CN109534007B - 200L waste barrel dumping device and method - Google Patents
200L waste barrel dumping device and method Download PDFInfo
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- CN109534007B CN109534007B CN201811653148.XA CN201811653148A CN109534007B CN 109534007 B CN109534007 B CN 109534007B CN 201811653148 A CN201811653148 A CN 201811653148A CN 109534007 B CN109534007 B CN 109534007B
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- waste
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- waste barrel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/64—Large containers characterised by means facilitating filling or emptying preventing bridge formation
- B65D88/66—Large containers characterised by means facilitating filling or emptying preventing bridge formation using vibrating or knocking devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Refuse Receptacles (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention relates to a 200L waste barrel dumping device and a method, wherein the device comprises a sealed bin, a turnover mechanism, a bin wall vibrator, a waste barrel A, a waste barrel B, a lifting mechanism, a funnel and a sealed bin inlet; the method comprises the following steps: step 1, placing a 200L empty waste barrel A at the lower part of a hopper of a sealed bin, and installing flexible connection between a feed opening and the waste barrel A to avoid dust overflow in the waste inversion process; step 2, conveying a 200L carbon steel waste barrel B to a platform of a jacking mechanism at the bottom of an automatic barrel dumping device through a barrel holding forklift, and manually opening a barrel cover on the waste barrel B; and 3, starting a waste barrel lifting mechanism, driving the 200L waste barrel B to ascend by the platform, and closing the lifting mechanism when the jacking platform and the sealing bin are closed. By adopting the device and the method, the inversion operation is simulated by using barreled clean polluted sandy soil, and the automatic barreling device is verified to meet the mechanical property and sealing property and meet the requirement of the barreled low-level waste inversion operation.
Description
Technical Field
The invention belongs to the field of low-level solid waste disposal, and particularly relates to a 200L waste barrel dumping device and method.
Background
The four 0 four early waste burial ground has produced a large amount of to-be-disposed packages for containing waste, which far exceeds the transfer and temporary storage capacity of four 0 four related facilities and engineering design waste, and a part of waste packaging containers are forced to be stored in the open air for a long time, so that the risk of large pollution diffusion exists, great pressure is caused to the facility operation and project units, and the normal operation of the related facilities and projects is gradually influenced.
In order to eliminate the potential safety hazard left over historically as soon as possible and ensure the environmental safety of national and indigenous resources, in the inspection process of upper management departments such as the department of defense, the national department of environmental protection, group companies and the like, the barreled solid waste temporarily stored in the site of the early waste landfill cleaning project is repeatedly mentioned to be not in accordance with the management regulations of related waste, and four 0 four is definitely required to carry out waste treatment and disposal work as soon as possible, so that four 0 four carries out a waste disposal second-stage advanced implementation project, and because the 25691 barrels of 200L of low-level solid waste generated by the early waste landfill cleaning project are stored, part of the low-level solid waste is corroded in the open air, cement fixation is not carried out, and the requirements of radioactive waste transportation and disposal are not met, waste inversion is required on site. In which over twenty thousand 200L standard carbon steel waste drums are required to be inverted before transportation.
Disclosure of Invention
The invention aims to: the utility model provides a 200L waste barrel dumping device and a method, which solve the problem that the temporarily stored barreled solid waste does not accord with the management regulation of the related waste.
The technical scheme of the invention is as follows: A200L waste barrel dumping device comprises a sealed bin, a turnover mechanism, a bin wall vibrator, a waste barrel A, a waste barrel B, a lifting mechanism, a hopper and a sealed bin inlet;
the sealed cabin is arranged on a steel platform 25 meters away from the ground, is aligned with four sides of the steel platform and is welded and fixed; a turnover mechanism and a bin wall vibrator are arranged in the sealed bin, the turnover mechanism is provided with two force arms, the stroke of the turnover mechanism is controlled by a hydraulic oil cylinder, the waste bin B is conveyed into the sealed bin through a lifting mechanism, and the turnover mechanism is used for fixedly clamping the waste bin B to perform turnover action;
the bin wall vibrator comprises a motor, a speed reducer, a cam and a knocker; the speed reducer drives the cam to do circular motion to push the knocker to knock the wall of the turned waste barrel B; the rapping device realizes reciprocating motion through the push rod and the spring guide cylinder to continuously rap the barrel wall so as to prevent the phenomenon of wall hanging;
the lifting mechanism is arranged below a ground plane below the steel platform sealed bin inlet, and the three-shear-fork fixed electric lifting platform is lifted to move up and down by taking a motor, a hydraulic pump and an oil tank as driving;
in order to control the movement stroke, a stroke switch of the electric lifting platform is arranged at the bottom of the steel platform sealed bin inlet, and the specific limit stroke is debugged and determined according to actual needs;
a cone bucket with the height of 140mm is welded on the three-scissor fixed electric lifting platform to enhance the stability and the positioning of the waste barrel B;
the funnel consists of a conical seal head and two sections of circular cylinders, the first section of cylinder is welded and fixed with the conical seal head of the funnel, and pin shafts are welded on the two sides and the upper and lower ends outside the first section of cylinder; the second section of barrel is connected with the first section of barrel through a pin shaft, so that the up-and-down smooth sliding of the second section of barrel is realized; two positioning devices are welded in the middle positions of the two sides outside the second section of barrel body and used for fixing the insertion depth from the second section of barrel body to the waste barrel A; the size of the second section of barrel body is considered to ensure good sealing when the second section of barrel body is inserted into the waste barrel A, so that the radioactive dust is prevented from overflowing;
the sealing bin inlet is provided with a one-way inward opening sliding door which is in a normally closed state; when the lifting mechanism lifts the waste barrel B to the inlet of the sealed bin, the sliding door is automatically opened, and the three scissor forks of the lifting mechanism fix the electric lifting platform to be closed with the inlet of the sealed bin, so that the sealing performance of the sealed bin is ensured.
Furthermore, an exhaust hole is formed in the top of the sealing bin.
Furthermore, the turnover mechanism, the bin wall vibrator, the funnel and the sealed bin are fixedly connected through bolts.
Furthermore, the force arm of the turnover mechanism requires that the concentricity of the arc surfaces of the force arms on the upper side and the lower side is less than 0.1 meter.
Furthermore, the force arm of the turnover mechanism and the inner arcs of the force arms at two sides are pasted with the PC plastic base plate so as to increase friction and strengthen the firmness of the force arm.
The invention discloses a 200L waste barrel dumping method, which uses the device of the invention and comprises the following steps:
8, starting a lifting mechanism, and descending the platform to drive the empty waste packaging container to descend to the ground;
step 9, considering that the waste packaging container needs to be vibrated by a vibration platform before cement is fixed, the filling amount of waste in the barrel is reduced, and therefore the filling amount needs to be controlled to be 85% -90% when the waste is inverted;
and step 10, controlling the waste filling amount by controlling the overturning angle of the overturning mechanism in the waste inversion process.
The invention has the following remarkable effects: by adopting the device and the method, the inversion operation is simulated by using barreled clean polluted sandy soil, and the automatic barreling device is verified to meet the mechanical property and sealing property and meet the requirement of the barreled low-level waste inversion operation.
Drawings
FIG. 1 is a schematic structural diagram of a 200L waste bin dumping device according to the present invention;
FIG. 2 is a schematic diagram of a 200L waste bin dumping device according to the present invention;
in the figure: 1. the device comprises a sealed bin, 2 turnover mechanisms, 3 bin wall vibrators, 4 waste buckets A and 5 waste buckets B and 6 lifting mechanisms, 7 hoppers and 8 sealed bin inlets.
Detailed Description
The 200L waste bin dumping device and method according to the present invention will be described in detail with reference to the accompanying drawings and embodiments.
As shown in fig. 1, a 200L waste bin dumping device comprises a sealed bin 1, a turnover mechanism 2, a bin wall vibrator 3, a waste bin a4, a waste bin B5, a lifting mechanism 6, a funnel 7 and a sealed bin inlet 8;
the sealed cabin 1 is arranged on a steel platform 25 meters away from the ground, is aligned with four sides of the steel platform and is welded and fixed; a turnover mechanism 2 and a bin wall vibrator 3 are arranged in the sealed bin 1, the turnover mechanism 2 is provided with two force arms, the stroke is controlled by a hydraulic oil cylinder, a waste bin B5 is conveyed into the sealed bin 1 through a lifting mechanism 6, and the turnover mechanism 2 is used for fixedly clamping the waste bin B5 to perform turnover action;
the bin wall vibrator 3 comprises a motor, a speed reducer, a cam and a knocker; the cam is driven by the speed reducer to do circular motion, and the knocker is pushed to knock the wall of the turned waste barrel B5; the rapping device realizes reciprocating motion through the push rod and the spring guide cylinder to continuously rap the barrel wall so as to prevent the phenomenon of wall hanging;
the lifting mechanism 6 is arranged below a ground plane below the steel platform sealed bin inlet 8, and is driven by a motor, a hydraulic pump and an oil tank to lift the three-shear fork fixed electric lifting platform to move up and down;
in order to control the movement stroke, a stroke switch of the electric lifting platform is arranged at the bottom of the steel platform sealed bin inlet 8, and the specific limit stroke is debugged and determined according to actual needs;
a cone bucket with the height of 140mm is welded on the three-scissor fixed electric lifting platform to enhance the stability and the positioning of the waste barrel B5;
the funnel 7 consists of a conical end enclosure and two sections of circular cylinders, the first section of cylinder is welded and fixed with the conical end enclosure of the funnel, and pin shafts are welded on the two sides and the upper and lower ends outside the first section of cylinder; the second section of barrel is connected with the first section of barrel through a pin shaft, so that the up-and-down smooth sliding of the second section of barrel is realized; two positioning devices are welded in the middle positions of the two sides outside the second section of barrel body and are used for fixing the insertion depth from the second section of barrel body to the waste barrel A4; the second section of the barrel body is designed to ensure good sealing when the waste barrel A4 is inserted, so that the radioactive dust is prevented from overflowing;
the sealed bin inlet 8 is provided with a one-way inward-opening sliding door which is in a normally closed state; when the lifting mechanism 6 lifts the waste barrel B5 to the sealing bin inlet 8, the sliding door is automatically opened, and the three scissors of the lifting mechanism 6 fix the electric lifting platform to be closed with the sealing bin inlet 8, so that the sealing performance of the sealing bin 1 is ensured.
Further, the top of the sealed cabin 1 is provided with an exhaust hole.
Further, the turnover mechanism 2, the bin wall vibrator 3, the funnel 7 and the sealed bin 1 are fixedly connected through bolts.
Furthermore, the force arm of the turnover mechanism 2 requires that the concentricity of the arc surfaces of the force arms on the upper side and the lower side is less than 0.1 meter.
Furthermore, the force arm of the turnover mechanism 2 and the inner arcs of the force arms at two sides are adhered with a PC plastic backing plate so as to increase friction and strengthen the firmness of the force arm.
As shown in FIG. 2, a method for dumping a 200L waste barrel by using the device of the invention comprises the following steps:
7, starting the turnover mechanism 2, turning over the waste barrel B5 clockwise by 180 degrees, turning off the turnover mechanism 2 after the waste barrel B5 is turned over in place, and deflating the pneumatic clamp pin to automatically retract the pin head;
step 9, considering that the waste packaging container needs to be vibrated by a vibration platform before cement is fixed, the filling amount of waste in the barrel is reduced, and therefore the filling amount needs to be controlled to be 85% -90% when the waste is inverted;
and step 10, controlling the waste filling amount by controlling the overturning angle of the overturning mechanism 2 in the waste overturning process.
Claims (6)
1. The utility model provides a 200L waste bin device of falling barreled which characterized in that: comprises a sealed bin (1), a turnover mechanism (2), a bin wall vibrator (3), a waste barrel A (4), a waste barrel B (5), a lifting mechanism (6), a funnel (7) and a sealed bin inlet (8);
the sealed cabin (1) is arranged on a steel platform 25 meters away from the ground, is aligned with four edges of the steel platform and is welded and fixed; a turnover mechanism (2) and a bin wall vibrator (3) are arranged in the sealed bin (1), the turnover mechanism (2) is provided with two force arms, the stroke of the force arms is controlled by a hydraulic oil cylinder, the waste bin B (5) is conveyed into the sealed bin (1) through a lifting mechanism (6), and the turnover mechanism (2) is used for fixedly clamping the waste bin B (5) to perform turnover action;
the bin wall vibrator (3) comprises a motor, a speed reducer, a cam and a knocker; the speed reducer drives the cam to do circular motion to push the knocker to knock the wall of the turned waste barrel B (5); the rapping device realizes reciprocating motion through the push rod and the spring guide cylinder to continuously rap the barrel wall so as to prevent the phenomenon of wall hanging;
the lifting mechanism (6) is arranged below a ground plane below the sealed bin inlet (8), and the three-shear-fork fixed electric lifting platform is lifted to move up and down by taking a motor, a hydraulic pump and an oil tank as driving;
in order to control the movement stroke, a travel switch of a three-scissor fixed electric lifting platform is arranged at the bottom of the sealed bin inlet (8), and the specific limit stroke is debugged and determined according to actual needs;
a cone bucket with the height of 140mm is welded on the three-scissor fixed electric lifting platform to enhance the stability and the positioning of the waste barrel B (5);
the funnel (7) consists of a conical seal head and two sections of circular cylinders, the first section of cylinder is welded and fixed with the conical seal head, and pin shafts are welded on the two sides and the upper and lower ends outside the first section of cylinder; the second section of barrel is connected with the first section of barrel through a pin shaft, so that the second section of barrel can slide up and down smoothly; two positioning devices are welded in the middle positions of the two sides outside the second section of barrel body and used for fixing the insertion depth from the second section of barrel body to the waste barrel A (4); the size of the second section of the barrel body is considered to ensure good sealing when the second section of the barrel body is inserted into the waste barrel A (4) so as to prevent the radioactive dust from overflowing;
the sealed bin inlet (8) is provided with a one-way inward-opening sliding door which is in a normally closed state; when the lifting mechanism (6) lifts the waste barrel B (5) to the sealing bin inlet (8), the sliding door is automatically opened, the three scissors of the lifting mechanism (6) fix the electric lifting platform to be closed with the sealing bin inlet (8), and the sealing performance of the sealing bin (1) is ensured.
2. A 200L waste bin dumping apparatus as claimed in claim 1 wherein: the top of the sealed bin (1) is provided with an exhaust hole.
3. A 200L waste bin dumping apparatus as claimed in claim 1 wherein: the turnover mechanism (2), the bin wall vibrator (3), the funnel (7) and the sealed bin (1) are fixedly connected through bolts.
4. A 200L waste bin dumping apparatus as claimed in claim 1 wherein: the force arm of the turnover mechanism (2) is required to be installed, and the non-concentricity of the arc surfaces of the force arms on the upper side and the lower side is less than 0.1 meter.
5. A 200L waste bin dumping apparatus as claimed in claim 1 wherein: the force arm of the turnover mechanism (2) and the inner arcs of the force arms at two sides are stuck with the PC plastic backing plate so as to increase friction and strengthen the firmness of the force arm.
6. A method for inverting a 200L waste barrel using the 200L waste barrel inverting apparatus of claim 1, comprising the steps of:
step 1, placing a waste barrel A (4) at the lower part of a funnel (7) of a sealed bin (1), and connecting the waste barrel A (4) with the funnel (7) to avoid dust overflow in the waste inversion process;
step 2, conveying the waste barrel B (5) to a three-scissor fixed electric lifting platform through a barrel holding forklift, and manually opening a barrel cover on the waste barrel B (5);
step 3, starting a lifting mechanism (6), driving a waste barrel B (5) to ascend by the three-scissor fixed electric lifting platform, and closing the lifting mechanism (6) when the three-scissor fixed electric lifting platform is closed with the sealed bin (1);
step 4, starting an air compressor, inflating the pneumatic clamp pin, extending out the pin head, and locking the waste barrel B (5) by a barrel locking ring;
step 5, starting a hydraulic oil cylinder of the turnover mechanism (2), turning the waste barrel B (5) anticlockwise by 180 degrees, and inversely installing the medium and low-level solid waste in the waste barrel B (5) into the waste barrel A (4);
step 6, starting the bin wall vibrator (3), pouring all solid wastes remained in the waste bin B (5) into the waste bin A (4), and closing the bin wall vibrator (3) and retracting after the wastes are poured out;
7, starting the turnover mechanism (2), turning the waste barrel B (5) clockwise by 180 degrees, turning the turnover mechanism (2) off after the waste barrel B (5) is turned in place, deflating the pneumatic bayonet lock, and automatically retracting the pin head;
step 8, starting a lifting mechanism (6), and enabling a three-scissor fixed electric lifting platform to descend to drive a waste barrel B (5) to descend to the ground;
step 9, considering that the waste barrel A (4) needs to be vibrated by a vibration platform before cement is fixed, the filling amount of waste in the waste barrel A (4) is reduced, and therefore the filling amount needs to be controlled to be 85% -90% when the waste is inverted;
and step 10, controlling the waste filling amount by controlling the overturning angle of the overturning mechanism (2) in the waste overturning process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811653148.XA CN109534007B (en) | 2018-12-29 | 2018-12-29 | 200L waste barrel dumping device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811653148.XA CN109534007B (en) | 2018-12-29 | 2018-12-29 | 200L waste barrel dumping device and method |
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| Publication Number | Publication Date |
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| CN109534007A CN109534007A (en) | 2019-03-29 |
| CN109534007B true CN109534007B (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811653148.XA Active CN109534007B (en) | 2018-12-29 | 2018-12-29 | 200L waste barrel dumping device and method |
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| CN113245351A (en) * | 2021-05-19 | 2021-08-13 | 北京中友伟皓科技发展有限公司 | Full-automatic high-temperature destroying system for confidential media |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5302073A (en) * | 1992-08-20 | 1994-04-12 | National Bulk Equipment, Inc. | Lift and seal drum dumper |
| CN201052933Y (en) * | 2007-05-31 | 2008-04-30 | 天津市蝶桥包装食品机械研究所有限责任公司 | Inverting hopper lifting and dumping device |
| CN102079452B (en) * | 2010-12-13 | 2012-09-05 | 山东中烟工业有限责任公司青州卷烟厂 | Turning dumper of smoke box |
| CN203781369U (en) * | 2013-12-23 | 2014-08-20 | 楚天科技股份有限公司 | Feeding system applied to plugging machine or capping machine |
| CN105084030B (en) * | 2015-09-11 | 2017-07-25 | 山东新华医疗器械股份有限公司 | A kind of mixed powder machine automatic charging device |
| CN205158916U (en) * | 2015-11-18 | 2016-04-13 | 中国工程物理研究院材料研究所 | Radioactive waste falls barreled and puts |
| CN207450769U (en) * | 2017-11-20 | 2018-06-05 | 南京新奥环保技术有限公司 | Danger wastes turnover box and turnover device |
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