CN109494070A - Amorphous alloy transformer core secular vibration platform - Google Patents
Amorphous alloy transformer core secular vibration platform Download PDFInfo
- Publication number
- CN109494070A CN109494070A CN201811593611.6A CN201811593611A CN109494070A CN 109494070 A CN109494070 A CN 109494070A CN 201811593611 A CN201811593611 A CN 201811593611A CN 109494070 A CN109494070 A CN 109494070A
- Authority
- CN
- China
- Prior art keywords
- vibration
- plate
- impact
- impact vibration
- cross
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000808 amorphous metal alloy Inorganic materials 0.000 title claims abstract description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 50
- 238000004260 weight control Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 21
- 241000239290 Araneae Species 0.000 claims description 18
- 238000013016 damping Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 6
- 229920001875 Ebonite Polymers 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 230000033228 biological regulation Effects 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000032683 aging Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- 230000035882 stress Effects 0.000 description 5
- 238000000137 annealing Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Heat Treatment Of Articles (AREA)
- Vibration Prevention Devices (AREA)
Abstract
The invention discloses a kind of amorphous alloy transformer core secular vibration platforms, including gantry frame, the lower part of gantry frame is equipped with the vertical vibration device for placing iron core, the two sides of gantry frame are separately installed with vertically arranged impact vibration line slide rail, cross impact vibration device is slidably fitted on impact vibration line slide rail, impact vibration lifting drive is installed between gantry frame and cross impact vibration device, it is corresponding between gantry frame and cross impact vibration device that vibration lift distance caging device is installed, vibration lift is connected with to weight control between gantry frame and cross impact vibration device；Using vertical vibration device and cross impact vibration device combination vibration mode, oscillating aging is laterally vertically combined with four sides to iron core, reduce labor intensity, the efficiency for improving amorphous alloy transformer core automated production avoids artificial hammering discontinuity and is easy the phenomenon that damaging to iron core.
Description
Technical field
The present invention relates to amorphous alloy transformer core production equipment technology more particularly to a kind of amorphous alloy variable pressures
Device iron core secular vibration platform.
Background technique
Currently, generally being made annealing treatment by specific technique to eliminate the inside of amorphous alloy transformer core and answer
Power, but can still have certain stress in iron core, to influence the performance of iron core, therefore, amorphous alloy transformer core exists
It after completing annealing, needs to remove the residual mechanical stress of core interior, is mainly tapped in the prior art using artificial rubber hammer
Method carries out ageing treatment, distinguishes left-right and front-back by rubber hammer and symmetrically firmly taps iron core side, to reach de-stress
Effect, labor intensity is very big, time-consuming and laborious, especially restricts the key for realizing amorphous alloy transformer core automated production
Process；In addition, if tap when discontinuity, iron core can be damaged.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of achievable amorphous alloy transformer core automated productions
Amorphous alloy transformer core secular vibration platform.
In order to solve the above technical problems, the technical scheme is that amorphous alloy transformer core secular vibration platform, packet
Gantry frame is included, the lower part of the gantry frame is equipped with the vertical vibration device for placing iron core, the gantry frame
Two sides are separately installed with vertically arranged impact vibration line slide rail, are slidably fitted with cross on the impact vibration line slide rail
Type impact vibration device is equipped with impact vibration lifting driving between the gantry frame and the cross impact vibration device
Device, it is also corresponding between the gantry frame and the cross impact vibration device that vibration lift stroke limit dress is installed
It sets, is also connected with vibration lift to weight control between the gantry frame and the cross impact vibration device.
The vertical vibration device includes the vibrating grid positioned at the gantry frame lower part as a preferred technical solution,
The top of body, the vibration frame body is equipped with shaking platform by damping spring component, and the vibration frame body and the vibration are flat
It is also connected with gag lever post between platform, the bearing support face being made of several universal bearings is installed at the top of the shaking platform,
The iron core is placed on the bearing support face, and the bottom of the shaking platform is equipped with vertical vibrator.
The impact vibration lifting drive is to be mounted at the top of the gantry frame as a preferred technical solution,
The piston rod of impact vibration lifting hydraulic cylinder, the impact vibration lifting hydraulic cylinder is down-set and is connected to the cross punching
Hit the top of vibration device.
The vibration lift distance caging device includes being mounted on the cross impact vibration as a preferred technical solution,
Upper limit adjusting rod and lower limit adjusting rod on dynamic device, be equipped on two heel post of gantry frame upper limit switch and
Lower position switch, the upper limit switch and the upper limit adjusting rod corresponding matching are installed, the lower position switch with it is described
The installation of lower limit adjusting rod corresponding matching.
The vibration lift includes being mounted at the top of the gantry frame to weight control as a preferred technical solution,
Pulley base, wirerope is slidably connected on the pulley base, one end of the wirerope and the cross impact vibration fill
Connection is set, the other end of the wirerope is protruded into the gantry frame and is connected with to pouring weight.
As a preferred technical solution, the cross impact vibration device include be made of four spiders it is cross
Base, the center of the cross base are equipped with the cross laser device for being pre-positioned the iron core, any spider
It inside respectively corresponds and impact vibration mechanism and positioning mechanism is installed；The spider includes the upper flat plate of Z-shaped setting, lower plate
And upper vertical plate, the upper vertical plate are connected between the upper flat plate and the lower plate, the outer end of the lower plate connects downwards
There is a lower vertical plate, the bottom of the lower vertical plate is connected with base plate corresponding with the lower plate.
The impact vibration mechanism includes that the tooth form being fixedly connected with the lower vertical plate is fixed as a preferred technical solution,
Plate, is provided with connecting column guide slots in the tooth form fixed plate, is connected with punching by tooth form under the tooth form fixed plate
Vibration adjustable plate is hit, the vibration connecting column across the connecting column guide slots, institute are connected on the impact vibration adjustable plate
It states and is connected with vibrator locking device on vibration connecting column, impact vibration device is installed under the impact vibration adjustable plate, it is described
The piston rod front end of impact vibration device is connected with impact head towards the cross base center, and the impact head is for vibrating
The hard rubber impact head or nylon impact head of the iron core.
The vibrator locking device includes being arranged above the impact vibration adjustable plate as a preferred technical solution,
Tooth form latch, vibration screw rod guide slots are provided on the lower plate, are connected on the tooth form latch across institute
The vibrator fastened screw rod of vibration screw rod guide slots is stated, the top of the vibrator fastened screw rod is connected with vibrator fastening spiral shell
Mother is connected with vibrator fastening handle on the vibrator fastening nut.
The positioning mechanism includes being mounted on horizontally disposed adjusting silk on the upper vertical plate as a preferred technical solution,
Bar, the upper vertical plate that the both ends for adjusting screw rod are each passed through on opposite two spiders is outer and is connected with screw rod adjusting
Handle, the adjusting screw rod rotation direction in the relatively described spider are different；The adjusting screw rod and the impact vibration tune
It is fixedly connected with adjusting connecting plate between section plate, cylinder is installed on the adjusting connecting plate, the front end of the cylinder is connected with
Air cylinder fixed plate, the air cylinder fixed plate connect far from rack gear fixed plate, the piston rod of the cylinder is equipped in front of cylinder side
It is connected to rack gear, the rack gear sequentially passes through outside the air cylinder fixed plate and the rack gear fixed plate, the air cylinder fixed plate and institute
It states and is set with rack gear guide sleeve, the air cylinder fixed plate top and the rack gear fixed plate outside the rack gear between rack gear fixed plate
It is connected with transverse slat between top, passes through the upper flat plate on the transverse slat and is connected with cylinder locking device, the rack gear fixed plate
On gear with rack gear cooperation is installed, sprocket drive spindle is installed in the gear, is located at the gear on the gear shaft
Two sides are separately installed with gear support, are located on the outside of the gear support on the gear shaft and are separately installed with positioning fixing seat,
Positioning plate is connected in the positioning fixing seat.
The cylinder locking device includes the cylinder locking silk being connected on the transverse slat as a preferred technical solution,
Bar, cylinder screw rod guide slots are provided on the upper flat plate, and the cylinder locking screw rod passes through the cylinder screw rod guide groove
Hole is externally connected with cylinder screw rod locking nut, is connected with cylinder locking handle on the cylinder screw rod locking nut,.
By adopting the above-described technical solution, amorphous alloy transformer core secular vibration platform, including gantry frame, it is described
The lower part of gantry frame is equipped with the vertical vibration device for placing iron core, and the two sides of the gantry frame are separately installed with perpendicular
To the impact vibration line slide rail of setting, cross impact vibration device is slidably fitted on the impact vibration line slide rail,
Impact vibration lifting drive, the gantry frame are installed between the gantry frame and the cross impact vibration device
It is also corresponding between frame and the cross impact vibration device that vibration lift distance caging device is installed, the gantry frame with
Vibration lift is also connected with to weight control between the cross impact vibration device；The beneficial effects of the present invention are: institute
Vertical vibration device is stated for carrying out the vibration on vertical direction to the iron core；The cross impact vibration device for pair
The side of the iron core carries out vibration and beats；The impact vibration lifting drive is for driving the cross impact vibration
Device realizes rise and fall campaign along the impact vibration line slide rail on the gantry frame；The vibration lift row
Journey limiting device limits the cross impact vibration for limiting the movement travel of the cross impact vibration device
Dynamic device rise and fall between the highest point and the lowest point；The vibration lift is described in guarantee the effect of weight control
Cross impact vibration device be located at the distribution of gantry frame front and rear sides weight be it is uniform, prevent the gantry frame by
Phenomenon of tumbling is caused in weight asymmetry；The present invention is using the vertical vibration device and the cross impact vibration device
Combination vibration mode is vertically laterally combined oscillating aging with four sides to the iron core, and labor intensity is reduced significantly, and time saving
It is laborsaving, it can effectively improve the efficiency of amorphous alloy transformer core automated production, while avoiding artificial hammering stress not
Uniformly it is easy the phenomenon that damaging to iron core.
Detailed description of the invention
The following drawings are only intended to schematically illustrate and explain the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is the using renderings of the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of the embodiment of the present invention；
Fig. 3 is the structural schematic diagram of vertical vibration device of the embodiment of the present invention；
Fig. 4 is the side view of Fig. 2；
Fig. 5 is the cross-sectional view of Fig. 4；
Fig. 6 is the schematic diagram of the uphill process of the cross impact vibration device of the embodiment of the present invention；
Fig. 7 is the schematic diagram of the decline process of the cross impact vibration device of the embodiment of the present invention；
Fig. 8 is the structural schematic diagram of positioning plate vertical state in spider of the embodiment of the present invention；
Fig. 9 is the structural schematic diagram that outside plate horizontality is determined in spider of the embodiment of the present invention；
In figure: 1- iron core；2- automatic conveying device；3- gantry frame；4- vertical vibration device；41- vibrates frame body；42-
Damping spring component；43- shaking platform；44- gag lever post；45- bearing support face；46- vertical vibrator；5- impact vibration straight line
Sliding rail；The cross impact vibration device of 6-；611- upper flat plate；Plate under 612-；613- upper vertical plate；Vertical plate under 614-；The bottom 615-
Plate；616- cant board；621- tooth form fixed plate；622- impact vibration adjustable plate；623- impact vibration device；624- impact head；
631- tooth form latch；632- vibrator fastened screw rod；633- vibrator fastening handle；641- adjusts screw rod；642- screw rod tune
Save handle；643- adjusts connecting plate；644- cylinder；645- air cylinder fixed plate；646- rack gear fixed plate；647- rack gear；648- tooth
Guide sleeve；649- transverse slat；650- gear；651- gear shaft；652- gear support；653- positions fixing seat；654- positioning plate；
661- cylinder locking screw rod；662- cylinder locking handle；7- impact vibration lifting drive；8- vibration lift stroke limit dress
It sets；81- upper limit adjusting rod；82- lower limit adjusting rod；83- upper limit switch；84- lower position switch；9- vibration lift counterweight
Control device；91- pulley base；92- wirerope；93- is to pouring weight；10- cross laser device.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is further explained.In the following detailed description, only pass through explanation
Mode describes certain exemplary embodiments of the invention.Undoubtedly, those skilled in the art will recognize,
In the case where without departing from the spirit and scope of the present invention, described embodiment can be repaired with a variety of different modes
Just.Therefore, attached drawing and description are regarded as illustrative in nature, and are not intended to limit the scope of the claims.
As depicted in figs. 1 and 2, amorphous alloy transformer core secular vibration platform, with the automatic conveying for conveying iron core 1
Device 2 is used cooperatively, and the automatic conveying device 2 includes the preceding conveyer belt and rear conveyer belt positioned at the present embodiment two sides, described
The iron core 1 is delivered on the present embodiment by preceding conveyer belt, after carrying out vibration stress relief treatment by the present embodiment, by the rear conveying
Band is delivered in collection device or enters in other processes, and the present embodiment includes gantry frame 3, and the gantry frame 3 is square tube
Group weldering frame structure, is supported for the equipment to the present embodiment, is the main structure body of the present embodiment, the gantry frame 3
Lower part the vertical vibration device 4 for placing iron core 1 is installed, the vertical vibration device 4 is used to carry out the iron core 1
Vibration on vertical direction, the two sides of the gantry frame 3 are separately installed with vertically arranged impact vibration line slide rail 5, institute
It states and is slidably fitted with cross impact vibration device 6 on impact vibration line slide rail 5, the cross impact vibration device 6 is used
Vibration is carried out in the side to the iron core 1 to beat, and is pacified between the gantry frame 3 and the cross impact vibration device 6
Equipped with impact vibration lifting drive 7, the impact vibration lifting drive 7 is for driving the cross impact vibration
Device 6 realizes rise and fall campaign, the gantry frame along the impact vibration line slide rail 5 on the gantry frame 3
Also corresponding between frame 3 and the cross impact vibration device 6 to be equipped with vibration lift distance caging device 8, the vibration rises
Drop distance caging device 8 limits described cross for limiting the movement travel of the cross impact vibration device 6
The rise and fall between the highest point and the lowest point of impact vibration device 6, the gantry frame 3 and the cross impact vibration
Vibration lift is also connected between device 6 to weight control 9, the vibration lift is to guarantee to the effect of weight control 9
It is uniformly, to prevent described gantry that the cross impact vibration device 6, which is located at the 3 front and rear sides weight of gantry frame distribution,
Frame 3 causes phenomenon of tumbling since weight is asymmetric, and the present embodiment is using the vertical vibration device 4 and the cross punching
6 combination vibration mode of vibration device is hit, oscillating aging, large labor intensity are laterally vertically combined with four sides to the iron core 1
It is big to reduce and time saving and energy saving, it can effectively improve the efficiency of 1 automated production of amorphous alloy transformer core, avoid simultaneously
Artificial hammering discontinuity is easy the phenomenon that damaging to iron core 1.
As shown in figure 3, the vertical vibration device 4 includes the vibration frame body 41 positioned at 3 lower part of gantry frame, it is described
Vibration frame body 41 is located between the preceding pipeline and the rear pipeline, and the top of the vibration frame body 41 passes through damping spring
Component 42 is equipped with shaking platform 43, is also connected with gag lever post 44, institute between the vibration frame body 41 and the shaking platform 43
The top for stating shaking platform 43 is equipped with the bearing support face 45 being made of several universal bearings, and the iron core 1 is placed on described
On bearing support face 45, each 1 bottom of iron core is equipped with nonmetallic process supporting plate, and the bearing support face 45 is for carrying institute
The horizontal movement of nonmetallic process supporting plate is stated, the bottom of the shaking platform 43 is equipped with vertical vibrator 46, upon start up may be used
Realize the vertical vibration of the shaking platform 43, the damping spring component 42 includes four groups and is located at the shaking platform 43 4
The damping spring of angle, while the gag lever post 44 being installed among damping spring two-by-two, so that its described shaking platform 43 is existed
Limit when vibration.
The impact vibration lifting drive 7 is the impact vibration raise-lower hydraulic for being mounted on 3 top of gantry frame
The piston rod of cylinder, the impact vibration lifting hydraulic cylinder is down-set and is connected to the top of the cross impact vibration device 6
Portion will drive the cross impact vibration device 6 fortune downwards when the elongation of the piston rod of the impact vibration lifting hydraulic cylinder
It is dynamic, when the piston rod of the impact vibration lifting hydraulic cylinder shortens, it will drive the cross impact vibration device 6 fortune upwards
Dynamic, the impact vibration lifting drive 7 realizes the rise and fall of the cross impact vibration device 6.
As shown in figure 4, the vibration lift distance caging device 8 includes being mounted on the cross impact vibration device 6
On upper limit adjusting rod 81 and lower limit adjusting rod 82, upper limit switch 83 is installed on 3 liang of heel posts of the gantry frame
With lower position switch 84, the upper limit switch 83 is installed with 81 corresponding matching of upper limit adjusting rod, and the lower limit is opened
84 are closed to install with 82 corresponding matching of lower limit adjusting rod, the upper limit switch 83 and the lower position switch 84 for pair
The limit of the highest or extreme lower position of the cross impact vibration device 6, the adjusting of position are by being mounted on described ten
What the upper limit adjusting rod 81 and the lower limit adjusting rod 82 on font impact vibration device 6 were realized；It is described cross
When impact vibration device 6 moves downward, after the lower limit adjusting rod 82 touches lower position switch 84, the cross
Type impact vibration device 6 can stop moving downward, and the then described cross impact vibration device 6 is started to work, when the cross
After the completion of type impact vibration device 6 works, the cross impact vibration device 6 is moved upwards, when the upper limit adjusting rod
After 81 touch the upper limit switch 83, the cross impact vibration device 6 can stop moving upwards, then the cross
Type impact vibration device 6 is started to work, and realizes vibration process circulation.
As shown in Figure 4 and Figure 5, the vibration lift includes being mounted on 3 top of gantry frame to weight control 9
Pulley base 91 slidably connects wirerope 92, one end of the wirerope 92 and the cross impact on the pulley base 91
Vibration device 6 connects, and the other end of the wirerope 92 is protruded into the gantry frame 3 and is connected with to pouring weight 93, described
Cross impact vibration device 6 plays the role of counterweight when going up and down, described to be used to balance the cross impact vibration to pouring weight 93
The weight of device 6 prevents the gantry frame 3 from causing phenomenon of tumbling since weight is asymmetric, while can reduce the punching
The driving force that vibration lift driving device 7 drives the cross impact vibration device 6 is hit, accident is prevented；Described ten
In 6 lifting process of font impact vibration device, the wirerope 92 can be slided along the pulley on the pulley base 91, guarantee this
The equilibrium state of embodiment.
The cross impact vibration device 6 includes the cross base being made of four spiders, the cross machine
The center of seat is equipped with the cross laser device 10 for being pre-positioned the iron core 1, and the cross that the cross laser device 10 issues swashs
Light is used for the pre-determined bit of iron core 1,, will by manual operation when the iron core 1 is transported on the vertical vibration device 4
The iron core 1 is moved to cross laser target center and is pre-positioned；It is respectively corresponded in any spider and impact vibration is installed
Mechanism and positioning mechanism.
As shown in Figure 8 and Figure 9, for the cross base as main base, the spider includes the upper of Z-shaped setting
Plate 611, lower plate 612 and upper vertical plate 613, the upper vertical plate 613 are connected to the upper flat plate 611 and the lower plate 612
Between, the outer end of the lower plate 612 is connected with downwards lower vertical plate 614, the bottom of the lower vertical plate 614 be connected with it is described under
The corresponding base plate 615 of plate 612, the side of the spider is additionally provided with cant board 616, the side of the spider is led to
The cant board 616 is crossed to close.
The impact vibration mechanism includes the tooth form fixed plate 621 being fixedly connected with the lower vertical plate 614, i.e., the described tooth form
Fixed plate 621 is structure as a whole with cross base, and connecting column guide slots are provided in the tooth form fixed plate 621, described
Tooth form fixed plate 621 is lower to be connected with impact vibration adjustable plate 622, the tooth form fixed plate 621 and the punching by tooth form
The mating surface hit between vibration adjustable plate 622 is tooth-shape structure, since impact vibration device 623 has great impact power, using tooth
Shape fit structure is to improve locking intensity；It is connected on the impact vibration adjustable plate 622 and is oriented to across the connecting column
The vibration connecting column of slot, is connected with vibrator locking device on the vibration connecting column, under the impact vibration adjustable plate 622
Impact vibration device 623 is installed, the front and back of the impact vibration device 623 is fixedly connected on institute by preceding fixing seat, rear fixing seat
It states on impact vibration adjustable plate 622, guarantee the impact vibration device 623 stablizes installation, the piston of the impact vibration device 623
Bar front end is connected with impact head 624 towards the cross base center, and the impact head 624 is for vibrating the iron core 1
Hard rubber impact head or nylon impact head.
The vibrator locking device includes the tooth form latch 631 that 622 top of impact vibration adjustable plate is arranged in,
It is provided with vibration screw rod guide slots on the lower plate 612, is connected on the tooth form latch 631 across the vibrating-wire
The vibrator fastened screw rod 632 of bar guide slots, the top of the vibrator fastened screw rod 632 are connected with vibrator fastening spiral shell
Mother, the mating connection between the vibrator fastened screw rod 632 and the vibrator fastening nut, for fixing the tooth form
Plate 621 is connect with the impact vibration adjustable plate 622, is connected with vibrator fastening handle 633 on the vibrator fastening nut,
It locks position of the vibrator fastening handle 633 for the impact vibration device 623.
The positioning mechanism includes being mounted on horizontally disposed adjusting screw rod 641, the adjusting silk on the upper vertical plate 613
The upper vertical plate 613 that the both ends of bar 641 are each passed through on opposite two spiders is outer and is connected with screw rod regulation handle
642,641 rotation direction of adjusting screw rod in the relatively described spider is different, is dextrorotation on one side be left-handed while, exists in this way
The positioning mechanism and the impact vibration mechanism of linking when adjusting the adjusting screw rod 641 realize outwardly or inwardly same step
Section.
It is fixedly connected between the adjusting screw rod 641 and the impact vibration adjustable plate 622 and adjusts connecting plate 643, institute
It states to adjust and cylinder 644 is installed on connecting plate 643, the tail end of the cylinder 644 is connect with the adjusting connecting plate 643, described
The front end of cylinder 644 is connected with air cylinder fixed plate 645, and the air cylinder fixed plate 645 is with teeth far from installation in front of 644 side of cylinder
Fixed plate 646, the piston rod of the cylinder 644 are connected with rack gear 647, and the rack gear 647 sequentially passes through the cylinder and fixes
Outside plate 645 and the rack gear fixed plate 646, the rack gear between the air cylinder fixed plate 645 and the rack gear fixed plate 646
It is set with rack gear guide sleeve 648, the rack gear guide sleeve 648 and the concentric installation of the rack gear 647 outside 647, the rack gear guide sleeve 648
Both ends are connect with the rack gear fixed plate 646 with the air cylinder fixed plate 645 respectively, 645 top of air cylinder fixed plate and institute
It states and is connected with transverse slat 649 between 646 top of rack gear fixed plate, the upper flat plate 611 is passed through on the transverse slat 649 and is connected with cylinder
Locking device is equipped with the gear 650 with the rack gear 647 cooperation, peace in the gear 650 in the rack gear fixed plate 646
It equipped with gear shaft 651, is fixedly mounted between the gear shaft 651 and the gear 650 by flat key, on the gear shaft 651
It is separately installed with gear support 652 positioned at 650 two sides of gear, is located at outside the gear support 652 on the gear shaft 651
Side is separately installed with positioning fixing seat 653, fixes between the positioning fixing seat 653 and the gear shaft 651 also by flat key
It installs, is connected with positioning plate 654 in the positioning fixing seat 653；When work, 644 vent piston rod of cylinder is forward extended out,
The rack gear 647 that links travels forward, and drives the gear 650 engaged with the rack gear 647 to rotate, 650 band of gear
The gear shaft 651 is moved to rotate, the gear shaft 651 drives the positioning plate 654 to overturn around 651 axle center of gear shaft again,
The horizontality for realizing the positioning plate 654 is realized at the positioning plate 654 when the piston rod of the cylinder 644 moves backward
In plumbness, when four positioning plates 654 are in a vertical state, four positioning plates 654 are born against described
Four sides of iron core 1 vibrate iron core 1 to be subsequent for positioning to the iron core 1.
The cylinder locking device includes the cylinder locking screw rod 661 being connected on the transverse slat 649, the upper flat plate
Cylinder screw rod guide slots are provided on 611, the cylinder locking screw rod 661 is passed through and connected outside the cylinder screw rod guide slots
There is cylinder screw rod locking nut, the cylinder locking screw rod 661 is coupled with the cylinder screw rod locking nut, is used for institute
It states transverse slat 649 to be locked, i.e., the cylinder 644 is locked, cylinder lock is connected on the cylinder screw rod locking nut
Tight handle 662, for locking and positioning the position of the cylinder 644.
When automatic operation, the iron core 1 after the completion of annealing on conveyer belt is automatically conveyed device 2 and is delivered to institute
Shaking platform 43 is stated, the cross laser device 10 being mounted on the cross impact vibration device 6 issues cross light and sits
Mark to be pre-positioned the iron core 1, when the iron core 1 is delivered to setting position by automatic conveying device 2, first using side manually
Formula is that the iron core 1 is pre-positioned for the first time according to the position of cross light coordinate, and then the iron core 1 is penetrated by conveying to inspection
Cable is surveyed, to those skilled in the art, the automatic conveying device 2 and the detection cable are well-known technique,
This is repeated no more, and is not shown；It include penetrating for the mobile iron core 1, conveying and detection cable when automatic operation
It is all to be completed by corresponding automatic mechanism, the mode of operation of such automatic mechanism belongs to techniques known,
This is repeated no more, and is not shown, and closed-loop control is used when automatic operation, and detection numerical value is compared with setup parameter
It calculates, the conveying to the iron core 1, positioning, oscillating aging process circulation is automatically performed by automatic control system, it is described automatic
Control system is used to control the operation of whole device, belongs to well known technology described in those skilled in the art, details are not described herein.
The working principle of the present embodiment are as follows:
When positioning: since the specifications and models size dimension of iron core 1 is different, first have to according to 1 specifications and models of iron core, it is right
The positioning mechanism and the impact vibration mechanism carry out position adjusting, and when adjusting, four vibrators are fastened hands first
Handle 633 and four cylinder locking handles 662 unclamp, then shake two groups described in adjust the screw rod at 641 both ends of screw rod
642 adjusting position of regulation handle, by four vibrator fastening handles 633 and four cylinder locking hands after the completion of adjusting
Handle 662 is locked, i.e., fixes the impact vibration device 623 and 644 position of the cylinder.
When vibration: starting the impact vibration lifting hydraulic cylinder elongation, the piston rod of the impact vibration lifting hydraulic cylinder
The cross linkage of impact vibration device 6 decline is driven, when reaching setting position, is mounted on the cross impact vibration dress
It sets the lower limit adjusting rod 82 on 6 and touches lower position switch 84, the piston rod of the impact vibration lifting hydraulic cylinder stops elongation；
Then starting the start-up operation of cylinder 644 described in four groups of the positioning mechanism, the piston rod of the cylinder 644 moves backward, and four
A positioning plate 654 is overturn by horizontality to vertical state, and four positioning plates 654 position the iron core 1, then open
It moves the vertical vibrator 46 below the shaking platform 43 and carries out vertical vibration, while starting the impact vibration mechanism
Four impact vibration devices 623 are started to work, and the piston rod of the impact vibration device 623 drives the impact head 624 to realize
Fast reciprocating ballistic motion carries out impact vibration percussion to the iron core 1, as shown in figure 5, stopping when observation reaches technical requirements
The only vertical vibration of the shaking platform 43 and the horizontal impact vibration with the impact vibration mechanism, finally by described in control
Impact vibration lifting hydraulic cylinder is shunk so that the impact vibration mechanism rises, while control the piston rod of the cylinder 644 to
Preceding movement, the positioning plate 654 are overturn by vertical state to horizontality, as shown in fig. 6, completing the institute after vibration stress relief treatment
Iron core 1 is stated to be moved out of on the shaking platform 43 to conveyer belt.
The above shows and describes the basic principle, main features and advantages of the invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. amorphous alloy transformer core secular vibration platform, including gantry frame, it is characterised in that: the lower part of the gantry frame
Vertical vibration device for placing iron core is installed, the two sides of the gantry frame are separately installed with vertically arranged impact vibration
Dynamic line slide rail, is slidably fitted with cross impact vibration device on the impact vibration line slide rail, the gantry frame with
Impact vibration lifting drive is installed between the cross impact vibration device, the gantry frame with it is described cross
It is also corresponding between impact vibration device that vibration lift distance caging device, the gantry frame and the cross impact are installed
Vibration lift is also connected between vibration device to weight control.
2. amorphous alloy transformer core secular vibration platform as described in claim 1, it is characterised in that: the vertical vibration dress
The vibration frame body including being located at the gantry frame lower part is set, the top of the vibration frame body is equipped with by damping spring component
Shaking platform is also connected with gag lever post, the top installation of the shaking platform between the vibration frame body and the shaking platform
By the bearing support face being made of several universal bearings, the iron core is placed on the bearing support face, the shaking platform
Bottom vertical vibrator is installed.
3. amorphous alloy transformer core secular vibration platform as described in claim 1, it is characterised in that: the impact vibration liter
Dropping driving device is the impact vibration lifting hydraulic cylinder being mounted at the top of the gantry frame, the impact vibration lifting hydraulic cylinder
Piston rod it is down-set and be connected to the top of the cross impact vibration device.
4. amorphous alloy transformer core secular vibration platform as described in claim 1, it is characterised in that: the vibration lift row
Journey limiting device includes the upper limit adjusting rod and lower limit adjusting rod being mounted on the cross impact vibration device, described
Upper limit switch and lower position switch are installed, the upper limit switch and the upper limit are adjusted on two heel post of gantry frame
The installation of bar corresponding matching, the lower position switch and the lower limit adjusting rod corresponding matching are installed.
5. amorphous alloy transformer core secular vibration platform as described in claim 1, it is characterised in that: the vibration lift pair
Weight control includes the pulley base being mounted at the top of the gantry frame, and wirerope, institute are slidably connected on the pulley base
The one end for stating wirerope is connect with the cross impact vibration device, and the other end of the wirerope is protruded into the gantry frame
It is connected in frame to pouring weight.
6. amorphous alloy transformer core secular vibration platform as described in claim 1, it is characterised in that: the cross impact
Vibration device includes the cross base being made of four spiders, and the center of the cross base is equipped with for being pre-positioned
The cross laser device of the iron core respectively corresponds in any spider and is equipped with impact vibration mechanism and positioning mechanism；Institute
State the upper flat plate, lower plate and upper vertical plate that spider includes Z-shaped setting, the upper vertical plate be connected to the upper flat plate with it is described
Between lower plate, the outer end of the lower plate is connected with downwards lower vertical plate, the bottom of the lower vertical plate be connected with it is described lower flat
The corresponding base plate of plate.
7. amorphous alloy transformer core secular vibration platform as claimed in claim 6, it is characterised in that: the impact vibration machine
Structure includes the tooth form fixed plate being fixedly connected with the lower vertical plate, is provided with connecting column guide slots in the tooth form fixed plate,
Impact vibration adjustable plate is connected with by tooth form under the tooth form fixed plate, is connected with and wears on the impact vibration adjustable plate
The vibration connecting column of the connecting column guide slots is crossed, is connected with vibrator locking device, the punching on the vibration connecting column
It hits under vibration adjustable plate and impact vibration device is installed, the piston rod front end of the impact vibration device is towards in the cross base
The heart is connected with impact head, and the impact head is the hard rubber impact head or nylon impact head for vibrating the iron core.
8. amorphous alloy transformer core secular vibration platform as claimed in claim 7, it is characterised in that: the vibrator locking
Device includes the tooth form latch being arranged in above the impact vibration adjustable plate, and vibration screw rod is provided on the lower plate and is led
To slot, the vibrator fastened screw rod across the vibration screw rod guide slots, the vibration are connected on the tooth form latch
The top of dynamic device fastened screw rod is connected with vibrator fastening nut, and vibrator fastening hand is connected on the vibrator fastening nut
Handle.
9. amorphous alloy transformer core secular vibration platform as claimed in claim 6, it is characterised in that: the positioning mechanism packet
It includes and is mounted on horizontally disposed adjusting screw rod on the upper vertical plate, the both ends for adjusting screw rod are each passed through opposite two described ten
The upper vertical plate on word arm is outer and is connected with screw rod regulation handle, the adjusting screw rod rotation in the relatively described spider
To difference；Adjusting connecting plate, the adjusting connection are fixedly connected between the adjusting screw rod and the impact vibration adjustable plate
Cylinder is installed, the front end of the cylinder is connected with air cylinder fixed plate, and the air cylinder fixed plate is far from front of cylinder side on plate
Rack gear fixed plate is installed, the piston rod of the cylinder is connected with rack gear, the rack gear sequentially pass through the air cylinder fixed plate with
Outside the rack gear fixed plate, rack gear is set with outside the rack gear between the air cylinder fixed plate and the rack gear fixed plate and is led
Set is connected with transverse slat, passes through on described on the transverse slat between the air cylinder fixed plate top and rack gear fixed plate top
Plate is connected with cylinder locking device, the gear with rack gear cooperation is equipped in the rack gear fixed plate, in the gear
Sprocket drive spindle is installed, is located at the gear two sides on the gear shaft and is separately installed with gear support, be located on the gear shaft
It is separately installed with positioning fixing seat on the outside of the gear support, is connected with positioning plate in the positioning fixing seat.
10. amorphous alloy transformer core secular vibration platform as claimed in claim 9, it is characterised in that: the cylinder locking
Device includes the cylinder locking screw rod being connected on the transverse slat, and cylinder screw rod guide slots, institute are provided on the upper flat plate
It states cylinder locking screw rod and is externally connected with cylinder screw rod locking nut, the cylinder screw rod lock across the cylinder screw rod guide slots
Cylinder locking handle is connected on tight nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811593611.6A CN109494070B (en) | 2018-12-25 | 2018-12-25 | Amorphous alloy transformer core aging vibration table |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811593611.6A CN109494070B (en) | 2018-12-25 | 2018-12-25 | Amorphous alloy transformer core aging vibration table |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109494070A true CN109494070A (en) | 2019-03-19 |
| CN109494070B CN109494070B (en) | 2023-11-07 |
Family
ID=65711944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811593611.6A Active CN109494070B (en) | 2018-12-25 | 2018-12-25 | Amorphous alloy transformer core aging vibration table |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109494070B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110756695A (en) * | 2019-12-06 | 2020-02-07 | 四川辰鸿电子有限公司 | Novel transformer foot aligning gear that shakes |
| CN114704589A (en) * | 2022-04-21 | 2022-07-05 | 山东大学 | Local resonance type phononic crystal vibration reduction device and equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4718473A (en) * | 1985-01-25 | 1988-01-12 | General Kinematics Corporation | Vibratory stress relief apparatus |
| US20140002229A1 (en) * | 2011-05-27 | 2014-01-02 | Guangdong Haihong Co., Ltd. | Resin-molded stereo wound-core dry-type amorphous alloy transformer |
| CN203691177U (en) * | 2013-12-12 | 2014-07-02 | 山东华力电机集团股份有限公司 | Vibration aging treatment device for iron core of motor |
| CN104962725A (en) * | 2015-07-10 | 2015-10-07 | 北京科技大学 | Magnetic resonance and ageing compound residual stress reduction device |
| CN207781388U (en) * | 2018-01-31 | 2018-08-28 | 太原科技大学 | A kind of amorphous alloy transformer core destressing device |
-
2018
- 2018-12-25 CN CN201811593611.6A patent/CN109494070B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4718473A (en) * | 1985-01-25 | 1988-01-12 | General Kinematics Corporation | Vibratory stress relief apparatus |
| US20140002229A1 (en) * | 2011-05-27 | 2014-01-02 | Guangdong Haihong Co., Ltd. | Resin-molded stereo wound-core dry-type amorphous alloy transformer |
| CN203691177U (en) * | 2013-12-12 | 2014-07-02 | 山东华力电机集团股份有限公司 | Vibration aging treatment device for iron core of motor |
| CN104962725A (en) * | 2015-07-10 | 2015-10-07 | 北京科技大学 | Magnetic resonance and ageing compound residual stress reduction device |
| CN207781388U (en) * | 2018-01-31 | 2018-08-28 | 太原科技大学 | A kind of amorphous alloy transformer core destressing device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110756695A (en) * | 2019-12-06 | 2020-02-07 | 四川辰鸿电子有限公司 | Novel transformer foot aligning gear that shakes |
| CN114704589A (en) * | 2022-04-21 | 2022-07-05 | 山东大学 | Local resonance type phononic crystal vibration reduction device and equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109494070B (en) | 2023-11-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107052094A (en) | A kind of bending riveting equipment for being used to prepare refrigerator-freezer inner bag degree of lip-rounding coaming plate | |
| CN107081354A (en) | A kind of refrigerator-freezer inner bag degree of lip-rounding coaming plate the second bending riveting mechanism | |
| CN105923364A (en) | Automatic green body turnover machine | |
| KR101727723B1 (en) | Immersion device for rubber gloves manufacture | |
| CN109494070A (en) | Amorphous alloy transformer core secular vibration platform | |
| CN207811182U (en) | Mobile lifting equipment | |
| CN104589489B (en) | Tubular pile pre-stress stretching machine | |
| CN209374262U (en) | Amorphous alloy transformer core secular vibration platform | |
| CN208747560U (en) | Soak the elevating mechanism of molding machine | |
| CN106078035A (en) | Bonding machine mechanical arm station location and adjusting means | |
| CN206951847U (en) | A kind of refrigerator-freezer inner bag degree of lip-rounding coaming plate the second bending riveting mechanism | |
| KR20090123707A (en) | Automatic quenching machine for high pressure gas container | |
| CN206951840U (en) | A kind of bending riveting equipment for being used to prepare refrigerator-freezer inner bag degree of lip-rounding coaming plate | |
| CN211004281U (en) | Road and bridge construction is with lifting by crane equipment | |
| CN114705521A (en) | Accurate preparation equipment of soil sample | |
| CN209232684U (en) | A kind of riveting set of breaker egative film | |
| CN207791912U (en) | A kind of upper winding apparatus | |
| CN214616468U (en) | Oil well pumping unit | |
| CN108213397A (en) | Molten iron forging loading and unloading robot | |
| CN104370219B (en) | Special crane for producing electrophoretic paint | |
| CN204874692U (en) | Dragveyer | |
| CN216160120U (en) | Lightweight high-strength frame impact resistance test system | |
| CN212505663U (en) | Mechanized vibrating equipment for concrete construction of ballast bed | |
| CN213796243U (en) | Disassembling tool | |
| CN218373839U (en) | Pile driver for construction |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |