CN109513892A - Band line complete machine - Google Patents
Band line complete machine Download PDFInfo
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- CN109513892A CN109513892A CN201811434429.6A CN201811434429A CN109513892A CN 109513892 A CN109513892 A CN 109513892A CN 201811434429 A CN201811434429 A CN 201811434429A CN 109513892 A CN109513892 A CN 109513892A
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- Prior art keywords
- rack
- home roll
- water cooling
- vertical water
- band
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0611—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0637—Accessories therefor
- B22D11/0665—Accessories therefor for treating the casting surfaces, e.g. calibrating, cleaning, dressing, preheating
- B22D11/0674—Accessories therefor for treating the casting surfaces, e.g. calibrating, cleaning, dressing, preheating for machining
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention discloses a kind of band line complete machine, including rack entirety, buggy ladle adjustment and its walking mechanism and vertical water cooling home roll, one end of vertical water cooling home roll is provided with home roll driving mechanism, is connected to recirculated cooling water inside vertical water cooling home roll；Rack positioned at vertical water cooling home roll two sides is provided with grinding roller mechanism on the whole；The grinding roller mechanism is included in string pendulum dynamic formula grinding roller mechanism and online vehicle roller mechanism；Rack positioned at vertical water cooling home roll rear is disposed with two sets of coiling machines, automatic upper sleeve mechanism and Automatic Charging Device on the whole.Present invention employs the two sets coiling machine with way moving function, the Automatic Charging Device that the band prepared can be carried out to discharge operation, is adjusted with the buggy ladle for horizontally rotating function and its mode of walking mechanism the automatic upper sleeve mechanism with automatic upper sleeve function, production efficiency is substantially increased, meets the needs of more users.
Description
Technical field
The present invention relates to bands to fabricate equipment technical field, and especially a kind of band line complete machine is used for amorphous ribbon
Band spray band simultaneously batches coiled.
Background technique
Amorphous ribbon is a kind of new material, has excellent magnetism, corrosion resistance, wearability, high rigidity, high conductivity etc.
Characteristic.Band machine is exactly that the molten steel in ladle is sprayed onto after chill roll to cool down rapidly by nozzle, is coagulated before not forming crystal
Solid is grabbed at amorphous ribbon by vacuum suction, and is finally batched coiled.Currently, well known belt spraying machine is that the country generally uses
Positive spray formula belt spraying machine, be made of home roll, swing guide roller, measuring thickness device, coiling machine, dummy car.This type equipment is in city
It is widely used on.In order to improve the yield rate of band, extending crystallisation by cooling section length is main means.Positive spray formula belt spraying machine
Used means are that home roll diameter is increased to 2000mm by original 800mm.This mode directly results in equipment cost, factory
The equipment operating cost of family and the spare parts cost of maintenance increase considerably.Such equipment has been difficult to adapt to wanting for market
It asks.
And there are following problems for existing strip producing line:
1) separate unit strip producing line is corresponding uses a set of suction and conveying devices for taking-up, after completing a roll of finished product coiled material, needs by unloading
Volume, upper bush, then suction and conveying devices for taking-up, which returns to starting winding position, could prepare batching for lower a roll of coiled material, in the process
Ladle material spray is not stopped, and a large amount of waste materials can be also generated because not batching in time, and when due to unloading the back works such as volume, upper bush
Between it is longer, therefore, existing suction and conveying devices for taking-up results in that band production efficiency is low, and waste material is more；
2) in steel band production line, to suction and conveying devices for taking-up upper bush mainly by human assistance.But a sleeve weighs 60,000
Gram, by worker lift fill it is time-consuming and laborious, if compared with sleeve midway slide, also have injure by a crashing object worker, damage equipment danger；
3) chill roll is unavoidable in process of production will appear damage and leaves residue, so that production cannot be carried out continuously；
4) in the market used in spray hired car adjustment only have be moved forward and backward, move left and right, moving up and down, swing, a left side
The right movement for swinging five directions also lacks a direction, the i.e. adjustment of horizontal direction rotation in use, gives user
A degree of inconvenience is brought, is difficult to adapt to the demand in market.
Summary of the invention
The technical problem to be solved by the invention is to provide a kind of band line complete machines, are to mention to solve positive spray formula belt spraying machine
High tape manufacturing yields increase home roll diameter and increase production maintenance cost, and separate unit strip producing line is corresponding to be used only a set of suction and conveying volume
Device is taken to generate a large amount of waste materials, upper bush is extremely dangerous mainly by human assistance, reconditioning chill roll can not produce online to ensure
Continuity and at present spray hired car can not horizontal direction rotate the problem of making troubles to user, to produce qualification rate more
High product improves production efficiency and brings more conveniences, to improve production efficiency, reduces the generation of waste material, produce qualification rate
Higher band.
In order to solve the above technical problems, the technical solution used in the present invention is as follows.
Band line complete machine, it is whole including rack, be arranged in rack be used to hold on the whole molten steel buggy ladle adjustment and its
Walking mechanism and setting are used to spray in buggy ladle adjustment and its walking mechanism below buggy ladle adjustment and its walking mechanism
High-speed rotation converts steel band for molten steel and steel band is made to be coated on the vertical water cooling home roll on surface, vertical water cooling home roll when molten steel
One end be provided with the home roll driving mechanism for driving vertical water cooling home roll high-speed rotation, connection follows inside vertical water cooling home roll
Ring cooling water；Rack positioned at vertical water cooling home roll two sides is provided on the whole for promoting the uniform of vertical water cooling home roll surface
The grinding roller mechanism of degree and finish；The grinding roller mechanism includes being separately positioned on vertical water cooling home roll two sides for vertical water cooling
Home roll surface carry out online reconditioning with ensure cooling roller surface reach band processed require roughness online swing type grinding roller mechanism and
Turnery processing is carried out for vertical water cooling home roll surface to reduce the online vehicle roller mechanism of maintenance of equipment expense；Positioned at vertical water
The rack at cold home roll rear be disposed on the whole outside connect with negative-pressure air fan be used for automatic sucking steel band and to steel band into
Row batches and successively alternately batches two sets of coiling machines of operation, for from the automatic upper sleeve being about to sleeve and being encased on coiling machine
Mechanism and for will volume there is the reel of steel band to unload from coiling machine Automatic Charging Device.
Technical solution is advanced optimized, the online swing type grinding roller mechanism includes dressing, dressing is driven to rotate
Driving mechanism, the feed mechanism for driving dressing to feed to chill roll direction, the shifting for driving dressing mobile to chill roll direction
Motivation structure and the swing mechanism for driving dressing to swing in chill roll grinding process.
Advanced optimize technical solution, the coiling machine includes the pedestal being laterally arranged, traversing straight by what is laterally laid
The traversing rack and the vertical shift line slideway auxiliary by longitudinally laying that line guideway is set on the base are arranged in traversing rack
On vertical shift rack, be vertically arranged in vertical shift rack it is internal in arrange multiple stomatas on hollow shape and side wall, for adsorbing
The spool of steel band is batched, and the spool of two sets of coiling machines is respectively positioned on the inside of Liang Tao mechanism；One end of spool is movably installed with
The other end of hollow reel, spool provides the Pneumatic gate valve fabric connectivity setting of negative pressure wind in negative pressure by batching steel band for spool
The outlet air end of blower.
Technical solution is advanced optimized, the automatic upper sleeve mechanism includes rack and the platen that rack top is arranged in；
The side of the platen length direction is provided with sleeve memory block, and the other side is provided with sleeve jacking position, and platen is by covering
Cylinder memory block tilts down setting to sleeve jacking position；On the rack of the sleeve memory block width direction side and close to set
Cylinder jacking position rotation is provided with shift fork；The sleeve jacking is vertically arranged with jacking cylinder, the piston of jacking cylinder below position
The top of bar is provided with jacking supporting plate.
Technical solution is advanced optimized, the Automatic Charging Device includes that rack is arranged on the whole by coiled material bracket
Lifting coiled material bracket, the turbine screw lift being arranged on lifting coiled material bracket, setting are used on turbine screw lift top
The lifting coiled material bracket of coiled material is jacked in support and the lifting driving motor for driving turbine screw lift to act.
Technical solution is advanced optimized, is provided on the coiled material bracket and rises and falls position for detecting lifting coiled material bracket
Close to switch.
Technical solution is advanced optimized, the buggy ladle adjustment and its walking mechanism include that the spray of rack on the whole is arranged in
Hired car walked frame is arranged in the walking track sprayed on hired car walked frame and is mutually equipped with walking track for holding molten steel
And it is able to carry out mobile car body, the spray packet adjustment mechanism with rotating function is provided on car body.
Technical solution is advanced optimized, the spray packet adjustment mechanism includes the first layer bracket for being successively layered setting, second
Layer bracket and third layer bracket, the top of the third layer bracket is hingedly provided with by hinged shaft is used to support the of spray packet spout
Four layers of frame；The 4th layer of frame is fixedly installed far from the side of hinged shaft for driving the 4th layer of frame with respect to third layer branch
The electric pushrod of frame rotation, electric pushrod are provided with the driving motor for driving electric pushrod to rotate by shaft coupling connection；
Multiple roller mounting slots are offered on the third layer bracket, there is and the 4th layer of frame lower surface installation settings in roller mounting slot
It is in contact with the idler wheel of frictional force when the 4th layer of frame member of reduction.
Advanced optimize technical solution, the band line complete machine further include be arranged in vertical water cooling home roll side rack it is whole
Air knife mechanism for stripping on body for smoothly removing steel band from vertical water cooling home roll.
Technical solution is advanced optimized, the posterior end bottom of the rack entirety is additionally provided with the steel band for will discard
Transfer out the automatic waste material export agency of production equipment.
Due to using above technical scheme, the invention technological progress is as follows.
Using mode is regurgitated, the cooling length for passing through band in lesser roller surfaces can reach and just spray the present invention
When the big comparable cooling length of roller, and use two sets coiling machines with way moving function, with automatic upper sleeve function
The band prepared can be carried out the Automatic Charging Device of discharge operation, have horizontal turn by the automatic upper sleeve mechanism of energy
The buggy ladle adjustment of dynamic function and its mode of walking mechanism, substantially increase production efficiency, meet the needs of more users.
The present invention rearranges the vertical water cooling home roll of equipment, the relative position of winding off spindle, using double coiling machines,
Automatic upper sleeve device is set, keeps the structure of equipment more reasonable, high-speed and high-efficiency operation, and the degree of automation of equipment is improved,
Mitigate the labor intensity of operator, improves the shape visual effect of equipment entirety.It can satisfy the yield rate for improving band, prolong
The needs of long crystallisation by cooling section length have filled up the blank of China's reverse-jet type belt spraying machine manufacture, promote domestic spray carrying device whole
Development and raising.
In separate unit strip producing line, the present invention, can using two sets of suction and conveying spoolers with way moving function
The reciprocal strip coiling operation of non-interference alternating is carried out, when first set suction and conveying spooler executes strip coiling operation, the
Two sets of suction and conveying spoolers are executable to unload volume, upper bush operation, and then longitudinal recession, returns again to winding position and await orders, and the
Two sets of suction and conveying spoolers are non-interference with first set suction and conveying spooler on the way in return winding position；When first set suction and conveying is rolled up
After taking mechanism to complete taking-up activities, second set of suction and conveying spooler can then execute strip coiling operation, and first set is inhaled at this time
Spooler execution is sent to unload volume, upper bush operation, then longitudinal recession, returns again to winding position and await orders.So alternately toward multiply-connected
Continuous work, reduces service working time, improves band production efficiency.
In order to shorten to the time of suction and conveying devices for taking-up upper bush, the present invention provides one kind to store, pulls over and pushes up
The device for rising sleeve unloads in suction and conveying devices for taking-up and does not have to human assistance carrying dress when finished product coiled material needs installation sleeve, and
It pulled over by the present invention, jack sleeve arrival designated position, so as to shorten the time of upper bush.
Burnisher apparatus of the invention is mounted on the oblique upper of band export direction, can carry out online reconditioning to chill roll,
And dressing has oscillating function, it is ensured that dressing is uniformly contacted with the roll surface of chill roll.The present invention can guarantee chill roll
Surface roughness, reach production continuity and close rule product quality.
Automatic Charging Device of the present invention is by alternating current generator by the driving lifting of turbine screw lift, and lifting guiding is using set
Cylinder guide rod mode,
The upper of third layer bracket is hingedly arranged in by hinged shaft in the 4th layer of frame in buggy ladle adjustment of the present invention and its walking mechanism
Side opens up roller mounting slot and idler wheel on third layer bracket, and is fixedly installed in the 4th layer of frame far from the side of hinged shaft
Electric pushrod, so that the present invention is in practical applications, electric pushrod is able to drive the 4th layer of frame and rotates around hinged shaft, thus real
The position rotation of existing ladle spout, realize between ladle spout and chill roll nozzle it is effective dock, it is very convenient, greatly fit
The market demand has been answered, can have been promoted and applied on a large scale.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is vertical water cooling home roll of the present invention, online swing type grinding roller mechanism, online vehicle roller mechanism and air knife stripping machine
The connection relationship structural schematic diagram of structure；
Fig. 3 is the main view of online swing type grinding roller mechanism of the present invention；
Fig. 4 is the top view of online swing type grinding roller mechanism of the present invention；
Fig. 5 is the right view of online swing type grinding roller mechanism of the present invention；
Fig. 6 is the structural schematic diagram of buggy ladle of the present invention adjustment and its walking mechanism；
Fig. 7 is the main view that packet adjustment mechanism is sprayed in buggy ladle of the present invention adjustment and its walking mechanism；
Fig. 8 is the top view that packet adjustment mechanism is sprayed in buggy ladle of the present invention adjustment and its walking mechanism；
Fig. 9 is the structural schematic diagram of two sets of coiling machines of the invention；
Figure 10 is the structural schematic diagram of automatic upper sleeve mechanism and two sets of coiling machine relative positions of the present invention；
Figure 11 is the structural schematic diagram of coiling machine of the present invention；
Figure 12 is the structural schematic diagram of coiling machine longitudinal portion of the present invention；
Figure 13 be coiling machine longitudinal portion of the present invention to recession extreme position schematic diagram；
Figure 14 is the structural schematic diagram of automatic upper sleeve mechanism of the present invention storing state；
Figure 15 is the structural schematic diagram that automatic upper sleeve mechanism of the present invention jacks state；
Figure 16 is the structural schematic diagram of automatic upper sleeve mechanism of the present invention jacking apparatus；
Figure 17 is the sectional view along A-A of Figure 16；
Figure 18 is the main view of Automatic Charging Device of the present invention；
Figure 19 is the side view of Automatic Charging Device of the present invention.
Wherein: 1, vertical water cooling home roll；2, online swing type grinding roller mechanism, 21, alternating current generator, 22, dressing, 23, into
To motor, 24, ball screw for feeding, 25, traversing motor a, 26, traversing ball-screw, 27, electric pushrod a, 28, traversing straight line
Guide rail, 29, feeding linear guide, 210, bottom plate, 211, traversing supporting plate, 212, feeding supporting plate, 213, dust cover, 214, dressing
Feed seat, 215, swing pin shaft, 216, swinging frame, 217, upper bracket, 218, undersetting；
3, online vehicle roller mechanism；4, air knife mechanism for stripping；
5, buggy ladle adjustment and its walking mechanism, 51, spray hired car walked frame, 52, walking track, 53, car body, 54, spray packet adjust
Complete machine structure, 541, hinged shaft, 542, the 4th layers of frame, 543, idler wheel, 544, electric pushrod b, 545, third layer bracket, 546, idler wheel
Mounting groove；
6, coiling machine, 6a, No. 1 coiling machine, 6b, No. 2 coiling machines, 6c, Pneumatic gate valve structure, 61, decelerating motor, 62, ball wire
Thick stick, 63, spool, 64, vertical shift line slideway auxiliary, 65, gear, 66, traversing speed reducer, 67, traversing motor b, 68, traversing straight line leads
Rail pair, 69, rack gear, 610, pedestal, 611, traversing rack, 612, vertical shift rack, 613, bearing block；
7, Automatic Charging Device, 71, lifting driving motor, 72, lifting coiled material bracket, 73, turbine screw lift, 74, lifting
Guide rod, 75, coiled material bracket；
8, automatic upper sleeve mechanism；81, platen, 82, shift fork, 83, jacking cylinder, 84, jacking supporting plate, 85, rack, 86, jacking
Bracket, 87, block, 88, push cylinder, 89, leading truck, 810, guide groove, 811, sliding block；
9, automatic waste material export agency；10, rack is whole；11, sleeve.
Specific embodiment
Below in conjunction with specific invention, the present invention will be described in further detail.
A kind of band line complete machine, in conjunction with shown in Fig. 1 to Figure 19, including rack whole 10 and setting are in rack whole 10
Buggy ladle adjustment and its walking mechanism 5, vertical water cooling home roll 1, grinding roller mechanism, coiling machine 6, automatic upper sleeve mechanism 8 and from
Dynamic shedding mechanism 7.The present invention using regurgitating mode, the cooling length for passing through band in lesser roller surfaces can reach and
Big roller comparable cooling length when positive spray.
Rack whole 10 is steel welding frame, and rack is integrally connect with foundation of civil work.
Buggy ladle adjustment and its walking mechanism 5 combine shown in Fig. 6 to Fig. 8, and setting is in rack whole 10, for holding steel
Water.
Spray ladle is molten steel after high temperature melt from melting holding furnace outflow, into a channel of vertical water cooling home roll 1,
Position between its spout and vertical water cooling home roll 1 needs higher relative accuracy.Buggy ladle adjustment and its walking mechanism 5 are wrapped
Include spray hired car walked frame 51, walking track 52, car body 53 and spray packet adjustment mechanism 54.Spray hired car walked frame 51 is arranged in machine
On frame whole 10, using steel weldment structure, reasonable holding type lacing wire arrangement ensure that good integral rigidity；Walking track
On spray hired car walked frame 51, walking track 52 uses Precise Linear Motion Guide mode for 52 settings, ensure that spray hired car fortune
Capable stationarity and good kinematic accuracy；Car body 53 and walking 52 phase of track are equipped, for holding molten steel and being able to carry out shifting
Dynamic, car body 53 uses steel welding construction, and double annealing processing, rigidity is good, and servo motor drives gear-rack drive walking, operation
Steadily, position precision is high；Spraying packet adjustment mechanism 54 has rotating function, is arranged on car body 53.Buggy ladle tune in the present invention
Whole and its walking mechanism 5 is in addition to making car body 53 can satisfy back-and-forth motion, moving left and right, move up and down, swing, left and right
Swing the movement in five directions, additionally it is possible to realize that horizontal direction rotates, realize between ladle spout and vertical water cooling home roll nozzle
Effective docking, each movement is all made of Serve Motor Control, and position precision has reached ± 2 ц m.
Spraying packet adjustment mechanism 54 includes first layer bracket, second layer bracket and third layer bracket 545, the 4th layer of frame 542
With electric pushrod b544.The mode that the adjustment of 54 all directions of packet adjustment mechanism is adjusted using layering is sprayed, it is original not changing
Under the premise of structure, using adding a story frame structure between original third layer bracket and the 4th layer of bracket, the original 4th
Layer becomes layer 5, and newly-increased frame is the 4th layer of frame 542, the outer dimension and third layer bracket of the 4th layer of frame 542
545 are consistent, and the 4th layer of frame 542 uses thick steel plate welding forming, and double annealing processing guarantees enough rigidity.
First layer bracket, second layer bracket and third layer bracket 545 and the 4th layer of frame 542 are successively layered setting, and the 4th
The top of third layer bracket 545 is hingedly arranged in by hinged shaft 541 for layer frame 542, is used to support spray packet and spray packet spout, makees
For the center of rotation of rotational action, so that the movement has good repeatable accuracy.
Electric pushrod b544 is fixed at the 4th layer of side of the frame 542 far from hinged shaft 541, for driving the 4th layer of frame
Frame 542 is rotated relative to third layer bracket 545, and electric pushrod b544 is provided with driving motor, driving motor by shaft coupling connection
For driving electric pushrod b544 to rotate.Electric pushrod b544 includes fixing end and rotary shaft end, and fixing end passes through support and the
Three layers of bracket 545 are fixedly connected, and rotary shaft end is connected by shaft coupling and driving motor, the side wall of rotary shaft end and the 4th layer
Frame 542 is fixedly connected, and realizes the relative rotation between three, four layers, to realize the rotation on the terminal level face of spray hired car
Adjustment.
Multiple roller mounting slots 546 are offered on third layer bracket 545, installation settings has idler wheel in roller mounting slot 546
543, idler wheel 543 is in contact with the 4th layer of 542 lower surface of frame, to reduce frictional force when the 4th layer of frame 542 rotates.Newly-increased
Plane everywhere is made in the corresponding position of the 4th layer of frame 542 added, which guarantees that certain hardness is resistance to increase
Mill property, and pass through Precision Machining, guarantee good dimensional accuracy.
The vertical setting of water cooling home roll 1 is below buggy ladle adjustment and its walking mechanism 5, for adjusting and its going in buggy ladle
High-speed rotation when mechanism sprays molten steel is walked to convert steel band for molten steel and steel band is made to be coated on surface.Vertical water cooling home roll 1
Inside connection recirculated cooling water, vertical water cooling home roll high speed rotation, both ends are sealed with high speed rotation, vertical water cooling home roll 1
One end is provided with home roll driving mechanism, and for driving vertical water cooling home roll high-speed rotation, driving is used and watched home roll driving mechanism
Motor is taken, guarantees stringent transmission accuracy by synchronous toothed belt.
When actually carrying out the adjustment operation of ladle spout, driving motor drives electronic for buggy ladle adjustment and its walking mechanism 5
Push rod b544 and the 4th layer of frame 542 being fixedly connected with the rotary shaft end of electric pushrod b544 are rotated around hinged shaft, thus
The ladle spout rotation that 542 top of the 4th layer of frame is set is driven, highly desirable realizes ladle spout and chill roll nozzle
Between docking, it is very convenient.In buggy ladle adjustment and its walking mechanism 5 idler wheel 543 setting so that the 4th layer of frame 542 with
Rotation between third layer bracket 545 is more convenient.
Grinding roller mechanism as shown in connection with fig. 2, is arranged in the rack whole 10 of vertical 1 two sides of water cooling home roll, for mentioning
Rise the uniformity and finish on vertical 1 surface of water cooling home roll.Grinding roller mechanism includes being separately positioned on vertical 1 two sides of water cooling home roll
Online swing type grinding roller mechanism 2 and online vehicle roller mechanism 3 and grinding roller rack.Grinding roller rack uses integral cast steel structure, guarantees
There is good integral rigidity in the case where home roll high speed rotation, using vertical, meets requirement of the spray with position.It is online to swing
Formula grinding roller mechanism 2 is solely set up, and effectively improves working efficiency, and it is cold to ensure to carry out online reconditioning for vertical water cooling home roll surface
But roller surface reaches band processed and requires roughness.Online vehicle roller mechanism 3 for vertical water cooling home roll surface carry out turnery processing with
Reduce maintenance of equipment expense.
Online vehicle roller mechanism 3 combines shown in Fig. 3 to Fig. 5, and online vehicle roller mechanism 3 has the cooling roller surface of online reconditioning, mill
Head has oscillating function, it is ensured that cooling roller surface reaches system with desired roughness, and horizontal direction is two-way adjustable, and bistrique part exists
It is swung while grinding roller with specific frequency, each movement is all made of servo motor driving.Online vehicle roller mechanism 3 include dressing 22,
The driving mechanism for driving dressing 22 to rotate, the feed mechanism, the drive dressing that drive dressing 22 to feed to chill roll direction
22 drive the swing mechanism of the swing of dressing 22 to the mobile mobile mechanism in chill roll direction and in chill roll grinding process.
Burnisher apparatus of the invention is mounted on the oblique upper of band export direction, for carrying out online reconditioning to chill roll.And reconditioning
Wheel 22 has oscillating function, it is ensured that and dressing 22 is uniformly contacted with the roll surface of chill roll, to guarantee the surface roughness of chill roll,
Reach the continuity of production and closes the product quality of rule.Burnisher apparatus of the invention further includes electrical control mechanism；Electrical control mechanism includes
Siemens's S7-300 programmable controller and operator control panel, for completing operation and display function.
Mobile mechanism includes bottom plate 210, the traversing ball-screw 26 being horizontally set on bottom plate 210, the traversing ball of driving
Traversing supporting plate 211 on the traversing motor a25 that lead screw 26 rotates and the nut that is fixed on traversing ball-screw 26；It is horizontal
The output shaft for moving motor a25 is fixedly connected with one end of traversing ball-screw 26；The two sides of traversing ball-screw 26 are each to be set in parallel
It is equipped with a traversing linear guide 28, there are two be accordingly stuck in two traversing linear guides respectively for traversing 211 bottom end of supporting plate setting
Traversing sliding block on 28.Traversing motor a25 uses servo motor, drives traversing ball-screw 26 by dressing 22 along chill roll side
To movement, and speed is adjustable.
Feed mechanism includes the ball screw for feeding 24 being rotatably arranged on traversing supporting plate 211, driving ball screw for feeding
Feeding supporting plate 212 on the feeding motor 23 of 24 rotations and the nut being fixed on ball screw for feeding 24；Feeding rolling
Ballscrew 24 perpendicular to traversing ball-screw 26, feed motor 23 be horizontally fixed on traversing supporting plate 211 and its output shaft with into
It is fixedly connected to one end of ball-screw 24；The two sides of ball screw for feeding 24 are respectively arranged in parallel with a feeding linear guide
29, there are two the feeding sliding blocks being accordingly stuck in two feeding linear guides 29 respectively for the setting of feeding 212 bottom end of supporting plate.Feeding electricity
Machine 23 uses servo motor, drives ball screw for feeding 24 to feed dressing 22 to chill roll direction, and the amount of feeding is adjustable.
Driving mechanism includes the dressing feeding seat 214 being installed on feeding supporting plate 212 vertically, and dressing feeds seat 214
Side on be provided with alternating current generator 21, the output shaft of alternating current generator 21 perpendicular to ball screw for feeding 24, install by dressing 22
On the output shaft of alternating current generator 21,22 high speed rotation of dressing is driven by alternating current generator 21；The outside of dressing 22 is provided with
Dust cover 213, to prevent the clast ground from splashing.And to avoid the clast ground from falling on amorphous ribbon, by negative
Vacuum suction apparatus is pressed, is aspirated by blower, then passes through pipeline for scrap collecting to ash can.
Swing mechanism includes the pendulum that 214 top of dressing feeding seat is arranged in by two bearings and stretches to alternating current generator 21
Dynamic pin shaft 215, and swing pin shaft 215 and be parallel to ball screw for feeding 24；Pin shaft 215 is swung close to one end of alternating current generator 21
It is installed with swinging frame 216, alternating current generator 21 is installed on the side of swinging frame 216；The bottom end of swinging frame 216 and close dressing
22 one end is installed with upper bracket 217, feeds on supporting plate 212 and one end far from dressing 22 is installed with undersetting 218；Lower branch
It is hinged with electric pushrod a27 on seat 218, and the head of electric pushrod a27 is hinged on upper bracket 217.In the mill of chill roll
± 5 ° are swung by electric pushrod a27 driving dressing 22 during cutting, it is ensured that dressing 22 is uniformly contacted with the roll surface of chill roll,
Online reconditioning preferably is carried out to chill roll.
Coiling machine 6 combines shown in Fig. 9 to Figure 13, and two sets of coiling machines 6 set gradually the machine positioned at vertical 1 rear of water cooling home roll
On frame whole 10, it is divided into No. 1 coiling machine 6a and No. 2 coiling machine 6b, outside is connect with negative-pressure air fan, is used for automatic sucking steel band
And steel band is batched and successively alternately batches operation.Coiling machine 6 includes opposite be set to two sides in front of chill roll two
Cover coiling machine；Every set coiling machine includes pedestal 610, is arranged in pedestal by two laterally laid traversing line slideway auxiliaries 68
Traversing rack 611 and two by longitudinally laying vertical shift line slideway auxiliaries 64 on 610 are arranged in traversing rack 611
Vertical shift rack 612.Be vertically arranged with traversing motor b67 and traversing speed reducer 66 in traversing rack 611, traversing motor b67 with
Traversing speed reducer 66 is connected, and gear 65 is provided on the output shaft of traversing speed reducer 66, is horizontally arranged on pedestal 610
The rack gear 69 being meshed with gear 65.Decelerating motor 61 and ball-screw 62, ball wire are vertically arranged in traversing rack 611
Thick stick 62 is rotatably arranged in traversing rack 611 by two bearing blocks, the output shaft of decelerating motor 61 and the one of ball-screw 62
End is connected, and the bottom end of vertical shift rack 612 is fixedly connected with the nut on ball-screw 62.It is longitudinally disposed in vertical shift rack 612
There is spool 63, steel band is batched for adsorbing in multiple stomatas are arranged on hollow shape and side wall in the inside of spool 63, and the one of spool 63
End is movably installed with hollow reel, and spool 63 passes through two bearing blocks 613 laid along longitudinal direction and is rotatably arranged on vertical shift rack 612
On, and the spool 63 of two sets of coiling machines is respectively positioned on the inside of Liang Tao mechanism.Hollow reel both ends of the surface are cone structure, positioning accurate
Degree is high, convenient for disassembly and assembly.The outlet air of negative-pressure air fan is arranged in by Pneumatic gate valve structure 6c connection for the other end of vertical shift rack 612
End, Pneumatic gate valve structure 6c batch steel band for spool 63 and provide negative pressure wind, are driven by the cylinder flashboard lifting to cut off and open gas
Source.
Coiling machine of the invention also has the function of longitudinal movement, coiling machine is by traversing electricity in addition to having lateral walking function
Machine b67, traversing speed reducer 66, gear 65 and the cooperation of rack gear 69 drive traversing rack 611 to do transverse direction along traversing line slideway auxiliary 68
It is mobile, to drive vertical shift rack 612 along vertical shift straight line with decelerating motor 61 and ball-screw 62 close to or far from chill roll
Guideway 64 vertically moves, and stretches out or recall spool.And separate unit strip producing line is needed using two sets of such coiling machines, two
Set coiling machine is in a symmetrical arrangement relative to strip producing line machine column center line, and two sets of coiling machines can independently execute strip coiling
Operation, two sets of alternatings are used cooperatively can improve production capacity significantly.When first set coiling machine executes strip coiling operation, second
Set coiling machine is executable to unload volume, upper bush operation, and then longitudinal recession, returns again to winding position and await orders, and second set is batched
Machine is non-interference with first set coiling machine on the way in return winding position.After first set coiling machine completes taking-up activities, second
Set coiling machine can then execute strip coiling operation, and volume, upper bush operation are unloaded in first set coiling machine execution at this time, then longitudinal
Recession, returns again to winding position and awaits orders.So replace reciprocal continuous work, reduce service working time, improves production effect
Rate.
Automatic upper sleeve mechanism 8 combines shown in Figure 14 to Figure 17, set on the rear of No. 2 coiling machine 6b, may also be arranged on two
It covers between coiling machine and between separate chill roll, for the operation of coiling machine quick execution upper bush.Automatic upper sleeve mechanism 8 includes
Rack 85 and the platen 81 for being horizontally installed on 85 top of rack；Two lateral side ends of platen 81 are each provided with a block
87, the side that platen 81 is distanced laterally from chill roll is provided with sleeve memory block, and the side of chill roll is provided with sleeve top
Raise-position, sleeve memory block and sleeve jacking position are respectively positioned between two blocks 87, and platen 81 is from sleeve memory block to sleeve
Jacking position is to tilt down setting, gradient 1:50；Turn on the rack of sleeve memory block longitudinal direction side and close to sleeve jacking position
It is dynamic to be provided with shift fork 82；Sleeve jacking is vertically arranged with jacking cylinder 83, the top of the piston rod of jacking cylinder 83 below position
It is provided with jacking supporting plate 84.Automatic upper sleeve mechanism is used cooperatively with two sets of coiling machines, realizes quick upper bush.
Shift fork 82 is the Y-shaped structure being made of front baffle board, rear baffle and push plate, and the middle part of shift fork 82 is hinged on rack,
It is horizontally arranged with push cylinder 88 on the rack 85 of 82 lower section of shift fork, and push plate is hinged on the bar of the piston rod of push cylinder 88
On head.
Sleeve memory block on platen 81 is for being pre-placed multiple sleeves, wherein jacking the sleeve of position by dialling close to sleeve
The front baffle board of fork 82 blocks and cannot roll into sleeve jacking position, and the rear baffle of shift fork 82 is located at the lower section of sleeve and does not connect to it
Touching and barrier effect；Only when needed, dynamic shift fork 82 is pulled back by push cylinder 88, stops the front apron forward downward of sleeve
Rear baffle has turned upwards simultaneously for rotation, causes the sleeve originally directly blocked by front apron to be released, is rolled by gravity
Sleeve jacks on the jacking supporting plate 84 in position, is blocked by block 87, while rear baffle has turned upwards and blocked subsequent sleeve；Again
Jacking supporting plate 84 is jacked up to jack up sleeve to designated position by jacking cylinder 83, bushing core is made to be in the spool of coiling machine
63 centre-height；Coiling machine is moved to the position for jacking the sleeve to get up, the operation of quick execution upper bush after the completion of unloading volume.
The top of supporting plate 84 and the V-shaped groove that is vertically arranged with along platen 81 are jacked, and the two sides of V-shaped groove are provided with pad
Piece.When sleeve is jacked up in the V-shaped groove on jacking supporting plate 84, it is therefore prevented that sleeve is tumbled from jacking supporting plate 84.
As shown in figs. 16-17, it jacks the bottom of supporting plate 84 and the outside upright of 83 piston rod of jacking cylinder is provided with top
Ascending branch frame 86 is provided with leading truck 89 on rack 85 and in the outside upright of lifting-up support 86, the inside of leading truck 89 and is pushing up
The two sides lateral along platen 81 of ascending branch frame 86 are vertically arranged with guide groove 810 respectively, and lifting-up support 86 is by being accordingly arranged
Sliding block 811 on both sides is slidably arranged in guide groove 810.By the lifting-up support that jacking 84 bottom of supporting plate is arranged in
86 are used cooperatively with guide groove 810, so that the process that jacking supporting plate 84 jacks up sleeve is more steady.
Automatic Charging Device 7 combines shown in Figure 18 to Figure 19, and setting is in rack whole 10, for that will roll up the volume for having steel band
Cylinder is unloaded from coiling machine.Automatic Charging Device 7 includes lifting coiled material bracket 72, turbine screw lift 73, lifting coiled material branch
Frame 72 and lifting driving motor 71.Go up and down coiled material bracket 72 by coiled material bracket 75 be arranged rack on the whole.Turbine screw rod liter
On lifting coiled material bracket, the lifting guide pillar 74 being arranged between turbine screw lift 73 and lifting coiled material branch makes the setting of drop machine 73
The lifting for obtaining turbine screw lift is more convenient, and lifting guiding uses sleeve guide rod mode, guarantees that lifting action is flexibly accurate.
It goes up and down coiled material bracket 72 to be arranged on turbine screw lift top, is used to support jacking coiled material, enables coiled material in turbine silk
Lift work is carried out under the driving of bar elevator 73.The output shaft end of lifting driving motor 71 is connected to turbine screw lift 73
Input terminal, for drive turbine screw lift act.
It is provided on coiled material bracket 75 close to switch, rises and falls position close to switch for detecting lifting coiled material bracket, in turn
It can accurately know lifting position, be observed convenient for staff.
Band line complete machine further includes that the air knife mechanism for stripping 4 of the rack of vertical water cooling home roll side on the whole, gas is arranged in
Knife mechanism for stripping 4 from vertical water cooling home roll for smoothly removing steel band.
The posterior end bottom of rack whole 10 is arranged in automatic waste material export agency 9, is derived automatically from dress using steel band type
It sets, for the steel band discarded to be transferred out production equipment.Automatic waste material export agency 9 uses caterpillar conveyer, in crawler belt
On added toothrow.
The operating parameter of the present invention in practical applications are as follows: in 1500m/min, be applicable in maximum spout bandwidth is the speed of service
170mm, coiler mandrel outer diameter are 350mm, and winding strips maximum outside diameter is 1200mm.
The present invention is made of two coiling machines, and Automatic Charging Device is fixed liftable structure, newly increases automatic upper set
Cylinder mechanism, removes original some unnecessary functions, greatly improves production efficiency, improves equipment equipment level.
Claims (10)
1. band line complete machine, including rack whole (10), setting for holding the buggy ladle tune of molten steel on rack whole (10)
Whole and its walking mechanism (5) and setting buggy ladle adjustment and its walking mechanism (5) below for buggy ladle adjustment and its
High-speed rotation converts steel band for molten steel and steel band is made to be coated on the vertical water cooling home roll on surface when walking mechanism sprays molten steel
(1), one end of vertical water cooling home roll (1) is provided with the home roll driving mechanism for driving vertical water cooling home roll high-speed rotation, stands
Recirculated cooling water is connected to inside formula water cooling home roll (1)；
It is provided with it is characterized by: being located in the rack whole (10) of vertical water cooling home roll (1) two sides for promoting vertical water cooling
The uniformity on home roll (1) surface and the grinding roller mechanism of finish；The grinding roller mechanism includes being separately positioned on vertical water cooling home roll
(1) two sides carry out online reconditioning for vertical water cooling home roll surface to ensure that cooling roller surface reaches band processed and require roughness
Online swing type grinding roller mechanism (2) and turnery processing is carried out to reduce maintenance of equipment expense for vertical water cooling home roll surface
Online vehicle roller mechanism (3)；
Outside is disposed in the rack whole (10) at vertical water cooling home roll (1) rear to connect with negative-pressure air fan for certainly
It is dynamic to draw steel band and steel band is batched and successively alternately batches two sets of coiling machines (6) of operation, for being about to sleeve certainly
(11) what the automatic upper sleeve mechanism (8) being encased on coiling machine and the reel for volume to be had steel band were unloaded from coiling machine
Automatic Charging Device (7).
2. band line complete machine according to claim 1, it is characterised in that: the online swing type grinding roller mechanism (2) includes
Dressing (22), the driving mechanism for driving dressing (22) rotation, the feeding for driving dressing (22) to feed to chill roll direction
Mechanism drives dressing (22) to drive dressing to the mobile mobile mechanism in chill roll direction and in chill roll grinding process
(22) swing mechanism swung.
3. band line complete machine according to claim 1, it is characterised in that: the coiling machine (6) includes the bottom being laterally arranged
Seat (610), the traversing rack (611) being arranged on pedestal (610) by the traversing line slideway auxiliary (68) laterally laid and
The vertical shift rack (612) being arranged on traversing rack (611) by the vertical shift line slideway auxiliary (64) longitudinally laid, vertical shift rack
(612) being vertically arranged on internal is in arrange multiple stomatas on hollow shape and side wall, for adsorbing the spool for batching steel band
(63), and the spool of two sets of coiling machines (63) is respectively positioned on the inside of Liang Tao mechanism；One end movable set of spool (63) is free
The other end of heart reel, spool (63) provides Pneumatic gate valve structure (6c) connection of negative pressure wind by batching steel band for spool (63)
The outlet air end of negative-pressure air fan is set.
4. band line complete machine according to claim 1, it is characterised in that: the automatic upper sleeve mechanism (8) includes rack
(85) and setting rack (85) top platen (81)；The side of platen (81) length direction is provided with sleeve storage
Area, the other side is provided with sleeve jacking position, and platen (81) is to tilt down to set from sleeve memory block to sleeve jacking position
It sets；Shift fork (82) are provided on the rack of the sleeve memory block width direction side and close to sleeve jacking position rotation；It is described
Sleeve jacking is vertically arranged with jacking cylinder (83) below position, and the top of the piston rod of jacking cylinder (83) is provided with jacking support
Plate (84).
5. band line complete machine according to claim 1, it is characterised in that: the Automatic Charging Device (7) includes passing through volume
The turbine screw rod liter that material bracket (75) is arranged in rack lifting coiled material bracket (72) on the whole, is arranged on lifting coiled material bracket
Drop machine (73), be arranged in turbine screw lift top be used to support jacking coiled material lifting coiled material bracket (72) and for driving
The lifting driving motor (71) of dynamic turbine screw lift movement.
6. band line complete machine according to claim 5, it is characterised in that: be provided on the coiled material bracket (75) for examining
Survey lifting coiled material bracket rise and fall position close to switch.
7. band line complete machine according to claim 1, it is characterised in that: the buggy ladle adjustment and its walking mechanism (5)
Including spray hired car walked frame (51) being arranged on rack whole (10), the walking being arranged on spray hired car walked frame (51)
Track (52) and with walking track (52) be mutually equipped with for holding molten steel and being able to carry out mobile car body (53), car body (53)
On be provided with the spray packet adjustment mechanism (54) with rotating function.
8. band line complete machine according to claim 7, it is characterised in that: the spray packet adjustment mechanism (54) includes successively dividing
First layer bracket, second layer bracket and the third layer bracket (545) of layer setting, pass through above the third layer bracket (545)
Hinged shaft (541) is hingedly provided with the 4th layer of frame (542) for being used to support spray packet spout；The 4th layer of frame (542) is separate
The side of hinged shaft (541) is fixedly installed electronic for driving the 4th layer of frame (542) to rotate relative to third layer bracket (545)
Push rod b(544), electric pushrod b(544) by shaft coupling connection be provided with for driving electric pushrod b(544) rotation driving
Motor；It is offered multiple roller mounting slots (546) on the third layer bracket (545), roller mounting slot (546) interior installation settings
Have and is in contact with the 4th layer of frame (542) lower surface to reduce the idler wheel (543) of frictional force when the 4th layer of frame (542) rotates.
9. band line complete machine according to claim 1, it is characterised in that: the band line complete machine further includes being arranged vertical
The rack of water cooling home roll side is used for the air knife mechanism for stripping (4) for smoothly removing steel band from vertical water cooling home roll on the whole.
10. band line complete machine according to claim 1, it is characterised in that: the posterior end bottom of the rack whole (10)
Portion is additionally provided with the automatic waste material export agency (9) for the steel band discarded to be transferred out to production equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811434429.6A CN109513892B (en) | 2018-11-28 | 2018-11-28 | Strip line machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811434429.6A CN109513892B (en) | 2018-11-28 | 2018-11-28 | Strip line machine |
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| Publication Number | Publication Date |
|---|---|
| CN109513892A true CN109513892A (en) | 2019-03-26 |
| CN109513892B CN109513892B (en) | 2020-12-29 |
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|---|---|---|---|
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178344A (en) * | 2021-11-30 | 2022-03-15 | 北京京诚之星科技开发有限公司 | External support device for hot-rolled coil and control method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178344A (en) * | 2021-11-30 | 2022-03-15 | 北京京诚之星科技开发有限公司 | External support device for hot-rolled coil and control method thereof |
| CN114178344B (en) * | 2021-11-30 | 2023-06-20 | 北京京诚之星科技开发有限公司 | Hot-rolled winding drum external supporting device and control method thereof |
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|---|---|
| CN109513892B (en) | 2020-12-29 |
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