected with gear unit, gear unit is flexibly connected with the first rack gear, controlling terminal and compression oil
Cylinder connection, gear unit install on the support frame, controlling terminal respectively with the first hold-down mechanism, the second hold-down mechanism and driving machine
Structure connection；First hold-down mechanism, the second hold-down mechanism, guiding mechanism and driving mechanism are respectively mounted on the support frame, slitting trimming
Machine includes casing, and casing left and right ends are provided with material import and export, and feeding cylinder is provided on the left of casing internal, is set on the right side of feeding cylinder
It is equipped with smoothing wheel group, smoothing wheel group includes lower smoothing wheel and upper smoothing wheel, and lower smoothing wheel is fixed on casing internal bottom end, upper smoothing
Wheel setting is provided with clamping wheel group on the right side of smoothing wheel group, clamping wheel group includes lower clamping wheel and upper folder right above lower smoothing wheel
Wheel is held, lower clamping wheel is fixed on casing internal bottom end, and clamping wheel, upper smoothing wheel and upper clamping are provided with right above lower clamping wheel
The top of wheel is respectively connected with lifting device, and lifting device is fixed on casing internal top, is provided with slitting knife on the right side of clamping wheel group
Group, slitting knife group include bottom knife and cutter, and tension mechanism is provided on the right side of slitting knife group, is provided with receipts on the right side of tension mechanism
Material volume cylinder, waste edge wire winder include base, sliding rack, Scroll, press-roller device, the rotation driving dress for driving Scroll rotation
The horizontal drive apparatus for setting and driving sliding rack to move left and right, the two sides of base are respectively equipped with sliding rack and press-roller device, machine
It is respectively equipped with sliding rail on the front and back crossbeam of seat side, sliding rack is set up on crossbeam sliding rail, and rotation driving is equipped on sliding rack
Device, the output end of rotation drive device connect Scroll, press-roller device include pressure roller, pressure roller fulcrum bearing, pressure roller lifting swing arm,
Pressure roller lifts swing arm axis, pressure roller lifting clamp arm and pressure roller lifting cylinder, and pressure roller fulcrum bearing is mounted on intermediate on the right side of base, pressure roller branch
The inside for holding seat is equipped with backgauge disk, and via hole of the axle body of Scroll respectively with pressure roller fulcrum bearing and backgauge disk is slidably connected, pressure roller
Lifting cylinder is mounted on the outside of pressure roller fulcrum bearing and output shaft upward, and the both ends of pressure roller roll shaft are erected at pressure roller mounting base front end
Two sides, the both ends of pressure roller lifting swing arm axis are mounted on the rear end of pressure roller mounting base, the both ends of pressure roller roll shaft and pressure through bearing block
The both ends that roller lifts swing arm axis lift clamp arm connection by pressure roller respectively, and the right end of pressure roller lifting swing arm axis lifts swing arm through pressure roller
With the output axis connection of pressure roller lifting cylinder.
As a further solution of the present invention: be provided with helicla flute or annular groove on the bottom working roll, helicla flute or
The axial direction of annular groove and the axial direction of bottom working roll are consistent.
As a further solution of the present invention: being successively arranged rectifier, inverter and change in the electric box from front to back
Depressor, control cabinet is interior to be equipped with current controller and resistance unit.
As a further solution of the present invention: the clamping seat is hollow setting, and cross bar runs through clamping seat.
As a further solution of the present invention: the driving mechanism is flexibly connected with the first hold-down mechanism.
As a further solution of the present invention: the guiding mechanism is living with the first hold-down mechanism, the second hold-down mechanism respectively
Dynamic connection.
Compared with prior art, the beneficial effects of the present invention are: steel sheet pile of the present invention is in production, using single production,
Bull waste, the mode for being spliced into the production of an endless steel band become endless by finite length monovolume steel band production method
The steel band of degree, suitable for the production of open cold-forming sectional steel, in such a way that no material head produces, the present invention is in clod wash unit production line
In, submerged arc welding is used, to cover argon arc welding, single-side welding double-side forming technology makes different-thickness, different types of opening
Fashioned iron carries out butt welding on clod wash production line, and technology maturation, product processing quality is reliable, and high degree of automation, structure is set
Rationally, rigidity is high for meter, and operation is easy to maintenance, can simplify procedures, to guarantee the quality stability and repeatability of welding.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the schematic enlarged-scale view of feeding cart；
Fig. 3 is the schematic enlarged-scale view of gantry stock shelf；
Fig. 4 is the schematic enlarged-scale view of level(l)ing machine；
Fig. 5 is partial structure diagram of the invention；
Fig. 6 is the enlarged diagram of slitting bead cutter；
Fig. 7 is the schematic enlarged-scale view of coil of strip automatic centering compression apparatus.
In figure: feeding cart 1, feeding mechanism 3, screwdown gear 4, mandrel uncoiler 5, shovel head 6, is rectified gantry stock shelf 2
The full-automatic submerged arc welding machine 9 of flat machine 7, plasma cutting machine 8, contravariant, coil of strip automatic centering compression apparatus 10, slitting bead cutter
11, waste edge wire winder 12, track 13.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-7, a kind of coil of strip automatic butt welding equipment, including feeding cart 1, gantry stock shelf 2, level(l)ing machine
7, the full-automatic submerged arc welding machine 9 of plasma cutting machine 8, contravariant, coil of strip automatic centering compression apparatus 10, slitting bead cutter 11 and
Waste edge wire winder 12,1 side of feeding cart are gantry stock shelf 2, and 1 bottom of feeding cart is equipped with wheel, and wheel is flexibly connected
On track 13, feeding cart 1 entrusts portion by lifting cylinder connection, and stock shelf 2 side in gantry is level(l)ing machine 7, level(l)ing machine 7 one
Side is plasma cutting machine 8, and 8 side of plasma cutting machine is the full-automatic submerged arc welding machine 9 of contravariant, the full-automatic submerged-arc welding of contravariant
9 lower part of machine is connected with coil of strip automatic centering compression apparatus 10, and 10 side of coil of strip automatic centering compression apparatus is slitting bead cutter 11,
11 side of slitting bead cutter is waste edge wire winder 12, and feeding mechanism 3 is fixed in the middle part of gantry stock shelf 2, and feeding mechanism 3 connects
Screwdown gear 4,3 bottom of feeding mechanism are mandrel uncoiler 5, and 5 side of mandrel uncoiler is shovel head 6, and 6 one end of shovel head is hinged
On fixed station top, it is connected by hinge with connecting rod one end in the middle part of shovel head 6, the connecting rod other end is connected by a hinge fixed station bottom
Portion, level(l)ing machine 7 include multiple top working rolls and multiple bottom working rolls, and the axial direction of top working roll and bottom working roll is parallel to each other, on
Working roll and bottom working roll adjacent thereto are in isosceles triangle, are provided with helicla flute or annular groove on bottom working roll, helicla flute or
The axial direction of annular groove and the axial direction of bottom working roll are consistent, collecting box are equipped with below bottom working roll, top working roll and bottom working roll are equal
It is fixed on the rack, rack side is equipped with discharge port, and the rack other side is equipped with feed inlet, and rack is set at one side position of discharge port
There are upper backup roll, lower backing roll and delivery roller table, upper backup roll and lower backing roll are each attached in rack, and rack is at feed inlet
It is provided with feeding roller-way, plasma cutting machine 8 is including cabinet, the cross bar on the right side of cabinet and is located at cabinet and cross bar lower part
Guide rail bracket, cabinet includes electric box, control cabinet and clamping seat, and electric box is located at the rear portion of control cabinet, and clamping seat is located at electrical
The right part of case and control cabinet, electric box, control cabinet are fixedly connected between each other with clamping seat, are equipped on the right side of cross bar rear end flexible
Cylinder, telescoping cylinder lower part are connected with telescopic rod, and telescopic rod end is equipped with fixed frame, has been bolted cutting torch, guide rail bracket on fixed frame
Including main joist, side plate, connecting rod and backing plate, connecting rod is located at the middle position of fixed frame, and side plate is located at main joist lower part, side
Plate, connecting rod and main joist are integrally formed, and backing plate is located at the lower part of side plate, and backing plate is fixedly connected with side plate, by preceding in electric box
It is successively arranged rectifier, inverter and transformer after, current controller and resistance unit are equipped in control cabinet, clamping seat is hollow
Setting, cross bar run through clamping seat, and the clamping seat is connect with cross bar clamping, and the full-automatic submerged arc welding machine 9 of contravariant includes welding electricity
Source, column, welding head, column top are equipped with elevating mechanism, and column is set on running gear, is connected on elevating mechanism
Transverse arm, transverse arm slide up and down connection column, welding gun and solder flux bucket are equipped on welding head, are equipped with and lead between welding gun and wire reel
Fiber tube, wire feeder rotate and are installed relative to trolley swing mechanism on the car for controlling column, are fixed on column
One end of transverse arm is arranged in by head lifting arm, is flexibly connected, send between head lifting arm and transverse arm for power control cabinet, welding head
Silk mechanism includes the four disk wire reels for being arranged in front of column on trolley and connect with the side wall of column, equal on each wire reel
Welding wire is drawn, welding wire is introduced into the pushing away in silk device of seal wire tube cavity, is provided on welding head and leads for welding wire to be sent into welding gun
Wire-drawing frame in sparking plug, is additionally provided with head swing mechanism between welding head and head lifting arm, the source of welding current uses inversion
Power supply AC/DC1000, the source of welding current are arranged in column rear and connect with the side wall of column, coil of strip automatic centering compression apparatus 10
Including the first hold-down mechanism for being touched with coil of strip, the second hold-down mechanism for being touched with coil of strip, for being compressed to first
Guiding mechanism that the movement of mechanism and the second hold-down mechanism is oriented to, for detecting the first hold-down mechanism, the second hold-down mechanism
The controlling terminal whether mutually touched with strip；And it is used to support the first hold-down mechanism, the second hold-down mechanism, guiding mechanism, driving
The support frame of mechanism, the driving mechanism for driving the first hold-down mechanism and the second hold-down mechanism to move, driving mechanism include pressure
Locking oil cylinder and gear unit, compressed oil cylinder are connected with gear unit, and gear unit is flexibly connected with the first rack gear, controlling terminal with
Compressed oil cylinder connection, gear unit are installed on the support frame, and driving mechanism is flexibly connected with the first hold-down mechanism；Guiding mechanism point
It is not flexibly connected with the first hold-down mechanism, the second hold-down mechanism；Controlling terminal respectively with the first hold-down mechanism, the second hold-down mechanism
And driving mechanism connection；First hold-down mechanism, the second hold-down mechanism, guiding mechanism and driving mechanism are respectively mounted on the support frame,
Slitting bead cutter 11 includes casing, and casing left and right ends are provided with material import and export, are provided with feeding cylinder on the left of casing internal, into
Smoothing wheel group is provided on the right side of barrel, smoothing wheel group includes lower smoothing wheel and upper smoothing wheel, and lower smoothing wheel is fixed on casing internal
Bottom end, upper smoothing wheel setting are provided with clamping wheel group on the right side of smoothing wheel group, clamping wheel group includes lower folder right above lower smoothing wheel
Wheel and upper clamping wheel are held, lower clamping wheel is fixed on casing internal bottom end, is provided with clamping wheel, upper smoothing right above lower clamping wheel
The top of wheel and upper clamping wheel is respectively connected with lifting device, and lifting device is fixed on casing internal top, sets on the right side of clamping wheel group
It is equipped with slitting knife group, slitting knife group includes bottom knife and cutter, tension mechanism is provided on the right side of slitting knife group, tension mechanism is right
Side is provided with rewinding reel, and waste edge wire winder 12 includes base, sliding rack, Scroll, press-roller device, driving Scroll rotation
Rotation drive device and the horizontal drive apparatus that moves left and right of driving sliding rack, the two sides of base be respectively equipped with sliding rack and
Press-roller device is respectively equipped with sliding rail on the front and back crossbeam of base side, and sliding rack is set up on crossbeam sliding rail, installs on sliding rack
There is rotation drive device, the output end of rotation drive device connects Scroll, and press-roller device includes pressure roller, pressure roller fulcrum bearing, pressure
Roller lifts swing arm, pressure roller lifting swing arm axis, pressure roller lifting clamp arm and pressure roller lifting cylinder, pressure roller fulcrum bearing and is mounted on the right side of base
Centre, the inside of pressure roller fulcrum bearing are equipped with backgauge disk, and the axle body of Scroll is sliding with the via hole of pressure roller fulcrum bearing and backgauge disk respectively
Dynamic connection, pressure roller lifting cylinder are mounted on the outside of pressure roller fulcrum bearing and output shaft upward, and the both ends of pressure roller roll shaft are erected at pressure
The both ends of the two sides of roller mounting base front end, pressure roller lifting swing arm axis are mounted on the rear end of pressure roller mounting base, pressure roller roller through bearing block
The both ends of axis lift clamp arm by pressure roller respectively with the both ends of pressure roller lifting swing arm axis and connect, and pressure roller lifts the right end warp of swing arm axis
Pressure roller lifts the output axis connection of swing arm and pressure roller lifting cylinder,
When the invention works, 1 side of feeding cart is gantry stock shelf 2, and 1 bottom of feeding cart is equipped with wheel, and wheel is living
Dynamic to be connected on track 13, feeding cart 1 entrusts portion by lifting cylinder connection, and coil of strip is hung to feeding cart 1 using driving
On saddle, start feeding cart 1, feeding cart 1 moves forward in gantry stock shelf 2 along track 13, on feeding cart 1
Lifting cylinder rises, and holds up coil of strip, and the movement of mandrel uncoiler 5 clamps coil of strip, after coil of strip clamps, the lifting on feeding cart 1
Oil cylinder is fallen, and feeding cart 1 waits next coil to roll up along track return to origin, and stock shelf 2 side in gantry is level(l)ing machine 7, is rectified
Flat 7 side of machine is plasma cutting machine 8, and 8 side of plasma cutting machine is the full-automatic submerged arc welding machine 9 of contravariant, and contravariant is complete certainly
Dynamic 9 lower part of submerged arc welding machine is connected with coil of strip automatic centering compression apparatus 10, and 10 side of coil of strip automatic centering compression apparatus is slitting
Bead cutter 11,11 side of slitting bead cutter are waste edge wire winder 12, are fixed with feeding mechanism 3, feeding in the middle part of gantry stock shelf 2
Mechanism 3 connects screwdown gear 4, and 3 bottom of feeding mechanism is mandrel uncoiler 5, and 5 side of mandrel uncoiler is shovel head 6, shovel head
6 one end are hinged on fixed station top, are connected by hinge with connecting rod one end in the middle part of shovel head 6, and the connecting rod other end is connected by hinge
Fixed station bottom is connect, mandrel uncoiler 5 smooths coil of strip, supports coil of strip by tensioner coil of strip inner hole, passes through rotation
Turn that level(l)ing machine is sent on steel band head under the cooperation of coil opener, carries out upper uncoiling in the case where keeping coil of strip backward pull, be able to achieve steel
The automatic centering of volume, the oil cylinder on feeding mechanism 3 are pressed at coil of strip and are rotated, and are drawn strip material head and are simultaneously sent into forward,
Screwdown gear 4, which starts, to be pushed, and picking-up is by coil of strip feeding level(l)ing machine 7 upwards for shovel head 5, by the solution coil of strip charging of level(l)ing machine 7 and entirely
Elastic discharging problem, level(l)ing machine 7 are carrying out multiple alternating bending sedan-chair just to coil of strip using " Bauschinger effect " of material, are being gradually reduced
Bending Deflection, is intended to smooth, and making a variety of original curvatures gradually becomes single curvature, and finally by its leveling, obtain uniformly, light
Sliding, even curface reaches the smooth precision of technique requirement, and steel sheet pile of the present invention is in production, using single production, bull wave
Take, the mode for being spliced into the production of an endless steel band becomes the steel of indefinite length by finite length monovolume steel band production method
Band, suitable for the production of open cold-forming sectional steel, in such a way that no material head produces, the present invention adopts in clod wash unit production line
With submerged arc welding, to cover argon arc welding, single-side welding double-side forming technology makes different-thickness, different types of opening fashioned iron,
Butt welding is carried out on clod wash production line, technology maturation, product processing quality is reliable, high degree of automation, and structure design is closed
Reason, rigidity is high, and operation is easy to maintenance, can simplify procedures, to guarantee the quality stability and repeatability of welding.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply phase
To importance or implicitly indicate the quantity of indicated technical characteristic.The feature for defining " first ", " second " etc. as a result, can
To explicitly or implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, " multiple "
It is meant that two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition
Concrete meaning in the present invention.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (6)
1. a kind of coil of strip automatic butt welding equipment, including it is feeding cart, gantry stock shelf, level(l)ing machine, plasma cutting machine, inverse
The full-automatic submerged arc welding machine of variant, coil of strip automatic centering compression apparatus, slitting bead cutter and waste edge wire winder, feature exist
In feeding cart side is gantry stock shelf, and feeding cart bottom is equipped with wheel, and wheel is flexibly connected in orbit, and feeding is small
Vehicle entrusts portion by lifting cylinder connection, and gantry stock shelf side is level(l)ing machine, and level(l)ing machine side is plasma cutting machine, wait from
Sub- cutting machine side is the full-automatic submerged arc welding machine of contravariant, and the full-automatic submerged arc welding machine lower part of contravariant is connected with coil of strip automatic centering
Compression apparatus, coil of strip automatic centering compression apparatus side are slitting bead cutter, and slitting bead cutter side is waste edge wire winder, dragon
Feeding mechanism is fixed in the middle part of door stock shelf, feeding mechanism connects screwdown gear, and feeding mechanism bottom is mandrel uncoiler, volume
Mandrel payoff reel side is shovel head, and shovel head one end is hinged on fixed station top, is connected by hinge with connecting rod one end in the middle part of shovel head
It connects, the connecting rod other end is connected by a hinge fixed station bottom, and level(l)ing machine includes multiple top working rolls and multiple bottom working rolls, upper work
The axial direction for making roller and bottom working roll is parallel to each other, and top working roll and bottom working roll adjacent thereto are in isosceles triangle, under bottom working roll
Side is equipped with collecting box, and top working roll and bottom working roll are each attached in rack, and rack side is equipped with discharge port, and the rack other side is set
There is feed inlet, rack is equipped with upper backup roll, lower backing roll and delivery roller table, upper backup roll and lower branch at one side position of discharge port
Support roller is each attached in rack, and rack is provided with feeding roller-way at feed inlet, and plasma cutting machine includes cabinet, is located at cabinet
The cross bar on right side and guide rail bracket positioned at cabinet and cross bar lower part, cabinet includes electric box, control cabinet and clamping seat, electric box
Positioned at the rear portion of control cabinet, clamping seat is located at the right part of electric box and control cabinet, and electric box, control cabinet and clamping seat are mutual
It being fixedly connected, telescoping cylinder is equipped on the right side of cross bar rear end, telescoping cylinder lower part is connected with telescopic rod, and telescopic rod end is equipped with fixed frame,
Cutting torch is bolted on fixed frame, guide rail bracket includes main joist, side plate, connecting rod and backing plate, and connecting rod is located at fixed frame
Middle position, side plate are located at main joist lower part, and side plate, connecting rod and main joist are integrally formed, and backing plate is located at the lower part of side plate, pad
Plate is fixedly connected with side plate, and the clamping seat is connect with cross bar clamping, and the full-automatic submerged arc welding machine of contravariant includes the source of welding current, stands
Column, welding head, column top are equipped with elevating mechanism, and column is set on running gear, and transverse arm is connected on elevating mechanism,
Transverse arm slides up and down connection column, and welding gun and solder flux bucket are equipped on welding head, between welding gun and wire reel be equipped with wire leading pipe,
Wire feeder, rotate and install relative to trolley for controlling column swing mechanism on the car, be fixed on it is automatically controlled on column
One end of transverse arm is arranged in by head lifting arm, is flexibly connected between head lifting arm and transverse arm, wire-feed motor for cabinet, welding head
Structure includes the wire reel for being arranged in front of column on trolley and connecting with the side wall of column, draws weldering on each wire reel
Silk, welding wire are introduced into the pushing away in silk device of seal wire tube cavity, are provided on welding head for will be in welding wire feeding resistance welding gun electric conducting nozzle
Wire-drawing frame, be additionally provided with head swing mechanism between welding head and head lifting arm, the source of welding current uses inverter AC/
DC1000, the source of welding current are arranged in column rear and connect with the side wall of column, and coil of strip automatic centering compression apparatus includes being used for
The first hold-down mechanism touched with coil of strip, the second hold-down mechanism for being touched with coil of strip, for the first hold-down mechanism and the
Guiding mechanism that the movement of two hold-down mechanisms is oriented to, for detect the first hold-down mechanism, the second hold-down mechanism whether with band
The controlling terminal that steel mutually touches；And it is used to support the first hold-down mechanism, second hold-down mechanism, guiding mechanism, driving mechanism
Support frame, the driving mechanism for driving the first hold-down mechanism and the second hold-down mechanism to move, driving mechanism includes compressed oil cylinder
And gear unit, compressed oil cylinder are connected with gear unit, gear unit is flexibly connected with the first rack gear, controlling terminal and compression oil
Cylinder connection, gear unit install on the support frame, controlling terminal respectively with the first hold-down mechanism, the second hold-down mechanism and driving machine
Structure connection；First hold-down mechanism, the second hold-down mechanism, guiding mechanism and driving mechanism are respectively mounted on the support frame, slitting trimming
Machine includes casing, and casing left and right ends are provided with material import and export, and feeding cylinder is provided on the left of casing internal, is set on the right side of feeding cylinder
It is equipped with smoothing wheel group, smoothing wheel group includes lower smoothing wheel and upper smoothing wheel, and lower smoothing wheel is fixed on casing internal bottom end, upper smoothing
Wheel setting is provided with clamping wheel group on the right side of smoothing wheel group, clamping wheel group includes lower clamping wheel and upper folder right above lower smoothing wheel
Wheel is held, lower clamping wheel is fixed on casing internal bottom end, and clamping wheel, upper smoothing wheel and upper clamping are provided with right above lower clamping wheel
The top of wheel is respectively connected with lifting device, and lifting device is fixed on casing internal top, is provided with slitting knife on the right side of clamping wheel group
Group, slitting knife group include bottom knife and cutter, and tension mechanism is provided on the right side of slitting knife group, is provided with receipts on the right side of tension mechanism
Material volume cylinder, waste edge wire winder include base, sliding rack, Scroll, press-roller device, the rotation driving dress for driving Scroll rotation
The horizontal drive apparatus for setting and driving sliding rack to move left and right, the two sides of base are respectively equipped with sliding rack and press-roller device, machine
It is respectively equipped with sliding rail on the front and back crossbeam of seat side, sliding rack is set up on crossbeam sliding rail, and rotation driving is equipped on sliding rack
Device, the output end of rotation drive device connect Scroll, press-roller device include pressure roller, pressure roller fulcrum bearing, pressure roller lifting swing arm,
Pressure roller lifts swing arm axis, pressure roller lifting clamp arm and pressure roller lifting cylinder, and pressure roller fulcrum bearing is mounted on intermediate on the right side of base, pressure roller branch
The inside for holding seat is equipped with backgauge disk, and via hole of the axle body of Scroll respectively with pressure roller fulcrum bearing and backgauge disk is slidably connected, pressure roller
Lifting cylinder is mounted on the outside of pressure roller fulcrum bearing and output shaft upward, and the both ends of pressure roller roll shaft are erected at pressure roller mounting base front end
Two sides, the both ends of pressure roller lifting swing arm axis are mounted on the rear end of pressure roller mounting base, the both ends of pressure roller roll shaft and pressure through bearing block
The both ends that roller lifts swing arm axis lift clamp arm connection by pressure roller respectively, and the right end of pressure roller lifting swing arm axis lifts swing arm through pressure roller
With the output axis connection of pressure roller lifting cylinder.
2. coil of strip automatic butt welding equipment according to claim 1, which is characterized in that be provided on the bottom working roll
The axial direction of helicla flute or annular groove, helicla flute or annular groove and the axial direction of bottom working roll are consistent.
3. coil of strip automatic butt welding equipment according to claim 1, which is characterized in that in the electric box from front to back
It is successively arranged rectifier, inverter and transformer, is equipped with current controller and resistance unit in control cabinet.
4. coil of strip automatic butt welding equipment according to claim 1, which is characterized in that the clamping seat is hollow sets
It sets, cross bar runs through clamping seat.
5. coil of strip automatic butt welding equipment according to claim 1, which is characterized in that the driving mechanism and the first pressure
Tight mechanism is flexibly connected.
6. coil of strip automatic butt welding equipment according to claim 1, which is characterized in that the guiding mechanism is respectively with
One hold-down mechanism, the second hold-down mechanism are flexibly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811654039.XA CN109551251A (en) | 2018-12-27 | 2018-12-27 | A kind of coil of strip automatic butt welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811654039.XA CN109551251A (en) | 2018-12-27 | 2018-12-27 | A kind of coil of strip automatic butt welding equipment |
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| CN109551251A true CN109551251A (en) | 2019-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811654039.XA Pending CN109551251A (en) | 2018-12-27 | 2018-12-27 | A kind of coil of strip automatic butt welding equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112453921A (en) * | 2020-11-11 | 2021-03-09 | 广东德帆科技有限公司 | Plate cutting and welding equipment |
| CN114654172A (en) * | 2022-04-06 | 2022-06-24 | 西安航天动力机械有限公司 | Device and method for intercepting sample from thin-wall cylindrical part |
| CN114769311A (en) * | 2022-04-29 | 2022-07-22 | 天津市新天钢冷轧薄板有限公司 | Novel method for improving yield of temper mill |
| CN115582614A (en) * | 2022-12-07 | 2023-01-10 | 四川金兴邑都建筑材料有限公司 | Ultrasonic welding machine |
| CN115716087A (en) * | 2022-09-08 | 2023-02-28 | 山东鑫泰新材料科技有限公司 | Pretreatment production system before cold rolling of steel coil |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115582614A (en) * | 2022-12-07 | 2023-01-10 | 四川金兴邑都建筑材料有限公司 | Ultrasonic welding machine |
| CN115582614B (en) * | 2022-12-07 | 2023-03-31 | 四川金兴邑都建筑材料有限公司 | Ultrasonic welding machine |
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