CN109530657A - 冷却板材的制备工艺 - Google Patents

冷却板材的制备工艺 Download PDF

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CN109530657A
CN109530657A CN201811166508.3A CN201811166508A CN109530657A CN 109530657 A CN109530657 A CN 109530657A CN 201811166508 A CN201811166508 A CN 201811166508A CN 109530657 A CN109530657 A CN 109530657A
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徐小平
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Jiangsu Peng Jiang Electronic Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/0081Casting in, on, or around objects which form part of the product pretreatment of the insert, e.g. for enhancing the bonding between insert and surrounding cast metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1803Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
    • C23C18/1824Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by chemical pretreatment
    • C23C18/1827Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by chemical pretreatment only one step pretreatment
    • C23C18/1831Use of metal, e.g. activation, sensitisation with noble metals
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/22Light metals
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/38Electroplating: Baths therefor from solutions of copper
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/10Electroplating with more than one layer of the same or of different metals
    • C25D5/12Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium

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Abstract

本发明公开了一种冷却板材的制备工艺,其步骤具体如下:(1).选取铝管;(2).根据图纸的而要求将铝管进行折弯;(3).对铝管的表面进行预处理;(4).将经过上述步骤的铝管固定在模腔内;(5).进行浇注工艺并经过冷却、脱模、取出完成冷却板材的制备。本发明通过利用铝管代替铜管,降低了自身重量,并对铝管表面进行预处理,到降低冷却板的自身重量、提高冷却板的耐腐蚀性和延长冷却板的使用寿命的目的。

Description

冷却板材的制备工艺
技术领域
本发明涉及冷却板的生产应用领域,具体涉及冷却板材的制备工艺。
背景技术
冷却板一般采用质轻而又耐腐蚀的铝合金为基体,内部有中空的冷却液通道,电子元器件等通过物理连接固定在冷却板上,液态冷却介质在通道中循环流动以带走电子元器件产生的热量。
传统的冷却板采用铜管来制备,导致冷却板本身重量较高,耐腐蚀性不强,缩短了冷却板的使用寿命。
发明内容
为解决上述技术问题,本发明提出了冷却板材的制备工艺,以达到降低冷却板的自身重量、提高冷却板的耐腐蚀性和延长冷却板的使用寿命的目的。
为达到上述目的,本发明的技术方案如下:
一种冷却板材的制备工艺,其步骤具体如下:
(1).选取铝管;
(2).根据图纸的而要求将铝管进行折弯;
(3).对铝管的表面进行预处理;
(4).将经过上述步骤的铝管固定在模腔内;
(5).进行浇注工艺并经过冷却、脱模、取出完成冷却板材的制备。
本发明通过利用铝管代替铜管,降低了自身重量,并对铝管表面进行预处理,到降低冷却板的自身重量、提高冷却板的耐腐蚀性和延长冷却板的使用寿命的目的。
作为优选的,步骤(3)中对铝管的表面进行预处理为如下方式的任意一种:
(方式A).对铝管的表面依次进行表面清洗、活化处理和镀膜工艺;
(方式B).对铝管表面依次进行表面喷砂和清洗处理。
作为优选的,(方式A)中的表面清洗清洗工艺是指将铝管放置在盛有浓度为0.5mol/Lde NaOH溶液中,并利用超声波进行清洗30s,清洗完成后再进行水洗和烘干;
步骤(方式A)中将经过表面清洗的铝管静置在25ml/L HCl和0.25g/L PdCl2的混合溶液中进行活化,且活化时间为30s;
步骤(方式A)中镀膜包括化学镀膜、电镀Ni、电镀Cu和先电镀Ni再电镀Cu这四种工艺中的任意一种。
作为优选的,(方式B)中表面喷砂工艺的工艺参数如下:细砂粒度为0.1-0.5mm,压缩空气压力为0.7MPa,喷砂时间为10min;
(方式B)中清洗处理是将经过表面喷砂处理的铝管放置在0.5mol/L的NaOH溶液中进行碱洗30s,再水洗后干燥。
作为优选的,步骤(5)中浇注工艺为进行浇注铝合金,其中浇注铝合金的材质为ZL101铝合金或ZL104铝合金,浇注温度为670-730℃。
本发明具有如下优点:
1.本发明通过利用铝管代替铜管,降低了自身重量,并对铝管表面进行预处理,到降低冷却板的自身重量、提高冷却板的耐腐蚀性和延长冷却板的使用寿命的目的。
具体实施方式
本发明提供了冷却板材的制备工艺,其工作原理是通过利用铝管代替铜管,降低了自身重量,并对铝管表面进行预处理,到降低冷却板的自身重量、提高冷却板的耐腐蚀性和延长冷却板的使用寿命的目的。
下面结合实施例和具体实施方式对本发明作进一步详细的说明。
一种冷却板材的制备工艺,其步骤具体如下:
(1).选取铝管;
(2).根据图纸的而要求将铝管进行折弯;
(3).对铝管的表面进行预处理;其中预处理包括如下方式中的任意一种:
(方式A).对铝管的表面依次进行表面清洗、活化处理和镀膜工艺;
其中表面清洗清洗工艺是指将铝管放置在盛有浓度为0.5mol/Lde NaOH溶液中,并利用超声波进行清洗30s,清洗完成后再进行水洗和烘干;
活化步骤是将经过表面清洗的铝管静置在25ml/L HCl和0.25g/L PdCl2的混合溶液,且活化时间为30s;
镀膜包括化学镀膜、电镀Ni、电镀Cu和先电镀Ni再电镀Cu这四种工艺中的任意一种。
(方式B).对铝管表面依次进行表面喷砂和清洗处理。
表面喷砂工艺的工艺参数如下:细砂粒度为0.1-0.5mm,压缩空气压力为0.7MPa,喷砂时间为10min。
清洗处理是将经过表面喷砂处理的铝管放置在0.5mol/L的NaOH溶液中进行碱洗30s,再水洗后干燥。
(4).将经过上述步骤的铝管固定在模腔内;
(5).浇注铝合金,其中浇注铝合金的材质为ZL101铝合金或ZL104铝合金,浇注温度为670-730℃,并经过冷却、脱模、取出完成冷却板材的制备。
本发明的具体使用步骤如下:
实施例一:
(1).采用市售6063铝管,规格6mm×12mm,厚度3mm;
(2).根据生产图纸的需求将铝管进行折弯工艺;
(3-1).将折弯后的铝管放置在浓度为0.5mol/L的NaOH溶液中进行碱洗30s,并利用超声恒温水洗,完成对铝管的表面清洗;
(3-2).将进行进行表面清洗的铝管放置在25ml/L HCl和0.25g/L PdCl2混合制成的活化溶液中进行活化,活化时间为30s;
(3-3).采用浓度为25g/L的NiSO4、浓度为30g/L的次亚磷酸钠、浓度为20g/L的柠檬酸三钠、浓度为15g/L的乙酸钠和浓度为30g/L乳酸混合,并利用NaOH、H2SO4调节PH值至4,然后将铝管放置其中,并利用水浴加热的方式(温度为80℃,时间为20min)进行镀Ni;
(3-4).采用浓度为20g/L的CuSO4·5H2O、浓度为30g/L的H3BO3、浓度为20g/L的柠檬酸钠、浓度为4g/L的NiSO4和浓度为34g/L的次磷酸钠混合,并利用NaOH、H2SO4调节PH值至8,然后将铝管放置其中,并利用水浴加热的方式(温度为,60℃,时间为10min)进行镀Cu;然后水洗后并烘干;
(4).将铝管放置在模具内,并利用支架固定住;
(5).采取金属型压力浇注铝合金,浇注ZL101熔融液,其工艺参数要求如下:浇注温度730℃,浇注压强0.05MPa,保压30S,冷却后脱模取出;
(6).对冷却板材进行气密性测试以满足生产的需求,其检验方式如下:冷板一端堵住,另一端打水压(1MPa)检验工件气密性。
实施例二:
(1).采用市售6061铝管,规格6mm×12mm,厚度3mm;
(2).根据生产图纸的需求将铝管进行折弯工艺;
(3-1).对铝管进行喷砂处理,其中细砂粒度为细砂粒度为0.1-0.5mm,压缩空气压力为0.7MPa,喷砂时间为10min;
(3-2).再将铝管放置在浓度为0.5mol/L的NaOH溶液中进行碱洗30s,之后再进行水洗并烘干;
(4).将铝管放置在模具内,并利用支架固定住;
(5).采取金属型压力浇注铝合金,浇注ZL104熔融液,其工艺参数要求如下:浇注温度730℃,浇注压强0.05MPa,保压30S,冷却后脱模取出;
(6).对冷却板材进行气密性测试以满足生产的需求,其检验方式如下:冷板一端堵住,另一端打水压(1MPa)检验工件气密性。
实施例三:
(1).采用市售6061铝管,规格6mm×8mm,厚度1mm;
(2).根据生产图纸的需求将铝管进行折弯工艺;
(3-1).将折弯后的铝管放置在浓度为0.5mol/L的NaOH溶液中进行碱洗30s,并利用超声恒温水洗,完成对铝管的表面清洗;
(3-2).将进行进行表面清洗的铝管放置在25ml/L HCl和0.25g/L PdCl2混合制成的活化溶液中进行活化,活化时间为30s;
(3-3).采用浓度为20g/L的CuSO4·5H2O、浓度为30g/L的H3BO3、浓度为20g/L的柠檬酸钠、浓度为4g/L的NiSO4和浓度为34g/L的次磷酸钠混合,并利用NaOH、H2SO4调节PH值至8,然后将铝管放置其中,并利用水浴加热的方式(温度为,60℃,时间为10min)进行镀Cu;然后水洗后并烘干;
(4).将铝管放置在模具内,并利用支架固定住;
(5).采取金属型压力浇注铝合金,浇注ZL101熔融液,其工艺参数要求如下:浇注温度730℃,浇注压强0.05MPa,保压30S,冷却后脱模取出;
(6).对冷却板材进行气密性测试以满足生产的需求,其检验方式如下:冷板一端堵住,另一端打水压(1MPa)检验工件气密性。
其中在进行浇注铝合金时,还可以采用砂型铸造工艺进行浇注。
与传统工艺相比具有如下优点:
1.铝管表面镀膜或喷砂处理,镀膜使界面发生反应,喷砂释放了残余应力,使得浇注后界面结合优良,有利于传热冷却。
2.铝管与不锈钢、铜管相比,更耐有机溶剂(如乙二醇)腐蚀,延长了冷板的使用寿命。
3.采用铝管和浇注铝合金,相比与铜管/不锈钢管和浇注铝合金,更轻便,减轻了支撑负荷。
通过以上的方式,本发明所提供的冷却板材的制备工艺,通过利用铝管代替铜管,降低了自身重量,并对铝管表面进行预处理,到降低冷却板的自身重量、提高冷却板的耐腐蚀性和延长冷却板的使用寿命的目的。
以上所述的仅是本发明所公开的冷却板材的制备工艺的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。

Claims (5)

1.一种冷却板材的制备工艺,其特征在于,其步骤具体如下:
(1).选取铝管;
(2).根据图纸的而要求将铝管进行折弯;
(3).对铝管的表面进行预处理;
(4).将经过上述步骤的铝管固定在模腔内;
(5).进行浇注工艺并经过冷却、脱模、取出完成冷却板材的制备。
2.根据权利要求1所述的冷却板材的制备工艺,其特征在于,步骤(3)中对铝管的表面进行预处理为如下方式的任意一种:
(方式A).对铝管的表面依次进行表面清洗、活化处理和镀膜工艺;
(方式B).对铝管表面依次进行表面喷砂和清洗处理。
3.根据权利要求2所述的冷却板材的制备工艺,其特征在于,(方式A)中的表面清洗清洗工艺是指将铝管放置在盛有浓度为0.5mol/Lde NaOH溶液中,并利用超声波进行清洗30s,清洗完成后再进行水洗和烘干;
步骤(方式A)中将经过表面清洗的铝管静置在25ml/L HCl和0.25g/L PdCl2的混合溶液中进行活化,且活化时间为30s;
步骤(方式A)中镀膜包括化学镀膜、电镀Ni、电镀Cu和先电镀Ni再电镀Cu这四种工艺中的任意一种。
4.根据权利要求2所述的冷却板材的制备工艺,其特征在于,(方式B)中表面喷砂工艺的工艺参数如下:细砂粒度为0.1-0.5mm,压缩空气压力为0.7MPa,喷砂时间为10min;
(方式B)中清洗处理是将经过表面喷砂处理的铝管放置在0.5mol/L的NaOH溶液中进行碱洗30s,再水洗后干燥。
5.根据权利要求1所述的冷却板材的制备工艺,其特征在于,步骤(5)中浇注工艺为进行浇注铝合金,其中浇注铝合金的材质为ZL101铝合金或ZL104铝合金,浇注温度为670-730℃。
CN201811166508.3A 2018-10-08 2018-10-08 冷却板材的制备工艺 Pending CN109530657A (zh)

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