CN109500005A - A kind of portable ash bucket charge level indicator pounder - Google Patents
A kind of portable ash bucket charge level indicator pounder Download PDFInfo
- Publication number
- CN109500005A CN109500005A CN201811344910.6A CN201811344910A CN109500005A CN 109500005 A CN109500005 A CN 109500005A CN 201811344910 A CN201811344910 A CN 201811344910A CN 109500005 A CN109500005 A CN 109500005A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- ash bucket
- charge level
- level indicator
- gas source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000008878 coupling Effects 0.000 claims abstract description 27
- 238000010168 coupling process Methods 0.000 claims abstract description 27
- 238000005859 coupling reaction Methods 0.000 claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 7
- 238000005453 pelletization Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 210000000664 rectum Anatomy 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
Landscapes
- Percussive Tools And Related Accessories (AREA)
Abstract
The invention discloses a kind of portable ash bucket charge level indicator pounders, including striking hammer, coupling type substrate holder, pin shaft, cylinder, pneumatic control case, gas source connection component, support rod and gas source pipe, the middle position inside coupling type substrate holder is arranged in by pin shaft for the impact hammer, the cylinder is arranged in the lower section of impact hammer and is connected with impact hammer, the pneumatic control case is arranged on cylinder, the bottom of coupling type substrate holder is arranged in the support rod, the gas source connection component is arranged on support rod and is connected with gas source pipe, the gas source pipe is also connected with cylinder and pneumatic control cabinet respectively.By above-mentioned, portable ash bucket charge level indicator pounder provided by the invention, while have manual, pneumatic function except block up ash phenomenon, can quick handling failure, it is compact structure and easy to use, provide guarantee for thermal power plant's dust pelletizing system safe and economical operation.
Description
Technical field
The present invention relates to the technical fields of ash bucket charge level indicator, more particularly to a kind of portable ash bucket charge level indicator pounder.
Background technique
Thermal power plant's dust pelletizing system is to carry out unloading ash by the state of ash bucket charge level indicator, since fugitive dust is larger inside ash bucket,
Level-sensing device measurement end is easy to adherency dust stratification, and causing level-sensing device to take for, ash bucket material position is high, and triggering contact to PLC fall grey defeated
Link is sent, what it is due to level-sensing device sending is spurious signal, causes system operation uneconomical.
When false positive signal occurs in ash bucket charge level indicator, scaffold is built in connection first, and generally building the period is 4 hours, practical
Defect elimination does not surpass 10 minutes using scaffold.One, bring negative factor: 1. system down times are long；2. consuming human and material resources；
3. staff, which ascends a height, increases risk.Two, conventional defect elimination method: 1. ascend a height using scaffold tapping level-sensing device, cause to survey
The attachment at amount end is fallen；2. online turn down level-sensing device sensitivity eliminate alarm, but this method adjustment it is improper can exist compared with
Big hidden danger does not alarm after level-sensing device can be made to cover and causes the full ash of ash bucket, will cause the equipment such as short circuit of polar, ash bucket collapsing when serious
Accident influences electric precipitation normal operation.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of portable ash bucket charge level indicator pounders, while having hand
Dynamic, pneumatic function except the phenomenon for blocking up ash, can quick handling failure, it is compact structure and easy to use, pacify for thermal power plant's dust pelletizing system
Entirely, economical operation provides guarantee.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: provide a kind of portable ash bucket material
Position meter pounder, including impact hammer, coupling type substrate holder, pin shaft, cylinder, pneumatic control case, gas source connection component, support
Bar and gas source pipe, the middle position inside coupling type substrate holder is arranged in by pin shaft in the impact hammer, described
Cylinder is arranged in the lower section of impact hammer and is connected with impact hammer, and the pneumatic control case is arranged on cylinder, described
Support rod the bottom of coupling type substrate holder is set, the gas source connection component is arranged on support rod and and gas source pipe
It is connected, the gas source pipe is also connected with cylinder and pneumatic control cabinet respectively.
In a preferred embodiment of the present invention, the impact hammer includes integrally formed hammer and crank arm, institute
The front end of crank arm is arranged in the hammer stated.
In a preferred embodiment of the present invention, the impact hammer is using made by nylon material.
In a preferred embodiment of the present invention, pin shaft hole is provided on the crank arm, stretch hole is connected with cylinder
Hole, the pin shaft hole and stretch hole are separately positioned on the rear and front end of crank arm, and the cylinder connecting hole is separately positioned on
The middle part of crank arm and between pin shaft hole and stretch hole.
In a preferred embodiment of the present invention, the quantity of the cylinder connecting hole is three.
In a preferred embodiment of the present invention, the cylinder connecting hole on the cylinder piston arm of the cylinder and crank arm
It is connected.
In a preferred embodiment of the present invention, it is 50mm that the cylinder piston arm of the cylinder, which stretches range,.
In a preferred embodiment of the present invention, using threaded connection between the gas source connection component and support rod
Mode is attached together.
In a preferred embodiment of the present invention, the both ends of the support rod use sealing structure.
In a preferred embodiment of the present invention, the gas source pipe uses PVC hose.
The beneficial effects of the present invention are: portable ash bucket charge level indicator pounder of the invention, while there is manual, pneumatic work
Can except the phenomenon for blocking up ash, can quick handling failure, it is compact structure and easy to use, be thermal power plant's dust pelletizing system safety, economic fortune
Row provides guarantee.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, in which:
Fig. 1 is the structural schematic diagram of a preferred embodiment of the portable ash bucket charge level indicator pounder of the present invention；
Fig. 2 is the structural schematic diagram that hammer is struck in Fig. 1；
The label in accompanying drawing is: 1, impact hammer, 2, coupling type substrate holder, 3, pin shaft, 4, cylinder, 5, pneumatic control case, 6,
Gas source connection component, 7, support rod, 8, gas source pipe, 9, quick coupling, 10, level-sensing device fixing pipe, 11, hammer, 12, crank arm,
13, pin shaft hole, 14, stretch hole, 15, cylinder connecting hole.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
As shown in Figure 1, the embodiment of the present invention includes:
A kind of portable ash bucket charge level indicator pounder, including it is impact hammer 1, coupling type substrate holder 2, pin shaft 3, cylinder 4, pneumatic
Control cabinet 5, gas source connection component 6, support rod 7 and gas source pipe 8, the impact hammer 1 are arranged by pin shaft 3 in coupling type
Middle position inside substrate holder 2, the cylinder 4 are arranged in the lower section of impact hammer 1 and are connected with impact hammer 1,
The pneumatic control case 5 is arranged on cylinder 4, and the bottom of coupling type substrate holder 2 is arranged in the support rod 7, described
Gas source connection component 6 be arranged on support rod 7 and with gas source pipe 8 and be connected, the gas source pipe 8 also respectively with cylinder 4 and
Pneumatic control case 5 is connected.
As shown in Fig. 2, the impact hammer 1 includes integrally formed hammer 11 and crank arm 12, the hammer 11
The front end of crank arm 12 is set.In the present embodiment, the impact hammer 1 is using made by nylon material.
Among the above, pin shaft hole 13, stretch hole 14 and cylinder connecting hole 15, the pin are provided on the crank arm 12
Axis hole 13 and stretch hole 14 are separately positioned on the rear and front end of crank arm 12, and the cylinder connecting hole 15, which is separately positioned on, cranks arm
The middle part of bar 12 and between pin shaft hole 13 and stretch hole 14.Wherein, the quantity of the cylinder connecting hole 15 is three.
Further, the cylinder piston arm of the cylinder 4 is connected with the cylinder connecting hole 15 on crank arm 12, due to
It is provided with and is equipped with three gear air cylinder connecting holes 14, can be applicable in different-diameter fixing pipe makes to be able to satisfy stroke, can carry out downward
It is best to reach impact position so that it is 50mm that the cylinder piston arm of cylinder 4, which stretches range, for section.
In the present embodiment, it is attached by the way of being threadedly coupled between the gas source connection component 6 and support rod 7
Together；The both ends of the support rod 7 use sealing structure；The gas source pipe 8 uses PVC hose.
It illustrates:
1.1 impact hammers 1 and coupling type substrate holder 2 are suitble to Ф 57 and level-sensing device fixing pipe 10 below.In order to reach it is firm,
Lightly, coupling type substrate holder 2 uses 3mm stainless steel plate, and the hook reinforcing rib on coupling type substrate holder 2 uses Ф 10*2 not
The steel pipe that becomes rusty connects.
1.2 crank arms 12 are used cooperatively connection using pin shaft hole 13 and pin shaft 3 with coupling type substrate holder 2, reduce and rub
Power is wiped, using the self weight of hammer 11, is pulled in the stretch hole 14 of tail portion using rope, is tapped using lever motion principle.
After 1.3 pin shafts 3 are inserted into 2 side of coupling type substrate holder, the other side is fixed using circlip, easy to disassemble.
Small-sized cylinder 4 is housed, the cylinder piston arm and crank arm 12 of cylinder 4 connect on the inside of 1.4 coupling type substrate holders 2
It connects, reaches stretching impact, crank arm 12 is equipped with three gear air cylinder connecting holes 14, and being applicable in different-diameter fixing pipe makes to be able to satisfy row
Journey can carry out up and down adjustment, and the stretching range of cylinder 4 is 50mm, and it is best to reach impact position.
The bottom of 1.5 coupling type substrate holders 2 is equipped with the gas source connection component 6 of a M20*1.5, gas source connection component 6
It is threadedly coupled with support rod 7, the material of support rod 7 is aluminium Ф 28*4, and every section is 1500mm, shares 4 sections.According to height into
Row increases second, third section support rod of contracting, and the support rod 7 of first segment is connect with coupling type substrate holder 2, and in gas source connection component
6 side is equipped with the quick coupling 9 of a Ф 8；Section four, be hand-held support rod, and root also is provided with gas source connection component (figure
Not depending on) be sealed, and be connected in the quick coupling (figure not depending on) that side also is provided with a Ф 8 with gas source pipe 8.
1.6 avoid aluminum support rod 7 from fading, and outer layer carries out plastics processing.
1.7 support rod, 7 inside latus rectum is Ф 20, and first and last seals, and quick coupling passes through gas source pipe 7 and pneumatic control on Section four
The cylinder of case 5 processed draws direction to be connected, and using the quick coupling 9 for being transported to first segment inside support rod 7 as medium channel, then
It is connect with cylinder 4, pneumatically strikes purpose making cylinder stretch direction and be connected with cylinder 4 to reach by gas source pipe 7.
1.8 pneumatic control components are mounted in pneumatic control case 5, by one two five logical pneumatic operated valves and two Pneumatic time-delays
Valve group can control the stretching frequency of cylinder 4 at a reciprocating mechanism, Pneumatic time-delay valve regulation.
1.9 pneumatic control case, 5 side is equipped with the quick coupling of gas source inlet Ф 8, is connected using preceding with user's gas source.
When ash bucket charge level indicator needs false alarm to handle, staff is supported bar 7 according to unit measuring point height first
Connection, it is unsuitable too long (resistance arm lengthens, and lifting force becomes larger), accomplish suitable length.The hook and material position of coupling type substrate holder
It counts fixing pipe 10 to be in close contact, as pounder fixed pivot, general separate unit level-sensing device can choose manual mode and be struck, and reach
To defect purpose is eliminated, more level-sensing devices are carried out or make preventive maintenance during overhauling that pneumatic mode can be chosen.
In conclusion portable ash bucket charge level indicator pounder of the invention, while having manual, pneumatic function except stifled ash
Phenomenon, can quick handling failure, it is compact structure and easy to use, provide guarantor for thermal power plant's dust pelletizing system safe and economical operation
Card.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (10)
1. a kind of portable ash bucket charge level indicator pounder, which is characterized in that including impact hammer, coupling type substrate holder, pin shaft,
Cylinder, pneumatic control case, gas source connection component, support rod and gas source pipe, the impact hammer are hung by pin shaft setting
Middle position inside hook-type substrate holder, the cylinder are arranged in the lower section of impact hammer and are connected with impact hammer,
The pneumatic control case is arranged on cylinder, and the bottom of coupling type substrate holder, the gas is arranged in the support rod
Source connection component, which is arranged on support rod and with gas source pipe, to be connected, the gas source pipe also respectively with cylinder and pneumatic control cabinet
It is connected.
2. portable ash bucket charge level indicator pounder according to claim 1, which is characterized in that the impact hammer includes
The front end of crank arm is arranged in integrally formed hammer and crank arm, the hammer.
3. portable ash bucket charge level indicator pounder according to claim 2, which is characterized in that the impact hammer uses
Made by nylon material.
4. portable ash bucket charge level indicator pounder according to claim 2, which is characterized in that be arranged on the crank arm
There are pin shaft hole, stretch hole and cylinder connecting hole, the pin shaft hole and stretch hole are separately positioned on the rear and front end of crank arm, institute
The cylinder connecting hole stated is separately positioned on the middle part of crank arm and between pin shaft hole and stretch hole.
5. portable ash bucket charge level indicator pounder according to claim 4, which is characterized in that the cylinder connecting hole
Quantity is three.
6. portable ash bucket charge level indicator pounder according to claim 5, which is characterized in that the cylinder of the cylinder is living
Plug arm is connected with the cylinder connecting hole on crank arm.
7. portable ash bucket charge level indicator pounder according to claim 6, which is characterized in that the cylinder of the cylinder is living
Filling in arm to stretch range is 50mm.
8. portable ash bucket charge level indicator pounder according to claim 1, which is characterized in that the gas source connection component
It is attached together by the way of being threadedly coupled between support rod.
9. portable ash bucket charge level indicator pounder according to claim 1, which is characterized in that the both ends of the support rod
Using sealing structure.
10. portable ash bucket charge level indicator pounder according to claim 1, which is characterized in that the gas source pipe uses
PVC hose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811344910.6A CN109500005B (en) | 2018-11-13 | 2018-11-13 | Portable ash bucket level gauge beating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811344910.6A CN109500005B (en) | 2018-11-13 | 2018-11-13 | Portable ash bucket level gauge beating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109500005A true CN109500005A (en) | 2019-03-22 |
| CN109500005B CN109500005B (en) | 2024-05-17 |
Family
ID=65748230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811344910.6A Active CN109500005B (en) | 2018-11-13 | 2018-11-13 | Portable ash bucket level gauge beating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109500005B (en) |
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| DE1625958B1 (en) * | 1967-09-20 | 1971-10-07 | Zieren Chemiebau Gmbh Dr A | Device for cleaning the inner surfaces of pipes |
| DE2549551A1 (en) * | 1975-11-05 | 1977-05-18 | Netter Fa J | Pneumatic hammer freeing powder material from container wall - comprises sprung cylinder compressed by air supply and released by valve to hit external wall |
| US4694546A (en) * | 1985-12-05 | 1987-09-22 | Wausau Metals Corporation | Apparatus for stripping paint |
| US5329685A (en) * | 1993-06-18 | 1994-07-19 | Gillespie Donald E | Pneumatically-powered battering ram |
| US5871277A (en) * | 1997-06-04 | 1999-02-16 | Lash; Richard L. | Industrial vibrator |
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| JP2010110670A (en) * | 2008-11-04 | 2010-05-20 | Mitsubishi Materials Corp | Deposit removing device |
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| CN209349204U (en) * | 2018-11-13 | 2019-09-06 | 江苏常熟发电有限公司 | A kind of portable ash bucket charge level indicator pounder |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109500005B (en) | 2024-05-17 |
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