CN109513581B - 一种锂电池涂布装置 - Google Patents
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Abstract
本发明公开一种锂电池涂布装置,包括支架和输送机构,所述支架左侧设有送料机构,所述支架上部设有搅拌机构,所述支架右侧设有提料机构,所述输送机构设置在支架右侧位置,所述输送机构上设置有涂布机构、烘干机构和碾压机构。本发明达到了连续分段涂布、成本低和便于维护维修的技术效果,结构简单,便于推广。
Description
技术领域
本发明涉及中机械技术领域,尤其涉及一种锂电池涂布装置。
背景技术
锂电池是一类由锂金属或锂合金为负极材料、使用非水电解质溶液的电池。由于锂金属的化学特性非常活泼,使得锂金属的加工、保存、使用,对环境要求非常高;所以,锂电池长期没有得到应,随着科学技术的发展,现在锂电池已经成为了主流,锂电池的制备越来越受到重视,而锂电池的极片浆料涂布技术和设备是锂离子电池研制和生产的关键之一,无论是胶片涂布,还是其他涂布产品,绝大多数都是在片幅上上进行连续涂布,而锂离子电池极片是分段涂布,生产不同型号锂离子电池所需要的每段极片长度也是不同的,如果采用连续涂布,再进行定长分切生产极片,需要在在组装电池是在每段几篇的一端刮除浆料涂层,露出金属箔片;用连续涂布定长分切的工艺路线效率低,不能满足最终进行规模生产的需要。
发明内容
本发明的目的在于克服现有技术的不足,提供一种锂电池涂布装置。
为实现上述目的,本发明提供了如下技术方案来实现的:
一种锂电池涂布装置,包括支架和输送机构,所述支架左侧设有送料机构,所述支架上部设有搅拌机构,所述支架右侧设有提料机构,所述输送机构设置在支架右侧位置,所述输送机构上设置有涂布机构、烘干机构和碾压机构;所述送料机构包括送料小车,所述送料小车上部固定设置有存料罐,所述存料罐右侧连接有送料阀,所述送料阀上部连接有送料管,所述送料管侧面设有限位槽;所述支架包括立柱,所述立柱左侧上部连接有支撑板,所述支撑板和立柱之间连接有加强肋;所述提料机构包括固定在立柱上的抽液泵,所述抽液泵左侧连接有进液管,所述进液管左侧连接有固定套筒,所述固定套筒上活动设置有固定销,所述抽液泵上部连接有提料管;所述搅拌机构包括若干升降气缸,所述升降气缸的活塞杆上部连接有横板,所述横板上部设有搅拌电机,所述搅拌电机的电机轴下端连接有旋转轴,所述旋转轴侧面下部连接有若干主搅拌叶片,所述旋转轴中间位置连接有若干连接杆,所述连接杆远离旋转轴的一端连接有辅助搅拌叶片;所述输送机构包括放卷辊轮、收线架和收线辊轮,所述收线辊轮设置在收线架上部,所述放卷辊轮和收线辊轮之间设置有若干导向辊和两个调整机构,所述调整机构包括固定座、第一调节臂、第二调节臂,所述第一调节臂、第二调节臂中间位置均开设有腰圆孔,所述固定座前侧连接有固定螺杆,所述固定螺杆穿过第一调节臂、第二调节臂的腰圆孔设置,所述固定螺杆上位于第一调节臂、第二调节臂两侧的位置均螺纹连接有固定螺母,所述第一调节臂、第二调节臂右侧之间转动设置有调整辊;所述涂布机构包括下料板,所述下料板右侧设有挡料辊,所述下料板下侧设有涂布辊,所述涂布辊右侧设有压力调节机构,所述涂布辊和压力调节机构下部设有接料斗,所述涂布辊包括涂布辊本体,所述涂布辊本体上开设有若干第一盲孔,所述第一盲孔内设置有挡条,所述挡条和第一盲孔之间设置有第一弹簧,所述第一弹簧一端与第一盲孔底部相连,所述第一弹簧另一端与挡条底部相连,所述压力调节机构包括基座,所述基座左侧连接有两个导轨,所述导轨左右两侧均连接有限位块,所述导轨上滑动设置有滑块,所述两个滑块之间转动设置有压力辊,所述基座下部连接有固定架,所述固定架上固定设置有横移气缸,所述滑块下部连接有连接块,所述横移气缸的活塞杆左端与连接块的右侧相连接;所述烘干机构包括若干烘干箱,所述烘干箱上下部均设有发热腔,所述发热腔内部均设有若干电热管,所述烘干箱内部均设有支撑辊,所述烘干箱上方设有收集腔,所述收集腔上部连接有排气管;所述碾压机构包括机壳,所述机壳上部转动设置有主动碾压辊,所述碾压辊后侧上部设有碾压电机,所述主动碾压辊和碾压电机驱动连接,所述机壳前后侧均设有调节气缸,所述调节气缸的活塞杆上端连接有轴承座,两个所述轴承座之间转动设置有从动碾压辊。
作为优选,所述立柱下部设有第二盲孔,所述第二盲孔底部连接有第二弹簧,所述第二弹簧另一端连接有缓冲板。
作为优选,所述固定螺母和第一调节臂、第二调节臂之间设有垫片。
作为优选,所述挡条左右两侧均开设有排料槽。
与现有技术相比,本发明的有益效果是:连续分段涂布、成本低和便于维护维修的技术效果,结构简单,便于推广。
附图说明
图1为本发明的结构示意图;
图2为送料机构的结构示意图;
图3为图2中A处的放大示意图;
图4为支架的结构示意图;
图5为提料机构的结构示意图;
图6为固定套筒的左视图
图7为搅拌机构的结构示意图;
图8为输送机构的结构示意图;
图9为调整机构的结构示意图;
图10为涂布机构的结构示意图;
图11为涂布辊的结构示意图;
图12为图11中B处的放大示意图;
图13为压力调节机构的结构示意图;
图14为压力调节机构的俯视图;
图15为烘干机构的结构示意图;
图16为碾压机构的结构示意图。
附图标记:1、送料机构;2、支架;3、提料机构;4、搅拌机构;5、输送机构;6、涂布机构;7、烘干机构;8、碾压机构;
101、送料小车;102、存料罐;103、送料阀;104、送料管;105、限位槽;
201、立柱;202、第二盲孔;203、第二弹簧;204、缓冲板;205、支撑板;206、加强肋;
301、抽液泵;302、进液管;303、固定套筒;304、提料管;305、固定销;
401、升降气缸;402、横板;403、搅拌电机;404、旋转轴;405、主搅拌叶片;406、连接杆;407、辅助搅拌叶片;
501、放卷辊轮;502、导向辊;503、调整机构;504、收线架;505、收线辊轮;506、固定座;507、固定螺杆;508、第一调节臂;509、第二调节臂;510、固定螺母;511、调整辊;
601、下料板;602、挡料辊;603、涂布辊;604、接料斗;605、压力调节机构;606、涂布辊本体;607、第一盲孔;608、第一弹簧;609、挡条;610、排料槽;611、基座;612、导轨;613、限位块;614、滑块;615、压力辊;616、固定架;617、横移气缸;618、连接块;
701、烘干箱;702、发热腔;703、电热管;704、支撑辊;705、收集腔;706、排气管;
801、机壳;802、调节气缸;803、轴承座;804、从动碾压辊;805、碾压电机;806、主动碾压辊。
具体实施方式
结合附图1-16所示,一种锂电池涂布装置,包括支架2和输送机构5,支架2左侧设有送料机构1,支架2上部设有搅拌机构4,支架2右侧设有提料机构3,输送机构5设置在支架2右侧位置,输送机构5上设置有涂布机构6、烘干机构7和碾压机构8;送料机构1包括送料小车101,送料小车101上部固定设置有存料罐102,存料罐102右侧连接有送料阀103,送料阀103上部连接有送料管104,送料管104侧面设有限位槽105;支架2包括立柱201,立柱201左侧上部连接有支撑板205,支撑板205和立柱201之间连接有加强肋206;提料机构3包括固定在立柱201上的抽液泵301,抽液泵301左侧连接有进液管302,进液管302左侧连接有固定套筒303,固定套筒303上活动设置有固定销305,抽液泵301上部连接有提料管304;搅拌机构4包括若干升降气缸401,升降气缸401的活塞杆上部连接有横板402,横板402上部设有搅拌电机403,搅拌电机403的电机轴下端连接有旋转轴404,旋转轴404侧面下部连接有若干主搅拌叶片405,旋转轴404中间位置连接有若干连接杆406,连接杆406远离旋转轴404的一端连接有辅助搅拌叶片407;输送机构5包括放卷辊轮501、收线架504和收线辊轮505,收线辊轮505设置在收线架504上部,放卷辊轮501和收线辊轮505之间设置有若干导向辊502和两个调整机构503,调整机构503包括固定座506、第一调节臂508、第二调节臂509,第一调节臂508、第二调节臂509中间位置均开设有腰圆孔,固定座506前侧连接有固定螺杆507,固定螺杆507穿过第一调节臂508、第二调节臂509的腰圆孔设置,固定螺杆507上位于第一调节臂508、第二调节臂509两侧的位置均螺纹连接有固定螺母510,第一调节臂508、第二调节臂509右侧之间转动设置有调整辊511;涂布机构6包括下料板601,下料板601右侧设有挡料辊602,下料板601下侧设有涂布辊603,涂布辊603右侧设有压力调节机构605,涂布辊603和压力调节机构605下部设有接料斗604,涂布辊603包括涂布辊本体606,涂布辊本体606上开设有若干第一盲孔607,第一盲孔607内设置有挡条609,挡条609和第一盲孔607之间设置有第一弹簧608,第一弹簧608一端与第一盲孔607底部相连,第一弹簧608另一端与挡条609底部相连,压力调节机构605包括基座611,基座611左侧连接有两个导轨612,导轨612左右两侧均连接有限位块613,导轨612上滑动设置有滑块614,两个滑块614之间转动设置有压力辊615,基座611下部连接有固定架616,固定架616上固定设置有横移气缸617,滑块614下部连接有连接块618,横移气缸617的活塞杆左端与连接块618的右侧相连接;烘干机构7包括若干烘干箱701,烘干箱701上下部均设有发热腔702,发热腔702内部均设有若干电热管703,烘干箱701内部均设有支撑辊704,若干烘干箱上方设有收集腔705,收集腔705上部连接有排气管706;碾压机构8包括机壳801,机壳801上部转动设置有主动碾压辊806,碾压辊后侧上部设有碾压电机805,主动碾压辊806和碾压电机805驱动连接,机壳801前后侧均设有调节气缸802,调节气缸802的活塞杆上端连接有轴承座803,两个轴承座803之间转动设置有从动碾压辊804。
作为优选,立柱201下部设有第二盲孔202,第二盲孔202底部连接有第二弹簧203,第二弹簧203另一端连接有缓冲板204。
作为优选,固定螺母510和第一调节臂508、第二调节臂509之间设有垫片。
作为优选,挡条609左右两侧均开设有排料槽610。
与现有技术相比,本发明的有益效果是:送料小车101将存料罐102输送到支架2左侧,送料管104***固定套筒303中,固定销305向下***,卡入限位槽105中,从而将送料管104固定在固定套筒303中。搅拌机构4对存料罐102中的浆料进行搅拌,使浆料均匀,再使用提料机构3能对浆料进行提升。输送机构5对隔离膜基材进行放卷、传输和收卷。隔离膜基材经过涂布机构6时,浆料沿着下料板下滑,落在涂布辊603上。涂布辊603上设有若干挡条,将浆料隔开,压力调节机构605的压力辊615将隔离膜基材抵在涂布辊603上,使浆料能分段地涂布在隔离膜基材上。挡辊602既可以挡住下料板601上下滑的浆料,又可以将涂布辊603上堆积过高的浆料刮下。下方的接料斗604用于接住过多的浆料。压力辊615与涂布辊603接触时,挡条609会被压入第一盲孔607中,使浆料和隔离膜基材充分接触,更好地进行涂布。部分浆料会由于挡条609的下降渗入,可以通过排料槽610从涂布辊603的两侧排出。涂布浆料的隔离膜基材经过烘干机构7时,发热腔702中的电热管703发热,产生的热量对浆料进行烘干处理。烘干过程中产生的废弃由上方的收集腔705收集,继而从排气管706排出。隔离膜基材通过碾压机构8时,主动碾压辊806和从动碾压辊804配合将隔离膜基材上的涂层碾压平整。调节气缸802用于调节轴承座803的高度,从而根据要求调节主动碾压辊806和从动碾压辊804之间的距离。
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (4)
1.一种锂电池涂布装置,包括支架和输送机构,其特征在于:所述支架左侧设有送料机构,所述支架上部设有搅拌机构,所述支架右侧设有提料机构,所述输送机构设置在支架右侧位置,所述输送机构上设置有涂布机构、烘干机构和碾压机构;
所述送料机构包括送料小车,所述送料小车上部固定设置有存料罐,所述存料罐右侧连接有送料阀,所述送料阀上部连接有送料管,所述送料管侧面设有限位槽;
所述支架包括立柱,所述立柱左侧上部连接有支撑板,所述支撑板和立柱之间连接有加强肋;
所述提料机构包括固定在立柱上的抽液泵,所述抽液泵左侧连接有进液管,所述进液管左侧连接有固定套筒,所述固定套筒上活动设置有固定销,所述抽液泵上部连接有提料管;
所述搅拌机构包括若干升降气缸,所述升降气缸的活塞杆上部连接有横板,所述横板上部设有搅拌电机,所述搅拌电机的电机轴下端连接有旋转轴,所述旋转轴侧面下部连接有若干主搅拌叶片,所述旋转轴中间位置连接有若干连接杆,所述连接杆远离旋转轴的一端连接有辅助搅拌叶片;
所述输送机构包括放卷辊轮、收线架和收线辊轮,所述收线辊轮设置在收线架上部,所述放卷辊轮和收线辊轮之间设置有若干导向辊和两个调整机构,所述调整机构包括固定座、第一调节臂、第二调节臂,所述第一调节臂、第二调节臂中间位置均开设有腰圆孔,所述固定座前侧连接有固定螺杆,所述固定螺杆穿过第一调节臂、第二调节臂的腰圆孔设置,所述固定螺杆上位于第一调节臂、第二调节臂两侧的位置均螺纹连接有固定螺母,所述第一调节臂、第二调节臂右侧之间转动设置有调整辊;
所述涂布机构包括下料板,所述下料板右侧设有挡料辊,所述下料板下侧设有涂布辊,所述涂布辊右侧设有压力调节机构,所述涂布辊和压力调节机构下部设有接料斗,所述涂布辊包括涂布辊本体,所述涂布辊本体上开设有若干第一盲孔,所述第一盲孔内设置有挡条,所述挡条和第一盲孔之间设置有第一弹簧,所述第一弹簧一端与第一盲孔底部相连,所述第一弹簧另一端与挡条底部相连,所述压力调节机构包括基座,所述基座左侧连接有两个导轨,所述导轨左右两侧均连接有限位块,每个所述导轨上滑动设置有一个滑块,两个所述滑块之间转动设置有压力辊,所述基座下部连接有固定架,所述固定架上固定设置有横移气缸,所述滑块下部连接有连接块,所述横移气缸的活塞杆左端与连接块的右侧相连接;
所述烘干机构包括若干烘干箱,所述烘干箱上下部均设有发热腔,所述发热腔内部均设有若干电热管,所述烘干箱内部均设有支撑辊,所述烘干箱上方设有收集腔,所述收集腔上部连接有排气管;
所述碾压机构包括机壳,所述机壳上部转动设置有主动碾压辊,所述碾压辊后侧上部设有碾压电机,所述主动碾压辊和碾压电机驱动连接,所述机壳前后侧均设有调节气缸,所述调节气缸的活塞杆上端连接有轴承座,两个所述轴承座之间转动设置有从动碾压辊。
2.根据权利要求1所述的一种锂电池涂布装置,其特征在于:所述立柱下部设有第二盲孔,所述第二盲孔底部连接有第二弹簧,所述第二弹簧另一端连接有缓冲板。
3.根据权利要求2所述的一种锂电池涂布装置,其特征在于:所述固定螺母和第一调节臂、第二调节臂之间设有垫片。
4.根据权利要求2所述的一种锂电池涂布装置,其特征在于:所述挡条左右两侧均开设有排料槽。
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