CN109489483A - A kind of business and military graphene flak jackets and its manufacturing method - Google Patents
A kind of business and military graphene flak jackets and its manufacturing method Download PDFInfo
- Publication number
- CN109489483A CN109489483A CN201710813766.5A CN201710813766A CN109489483A CN 109489483 A CN109489483 A CN 109489483A CN 201710813766 A CN201710813766 A CN 201710813766A CN 109489483 A CN109489483 A CN 109489483A
- Authority
- CN
- China
- Prior art keywords
- graphene
- flak jackets
- military
- layer
- aramid fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 96
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 95
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 72
- 238000002360 preparation method Methods 0.000 claims abstract description 51
- 238000007731 hot pressing Methods 0.000 claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 49
- 230000008719 thickening Effects 0.000 claims abstract description 29
- 238000009954 braiding Methods 0.000 claims abstract description 14
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 12
- 239000004744 fabric Substances 0.000 claims description 92
- 229920006231 aramid fiber Polymers 0.000 claims description 70
- 238000000034 method Methods 0.000 claims description 68
- 229920005989 resin Polymers 0.000 claims description 63
- 239000011347 resin Substances 0.000 claims description 63
- 239000000243 solution Substances 0.000 claims description 61
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 57
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 36
- 239000004917 carbon fiber Substances 0.000 claims description 36
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 36
- 238000001816 cooling Methods 0.000 claims description 34
- 239000004745 nonwoven fabric Substances 0.000 claims description 32
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 28
- 239000002131 composite material Substances 0.000 claims description 27
- 235000019441 ethanol Nutrition 0.000 claims description 27
- 229960004756 ethanol Drugs 0.000 claims description 25
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 claims description 24
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 claims description 24
- 238000001291 vacuum drying Methods 0.000 claims description 24
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 20
- 229920002367 Polyisobutene Polymers 0.000 claims description 18
- 239000011159 matrix material Substances 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 16
- DYAHQFWOVKZOOW-UHFFFAOYSA-N Sarin Chemical compound CC(C)OP(C)(F)=O DYAHQFWOVKZOOW-UHFFFAOYSA-N 0.000 claims description 15
- 229920005990 polystyrene resin Polymers 0.000 claims description 15
- 238000010790 dilution Methods 0.000 claims description 13
- 239000012895 dilution Substances 0.000 claims description 13
- 239000004677 Nylon Substances 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 12
- 229920001778 nylon Polymers 0.000 claims description 12
- 238000009958 sewing Methods 0.000 claims description 12
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 6
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 5
- 239000000908 ammonium hydroxide Substances 0.000 claims description 5
- 229960000935 dehydrated alcohol Drugs 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 5
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 5
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 239000006185 dispersion Substances 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- 239000011118 polyvinyl acetate Substances 0.000 claims description 2
- 239000004575 stone Substances 0.000 claims description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims 2
- 239000004810 polytetrafluoroethylene Substances 0.000 claims 2
- 230000006378 damage Effects 0.000 abstract description 3
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 abstract description 2
- 238000013467 fragmentation Methods 0.000 description 10
- 238000006062 fragmentation reaction Methods 0.000 description 10
- 238000010008 shearing Methods 0.000 description 10
- 229920006387 Vinylite Polymers 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 239000004760 aramid Substances 0.000 description 7
- 230000008901 benefit Effects 0.000 description 7
- 229920003235 aromatic polyamide Polymers 0.000 description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 5
- 239000004705 High-molecular-weight polyethylene Substances 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H1/00—Personal protection gear
- F41H1/02—Armoured or projectile- or missile-resistant garments; Composite protection fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0038—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving application of liquid to the layers prior to lamination, e.g. wet laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1808—Handling of layers or the laminate characterised by the laying up of the layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/05—5 or more layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B2250/20—All layers being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2255/00—Coating on the layer surface
- B32B2255/24—Organic non-macromolecular coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
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- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
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- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/102—Oxide or hydroxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/107—Ceramic
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
- B32B2571/02—Protective equipment defensive, e.g. armour plates, anti-ballistic clothing
Abstract
The invention discloses a kind of business and military graphene flak jackets and its manufacturing methods.The object that the present invention is directed to is the crowd of needs and bullet and sharp material and a bullet resistant material researched and developed.The present invention is pierced into procedural theory according to sharp object and bullet pierces through theory and analyzes, using high molecular material of different nature, pass through the overlapping of five layers of different braiding structure material and the addition of thermoplastic resin, the shear thickening liquid processing and hot pressing prepared again, so that bullet enters energy and largely dissipates, to play protective action.The flak jackets of preparation is soft, having preferable comfort level, ballistic performance is good simultaneously, the injury of malicious needle, dagger, blade and bullet can effectively be prevented, suitable for business and military related personnel, that is, public security cadres and police, peace-keeping soldier, security personnel and taxi driver etc., more safety guarantee are provided for them.
Description
Technical field
The invention belongs to anti-stab/bullet resistant material fields, are related to a kind of business and military graphene flak jackets and its manufacturer
Method especially relates to resin/flat fabric hot press forming technology and shear thickening liquid/aramid fiber composite material preparation method.
Background technique
Traditional flak jackets is made of materials such as metal material, potsherd, glass reinforced plastics, although bulletproof effect is fine,
But more thick and heavy and perspiration discharging performance is bad, so that action is inconvenient to influence to fight after wearing.Make for police etc. is using crowd
It is not ideal enough with effect, and they are equally faced with the injury from sharp instruments such as malicious needle, dagger and blades.It is light, it is soft, easily arrange
Sweat and the flak jackets of high intensity are more suitable for public security cadres and police, peace-keeping soldier, security personnel and taxi driver etc..Patent CN205879011U
It is proposed with five layers of ultra dense fiber fabric layer, metal protection layer, ultra dense fiber fabric layer, ceramic layer and ultra dense fiber fabric layer group
At flak jackets, there is a situation where that pliability is inadequate, quality weight is handicapped;Patent CN205482594U is proposed by laminated cloth, PC
The flak jackets of plate, froth bed and protective case composition, has that shellproof intensity is not ineffective enough.
The invention patent takes full advantage of the advantage of various high molecular materials and combines polymerization, hot pressing, liquid complex technique
It develops with soft, comfortable and easy to wear, excellent ballistic performance flak jackets.
Summary of the invention
The main purpose of the invention patent is the shortcomings that overcoming existing flak jackets comfort level and functionality that can not get both, and mentions
For the flak jackets preparation method of a kind of simple production process, tool excellent mechanical strength character and wears performance.
The superposition that bullet resistant material research in the present invention is related to each functional high molecular material of tool is used.It include tool
The ultra high molecular polyethylene of excellent cutting performance, the flat fabric for having tensile resistance, the aramid fiber for having high-intensity performance, tool are high
The utilization of the materials such as intensity, high-modulus, low-density, the carbon fiber of excellent tensile property and the comfortable perspiration wicking looped fabric of tool;
The especially use of graphene, graphene is the highest substance of mankind's known strength, also harder than diamond, and intensity compares in the world most
Good steel is taller.Wherein also relate to the excellent tensile resistance of the hot press forming technology preparation of resin and high molecular material
Composite material;And shear thickening liquid/high molecular material composite-making process, it is compound to obtain that flexibility is good, intensity is high
Material.High strength bulletproof material consumption bullet major part energy, soft ballistic material can be absorbed and spread the residue of bullet
Portion of energy, and buffer function is played, to prevent and reduce transfixion damage.The superposition of several high molecular materials and technique
In use, obtained light, soft comfortable, easily perspire and high-intensitive flak jackets.
The purpose of the present invention is achieved through the following technical solutions:
1, a kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets packet
Include five layers: first layer is p-aramid fiber or ultra-high molecular weight polyethylene nonwoven cloth material;The second layer is using thermoplastic resin as base
Thermoplastic resin and aramid fiber or carbon fiber or the two mixture flat fabric hot pressing are combined by body using hot press;The
Three layers be using mixed with graphene liquid or molten thermoplastic resin as matrix, by aramid fiber and carbon fiber flat fabric bonding hot pressing answer
It closes;4th layer is to pass through the ultra-high molecular weight polyethylene non-woven fabrics or p-aramid fiber for being coated or impregnated with shear thickening liquid
Non-woven fabric composite material;Layer 5 is that p-aramid fiber or ultra-high molecular weight polyethylene are knitted cloth material.Include the following steps and
Process conditions:
(1) preparation of resin compounded layer: by thermoplastic resin in a manner of impregnating or be coated with or tile and high molecular material
Uniformly mixing;Then through high temperature high pressure process for a period of time after, take out cooling it is spare;
(2) graphene uniform for accounting for weight resin 0.1%~0.5% preparation of graphene composite layer: is distributed to liquid or melting
In thermoplastic resin;Then it on even spread to aramid fiber flat fabric, with carbon fiber flat fabric after high temperature high pressure process is compound, takes
It cools down out spare;
(3) in the state of high-speed stirred, nano-dispersion particle shear thickening liquid preparation process: is added to decentralized medium
In be uniformly mixed to prepare solution, dispersed particle and decentralized medium mass ratio are 1:1~1:4;
(4) de-bubble process: solution made from step (5) is placed in a vacuum drying oven, and keeps temperature (20 DEG C -50 DEG C), time
(10h-24h), sufficiently to remove the bubble in solution;
(5) solution treatment process: will be after step (6) treated solution and ethyl alcohol dilution, in a manner of impregnating or be coated with
It is full and uniform compound with high molecular material;
(6) drying process: will through step (7), treated, and high molecular material is placed in a vacuum drying oven, keep temperature (20 DEG C-
90 DEG C), the time (1h-9h), sufficiently remove ethyl alcohol after take out cooling it is spare;
(7) sewing process: by ready five layers different braiding structure materials and nylon material clothing face and liner suture composition stone
Black alkene flak jackets.
The prior art of the present invention is compared, and is had the advantages that
A kind of business proposed by the present invention and military graphene flak jackets and its manufacturing method overcome comfort level and functionality not
The shortcomings that can getting both, has many advantages, such as simple process, light, soft comfortable, easily perspires and high-intensitive.Especially excellent is shellproof
Performance is suitable for business and military related personnel, that is, public security cadres and police, peace-keeping soldier, security personnel and taxi driver etc..
Detailed description of the invention
Fig. 1 is flak jackets composite layer cross section structure schematic diagram.
In figure: 1 non-woven fabrics buffer layer, 2 resin compounded layers, 3 aramid fibers, carbon fiber and the impact of graphene resin compounded layer 4 increase
Thick buffer layer, 5 looped fabric locking layers.
Specific embodiment
In order to more deeply understand the invention patent, below with reference to embodiment, the present invention is further illustrated.
Embodiment 1
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the p-aramid fiber nonwoven cloth material with a thickness of 4mm;The second layer utilizes heat using polyisobutylene resin as matrix
Polyisobutylene resin is combined by press with mesh number is 100 mesh, yarn count is 1000D aramid fiber flat fabric hot pressing;Third layer is
It is all the aramid fiber and carbon that 100 mesh, yarn count are all 1000D by mesh number using the liquid polyisobutylene resin mixed with graphene as matrix
The bonding hot pressing of fiber plain weaving cloth is combined;4th layer be by be coated with shear thickening liquid the p-aramid fiber with a thickness of 4mm
Non-woven fabric composite material;Layer 5 layer is that yarn count is 75D, is knitted cloth material with a thickness of the p-aramid fiber of 1mm.Include the following steps
And process conditions:
(1) preparation of resin compounded layer: polyisobutylene resin is uniformly mixed in a manner of being coated with aramid fiber flat fabric;Then exist
150 DEG C of temperature, it is spare that cooling is taken out under pressure 2MPa after hot pressing 400s;
(2) graphene uniform for accounting for weight resin 0.1% preparation of graphene composite layer: is distributed to liquid polyisobutylene resin
In;Then on even spread to aramid fiber flat fabric, with carbon fiber flat fabric under 150 DEG C of temperature, pressure 2MPa after hot pressing 400s,
It is spare to take out cooling;
(3) shear thickening liquid preparation process: in the state of high-speed stirred, by Nano-meter SiO_22It is added in ethylene glycol and uniformly mixes
Close obtained solution, Nano-meter SiO_22It is 1:1 with quality of glycol ratio;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and 35 DEG C of temperature, time 12h is kept, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:1 dilution, in a manner of coating with it is right
Position aramid nonwoven is full and uniform compound;
(6) drying process: will through step (5), treated that p-aramid fiber non-woven fabrics is placed in a vacuum drying oven, keep temperature 80
DEG C, time 2h, sufficiently remove ethyl alcohol after take out cooling it is spare;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 2
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the ultra-high molecular weight polyethylene nonwoven cloth material with a thickness of 4mm;The second layer is using polyisobutylene resin as base
Polyisobutylene resin is combined by body using hot press with mesh number is 150 mesh, yarn count is 1500D aramid fiber flat fabric hot pressing;
Third layer is using the liquid polyisobutylene resin mixed with graphene as matrix, be all 150 mesh, yarn count by mesh number is all 1500D's
Aramid fiber and the bonding hot pressing of carbon fiber flat fabric are combined;4th layer is by coating shear thickening liquid with a thickness of 4mm's
Ultra-high molecular weight polyethylene non-woven fabric composite material;Layer 5 is that yarn count is 75D, with a thickness of the p-aramid fiber looped fabric of 1.5mm
Material.Include the following steps and process conditions:
(1) preparation of resin compounded layer: polyisobutylene resin is uniformly mixed in a manner of being coated with aramid fiber flat fabric;Then exist
120 DEG C of temperature, it is spare that cooling is taken out under pressure 3MPa after hot pressing 700s;
(2) graphene uniform for accounting for weight resin 0.2% preparation of graphene composite layer: is distributed to liquid polyisobutylene resin
In;Then on even spread to aramid fiber flat fabric, with carbon fiber flat fabric under 120 DEG C of temperature, pressure 3MPa after hot pressing 700s,
It is spare to take out cooling;
(3) shear thickening liquid preparation process: in the state of high-speed stirred, nanometer calcium carbonate is added in ethylene glycol uniformly
It is mixed to prepare solution, nanometer calcium carbonate and quality of glycol ratio are 1:1;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and 25 DEG C of temperature, time 20h is kept, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:2 dilution, in a manner of coating with it is super
High molecular weight polyethylene non-woven fabrics is full and uniform compound;
(6) drying process: will through step (5), treated that ultra-high molecular weight polyethylene non-woven fabrics is placed in a vacuum drying oven, protect
85 DEG C of temperature, time 1h are held, taking-up cooling is spare after sufficiently removing ethyl alcohol;
(9) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 3
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the p-aramid fiber nonwoven cloth material with a thickness of 2mm;The second layer is using vinylite as matrix, benefit
With hot press by vinylite it is compound with mesh number is 100 mesh, yarn count is 1000D carbon fiber flat fabric hot pressing and
At;Third layer is using the liquid vinylite mixed with graphene as matrix, is all that 100 mesh, yarn count are all by mesh number
Aramid fiber and carbon fiber flat fabric the bonding hot pressing of 1000D is combined;4th layer be by impregnate shear thickening liquid thickness
For the p-aramid fiber non-woven fabric composite material of 2mm;Layer 5 is that yarn count is 75D, with a thickness of the ultra-high molecular weight polyethylene needle of 1mm
Cloth materials.Include the following steps and process conditions:
(1) preparation of resin compounded layer: vinylite is uniformly mixed in a manner of being coated with carbon fiber flat fabric;
Then it is spare that cooling is taken out after hot pressing 850s under 150 DEG C of temperature, pressure 2MPa;
(2) graphene uniform for accounting for weight resin 0.3% preparation of graphene composite layer: is distributed to liquid polyvinyl acetate
In resin;Then on even spread to aramid fiber flat fabric, with the hot pressing under 150 DEG C of temperature, pressure 2MPa of carbon fiber flat fabric
After 850s, it is spare to take out cooling;
(3) shear thickening liquid preparation process: in the state of high-speed stirred, nanometer calcium carbonate is added in ethylene glycol uniformly
It is mixed to prepare solution, nanometer calcium carbonate and quality of glycol ratio are 1:2;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and 30 DEG C of temperature, time 15h is kept, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:2 dilution, in a manner of dipping with it is right
Position aramid nonwoven is full and uniform compound;
(6) drying process: will through step (5), treated that p-aramid fiber non-woven fabrics is placed in a vacuum drying oven, keep temperature 80
DEG C, time 1.5h, sufficiently remove ethyl alcohol after take out cooling it is spare;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At the graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 4
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the ultra-high molecular weight polyethylene nonwoven cloth material with a thickness of 4mm;The second layer is with vinylite
Matrix, using hot press by vinylite and mesh number is 200 mesh, yarn count is 1500D carbon fiber flat fabric hot pressing
It is combined;Third layer is using the liquid vinylite mixed with graphene as matrix, is all 200 mesh, yarn by mesh number
Aramid fiber and carbon fiber flat fabric the bonding hot pressing of Zhi Tongwei 1500D is combined;4th layer is by being coated with shear thickening liquid
The p-aramid fiber non-woven fabric composite material with a thickness of 2mm;Layer 5 is that yarn count is 75D, is knitted with a thickness of the p-aramid fiber of 1mm
Cloth material.Include the following steps and process conditions:
(1) preparation of resin compounded layer: polyisobutylene resin is uniformly mixed in a manner of being coated with aramid fiber flat fabric;Then exist
150 DEG C of temperature, it is spare that cooling is taken out under pressure 3MPa after hot pressing 800s;
(2) graphene uniform for accounting for weight resin 0.1% preparation of graphene composite layer: is distributed to liquid polyisobutylene resin
In;Then on even spread to aramid fiber flat fabric, with carbon fiber flat fabric under 150 DEG C of temperature, pressure 3MPa after hot pressing 800s,
It is spare to take out cooling;
(3) shear thickening liquid preparation process: in the state of high-speed stirred, nanometer calcium carbonate is added in ethylene glycol uniformly
It is mixed to prepare solution, nanometer calcium carbonate and quality of glycol ratio are 1:2;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and 30 DEG C of temperature, time 15h is kept, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:2 dilution, in a manner of coating with it is right
Position aramid nonwoven is full and uniform compound;
(6) drying process: will through step (5), treated that p-aramid fiber non-woven fabrics is placed in a vacuum drying oven, keep temperature 78
DEG C, time 2h, sufficiently remove ethyl alcohol after take out cooling it is spare;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At the graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 5
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the ultra-high molecular weight polyethylene nonwoven cloth material with a thickness of 2mm;The second layer is using sarin resin as matrix, benefit
Sarin resin is combined with mesh number is 150 mesh, yarn count is 1000D aramid fiber flat fabric hot pressing with hot press;Third layer is
It is all the aramid fiber and carbon fiber that 150 mesh, yarn count are all 1000D by mesh number using the melting sarin resin mixed with graphene as matrix
Flat fabric bonding hot pressing is combined;4th layer is poly- by impregnating the super high molecular weight with a thickness of 2mm of shear thickening liquid
Ethylene non-woven fabric composite material;Layer 5 is that yarn count is 75D, is knitted cloth material with a thickness of the ultra-high molecular weight polyethylene of 2mm.Packet
Include following steps and process conditions:
(1) preparation of resin compounded layer: sarin resin is uniformly mixed in a manner of tiling with aramid fiber flat fabric;Then in temperature
180 DEG C, it is spare that cooling is taken out under pressure 2MPa after hot pressing 500s;
(2) preparation of graphene composite layer: the graphene uniform for accounting for weight resin 0.4% is distributed in melting sarin resin;So
Afterwards on even spread to aramid fiber flat fabric, after hot pressing 500s, taken out under 180 DEG C of temperature, pressure 2MPa with carbon fiber flat fabric
Cooling is spare;
(3) in the state of high-speed stirred, polymethyl methacrylate shear thickening liquid preparation process: is added to anhydrous second
Solution is uniformly mixed to prepare in alcohol, polymethyl methacrylate and dehydrated alcohol mass ratio are 1:3;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and 25 DEG C of temperature, time 18h is kept, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:3 dilution, in a manner of dipping with it is super
High molecular weight polyethylene non-woven fabrics is full and uniform compound;
(6) drying process: will through step (5), treated that ultra-high molecular weight polyethylene non-woven fabrics is placed in a vacuum drying oven, protect
78 DEG C of temperature, time 2h are held, taking-up cooling is spare after sufficiently removing ethyl alcohol;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At the graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 6
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the ultra-high molecular weight polyethylene nonwoven cloth material with a thickness of 4mm;The second layer is using sarin resin as matrix, benefit
With hot press by sarin resin and the mixture flat fabric hot pressing of both mesh number is 200 mesh, yarn count is 1500D aramid fiber, carbon fiber
It is combined;Third layer is using the melting sarin resin mixed with graphene as matrix, is all that 200 mesh, yarn count are all by mesh number
Aramid fiber and carbon fiber flat fabric the bonding hot pressing of 1000D is combined;4th layer be by be coated with shear thickening liquid thickness
For the p-aramid fiber non-woven fabric composite material of 4mm;Layer 5 is that yarn count is 75D, with a thickness of the p-aramid fiber looped fabric material of 1.5mm
Material.Include the following steps and process conditions:
(1) preparation of resin compounded layer: sarin resin is equal with both aramid fiber, carbon fiber mixture flat fabric in a manner of tiling
Even mixing;Then it is spare that cooling is taken out after hot pressing 800s under 150 DEG C of temperature, pressure 3MPa;
(2) preparation of graphene composite layer: the graphene uniform for accounting for weight resin 0.2% is distributed in melting sarin resin;So
Afterwards on even spread to aramid fiber flat fabric, after hot pressing 800s, taken out under 150 DEG C of temperature, pressure 3MPa with carbon fiber flat fabric
Cooling is spare;
(3) in the state of high-speed stirred, polymethyl methacrylate shear thickening liquid preparation process: is added to anhydrous second
Solution is uniformly mixed to prepare in alcohol, polymethyl methacrylate and dehydrated alcohol mass ratio are 1:4;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and 25 DEG C of temperature, time 18h is kept, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:1 dilution, in a manner of coating with it is right
Position aramid nonwoven is full and uniform compound;
(6) drying process: will through step (5), treated that p-aramid fiber non-woven fabrics is placed in a vacuum drying oven, keep temperature 80
DEG C, time 1h, sufficiently remove ethyl alcohol after take out cooling it is spare;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At the graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 7
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the p-aramid fiber nonwoven cloth material with a thickness of 4mm;The second layer utilizes heat using polystyrene resin as matrix
Polystyrene resin is combined by press with mesh number is 250 mesh, yarn count is 1500D carbon fiber flat fabric hot pressing;Third layer
Be using the liquid polystyrene resins mixed with graphene as matrix, by mesh number be all 250 mesh, yarn count be all 1500D aramid fiber and
The bonding hot pressing of carbon fiber flat fabric is combined;4th layer is by impregnating the superelevation with a thickness of 4mm of shear thickening liquid point
Sub- weight northylen non-woven fabric composite material;Layer 5 is that yarn count is 75D, with a thickness of the ultra-high molecular weight polyethylene looped fabric of 1mm
Material.Include the following steps and process conditions:
(1) preparation of resin compounded layer: polystyrene resin is uniformly mixed in a manner of tiling with carbon fiber flat fabric;Then
It is spare that cooling is taken out after hot pressing 600s under 160 DEG C of temperature, pressure 2MPa;
(2) graphene uniform for accounting for weight resin 0.3% preparation of graphene composite layer: is distributed to liquid polystyrene resins
In;Then on even spread to aramid fiber flat fabric, with carbon fiber flat fabric under 160 DEG C of temperature, pressure 2MPa after hot pressing 600s,
It is spare to take out cooling;
(3) shear thickening liquid preparation process: in the state of high-speed stirred, by Nano-meter SiO_221:1 ratio is pressed with nanometer calcium carbonate
It is added in ethylene glycol after example mixing and is uniformly mixed to prepare solution, mixing dispersed particle and quality of glycol ratio are 1:2;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and is kept for 25 DEG C of temperature, time for 24 hours, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:2 dilution, in a manner of dipping with it is super
High molecular weight polyethylene non-woven fabrics is full and uniform compound;
(6) drying process: will through step (5), treated that ultra-high molecular weight polyethylene non-woven fabrics is placed in a vacuum drying oven, protect
80 DEG C of temperature, time 1.5h are held, taking-up cooling is spare after sufficiently removing ethyl alcohol;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At the graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 8
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the ultra-high molecular weight polyethylene nonwoven cloth material with a thickness of 6mm;The second layer is using polystyrene resin as base
Polystyrene resin is combined by body using hot press with mesh number is 300 mesh, yarn count is 1000D aramid fiber flat fabric hot pressing;
Third layer is using the liquid polystyrene resins mixed with graphene as matrix, be all 300 mesh, yarn count by mesh number is all 1000D's
Aramid fiber and the bonding hot pressing of carbon fiber flat fabric are combined;4th layer is by coating shear thickening liquid with a thickness of 4mm's
Ultra-high molecular weight polyethylene non-woven fabric composite material;Layer 5 is that yarn count is 75D, with a thickness of the ultra-high molecular weight polyethylene of 1mm
It is knitted cloth material.Include the following steps and process conditions:
(1) preparation of resin compounded layer: polystyrene resin is uniformly mixed in a manner of tiling with aramid fiber flat fabric;Then exist
180 DEG C of temperature, it is spare that cooling is taken out under pressure 2MPa after hot pressing 700s;
(2) graphene uniform for accounting for weight resin 0.1% preparation of graphene composite layer: is distributed to liquid polystyrene resins
In;Then on even spread to aramid fiber flat fabric, with carbon fiber flat fabric under 180 DEG C of temperature, pressure 2MPa after hot pressing 700s,
It is spare to take out cooling;
(3) shear thickening liquid preparation process: in the state of high-speed stirred, by Nano-meter SiO_22It is added in dehydrated alcohol uniformly
It is mixed to prepare solution, Nano-meter SiO_22It is 1:4 with dehydrated alcohol mass ratio;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and 25 DEG C of temperature, time 22h is kept, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:2 dilution, in a manner of coating with it is super
High molecular weight polyethylene non-woven fabrics is full and uniform compound;
(6) drying process: will through step (5), treated that ultra-high molecular weight polyethylene non-woven fabrics is placed in a vacuum drying oven, protect
80 DEG C of temperature, time 1.5h are held, taking-up cooling is spare after sufficiently removing ethyl alcohol;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At the graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 9
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the p-aramid fiber nonwoven cloth material with a thickness of 6mm;The second layer is using sarin resin and polystyrene resin as base
Body, using hot press by sarin resin and polystyrene resin and mesh number is 300 mesh, yarn count is 1000D carbon fiber flat fabric
Hot pressing is combined;Third layer is using the melting sarin resin mixed with graphene as matrix, is all that 300 mesh, yarn count are same by mesh number
It is combined for aramid fiber and carbon fiber flat fabric the bonding hot pressing of 1000D;4th layer be by impregnate shear thickening liquid thickness
Degree is the p-aramid fiber non-woven fabric composite material of 4mm;Layer 5 is that yarn count is 75D, with a thickness of the ultra-high molecular weight polyethylene of 2mm
It is knitted cloth material.Include the following steps and process conditions:
(1) preparation of resin compounded layer: after sarin resin and polystyrene resin are mixed in 1:1 ratio in a manner of tiling with
Carbon fiber flat fabric uniformly mixes;Then it is spare that cooling is taken out after hot pressing 600s under 180 DEG C of temperature, pressure 2MPa;
(2) graphene uniform for accounting for weight resin 0.3% preparation of graphene composite layer: is distributed to liquid polystyrene resins
In;Then on even spread to aramid fiber flat fabric, with carbon fiber flat fabric under 180 DEG C of temperature, pressure 2MPa after hot pressing 600s,
It is spare to take out cooling;
(3) shear thickening liquid preparation process: in the state of high-speed stirred, by Nano-meter SiO_22It is added in ammonium hydroxide and uniformly mixes
Obtained solution, Nano-meter SiO_22It is 1:3 with ammonium hydroxide mass ratio;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and 30 DEG C of temperature, time 18h is kept, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:1 dilution, in a manner of dipping with it is right
Position aramid nonwoven is full and uniform compound;
(6) drying process: will through step (5), treated that p-aramid fiber non-woven fabrics is placed in a vacuum drying oven, keep temperature 85
DEG C, time 1h, sufficiently remove ethyl alcohol after take out cooling it is spare;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At the graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Embodiment 10
A kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets includes
Five layers: first layer is the ultra-high molecular weight polyethylene nonwoven cloth material with a thickness of 6mm;The second layer is with polyisobutylene resin and poly- second
Vinyl acetate resin is matrix, by polyisobutylene resin and vinylite and mesh number is 300 mesh, yarn using hot press
Branch is that the aramid fiber flat fabric hot pressing of 1500D is combined;Third layer is using the liquid polyisobutylene resin mixed with graphene as base
It is all that the aramid fiber of 1500D and the bonding hot pressing of carbon fiber flat fabric are combined that mesh number is all 300 mesh, yarn count by body;4th layer is
By the p-aramid fiber non-woven fabric composite material with a thickness of 4mm for being coated with shear thickening liquid;Layer 5 is that yarn count is 75D, thick
The p-aramid fiber that degree is 2mm is knitted cloth material.Include the following steps and process conditions:
(1) preparation of resin compounded layer: with coating after polyisobutylene resin and vinylite are mixed in 1:1 ratio
Mode uniformly mixed with aramid fiber flat fabric;Then it is spare that cooling is taken out after hot pressing 700s under 170 DEG C of temperature, pressure 3MPa;
(2) graphene uniform for accounting for weight resin 0.4% preparation of graphene composite layer: is distributed to liquid polyisobutylene resin
In;Then on even spread to aramid fiber flat fabric, with carbon fiber flat fabric under 170 DEG C of temperature, pressure 3MPa after hot pressing 700s,
It is spare to take out cooling;
(3) shear thickening liquid preparation process: in the state of high-speed stirred, nanometer calcium carbonate is added in ammonium hydroxide and is uniformly mixed
Obtained solution is closed, nanometer calcium carbonate and ammonium hydroxide mass ratio are 1:4;
(4) de-bubble process: solution made from step (3) is placed in a vacuum drying oven, and is kept for 30 DEG C of temperature, time for 24 hours, to fill
Divide the bubble in removal solution;
(5) solution treatment process: will after step (4) treated solution and ethyl alcohol are by 1:1 dilution, in a manner of coating with it is right
Position aramid nonwoven is full and uniform compound;
(6) drying process: will through step (5), treated that p-aramid fiber non-woven fabrics is placed in a vacuum drying oven, keep temperature 78
DEG C, time 2h, sufficiently remove ethyl alcohol after take out cooling it is spare;
(7) sewing process: will the above ready five layers different braiding structure materials and nylon material clothing face and liner suture group
At the graphene flak jackets.
The graphene flak jackets of above-mentioned technique preparation has excellent anti-shearing force performance, and light, soft comfortable easily perspires
And the performances such as high intensity.Meet GJB4300-2002 " military flak jackets security technical capability requirement " standard, reaches anti-bullet
EnergyGrade requirement, anti-fragmentation performanceGrade requires.
Claims (8)
1. a kind of business and military graphene flak jackets and its manufacturing method, it is characterised in that: the graphene flak jackets packet
Include five layers: first layer is p-aramid fiber or ultra-high molecular weight polyethylene nonwoven cloth material;The second layer is using thermoplastic resin as base
Thermoplastic resin and aramid fiber or carbon fiber or the two mixture flat fabric hot pressing are combined by body using hot press;The
Three layers be using mixed with graphene liquid or molten thermoplastic resin as matrix, by aramid fiber and carbon fiber flat fabric bonding hot pressing answer
It closes;4th layer is to pass through the ultra-high molecular weight polyethylene non-woven fabrics or p-aramid fiber for being coated or impregnated with shear thickening liquid
Non-woven fabric composite material;Layer 5 is that p-aramid fiber or ultra-high molecular weight polyethylene are knitted cloth material, include the following steps and
Process conditions:
(1) preparation of resin compounded layer: by thermoplastic resin in a manner of impregnating or be coated with or tile and high molecular material
Uniformly mixing;Then through high temperature high pressure process for a period of time after, take out cooling it is spare;
(2) graphene uniform for accounting for weight resin 0.1%~0.5% preparation of graphene composite layer: is distributed to liquid or melting
In thermoplastic resin;Then it on even spread to aramid fiber flat fabric, with carbon fiber flat fabric after high temperature high pressure process is compound, takes
It cools down out spare;
(3) in the state of high-speed stirred, nano-dispersion particle shear thickening liquid preparation process: is added to decentralized medium
In be uniformly mixed to prepare solution, dispersed particle and decentralized medium mass ratio are 1:1~1:4;
(4) de-bubble process: solution made from step (5) is placed in a vacuum drying oven, and keeps temperature (20 DEG C -50 DEG C), time
(10h-24h), sufficiently to remove the bubble in solution;
(5) solution treatment process: will be after step (6) treated solution and ethyl alcohol dilution, in a manner of impregnating or be coated with
It is full and uniform compound with high molecular material;
(6) drying process: will through step (7), treated, and high molecular material is placed in a vacuum drying oven, keep temperature (20 DEG C-
90 DEG C), the time (1h-9h), sufficiently remove ethyl alcohol after take out cooling it is spare;
(7) sewing process: by ready five layers different braiding structure materials and nylon material clothing face and liner suture composition stone
Black alkene flak jackets.
2. a kind of business according to claim 1 and military graphene flak jackets and its manufacturing method, it is characterised in that institute
It states between five layers of different braiding structure materials without adhesion, can relatively move.
3. a kind of business according to claim 1 and military graphene flak jackets and its manufacturing method, it is characterised in that institute
The thermoplastic resin of selection be polyisobutene, polyvinyl acetate, polytetrafluoroethylene (PTFE), sarin resin or polystyrene resin or
Several mixture of person, resin are fine particulate or liquid state.
4. a kind of business according to claim 1 and military graphene flak jackets and its manufacturing method, it is characterised in that institute
Stating hot pressing and keeping hot pressing temperature is (100 DEG C -200 DEG C), and hot pressing pressure is (1MPa-10MPa), and hot pressing time is (10s-
900s).
5. a kind of business according to claim 1 and military graphene flak jackets and its manufacturing method, it is characterised in that institute
The dispersed particle in shear thickening liquid preparation stated can be Nano-meter SiO_22, nanometer calcium carbonate, polymethyl methacrylate or
Several mixtures, decentralized medium are one of ethylene glycol, dehydrated alcohol, ammonium hydroxide or a variety of mix.
6. a kind of business according to claim 1 and military graphene flak jackets and its manufacturing method, it is characterised in that institute
Stating shear thickening liquid in dilution need to be diluted with ethyl alcohol by 1:1~1:3.
7. a kind of business according to claim 1 and military graphene flak jackets and its manufacturing method, it is characterised in that institute
Non-woven fabrics is stated using ultra-high molecular weight polyethylene non-woven fabrics or p-aramid fiber non-woven fabrics, thickness is between 2mm~8mm.
8. a kind of business according to claim 1 and military graphene flak jackets and its manufacturing method, it is characterised in that institute
The flat fabric mesh number stated is 100-300 mesh, and yarn count is 1000D or 1500D, and the looped fabric yarn count is 75D, with a thickness of
0.5-2mm。
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CN110425934A (en) * | 2019-07-30 | 2019-11-08 | 雷念程 | High-strength electromagnetic shielding soft stab-resistant flak jackets and manufacturing method |
CN111854531A (en) * | 2020-08-06 | 2020-10-30 | 福建省福杯满溢科技有限公司 | Light high-strength stab-resistant bulletproof garment and manufacturing method thereof |
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CN111854531A (en) * | 2020-08-06 | 2020-10-30 | 福建省福杯满溢科技有限公司 | Light high-strength stab-resistant bulletproof garment and manufacturing method thereof |
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