CN109525614A - Industrial cloud operational system - Google Patents
Industrial cloud operational system Download PDFInfo
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- CN109525614A CN109525614A CN201710832771.0A CN201710832771A CN109525614A CN 109525614 A CN109525614 A CN 109525614A CN 201710832771 A CN201710832771 A CN 201710832771A CN 109525614 A CN109525614 A CN 109525614A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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Abstract
The invention discloses a kind of industrial cloud operational systems, include: embedded monitoring host, the data information for collection site industrial equipment；Cloud platform for storing the data information of situ industrial equipment, and is analyzed the data information of situ industrial equipment, early warning, generates corresponding fault message, and provide corresponding troubleshooting scheme according to fault message；At least one client inquires troubleshooting history and O&M knowledge for receiving troubleshooting notice, and the data information of access situ industrial equipment.The present invention can quickly check failure, shorten fault correction time, and the entire troubleshooting process of specification promotes O&M service quality.
Description
Technical field
The present invention relates to novel maintenance technical fields, and in particular to a kind of industry cloud operational system.
Background technique
Under the background of industry 4.0 and made in China 2025, the automation of manufacturing works and the intelligence of informationization is done step-by-step
Energy production model becomes a kind of trend, and monitoring and manage these production equipments is the important work for guaranteeing production and operating normally
Make.
The operational system of current medium-sized and small enterprises, is acquired with single machine and carries out being shown as main, some data pass through artificial timing
Inspection, manual meter reading and statistics summarize, some data are that each equipment or system generate, but need people between each equipment and system
Work imports and exports, these situations cannot be guaranteed the accuracy and real-time of data.Traditional maintenance work, operation maintenance personnel are usually
It is passive to wait, it is then handled again, lacks active mechanisms, lack troubleshooting process management, poor in timeliness.
The rapid development of computer networking technology brings huge social change, affects the work and life etc. of people
Every field, with the rapid development of the technologies such as wireless transmission, cloud computing, cloud storage, to the production equipment and factory network of factory
Network carries out novel maintenance and is possibly realized.
Summary of the invention
The purpose of the present invention is to provide a kind of industrial cloud operational systems, can quickly check failure, shorten fault restoration
Time, the entire troubleshooting process of specification promote O&M service quality.
In order to achieve the above object, the invention is realized by the following technical scheme: a kind of industry cloud operational system, feature
It is to include:
Embedded monitoring host, the data information for collection site industrial equipment；
Cloud platform, for storing the data information of situ industrial equipment, and the data information of situ industrial equipment is analyzed,
Early warning generates corresponding fault message, and provides corresponding troubleshooting scheme according to fault message；Wherein, the cloud
Platform includes；
Management module, for managing watch time, coverage, authentication and the permission of operation maintenance personnel；
Data processing module is analyzed, early warning for the data information to situ industrial equipment, generates corresponding failure letter
Breath；
Failure declares module, for handling the fault message, generates corresponding report；
Database module, for storing data information, O&M knowledge, the faulted-phase judgment report of situ industrial equipment, and
The troubleshooting scheme of corresponding fault message is provided；
At least one client, for receiving troubleshooting notice, and the data information of access situ industrial equipment, inquiry event
Barrier processing history and O&M knowledge.
Preferably, between the embedded monitoring host and cloud platform using NB-IOT, 2G/3G/4G, zigbee,
One of WIFI, 433M network and lora or its multiple combinations are communicated.
Preferably, the embedded monitoring host includes kinetic parameter acquisition module, environmental parameter acquisition module, security protection
Parameter collection module and IT facility parameters acquisition module；Wherein
The kinetic parameter acquisition module is used to acquire the real time energy consumption data of power distribution cabinet, battery and backup power source；
The environmental parameter acquisition module is for the real time environmental data around collection site industrial equipment；
The security protection parameter collection module is used to acquire the real time data of monitor video and operation maintenance personnel logs in confirmation message；
The IT facility parameters acquisition module is used to acquire basic environment data and the real-time network in IT facility computer room
Status data.
Preferably, the data information of the situ industrial equipment includes energy consumption, the working condition, event of situ industrial equipment
Barrier state, error code, yield, each process productive temp, the process data of each process and detection data, geographical location；Described
Real time energy consumption data include voltage, electric current, power, power factor and harmonic parameters；The real time environmental data includes environment
Actual temperature, environment actual humidity, air-conditioner air outlet temperature, air-conditioning intake air temperature and environment harmful gas parameter；Described
It includes operation maintenance personnel fingerprint information data, operation maintenance personnel employee job card information data and timing inspection that operation maintenance personnel, which logs in confirmation message,
Confirmation message data；Basic environment data in the IT facility computer room include computer room temperature, computer room humidity and computer room fire-fighting
System runs transition data；The network status data includes broadband load, the load of each host CPU, the use of each host memory
The performance state data of state, disk load and service routine.
Preferably, the management module includes:
Identity authenticating unit carries out authentication when for logging in operation maintenance personnel；
Rights management unit is configured for the troubleshooting permission to operation maintenance personnel；
Duty management unit, for managing watch time and the coverage of operation maintenance personnel.
Preferably, the data processing module includes:
Analytical unit is analyzed for the data information to situ industrial equipment, generates analysis result；
Prewarning unit, for based on the analysis results, and combine pre-set threshold value to the operating condition of situ industrial equipment into
Row early warning generates fault message.
Preferably, the failure declares module includes:
Failure allocation unit, according to the watch time of operation maintenance personnel, coverage and permission, by the fault message distribute to
Corresponding operation maintenance personnel；
Troubleshooting tracking cell, for being tracked to the faulted-phase judgment process declared；
Report management unit, for generating corresponding report to troubleshooting；
Troubleshooting historical query unit inquires troubleshooting history for operation maintenance personnel.
Preferably, the failure declares module and also includes:
Failure declares administrative unit, reports to higher level department for declaring the fault message beyond processing authority；
Result issuance unit is declared, for receiving handling suggestion of the higher level department to the fault message declared.
Preferably, the database module includes:
O&M knowledge storing unit, for O&M knowledge to be stored and updated；
O&M knowledge query unit inquires the O&M knowledge for operation maintenance personnel；
Solution matching unit, for inquiring O&M knowledge, matching corresponding solution, and will be right according to fault message
The solution answered is sent to the client of operation maintenance personnel；
Device data storage unit, for storing the data information of situ industrial equipment；
Device data query unit, the data information of the situ industrial equipment for operation maintenance personnel inquiry storage.
Preferably, the client is one in smart phone, laptop, desktop computer, tablet computer or PDA
Kind or its multiple combinations；The described troubleshooting notice using Advise By Wire mode, mail notification mode, short massage notice mode,
One of wechat advice method or its multiple combinations are sent to operation maintenance personnel；And pass through cell phone application, computer client, net
Page and wechat public platform inquire the data information of situ industrial equipment, troubleshooting history and O&M knowledge.
A kind of industrial cloud operational system of the present invention has the advantage that industrial cloud operational system is base compared with prior art
In internet, the equipment management system of cloud computing, magnanimity is supported to set by embedded monitoring host and being implemented in combination with for cloud system
Standby access and the operating status for monitoring these equipment solve monitoring system networking, intelligence, long-range, mobile
Problem of management provides monitoring device state and environment sensing, obtains in monitoring device data set and analysis, device intelligence control
And a series of services such as big data analysis can discover problems and solve them in time when there is bursting problem, guarantee that they are normal
Ground operation, while the prediction to device performance decay process may be implemented by the big data analysis to these monitoring devices and comment
Estimate, predictive maintenance is carried out to equipment, everything does not need manual intervention substantially, is automatically performed.
Detailed description of the invention
Fig. 1 is a kind of overall structure block diagram of industrial cloud operational system of the present invention.
Specific embodiment
The embodiment for embodying feature of present invention and advantage will describe in detail in the explanation of back segment.It should be understood that the present invention
Can have various variations in different examples, neither depart from the scope of the present invention, and it is therein explanation and be shown in
Substantially regard purposes of discussion, rather than to limit the present invention.
As shown in Figure 1, a kind of industry cloud operational system, includes: embedded monitoring host 100, for collection site industry
The data information of equipment, the data information of the situ industrial equipment include energy consumption, the working condition, event of situ industrial equipment
Barrier state, error code, yield, each process productive temp, the process data of each process and detection data, geographical location etc.；Yun Ping
Platform 200 for storing the data information of situ industrial equipment, and is analyzed the data information of situ industrial equipment, early warning,
Corresponding fault message is generated, and provides corresponding troubleshooting scheme according to fault message；Wherein, the cloud platform
200 include；Management module 201, for managing watch time, coverage, authentication and the permission of operation maintenance personnel；At data
Module 202 is managed, is analyzed for the data information to situ industrial equipment, early warning, generates corresponding fault message；Failure Shen
Module 203 is reported to generate corresponding report for handling the fault message；Database module 204, for storing
Data information, O&M knowledge, the faulted-phase judgment report of situ industrial equipment, and provide at the failure for corresponding to fault message
Reason scheme；At least one client 300, for receiving troubleshooting notice, and the data information of access situ industrial equipment,
Inquire troubleshooting history and O&M knowledge.
In the present embodiment, using wireless communication between embedded monitoring host 100 and cloud platform 200, for example, by using NB-
One of IOT, 2G/3G/4G, zigbee, WIFI, 433M network and lora or its multiple combinations are communicated.
In the present embodiment, the embedded monitoring host 100 includes kinetic parameter acquisition module 101, environmental parameter
Acquisition module 102, security protection parameter collection module 103 and IT facility parameters acquisition module 104；Wherein, the kinetic parameter is adopted
Collection module 101 is used to acquire the real time energy consumption data of power distribution cabinet, battery and backup power source, and the real time energy consumption data are main
Include the parameters such as voltage, electric current, power, power factor and harmonic wave；The environmental parameter acquisition module 102 is used for collection site
Real time environmental data around industrial equipment, the real time environmental data mainly include that environment actual temperature, environment are actually wet
The parameters such as degree, air-conditioner air outlet temperature, air-conditioning intake air temperature and environment harmful gas；The security protection parameter collection module
103 real time data and operation maintenance personnel for acquiring monitor video logs in confirmation message, and the operation maintenance personnel logs in confirmation letter
Breath mainly includes operation maintenance personnel fingerprint information data, operation maintenance personnel employee job card information data and timing inspection confirmation message data；
The IT facility parameters acquisition module 104 is used to acquire basic environment data in IT facility computer room and network-like in real time
State data, the basic environment data in the IT facility computer room mainly include computer room temperature, computer room humidity and computer room fire-fighting system
System operation transition data；The network status data mainly includes broadband load, each host CPU loads, each host memory makes
With the performance state data of state, disk load and service routine.
In the present embodiment, the management module 201 includes: identity authenticating unit 2011, for stepping on to operation maintenance personnel
Authentication is carried out when record；Rights management unit 2012 is configured for the troubleshooting permission to operation maintenance personnel；Pipe on duty
Unit 2013 is managed, for managing watch time and the coverage of operation maintenance personnel.
In the present embodiment, the data processing module 202 includes: analytical unit 2021, for setting to situ industrial
Standby data information is analyzed, and analysis result is generated；Prewarning unit 2022 is used for based on the analysis results, and is combined and set in advance
The threshold value set carries out early warning to the operating condition of situ industrial equipment, generates fault message.
In the present embodiment, the failure declares module 203 and includes: failure allocation unit 2031, according to operation maintenance personnel
Watch time, coverage and permission, the fault message is distributed to corresponding operation maintenance personnel；Troubleshooting tracking is single
Member 2032, for being tracked to the faulted-phase judgment process declared；Report management unit 2033, for raw to troubleshooting
At corresponding report；Troubleshooting historical query unit 2034 inquires troubleshooting history for operation maintenance personnel.
In other embodiments, it is preferable that the failure declares module 203 and also includes: failure declares administrative unit
2035, higher level department is reported to for declaring the fault message beyond processing authority；Result issuance unit 2036 is declared, is used for
Receive handling suggestion of the higher level department to the fault message declared.
In the present embodiment, the database module 204 includes: O&M knowledge storing unit 2041, for O&M
Knowledge is stored and is updated；O&M knowledge query unit 2042 inquires the O&M knowledge for operation maintenance personnel；Solution
Certainly scheme matching unit 2043, for inquiring O&M knowledge, matching corresponding solution, and will correspond to according to fault message
Solution be sent to the client 300 of operation maintenance personnel；Device data storage unit 2044, for storing situ industrial equipment
Data information；Device data query unit 2045, the data information of the situ industrial equipment for operation maintenance personnel inquiry storage.
In the present embodiment, the client 300 be with input and display function device, such as smart phone,
One of laptop, desktop computer, tablet computer or PDA or its multiple combinations；The troubleshooting notifies to use
One of Advise By Wire mode, mail notification mode, short massage notice mode, wechat advice method or its multiple combinations are sent to
Operation maintenance personnel；And by cell phone application, computer client, webpage and wechat public platform to the data information of situ industrial equipment,
Troubleshooting history and O&M knowledge are inquired.
The substantially process of industrial cloud operational system work is specific as follows: firstly, each data in embedded monitoring host are adopted
Collect module, acquires the data information of corresponding situ industrial equipment respectively, and divided by the analytical unit of data processing module
Analysis processing generates analysis as a result, then prewarning unit based on the analysis results, and sets situ industrial in conjunction with pre-set threshold value
Standby operating condition carries out early warning, generates fault message, and later, failure allocation unit receives the failure letter that prewarning unit is sent
Breath, distributes the fault message to specific operation maintenance personnel according to the setting of unit on duty, and by rights management unit pair
The permission of the operation maintenance personnel is audited, if the troubleshooting permission of the operation maintenance personnel meets condition, failure allocation unit
It is handled by client notification to the operation maintenance personnel, fault message matching is carried out by database module, obtains troubleshooting
Scheme, and it is sent to the client of the operation maintenance personnel；If exceeding the troubleshooting permission of the operation maintenance personnel, failure declares pipe
Reason unit declares the higher level department that reports to, place of the higher level department to the fault message declared to the fault message beyond processing authority
Reason opinion by declare result issuance unit receive, higher level department examines permission, authorize the operation maintenance personnel carry out operation or
Person assigns other operation maintenance personnels to operate, and follow-up process is same as above, and overall process is tracked comprehensively by troubleshooting tracking cell.
Operation maintenance personnel can inquire the real time data information of situ industrial equipment according to the permission of oneself, and
Troubleshooting history and O&M knowledge are retrieved, and can promote the ability level of operation maintenance personnel, and then can shorten at failure
The time of reason improves O&M service quality.
It is discussed in detail although the contents of the present invention have passed through above preferred embodiment, but it should be appreciated that above-mentioned
Description is not considered as limitation of the present invention.After those skilled in the art have read above content, for of the invention
A variety of modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (10)
1. it is a kind of industry cloud operational system, characterized by comprising:
Embedded monitoring host, the data information for collection site industrial equipment；
Cloud platform, for storing the data information of situ industrial equipment, and the data information of situ industrial equipment is analyzed,
Early warning generates corresponding fault message, and provides corresponding troubleshooting scheme according to fault message；Wherein, described
Cloud platform includes；
Management module, for managing watch time, coverage, authentication and the permission of operation maintenance personnel；
Data processing module is analyzed, early warning for the data information to situ industrial equipment, generates corresponding failure letter
Breath；
Failure declares module, for handling the fault message, generates corresponding report；
Database module, for storing data information, O&M knowledge, the faulted-phase judgment report of situ industrial equipment, and
The troubleshooting scheme of corresponding fault message is provided；
At least one client, for receiving troubleshooting notice, and the data information of access situ industrial equipment, inquiry event
Barrier processing history and O&M knowledge.
2. industry cloud operational system as described in claim 1, which is characterized in that the embedded monitoring host and Yun Ping
It is carried out between platform using one of NB-IOT, 2G/3G/4G, zigbee, WIFI, 433M network and lora or its multiple combinations
Communication.
3. industry cloud operational system as described in claim 1, which is characterized in that the embedded monitoring host includes power
Parameter collection module, environmental parameter acquisition module, security protection parameter collection module and IT facility parameters acquisition module；Wherein
The kinetic parameter acquisition module is used to acquire the real time energy consumption data of power distribution cabinet, battery and backup power source；
The environmental parameter acquisition module is for the real time environmental data around collection site industrial equipment；
The security protection parameter collection module is used to acquire the real time data of monitor video and operation maintenance personnel logs in confirmation message；
The IT facility parameters acquisition module is used to acquire basic environment data and the real-time network in IT facility computer room
Status data.
4. industry cloud operational system as claimed in claim 3, which is characterized in that the data information of the situ industrial equipment
Energy consumption, working condition, malfunction, error code, yield, each process productive temp, each process comprising situ industrial equipment
Process data and detection data, geographical location；The real time energy consumption data include voltage, electric current, power, power factor and humorous
Wave parameter；The real time environmental data include environment actual temperature, environment actual humidity, air-conditioner air outlet temperature, air-conditioning into
Draught temperature and environment harmful gas parameter；It includes operation maintenance personnel finger print information number that the operation maintenance personnel, which logs in confirmation message,
According to, operation maintenance personnel employee job card information data and timing inspection confirmation message data；Basic environment in the IT facility computer room
Data include that computer room temperature, computer room humidity and computer room fire-fighting system run transition data；The network status data includes width
Bringing onto load, the load of each host CPU, each host memory use state, disk load and the performance state data of service routine.
5. industry cloud operational system as described in claim 1, which is characterized in that the management module includes:
Identity authenticating unit carries out authentication when for logging in operation maintenance personnel；
Rights management unit is configured for the troubleshooting permission to operation maintenance personnel；
Duty management unit, for managing watch time and the coverage of operation maintenance personnel.
6. industry cloud operational system as described in claim 1, which is characterized in that the data processing module includes:
Analytical unit is analyzed for the data information to situ industrial equipment, generates analysis result；
Prewarning unit, for based on the analysis results, and combine pre-set threshold value to the operating condition of situ industrial equipment into
Row early warning generates fault message.
7. industry cloud operational system as described in claim 1, which is characterized in that the failure declares module and includes:
Failure allocation unit, according to the watch time of operation maintenance personnel, coverage and permission, by the fault message distribute to
Corresponding operation maintenance personnel；
Troubleshooting tracking cell, for being tracked to the faulted-phase judgment process declared；
Report management unit, for generating corresponding report to troubleshooting；
Troubleshooting historical query unit inquires troubleshooting history for operation maintenance personnel.
8. industry cloud operational system as claimed in claim 7, which is characterized in that the failure declares module and also includes:
Failure declares administrative unit, reports to higher level department for declaring the fault message beyond processing authority；
Result issuance unit is declared, for receiving handling suggestion of the higher level department to the fault message declared.
9. industry cloud operational system as described in claim 1, which is characterized in that the database module includes:
O&M knowledge storing unit, for O&M knowledge to be stored and updated；
O&M knowledge query unit inquires the O&M knowledge for operation maintenance personnel；
Solution matching unit, for inquiring O&M knowledge, matching corresponding solution, and will be right according to fault message
The solution answered is sent to the client of operation maintenance personnel；
Device data storage unit, for storing the data information of situ industrial equipment；
Device data query unit, the data information of the situ industrial equipment for operation maintenance personnel inquiry storage.
10. industry cloud operational system as described in claim 1, which is characterized in that the client is smart phone, notes
One of this computer, desktop computer, tablet computer or PDA or its multiple combinations；The troubleshooting notice uses phone
One of advice method, mail notification mode, short massage notice mode, wechat advice method or its multiple combinations are sent to O&M
Personnel；And the data information by cell phone application, computer client, webpage and wechat public platform to situ industrial equipment, failure
Processing history and O&M knowledge are inquired.
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