CN109517534A - A kind of photovoltaic component back plate patching material and preparation method thereof and method for repairing and mending - Google Patents
A kind of photovoltaic component back plate patching material and preparation method thereof and method for repairing and mending Download PDFInfo
- Publication number
- CN109517534A CN109517534A CN201811391560.9A CN201811391560A CN109517534A CN 109517534 A CN109517534 A CN 109517534A CN 201811391560 A CN201811391560 A CN 201811391560A CN 109517534 A CN109517534 A CN 109517534A
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- Prior art keywords
- film
- back plate
- type
- curing agent
- component back
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Classifications
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C—CHEMISTRY; METALLURGY
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- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
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- C09J123/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefines
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
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- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/241—Polyolefin, e.g.rubber
- C09J7/243—Ethylene or propylene polymers
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/245—Vinyl resins, e.g. polyvinyl chloride [PVC]
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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Abstract
The present invention provides a kind of photovoltaic component back plate patching material and preparation method thereof and application methods.Photovoltaic component back plate patching material of the invention includes function glue-line and substrate layer, the function glue-line, by weight, including following components: 100 parts of no-solvent type elite stand ester, 1~10 part of curing agent, 1~5 part of antioxidant, 1~5 part of ultraviolet absorber.Photovoltaic component back plate patching material of the invention can improve adhesive tape weather resistance very well, and the adhesion strength of photovoltaic component back plate patching material is big, not easily to fall off, while photovoltaic component back plate patching material is convenient for docile, easy for construction.The application method of photovoltaic component back plate patching material of the invention is simple, can have higher construction efficiency directly by photovoltaic component back plate patching material whole face docile to the surface of backboard to be repaired.
Description
Technical field
The invention belongs to tape technology field, it is related to a kind of photovoltaic component back plate patching material and preparation method thereof and repairing
Method.
Background technique
Solar cell backboard is located at the back side of solar panel, plays protection to cell piece in component and support is made
With with reliable insulating properties and water preventing ability.But solar components backboard is outdoors after a period of time use, backboard meeting
Occur xanthochromia, pin hole, dusting, it is crack the gradually season cracking phenomenon such as split, crack, inside the solar components protected
EVA layer can be directly by the corrosion of environment, rapid aging or disengaging, then corrosion cell piece part, with the expansion of corrosion range
Lead to solar cell module short-circuit failure greatly, safety requirement when assembly operating is not achieved;Meanwhile solar components are being transported
In defeated and installation process, members backboard can be scratched by breakage, fail-safe and function when also resulting in assembly operating
Property failure.
CN104538491A discloses a kind of solar cell backboard repair liquid, the component and its parts by weight of the repair liquid
Number are as follows: 20-30 parts of epoxy acrylic resin, 20-30 parts of polyurethane acrylic resin, 20-40 parts of fluorine resin, photoinitiator 5-
10 parts, 10-20 parts of cosolvent.The invention passes through the selection of light-cured resin and initiator, is made by way of ultraviolet irradiation
The rapid film-forming of coating, while the addition of fluorine resin is so that coating has good chemical proof and excellent resistance to old
Change performance, the coating and backboard substrate, weathering layer that the repair liquid is formed have good adhesive force, and with excellent weather-proof
Property, it can be improved production efficiency, reduce the cost of the new backboard of integral replacing.But the solar cell backboard of the invention is repaired
Preparing for liquid has used light-cured resin and initiator in raw material, need 30-40 DEG C of heating treatment, and curing time is longer, because
This applies that man-haur efficiency is to be improved, block-water performance, yellowing resistance and the ultraviolet light resistant performance of repair liquid obtained also need into
One step improves.
Currently, suitable method for repairing and mending is not found also for solar cell backboard damaged part, it can only be to damaged group
Part carries out whole replacements, and this method can only carry out the replacement of a small amount of component, and cost is high if high-volume is replaced, and old component returns
It is difficult to receive, and also easily causes environmental pollution;Given this background develops a kind of photovoltaic component back plate patching material, with excellent resistance to
Hou Xing, heat-resisting quantity and anti-yellowing property have bonds well power with backboard, can construct at the scene, environmental protection is without waste, cost
It is cheap, make damaged component that can run well within quality guarantee period, is of great significance.
Summary of the invention
In view of the deficiencies of the prior art, the purpose of the present invention is to provide a kind of photovoltaic component back plate patching material and its systems
Preparation Method and application method, photovoltaic component back plate patching material obtained have excellent weatherability, heat-resisting quantity and color inhibition
Performance, adhesion strength is big, not easily to fall off, and ultraviolet light resistant performance is good.
One of the objects of the present invention is to provide a kind of photovoltaic component back plate patching materials, for this purpose, the present invention adopts
With following technical scheme:
The photovoltaic component back plate patching material includes function glue-line, the function glue-line and substrate layer, by weight,
Including following components:
In the present invention, the function glue-line of photovoltaic component back plate patching material passes through the raw material and proportion of regulatory function glue, system
The backboard patching material obtained can improve weatherability, heat-resisting quantity and the anti-yellowing property of solar cell module after repairing, repairing
The adhesion strength of material is big, not easily to fall off, can play the role of ultraviolet light resistant and independent backboard.Due to having used no-solvent type
Elite stand ester is not necessarily to drying, shortens curing time, easy to use, therefore is particularly suitable for the field patch of photovoltaic component back plate.
Specifically, the function glue-line, by weight, including following components:
100 parts of no-solvent type elite stand ester,
1~10 part of curing agent, such as the parts by weight of curing agent are 1 part, 2 parts, 3 parts, 4 parts, 5 parts, 6 parts, 7 parts, 8 parts, 9
Part, 10 parts;
1~5 part of antioxidant, such as the parts by weight of antioxidant are 1 part, 2 parts, 3 parts, 4 parts, 5 parts;
1~5 part of ultraviolet absorber, such as the parts by weight of ultraviolet absorber are 1 part, 2 parts, 3 parts, 4 parts, 5 parts.
In the present invention, the no-solvent type elite stand ester is no-solvent type polyurethane adhesive, no-solvent type silica gel, no-solvent type third
One of olefin(e) acid glue, no-solvent type rubber and no-solvent type synthetic rubber or at least two mixture.It adopts in the prior art
When with solvent-laden elite stand ester, solidify the drying process for needing 80 DEG C or more, 5min or more, and curing time is longer, 24-48h;
Such as solvent-type acrylic pressure sensitive adhesive, be first pass through be coated on substrate layer after heat aging removing solvent, then docile in component carry on the back
The surface of plate, and the present invention is not necessarily to be dried using no-solvent type elite stand ester, and curing time is fast, 3-4h, that is, curable complete
Entirely, the energy is greatly saved, saves the time, there is higher construction efficiency in backboard repairing.
In the present invention, the curing agent is epoxy type curing agent, isocyanates system curing agent, imidazole curing agent, hydrazides
One of curing agent and amine curing agent or at least two mixture.
In the present invention, the antioxidant is one in aromatic amine antioxidant, Hinered phenols antioxidant and auxiliary antioxidant
Kind or at least two mixture.
In the present invention, the ultraviolet absorber is salicylate type ultraviolet absorbent, benzophenone class ultraviolet absorber, benzo three
Azole ultraviolet absorber, group-substituted acrylonitrile ultraviolet absorber and one of triazines and hindered amines compound or at least two
The mixture of kind.
Photovoltaic component back plate patching material of the invention can repair backboard by function glue single layer, meanwhile, it is described
Photovoltaic component back plate patching material further includes substrate layer, and the substrate layer is made of the insulative type material that blocks water;Preferably, the base
Material layer is made of mylar class material.
The substrate layer is single-layer type film, complex polyester type film, application type polyester film or macromolecule co-extrusion resin
One of film.
It is highly preferred that the substrate layer is two-sided fluorine film fabric backplanes, single side fluorine film single side coating structure backboard, two-sided painting
Layer fabric backplanes, single side fluorine film single side polyolefin structure backboard, floride-free polyethylene terephthalate backboard, coextruded structure back
One of plate or full PET backboard.
Wherein, the single-layer type film is polyester film, polyamide film, high-resistant diaphragm, polyolefin film, poly- fluorine second
Alkene film, polyvinylidene difluoride film, ethylene-tetrafluoroethylene copolymer film, polytrifluorochloroethylene film, polytetrafluoroethylene (PTFE) or second
One of alkene-chlorotrifluoroethylene film.
Preferably, the complex polyester type film includes sandwich layer and weatherability macromolecule membrane, the weatherability macromolecule
Film is pasted on at least side of the sandwich layer.
Preferably, the complex polyester type film includes sandwich layer, weatherability macromolecule membrane and macromolecule weathering resistance coatings, institute
The side that weatherability macromolecule membrane is pasted on the sandwich layer is stated, the macromolecule weathering resistance coatings are coated on the another of the sandwich layer
Side;The weatherability macromolecule membrane and the macromolecule weathering resistance coatings all have resistance to ultraviolet, wet-heat resisting, the ultraviolet function of barrier.
Preferably, the sandwich layer of the complex polyester type film is polyester film, polyamide film, high-resistant diaphragm, polypropylene
One of film, polyethylene film.
Preferably, the weatherability macromolecule membrane is that fluorine film, resistance to ultraviolet polyester film, resistance to ultraviolet polyolefin are thin
One of film, resistance to ultraviolet polyamide film or at least two mixture.
Preferably, the fluorine film is polyvinyl fluoride, Kynoar, ethylene-tetrafluoroethylene copolymer, poly- trifluoro chloroethene
One of alkene, polytetrafluoroethylene (PTFE) or ethylene-chlorotrifluoro-ethylene copolymer.
Preferably, the macromolecule weathering resistance coatings are fluorocarbon resin, acrylic resin, polyester resin, polyamide, gather
One of ammonia ester type resin or epoxy resin or at least two mixture;Macromolecule weathering resistance coatings are solidified by curing agent
Or directly lamination to the core layer surface is formed.
Preferably, the application type polyester film includes position sandwich layer and coating, and the coating is coated on the sandwich layer extremely
Few side.
Preferably, the sandwich layer of the application type polyester film is polyester film, polyamide film, high-resistant diaphragm, gathers
One of Polypropylene film, polyethylene film.
Preferably, the coating of the application type polyester film includes organic resin, curing agent and inorganic filler, described
Organic resin is fluorine silicon resin, polyvinyldifluoride fluorocarbon resin, polytetrafluoroethylene (PTFE) fluorocarbon resin, perfluorinated resin, fluorine-containing
One of resin, response type fluorocarbon resin, polyester resin, polyamide, polyurethane-type resin and epoxy resin or extremely
Few two kinds of mixture;The curing agent is isocyanates system curing agent, imidazole curing agent, cyanamid dimerization system curing agent, hydrazides
One of class curing agent, amine curing agent, acid anhydride type curing agent and cationic curing dose or at least two mixture;Institute
State inorganic filler be titanium dioxide, mica powder, aluminum oxide, silica, barium sulfate, ground pumice, calcium carbonate, aluminium hydroxide,
In carbon black, talcum powder, diatomite and bortz powder it is a kind of or at least two mixture;
To sum up, the coating of fluorine material is also for the purpose for using release film is reduced, realize that performance is more excellent and cost more
Low purpose.
Preferably, the macromolecule co-extrusion resin film is one or more layers co-extrusion being made of modified polyolefin hydro carbons material
Film.
Preferably, the modified polyolefine material is be blended with macromolecular grafted copolymer by polyolefin or dynamically hand over
Connection, at the same be added it is filler modified obtain, the addition of filler stretches with enhancing Resisting fractre, blocked water, easy-adhesion and reflective.
Preferably, the macromolecular grafted copolymer is to contain amide group, epoxy group, maleic groups or polyethers
The macromolecular grafted copolymer of group.
Preferably, the filler is diatomite, aluminum oxide, aluminium hydroxide, titanium dioxide, mica powder, silica, sulphur
One of sour barium, ground pumice, calcium carbonate, carbon black, talcum powder and bortz powder or at least two mixture.
The second object of the present invention is to provide a kind of preparation side of photovoltaic component back plate patching material described in the first purpose
Method includes the following steps: by weight, be added in 100 parts of no-solvent type elite stand ester 1~10 part curing agent, 1~5
The antioxidant and 1~5 part of ultraviolet absorber of part, after being mixed evenly, are prepared function glue-line, by the function glue-line
It is compound with substrate layer, obtain the photovoltaic component back plate patching material.
As a preferred solution of the present invention, the preparation method of photovoltaic component back plate patching material, comprising the following steps:
S1: it takes selected from no-solvent type polyurethane adhesive, no-solvent type silica gel, non-solvent type acryl glue, no-solvent type rubber
Glue, no-solvent type synthetic rubber, heat curing type structure glue, any one or more raw material in thermoplastics type's structure glue are as elite stand
Rouge;
S2: the elite stand rouge for taking step S1 to prepare is added and is selected from epoxy type curing agent, isocyanates system curing agent, imidazoles
Nothing is made in one of curing agent, hydrazides curing agent, amine curing agent or a variety of curing agent after being mixed evenly
Solvent adhesive mixed liquor;
Adhesive mixed liquor made from step S2: being coated on the surface of backboard to be repaired by S3, obtains the dry of function glue-line
Glue is with a thickness of 20~150 μm;
S4: substrate layer whole face is affixed on function glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
As another preferred embodiment of the invention, a kind of preparation method of photovoltaic component back plate patching material, including such as
Lower step:
S1: the coating is coated on the sandwich layer with a thickness of 25 μm -250 μm, and coating thickness is 2 μm -50 μm;
S2: it takes selected from one or more of acrylic acid, Isooctyl acrylate monomer, hydroxy-ethyl acrylate compound, with third
Olefin(e) acid butyl ester is uniformly mixed, and is added into reaction vessel, and dibenzoyl peroxide initiator is added, under conditions of logical nitrogen,
Heating reaction, after reaction, obtains synthetic glue;
S3: 0.2-0.3 parts of isocyanates are added in the solvent-free acrylic acid glue of 100 parts of synthesis for taking step S2 to prepare
Class curing agent L-75 or epoxies curing agent NX-100E is added 20-25 parts of rosin resin PR-12603,0.03 part of antioxygen is added
1010,0.2 part of ultraviolet absorber TINUVIN326 of agent, is uniformly mixed;
S4: taking the solventless adhesive in step S3, is uniformly coated on the surface of repairing component, dry glue is with a thickness of 40 μ
M-80 μm, then application type polyester film is subjected to whole face for substrate layer and is affixed on function glue layer, fitting needs appearance bubble-free, room temperature
Stand 2h.
The third object of the present invention is to provide a kind of use of photovoltaic component back plate patching material described in the first purpose
The surface that the photovoltaic component back plate patching material is directly coated at backboard to be repaired is formed function glue-line by method.
In use, specific method for repairing and mending is that function glue-line, which is uniformly applied to component, first need to repair the table of backboard
Face, then using the direct docile of substrate layer in function film surface;Or it does not need directly to utilize function glue-line using substrate layer
Weatherability repaired;It the full patch of more efficiently selection or half patch mode can also be repaired according to actual needs, make to paste
It is more preferable to close appearance.
The function glue-line with a thickness of 20~150 μm, such as function glue-line with a thickness of 20 μm, 30 μm, 40 μm, 50 μ
m、60μm、70μm、80μm、90μm、100μm、110μm、120μm、130μm、140μm、150μm。
Compared with prior art, the invention has the benefit that
(1) photovoltaic component back plate patching material of the invention can improve adhesive tape weather resistance, wherein high temperature resistant very well
Reach 150 DEG C, anti-yellowing property Δ b≤0.3, the adhesion strength of photovoltaic component back plate patching material is big, and caking property is greater than 10N/
25mm, it is not easily to fall off, while photovoltaic component back plate patching material is convenient for docile, it is easy for construction.
(2) photovoltaic component back plate patching material of the invention has excellent water preventing ability by selecting weatherability substrate layer
It can be with ultraviolet light resistant performance, wherein block-water performance can reach 0.03-0.10g/m2Day, insulation resistance are 165~297M
Ω, ultraviolet light resistant performance are greater than 5W/m2, independent backboard can be played the role of.
(3) application method of photovoltaic component back plate patching material of the invention is simple, can site operation, directly by photovoltaic group
Part backboard patching material whole face docile has more to the surface of backboard to be repaired without carrying out whole replacements to damaged component
High construction efficiency, environmental protection is low in cost without waste, makes damaged component that can run well within quality guarantee period.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the photovoltaic component back plate patching material of the embodiment of the present invention 2;
Fig. 2 is the structural schematic diagram of the photovoltaic component back plate patching material of comparative example 1 of the invention;
Appended drawing reference is as follows:
1- substrate layer;2- function glue-line;3- separated type material layer.
Specific embodiment
With reference to the accompanying drawing 1,2, and pass through specific embodiment to further illustrate the technical scheme of the present invention.
Unless specific instructions, various raw materials of the invention are commercially available buys, or is prepared according to the conventional method of this field
It obtains.
Embodiment 1
As shown in Figure 1, a kind of photovoltaic component back plate patching material of the present embodiment, including the base being successively arranged from top to bottom
Material layer 1, function glue-line 2.Substrate layer 1 is 300 μm of complex polyester type film, including is located in the middle sandwich layer and is pasted on sandwich layer
The weatherability macromolecule membrane of side, center core layer are polyester film, and weatherability macromolecule membrane is fluorine film, and fluorine film is 50 μm
Kynoar (PVDF).Function glue-line 2 includes non-solvent type acryl pressure sensitive adhesive, and addition curing agent is epoxy type curing agent,
Tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, and ultraviolet absorber is salicylate type ultraviolet absorbent.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 100g as elite stand rouge;
S2: epoxy type curing agent 0.2g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min,
Rosin tackifying resin 10g is added, aromatic amine antioxidant 1g is added, salicylate type ultraviolet absorbent 0.5g is added, is carried out
Adhesive mixed liquor is made after stirring 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 50 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 2
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.The complex polyester type film that substrate layer 1 is 300 μm, including being located in the middle sandwich layer and being pasted on the weather-proof of sandwich layer two sides
Property macromolecule membrane, center core layer is polyester film, and weatherability macromolecule membrane is fluorine film, and fluorine film is 50 μm of Kynoar
(PVDF).Function glue-line 2 includes solvent-free acrylate pressure sensitive adhesive, and addition curing agent is epoxy type curing agent, and tackifying resin is pine
Perfume (or spice), antioxidant are aromatic amine antioxidant, and ultraviolet absorber is salicylate type ultraviolet absorbent.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 100g as elite stand rouge;
S2: epoxy type curing agent 0.2g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min,
Rosin tackifying resin 10g is added, aromatic amine antioxidant 1g is added, salicylate type ultraviolet absorbent 0.5g is added, is carried out
Adhesive mixed liquor is made after stirring 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 50 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 3
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is 250 μm of complex polyester type films, including the weatherability for being located in the middle sandwich layer, being pasted on sandwich layer side
Macromolecule membrane and the macromolecule weathering resistance coatings for being directly coated at the sandwich layer other side, sandwich layer is polyamide film, weatherability high score
Sub- film is 50 μm of resistance to ultraviolet polyolefin films, and macromolecule weathering resistance coatings are cured to sandwich layer table by curing agent by fluorocarbon resin
Face is formed.Function glue-line 2 includes that solvent-free acrylate pressure sensitive adhesive and heat curing type structure glue are constituted, and the curing agent of addition is epoxy type
Curing agent and isocyanates system curing agent, tackifying resin are rosin derivative resin, and antioxidant is Hinered phenols antioxidant, ultraviolet
Absorbent is benzophenone class.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: the conduct after being mixed evenly selected from solvent-free acrylate pressure sensitive adhesive 100g and heat curing type structure glue 10g is taken
Elite stand rouge;
S2: epoxy type curing agent 0.2g and isocyanate curing agent 0.05g is added in the elite stand rouge for taking step S1 to prepare,
Mixed liquor is made after stirring 5min, adds rosin derivative resin 10g, Hinered phenols antioxidant 1g is added, benzophenone class is added
Adhesive mixed liquor is made after being stirred 5min in ultraviolet absorber 0.5g;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 20 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 4
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is application type polyester film, including is located in the middle sandwich layer, and be coated directly onto the painting of the two sides of sandwich layer
Layer;Sandwich layer is high-resistant diaphragm, and coating includes organic resin, curing agent and inorganic filler, and organic resin is fluorine silicon resin, curing agent
For isocyanates system curing agent, inorganic filler is titanium dioxide.Function glue-line 2 is no-solvent polyurethane pressure sensitive adhesive, the solidification of addition
Agent is imidazole curing agent, and tackifying resin is terpene resin, and antioxidant is auxiliary antioxidant, and ultraviolet absorber is that benzotriazole is purple
Outer absorbent.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from no-solvent polyurethane pressure sensitive adhesive 100g as elite stand rouge;
S2: imidazole curing agent 0.1g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min, then
Terpene resin 10g is added, auxiliary antioxidant 1g is added, benzotriazole ultraviolet absorber 0.5g is added, after being stirred 5min
Adhesive mixed liquor is made;
S3: adhesive mixed liquor made from step S2 is coated on component back plate surface, the dry glue of coating is with a thickness of 150 μ
M, and 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 5
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is application type polyester film, including is located in the middle sandwich layer, and be coated directly onto the painting of the side of sandwich layer
Layer;Sandwich layer is polypropylene film;Coating includes organic resin, curing agent and inorganic filler, and organic resin is polyvinyldifluoride fluorine
Carbon resin and polytetrafluoroethylene (PTFE) fluorocarbon resin;Curing agent is imidazole curing agent;Inorganic filler is mica powder and talcum powder.Function glue
Layer 2 is constituted for solvent-free silicone glue pressure sensitive adhesive, and the curing agent of addition is hydrazides curing agent, and the tackifying resin of addition is polymerization tree
Rouge, the antioxidant of addition are auxiliary antioxidant, and the ultraviolet absorber of addition is group-substituted acrylonitrile ultraviolet absorber.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free silicone glue pressure sensitive adhesive 100g as elite stand rouge;
S2: hydrazides curing agent 0.1g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min,
Polymer resin 10g is added, auxiliary antioxidant 1g is added, group-substituted acrylonitrile ultraviolet absorber 0.3g is added, is stirred
Adhesive mixed liquor is made after 5min;
S3: adhesive mixed liquor made from step S2 is coated on component back plate surface, the dry glue of coating is with a thickness of 100 μ
M, and 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 6
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 be macromolecule co-extrusion resin film, one layer of coextruded film being specially made of modified polyolefin hydro carbons material,
Improved polyalkene material be by polyolefin with the macromolecular grafted copolymer containing amide group carry out be blended or dynamic crosslinking, and
Filler diatomite modified is added simultaneously, stretched, blocked water with enhancing Resisting fractre, easy-adhesion and reflective.Function glue-line 2 includes nothing
Solvent acrylate pressure sensitive adhesive and butyl rubber, the curing agent of addition are amine curing agent, and the tackifying resin of addition is condensation resin,
The antioxidant of addition is aromatic amine antioxidant, and the ultraviolet absorber of addition is triazines ultraviolet absorber.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes and 10min is mixed evenly selected from solvent-free acrylate pressure sensitive adhesive 50g and butyl rubber 50g, obtain mother
Resin;
S2: amine curing agent 0.1g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min, then
Auxiliary antioxidant 1g is added, triazines ultraviolet absorber 0.3g is added, adhesive mixed liquor is made after being stirred 5min;
S3: adhesive mixed liquor made from step S2 is coated on component back plate surface, the dry glue of coating is with a thickness of 100 μ
M, and 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 7
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 be macromolecule co-extrusion resin film, the multi-layer co-extruded film being specially made of modified polyolefin hydro carbons material,
Improved polyalkene material be by polyolefin with the macromolecular grafted copolymer containing epoxy group carry out be blended or dynamic crosslinking, and
It is modified that two aluminium of filler titanium dioxide is added simultaneously, stretched, blocked water with enhancing Resisting fractre, easy-adhesion and reflective.Function glue-line 2 wraps
Solvent-free acrylate pressure sensitive adhesive and butyl rubber are included, the curing agent of addition is amine curing agent, and the tackifying resin of addition is condensation
Resin, the antioxidant of addition are aromatic amine antioxidant, and the ultraviolet absorber of addition is triazines ultraviolet absorber.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 50g and butyl rubber 50g, 10min is mixed evenly, obtains
Elite stand rouge;
S2: amine curing agent 0.1g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min, then
Condensation resin 10g is added, auxiliary antioxidant 1g is added, triazines ultraviolet absorber 0.3g is added, is made after being stirred 5min
Adhesive mixed liquor;
S3: adhesive mixed liquor made from step S2 is coated on component back plate surface, the dry glue of coating is with a thickness of 100 μ
M, and 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 8
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 be macromolecule co-extrusion resin film, the multi-layer co-extruded film being specially made of modified polyolefin hydro carbons material,
Improved polyalkene material is be blended with the macromolecular grafted copolymer containing maleic groups by polyolefin or dynamically hand over
Connection, and it is modified to be added filler mica powder simultaneously, is stretched, is blocked water with enhancing Resisting fractre, easy-adhesion and reflective.Function glue-line 2
Including solvent-free acrylate pressure sensitive adhesive and butyl rubber, the curing agent of addition is amine curing agent, and the tackifying resin of addition is contracting
Resin, the antioxidant of addition are aromatic amine antioxidant, and the ultraviolet absorber of addition is triazines ultraviolet absorber.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 50g and butyl rubber 50g, 10min is mixed evenly, obtains
Elite stand rouge;
S2: amine curing agent 0.1g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min, then
Condensation resin 10g is added, auxiliary antioxidant 1g is added, triazines ultraviolet absorber 0.3g is added, is made after being stirred 5min
Adhesive mixed liquor;
S3: adhesive mixed liquor made from step S2 is coated on component back plate surface, the dry glue of coating is with a thickness of 100 μ
M, and 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 9
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 be macromolecule co-extrusion resin film, the multi-layer co-extruded film being specially made of modified polyolefin hydro carbons material,
Improved polyalkene material be by polyolefin with the macromolecular grafted copolymer containing polyether group carry out be blended or dynamic crosslinking, and
It is modified that filler carbon black and talcum powder are added simultaneously, stretched, blocked water with enhancing Resisting fractre, easy-adhesion and reflective.Function glue-line 2
Including solvent-free acrylate pressure sensitive adhesive and butyl rubber, the curing agent of addition is amine curing agent, and the tackifying resin of addition is contracting
Resin, the antioxidant of addition are aromatic amine antioxidant, and the ultraviolet absorber of addition is that triazines and hindered amines compounding are purple
Outer absorbent.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 50g and butyl rubber 50g, 10min is mixed evenly, obtains
Elite stand rouge;
S2: amine curing agent 0.1g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min, then
Condensation resin 10g is added, auxiliary antioxidant 1g is added, triazines ultraviolet absorber 0.3g is added, is made after being stirred 5min
Adhesive mixed liquor;
S3: adhesive mixed liquor made from step S2 is coated on component back plate surface, the dry glue of coating is with a thickness of 100 μm
μm, and 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 10
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is complex polyester type film, including the weatherability macromolecule for being located in the middle sandwich layer, being pasted on sandwich layer side
Film and the macromolecule weathering resistance coatings for being directly coated at the sandwich layer other side, sandwich layer is polyethylene film, weatherability macromolecule membrane
For resistance to ultraviolet polyester film, macromolecule weathering resistance coatings are formed by the direct lamination of acrylic resin to core layer surface.Function glue-line 2
It is constituted for solvent-free natural rubber pressure sensitive glue and thermoplastics type's structure glue, the curing agent of addition is epoxy type curing agent and isocyanates
It is curing agent, tackifying resin is rosin derivative resin, and antioxidant is Hinered phenols antioxidant, and ultraviolet absorber is benzophenone class.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free natural rubber pressure sensitive glue 100g and thermoplastics type structure glue 10g, is mixed evenly
10min obtains elite stand rouge;
S2: the epoxy type curing agent 0.2g and isocyanates of solidification amount 50% is added in the elite stand rouge for taking step S1 to prepare
Mixed liquor is made after stirring 5min in curing agent 0.05g, adds rosin derivative resin 10g, Hinered phenols antioxidant is added
1g, benzophenone class ultraviolet absorber 0.5g is added, adhesive mixed liquor is made after being stirred 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 20 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 11
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is application type polyester film, including is located in the middle sandwich layer, and be coated directly onto the painting of the side of sandwich layer
Layer;Sandwich layer is polyethylene film;Coating includes organic resin, curing agent and inorganic filler, and organic resin is fluorine-containing tree
Rouge;Curing agent is isocyanate curing agent;Inorganic filler is titanium dioxide.Function glue-line 2 is solvent-free acrylic pressure sensitive
Glue is constituted, and the curing agent of addition is epoxies curing agent, and the tackifying resin of addition is rosin resin, and the antioxidant of addition is antioxygen
Agent 1010, the ultraviolet absorber of addition are group-substituted acrylonitrile ultraviolet absorber.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 100g as elite stand rouge;
S2: 0.2g epoxies curing agent is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min,
It adds and rosin resin 20g is added, antioxidant 1010 0.03g is added, group-substituted acrylonitrile ultraviolet absorber 0.2g is added, into
Adhesive mixed liquor is made after row stirring 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 45 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 12
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is polyester film.Function glue-line 2 includes solvent-free acrylic pressure sensitive
Glue, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, ultraviolet absorber
For salicylate type ultraviolet absorbent.
According to the novel photovoltaic component back plate method for repairing and mending of above-mentioned one kind, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 100g as elite stand rouge;
S2: epoxy type curing agent 0.2g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min,
Rosin tackifying resin 10g is added, aromatic amine antioxidant 1g is added, salicylate type ultraviolet absorbent 0.5g is added, is carried out
Adhesive mixed liquor is made after stirring 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 50 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 13
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is polyamide film.Function glue-line 2 includes solvent-free propylene acid fracturing
Quick glue, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, UV absorption
Agent is salicylate type ultraviolet absorbent.
Embodiment 14
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is high-resistant diaphragm.Function glue-line 2 includes solvent-free acrylic pressure sensitive
Glue, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, ultraviolet absorber
For salicylate type ultraviolet absorbent.
Embodiment 15
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is polyolefin film.Function glue-line 2 includes solvent-free propylene acid fracturing
Quick glue, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, UV absorption
Agent is salicylate type ultraviolet absorbent.
Embodiment 16
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is polyvinyl fluoride thin film.Function glue-line 2 includes solvent-free acrylic acid
Pressure sensitive adhesive, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, ultraviolet suction
Receipts agent is salicylate type ultraviolet absorbent.
Embodiment 17
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is polyvinylidene difluoride film.Function glue-line 2 includes solvent-free propylene
Sour pressure sensitive adhesive, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, ultraviolet
Absorbent is salicylate type ultraviolet absorbent.
Embodiment 18
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is ethylene-tetrafluoroethylene copolymer film.Function glue-line 2 includes nothing
Solvent acrylate pressure sensitive adhesive, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxygen
Agent, ultraviolet absorber are salicylate type ultraviolet absorbent.
Embodiment 19
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is polytrifluorochloroethylene film.Function glue-line 2 includes solvent-free third
Olefin(e) acid pressure sensitive adhesive, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, purple
Outer absorbent is salicylate type ultraviolet absorbent.
Embodiment 20
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is polytetrafluoroethylene film.Function glue-line 2 includes solvent-free propylene
Sour pressure sensitive adhesive, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, ultraviolet
Absorbent is salicylate type ultraviolet absorbent.
Embodiment 21
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.Substrate layer 1 is single-layer type film, and single-layer type film is ethylene-chlorinated film.Function glue-line 2 includes solvent-free
Acrylate pressure sensitive adhesive, addition curing agent are epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant,
Ultraviolet absorber is salicylate type ultraviolet absorbent.
Embodiment 22
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.The complex polyester type film that substrate layer 1 is 300 μm, including being located in the middle sandwich layer and being pasted on the weather-proof of sandwich layer two sides
Property macromolecule membrane, center core layer is polyester film, and weatherability macromolecule membrane is fluorine film, and fluorine film is 50 μm of Kynoar
(PVDF).Function glue-line 2 includes solvent-free acrylate pressure sensitive adhesive, and addition curing agent is imidazole type curing agent, and tackifying resin is pine
Perfume (or spice), antioxidant are aromatic amine antioxidant, and ultraviolet absorber is salicylate type ultraviolet absorbent.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 100g as elite stand rouge;
S2: imidazole curing agent 0.1g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min, then
Rosin tackifying resin 10g is added, aromatic amine antioxidant 1g is added, salicylate type ultraviolet absorbent 0.5g is added, is stirred
Adhesive mixed liquor is made after mixing 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 50 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 23
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.The complex polyester type film that substrate layer 1 is 300 μm, including being located in the middle sandwich layer and being pasted on the weather-proof of sandwich layer side
Property macromolecule membrane, center core layer is polyester film, and weatherability macromolecule membrane is fluorine film, and fluorine film is 50 μm of Kynoar
(PVDF).Function glue-line 2 includes non-solvent type acryl pressure sensitive adhesive, and addition curing agent is epoxy type curing agent, and tackifying resin is
Rosin, antioxidant are Hinered phenols antioxidant, and ultraviolet absorber is salicylate type ultraviolet absorbent.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 100g as elite stand rouge;
S2: epoxy type curing agent 0.2g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min,
Rosin tackifying resin 10g is added, Hinered phenols antioxidant 1g is added, salicylate type ultraviolet absorbent 0.5g is added, is carried out
Adhesive mixed liquor is made after stirring 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 50 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Embodiment 24
A kind of photovoltaic component back plate patching material of the present embodiment, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.The complex polyester type film that substrate layer 1 is 300 μm, including being located in the middle sandwich layer and being pasted on the weather-proof of sandwich layer side
Property macromolecule membrane, center core layer is polyester film, and weatherability macromolecule membrane is fluorine film, and fluorine film is 50 μm of Kynoar
(PVDF).Function glue-line 2 includes non-solvent type acryl pressure sensitive adhesive, and addition curing agent is epoxy type curing agent, and tackifying resin is
Rosin, antioxidant are aromatic amine antioxidant, and ultraviolet absorber is group-substituted acrylonitrile ultraviolet absorber.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: it takes selected from solvent-free acrylate pressure sensitive adhesive 100g as elite stand rouge;
S2: epoxy type curing agent 0.2g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min,
Rosin tackifying resin 10g is added, aromatic amine antioxidant 1g is added, group-substituted acrylonitrile ultraviolet absorber 0.5g is added, into
Adhesive mixed liquor is made after row stirring 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 50 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Comparative example 1
A kind of photovoltaic component back plate of this comparative example repairs rubber belt material with high-performance, including what is be successively arranged from top to bottom
Substrate layer 1, function glue-line 2, separated type material layer 3, as shown in Fig. 2, the complex polyester type film that substrate layer 1 is 300 μm, including position
In intermediate sandwich layer and it is pasted on the weatherability macromolecule membrane of sandwich layer side, center core layer is polyester film, weatherability high score
Sub- film is fluorine film, the Kynoar (PVDF) that fluorine film is 50 μm.Function glue-line 2 includes acrylate pressure sensitive adhesive, addition solidification
Agent is epoxy type curing agent, and tackifying resin is rosin, and antioxidant is aromatic amine antioxidant, and ultraviolet absorber is salicylic acid esters
Ultraviolet absorber.
According to above-mentioned any photovoltaic component back plate preparation method of high-performance repair sheets band, include the following steps:
S1: being taken the acrylate pressure sensitive adhesive 100g selected from solid content 30%, be mixed evenly using 50g organic solvent,
Obtain elite stand rouge;
S2: the epoxy type curing agent 0.2g of solidification amount 50% is added in the elite stand rouge for taking step S1 to prepare, after stirring 5min
Mixed liquor is made, adds rosin tackifying resin 10g, aromatic amine antioxidant 1g is added, salicylate type ultraviolet absorption is added
Adhesive mixed liquor is made after being stirred 5min in agent 0.5g;
S3: being coated on substrate layer 1 for adhesive mixed liquor made from step S2, and the dry glue of coating is incited somebody to action with a thickness of 50 μm
The substrate layer 1 for being coated with adhesive mixed liquor one side is bonded with separated type material layer 3, is placed in 60 DEG C and is cured 72 hours.
Comparative example 2
A kind of photovoltaic component back plate patching material of this comparative example, including be successively arranged from top to bottom substrate layer 1, function
Glue-line 2.The complex polyester type film that substrate layer 1 is 300 μm, including being located in the middle sandwich layer and being pasted on the weather-proof of sandwich layer side
Property macromolecule membrane, center core layer is polyester film, and weatherability macromolecule membrane is fluorine film, and fluorine film is 50 μm of Kynoar
(PVDF).Function glue-line 2 includes solvent-type acrylic pressure sensitive adhesive, and addition curing agent is epoxy type curing agent, and tackifying resin is pine
Perfume (or spice), antioxidant are aromatic amine antioxidant, and ultraviolet absorber is salicylate type ultraviolet absorbent.
According to above-mentioned any novel photovoltaic component back plate method for repairing and mending, include the following steps:
S1: taking the acrylate pressure sensitive adhesive selected from solid content 30%, is mixed evenly, is obtained using 50g organic solvent
Elite stand rouge;
S2: epoxy type curing agent 0.2g is added in the elite stand rouge for taking step S1 to prepare, and mixed liquor is made after stirring 5min,
Rosin tackifying resin 10g is added, aromatic amine antioxidant 1g is added, salicylate type ultraviolet absorbent 0.5g is added, is carried out
Adhesive mixed liquor is made after stirring 5min;
S3: being coated on component back plate surface for adhesive mixed liquor made from step S2, the dry glue of coating with a thickness of 50 μm,
And 1 whole face of substrate layer is affixed on glue layer, fitting needs appearance bubble-free, and room temperature stands 2h.
Comparative example 3
It is in place of the difference of this comparative example and embodiment 1, curing agent used is acid anhydride type curing agent, dosage 2g,
He is all the same with embodiment 1.
Comparative example 4
It is in place of the difference of this comparative example and embodiment 1, antioxidant used is heterocycle kind antioxidant, dosage 3g,
He is all the same with embodiment 1.
Comparative example 5
It is in place of the difference of this comparative example and embodiment 1, ultraviolet absorber used is light stabilizer 744, dosage 1g,
Other are all the same with embodiment 1.
1, sample
It is made by oneself by embodiment 1-24 and comparative example 1-5.
2, test method
180 ° of peeling forces of 2.1 removing force tester test samples
(1) web-like or sheet sample are taken, product is first cut into 25mm × 300mm size 3~5.
(2) mirror steel plate: 150 ± 1mm of length, 50 ± 1mm of width, thickness 1.5mm-2mm.
(3) one-faced tapes: the separated type material on adhesive tape is torn, glue surface cannot contact hand or other articles, by glue surface and mirror
One end of face steel plate connects, with pressure roller (2Kg) when not applying external pressure, with the speed of 300mm/min 3 times back and forth, so that
Glue surface comes into full contact with mirror steel plate, and sample and mirror steel plate bonding place are not allow for bubble generation.
(4) it is tested after parked 20min in defined test environment after sample preparation.
(5) by 180 ° of the doubling of sample free end, and binding face 25mm is peeled off from test plate (panel), sample free end and sample board
It is clipped on upper and lower holder respectively, release surface should be made to be consistent with the testing machine line of force, testing machine is with 300mm/min ± 10mm/
The min rate of climb is continuously removed, and has automatic recording instrument to draw removing curve.
(6) record test data and destruction interface location, are averaged.
2.2 xanthochromia test methods
(1) adhesive tape is cut into 50mm × 150mm sample (fluorine coating face is upper), tests b value with color difference meter and is recorded as b1.
(2) sample is put into QUV ultraviolet ageing testing machine (fluorine coating face is upper), according to UV 100KWh, takes out sample again
B value is tested with color difference meter and is recorded as b2.
(3) Δ b=b2-b1 is calculated.
2.3 insulating properties test methods
(1) adhesive tape of above-mentioned preparation is subjected to repairing fitting, component face to what component backboard had cracked according to construction method
Product is 1.94m2。
(2) component after repairing is respectively placed in 85 ± 2 DEG C of high temperature and humidity simultaneously, is placed under 85 ± 5%R.H. environment
2000h, TC (- 40 DEG C~85 DEG C 6H/cycle, 200cycle), take out static 2h later.
(3) component after aging is dipped in water, in the DC voltage source of current limiting, 1000V is provided and has measurement absolutely
The instrument of edge resistance maintains this voltage 120s, and then measurement reads insulation resistance.
In addition, the test method of block-water performance is tested referring to 26253 standard of GB/T, the survey of ultraviolet light resistant performance
Method for testing is tested referring to GB/T 15489.8-1995 standard.
3, test result
Embodiment 1-24 and patching material made from comparative example 1-5 are tested for the property, test result is as shown in table 1.
Table 1
As can be seen from Table 1, pressure sensitive adhesive containing solvent-type acrylic is used in comparative example 1,2, in spite of through overcuring,
Adhesive property, insulation performance and block-water performance decrease;After curing agent replaces with acid anhydride type curing agent in comparative example 3, it can send out
Raw wet electric leakage, adhesive property, weatherability, insulation performance and block-water performance decrease;Comparative example 4 replaces with antioxidant miscellaneous
After ring kind antioxidant, wet electric leakage can also occur, adhesive property, weatherability, insulation performance and block-water performance decrease;Comparison
After ultraviolet absorber is replaced with light stabilizer 744 by example 5, wet electric leakage, adhesive property, weatherability, insulation performance can equally occur
It decreases with block-water performance.Relative to the patching material of comparative example 1-5, photovoltaic component back plate patching material tool of the invention
There are better adhesive property, weatherability, anti-yellowing property, insulation performance and block-water performance.
Above embodiments are only used to illustrate method detailed of the invention, and the invention is not limited to above-mentioned method detaileds, i.e.,
Do not mean that the invention must rely on the above detailed methods to implement.It should be clear to those skilled in the art, right
Any improvement of the invention, the addition of equivalence replacement and auxiliary element to each raw material of product of the present invention, the selection of concrete mode
Deng all of which fall within the scope of protection and disclosure of the present invention.
Claims (10)
1. a kind of photovoltaic component back plate patching material, which is characterized in that the photovoltaic component back plate patching material includes function glue
Layer and substrate layer, the function glue-line, by weight, including following components:
2. photovoltaic component back plate patching material according to claim 1, which is characterized in that the no-solvent type elite stand ester is
No-solvent type polyurethane adhesive, no-solvent type silica gel, non-solvent type acryl glue, no-solvent type rubber and no-solvent type synthetic rubber
One of or at least two mixture.
3. photovoltaic component back plate patching material according to claim 1 or 2, which is characterized in that the curing agent is epoxy
One of type curing agent, isocyanates system curing agent, imidazole curing agent, hydrazides curing agent and amine curing agent or at least two
The mixture of kind.
4. photovoltaic component back plate patching material described in one of -3 according to claim 1, which is characterized in that the antioxidant is virtue
One of fragrant amine antioxidants, Hinered phenols antioxidant and auxiliary antioxidant or at least two mixture.
5. photovoltaic component back plate patching material described in one of -4 according to claim 1, which is characterized in that the ultraviolet absorber
It is ultraviolet for salicylate type ultraviolet absorbent, benzophenone class ultraviolet absorber, benzotriazole ultraviolet absorber, group-substituted acrylonitrile
Absorbent and one of triazines and hindered amines compound or at least two mixture.
6. photovoltaic component back plate patching material described in one of -5 according to claim 1, which is characterized in that the substrate layer is by hindering
Water insulative type material is constituted;
Preferably, the substrate layer is made of mylar class material.
7. photovoltaic component back plate patching material according to claim 6, which is characterized in that the substrate layer is that single-layer type is thin
One of film, complex polyester type film, application type polyester film or macromolecule co-extrusion resin film;
Preferably, the single-layer type film is that polyester film, polyamide film, high-resistant diaphragm, polyolefin film, polyvinyl fluoride are thin
Film, polyvinylidene difluoride film, ethylene-tetrafluoroethylene copolymer film, polytrifluorochloroethylene film, polytetrafluoroethylene (PTFE) or ethylene-
One of chlorotrifluoroethylene film;
Preferably, the complex polyester type film includes sandwich layer and weatherability macromolecule membrane, the weatherability macromolecule membrane
It is pasted on at least side of the sandwich layer;
Preferably, the complex polyester type film includes sandwich layer, weatherability macromolecule membrane and macromolecule weathering resistance coatings, described resistance to
Time property macromolecule membrane is pasted on the side of the sandwich layer, and the macromolecule weathering resistance coatings are coated on the other side of the sandwich layer;
Preferably, the sandwich layer of the complex polyester type film be polyester film, polyamide film, high-resistant diaphragm, polypropylene film,
One of polyethylene film;
Preferably, the weatherability macromolecule membrane be fluorine film, it is resistance to ultraviolet polyester film, resistance to ultraviolet polyolefin film, resistance to
One of ultraviolet polyamide film or at least two mixture;
Preferably, the fluorine film is polyvinyl fluoride, Kynoar, ethylene-tetrafluoroethylene copolymer, polytrifluorochloroethylene, gathers
One of tetrafluoroethene or ethylene-chlorotrifluoro-ethylene copolymer;
Preferably, the macromolecule weathering resistance coatings are fluorocarbon resin, acrylic resin, polyester resin, polyamide, polyurethane
One of type resin or epoxy resin or at least two mixture;
Preferably, the application type polyester film includes position sandwich layer and coating, and the coating is coated at least the one of the sandwich layer
Side;
Preferably, the sandwich layer of the application type polyester film is polyester film, polyamide film, high-resistant diaphragm, polypropylene
One of film, polyethylene film;
Preferably, the coating of the application type polyester film includes organic resin, curing agent and inorganic filler, described organic
Resin be fluorine silicon resin, polyvinyldifluoride fluorocarbon resin, polytetrafluoroethylene (PTFE) fluorocarbon resin, perfluorinated resin, fluoroacrylic resin,
One of response type fluorocarbon resin, polyester resin, polyamide, polyurethane-type resin and epoxy resin or at least two
Mixture;The curing agent is isocyanates system curing agent, imidazole curing agent, cyanamid dimerization system curing agent, hydrazides solidification
One of agent, amine curing agent, acid anhydride type curing agent and cationic curing dose or at least two mixture;It is described inorganic
Filler is titanium dioxide, mica powder, aluminum oxide, silica, barium sulfate, ground pumice, calcium carbonate, aluminium hydroxide, carbon black, cunning
In mountain flour, diatomite and bortz powder it is a kind of or at least two mixture;
Preferably, the macromolecule co-extrusion resin film is that one or more layers co-extrusion for being made of modified polyolefin hydro carbons material is thin
Film;
Preferably, the modified polyolefine material is that polyolefin is carried out blending or dynamic crosslinking with macromolecular grafted copolymer,
Filler modified obtain is added simultaneously;
Preferably, the macromolecular grafted copolymer is to contain amide group, epoxy group, maleic groups or polyether group
Macromolecular grafted copolymer;
Preferably, the filler is diatomite, aluminum oxide, aluminium hydroxide, titanium dioxide, mica powder, silica, sulfuric acid
One of barium, ground pumice, calcium carbonate, carbon black, talcum powder and bortz powder or at least two mixture.
8. a kind of preparation method of photovoltaic component back plate patching material as described in any one in claim 1-5, which is characterized in that
The preparation method includes the following steps: that by weight 1~10 part of addition consolidates in 100 parts of no-solvent type elite stand ester
After being mixed evenly, function glue-line is prepared in agent, 1~5 part of antioxidant and 1~5 part of ultraviolet absorber, by institute
It is compound with substrate layer to state function glue-line, obtains the photovoltaic component back plate patching material.
9. a kind of application method of photovoltaic component back plate patching material as described in any one in claim 1-5, which is characterized in that
The photovoltaic component back plate patching material is directly coated to the surface of backboard to be repaired.
10. application method according to claim 9, which is characterized in that the function glue-line with a thickness of 20~150 μm.
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