CN109483410A - Corrugated steel plastic dipping production line - Google Patents

Corrugated steel plastic dipping production line Download PDF

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Publication number
CN109483410A
CN109483410A CN201910003611.4A CN201910003611A CN109483410A CN 109483410 A CN109483410 A CN 109483410A CN 201910003611 A CN201910003611 A CN 201910003611A CN 109483410 A CN109483410 A CN 109483410A
Authority
CN
China
Prior art keywords
corrugated steel
production line
plastic
plastic dipping
dipping production
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910003611.4A
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Chinese (zh)
Inventor
杨天
杨成柱
刘丽平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei Tianzhen Engineering Technology Co Ltd
Original Assignee
Hebei Tianzhen Engineering Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Tianzhen Engineering Technology Co Ltd filed Critical Hebei Tianzhen Engineering Technology Co Ltd
Priority to CN201910003611.4A priority Critical patent/CN109483410A/en
Publication of CN109483410A publication Critical patent/CN109483410A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/04Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The present invention provides corrugated steel plastic dipping production lines, belong to corrugated steel surfacecti proteon production equipment technology, comprising: rust removalling equipment, pre-heating device, plastic soaking device, curing apparatus, handling appliance and hot gas specialize in system on line.Rust removalling equipment is using mechanical sandblasting or Shot Blasting and uses hot gas source as carrier, is hoisted to pre-heating device after the completion, and plastic soaking device is hoisted to after preheated, is hoisted to curing apparatus after leaching modeling.Complete unit is designed for corrugated steel wave characteristics, the various specifications corrugated steel leaching modeling processing that can be used within 2 meters of width, 5 meters of length, 2 meters of camber, wall thickness 20mm.Compared with traditional plastic dipping production line, corrugated steel plastic dipping production line of the present invention belongs to corrugated steel special equipment, and compact-sized, occupied area is small, and speed of production is fast, and the quality of production is easy to control, high degree of automation.

Description

Corrugated steel plastic dipping production line
Technical field
The invention belongs to corrugated steel surfacecti proteon production equipment technologies, are to be related to a kind of corrugated steel more specifically Plate plastic dipping production line.
Background technique
Steel surface takes leaching modeling processing, more more excellent than the antiseptic property using hot galvanizing processing.Corrugated steel system uses Certain thickness steel plate is rolled by certain corrugated shape, is mainly used for corrugated steel pipeline, corrugated steel culvert, ripple steel arch Bridge, corrugated steel tunnel, corrugated steel pipe gallery, military use etc..Country's corrugated steel surfacecti proteon also more uses at present Hot galvanizing guard technology, the report using hot-dip plastic guard technology is also seldom, and both just using leaching modeling protection production, also mostly to be Monolithic corrugated plating Discontinuous manufacture, traditional plastic soaking device have more shortcoming for producing corrugated steel, domestic at present There are no special corrugated steel plastic dipping production lines, this largely limits the application of corrugated steel.
Summary of the invention
The purpose of the present invention is to provide a kind of corrugated steel plastic dipping production lines, it is intended to further increase the table of corrugated steel Face protective performance makes up traditional plastic soaking device to the shortcoming of processing corrugated steel leaching modeling, improves the life of leaching modeling corrugated steel It produces speed, the quality of production and reduces production cost.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of corrugated steel leaching modeling special production line is provided, It include: rust removalling equipment (1), pre-heating device (2), plastic soaking device (3), curing apparatus (4), handling appliance (5), hot gas are specialized on line System (6).
Further, the rust removalling equipment (1) is arranged in the starting end of production line, be arranged inside the equipment multiple sandblastings or Peener, top are equipped with handling appliance (5) on line.Corrugated steel is hung in handling appliance on line (5), is sent to rust removalling equipment (1) within, in the process of walking, multiple sandblastings or peener uniformly derust to corrugated steel by spraying mouth, pass through Travel speed and sandblasting parameter are adjusted, after corrugated steel passes through rust removalling equipment (1), surface must reach clean activation effect.
Further, corrugated steel is hung on handling appliance on line (5) and continues to move ahead, and into pre-heating device (2), preheating is set Electric heating or heated by natural gas device are equipped between standby (2) inside and outside shell, interior is equipped with hot air circulation mouth.Corrugated steel passes through preheating After equipment (2), surface reaches 300 DEG C or so of temperature.
Further, corrugated steel is hung on handling appliance on line (5) and continues to move ahead, and into plastic soaking device (3), leaching modeling is set Electric heating or heated by natural gas device are equipped between standby (3) inside and outside shell, interior is equipped with hot air circulation mouth.Inside is put into leaching molding powder end Material allows corrugated steel uniform adsorption molding powder material to have come by parameters such as control dusty material, technological temperature, process times Production requirement is moulded at leaching, corrugated steel is hung out by handling appliance (5) on line later and is transported to curing apparatus (4).
Further, electric heating is equipped between curing apparatus (4) inside and outside shell or heated by natural gas device, interior are equipped with Heat exchanger and hot air circulation mouth.After corrugated steel passes through curing apparatus (4), restoring area enters products storage after testing Area.
Further, the hot gas specializes in system (6) by air compressor machine, generates compressed air, is introduced into curing apparatus (4) Interior heat exchanger is heated, then is respectively fed to rust removalling equipment (1), pre-heating device (2), plastic soaking device (3) and curing apparatus (4)。
The beneficial effect of corrugated steel plastic dipping production line provided by the invention is:
(1) consecutive production can reach using production line, it is conditional that computer programming control also can be used.
(2) sandblasting or ball blast technique are used, and uses hot-air as spraying carrier, surface treatment is clean quick, than tradition Derusting is high, high-quality using room temperature spray efficiency, more instead of traditional hot galvanizing acid cleaning process, energy conservation and environmental protection.
(3) electric heating or natural gas are set between the inside and outside shell of pre-heating device (2), plastic soaking device (3), curing apparatus (4) Heating, and it is provided with hot-air mouth, it opens hot air circulation and is easy to be evenly heated, it is easier to guarantee leaching polymer amount.In plastic soaking device (3) Multiple air ports can be also used for the spraying operation technique of liquid plastic-spraying material.
(4) the entire production line uniformly supplies hot gas source using air compressor machine, and the compressed air that air compressor machine generates is introduced into solidification The heat exchanger of equipment (4) is heated, the compressed air after heating respectively enter again rust removalling equipment (1), pre-heating device (2), Plastic soaking device (3) and curing apparatus (4).
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some Embodiment for those of ordinary skill in the art without creative efforts, can also be attached according to these Figure obtains other attached drawings.
Fig. 1 is corrugated steel plastic dipping production line schematic diagram provided in an embodiment of the present invention;
Fig. 2 is corrugated steel plastic dipping production line rust removalling equipment schematic diagram provided in an embodiment of the present invention;
Fig. 3 is corrugated steel plastic dipping production line pre-heating device schematic diagram provided in an embodiment of the present invention;
Fig. 4 is corrugated steel plastic dipping production line plastic soaking device schematic diagram provided in an embodiment of the present invention;
Fig. 5 is corrugated steel plastic dipping production line curing apparatus schematic diagram provided in an embodiment of the present invention;
Fig. 6 is hanging device schematic diagram on corrugated steel plastic dipping production line line provided in an embodiment of the present invention;
Fig. 7 is that corrugated steel plastic dipping production line hot gas provided in an embodiment of the present invention specializes in system schematic.
It is identified in figure:
1- rust removalling equipment;2- pre-heating device;3- plastic soaking device;4- curing apparatus;Handling appliance on 5- line;6- hot gas is specialized in System;100- ripple steel workpiece;101- sand jet outlet;102- rust removalling equipment inner casing;103- rust removalling equipment shell;104- sandblasting recycling System;105- dust pelletizing system;201- pre-heating device hot-air mouth;202- pre-heating device inner casing;203- pre-heating device shell;301- leaching Mould equipment hot-air mouth;302- plastic soaking device inner casing;303- plastic soaking device shell;304- soaks moulding material;The bottom 305- hot-air mouth; 306- top blind flange;401- curing apparatus inner casing;402- curing apparatus shell;403- heat exchanger;404- curing apparatus hot wind Mouthful;501- electric block;502- electric block;503- electric block;504- electric block;505- electric block;506- annular Guide rail;601- air compressor;602- pipeline.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only To explain the present invention, it is not intended to limit the present invention.
Referring to Fig. 1, existing be illustrated corrugated steel plastic dipping production line provided by the invention.The corrugated steel leaching modeling Production line, comprising: rust removalling equipment (1), pre-heating device (2), plastic soaking device (3), curing apparatus (4), handling appliance (5) on line, Hot gas specializes in system (6).The production run program of workpiece are as follows: workpiece first passes through rust removalling equipment (1) and carries out processing of rust removing, enters back into Pre-heating device (2) preheating enters plastic soaking device (3) later and carries out leaching modeling processing, enters curing apparatus (4) later and carry out at solidification Reason.Workpiece by handling appliance (5) operation on line, specialize in system (6) as gas source and supply gas equipment by hot gas.
As a kind of specific embodiment of corrugated steel plastic dipping production line provided by the invention, referring to Fig. 2, described remove Rust equipment (1) includes: multiple mouths 101 that sandblast, equipment inner casing 102, device housings 103, bottom sandblasting recovery system 104, top Dust pelletizing system 105.Workpiece is hoisted to rust removalling equipment (1) inside, opens sandblasting or Shot Blasting System, the grains of sand or shot in hot compression sky Under gas drives, corrugated steel different location is sprayed to from multiple mouths 101 that sandblast, corrugated steel is needed to the position complete liquidation to derust Completely.
As a kind of specific embodiment of corrugated steel plastic dipping production line provided by the invention, referring to Fig. 3, described pre- Hot equipment (2) includes: multiple hot-air mouths 201, pre-heating device inner casing 202, pre-heating device shell 203.Pre-heating device inner casing 202 with Settable electric heating or heated by natural gas device between pre-heating device shell 203, and heat insulation layer is set, for workpiece 100 the pre-heat treatment.
As a kind of specific embodiment of corrugated steel plastic dipping production line provided by the invention, referring to Fig. 4, the leaching Modeling equipment (3) includes: multiple hot-air mouths 301, plastic soaking device inner casing 302, plastic soaking device shell 303, leaching moulding material 304, bottom Hot-air mouth 305, top blind flange 306.Settable electric heating or natural between plastic soaking device inner casing 302 and plastic soaking device shell 303 Gas heating device, and heat insulation layer is set, the heat treatment for plastic soaking device.
As a kind of specific embodiment of corrugated steel plastic dipping production line provided by the invention, referring to Fig. 5, described solid Changing equipment (4) includes: curing apparatus inner casing 401, curing apparatus shell 402, heat exchanger 403, multiple hot-air mouths 404.Solidification Settable electric heating or heated by natural gas device between equipment inner casing 401 and curing apparatus shell 404, and insulation is set Layer, the heat treatment for curing apparatus.The hot gas that heat exchanger 403 generates supplies gas equipment respectively.
As a kind of specific embodiment of corrugated steel plastic dipping production line provided by the invention, referring to Fig. 6, the line Upper handling appliance (5) includes: multiple electric blocks 501,502,503,504,505, guide rail 506.Electric block can be led in annular Manual operation operation or prgraming automatized control on rail, for each electric block since hanging material, fortune, which turns around, can be completed leaching modeling Finished product production.
As a kind of specific embodiment of corrugated steel plastic dipping production line provided by the invention, referring to Fig. 7, the heat It includes: air compressor 601, pipeline 602 that gas, which specializes in system (6),.The compressed air generated from air compressor 601, through pipeline 602, which enter solidification furnace heat exchanger 403, is heated, and distributes to each gas equipment by pipeline 602 later.
As a kind of specific embodiment of corrugated steel plastic dipping production line provided by the invention, extremely also referring to Fig. 1 Corrugated steel electric gourd hang is risen, is sent within rust removalling equipment (1) by Fig. 7, indoors in walking process, multiple sandblastings Device or peener uniformly derust to all sites of corrugated steel, by adjusting travel speed and sandblasting parameter, wave After line steel plate passes through rust removalling equipment (1), surface reaches the clean state of activation.The corrugated steel for completing derusting continues to move ahead, into Enter pre-heating device (2).Pre-heating device (2) is equipped with electric heating or heated by natural gas device, and interior is equipped with hot air circulation mouth.Corrugated steel Plate obtains heating effect herein, and surface reaches 300 DEG C or so of temperature, and corrugated steel proceeds into plastic soaking device later (3).Plastic soaking device (3) is equipped with electric heating or heated by natural gas device, and interior is equipped with hot air circulation mouth.Inside setting leaching molding powder end Material allows corrugated steel uniform adsorption molding powder material to have come by parameters such as control dusty material, technological temperature, process times Production requirement is moulded at leaching, corrugated steel is transported to curing apparatus (4) later.Curing apparatus (4) is equipped with electric heating or heated by natural gas Device, interior are equipped with hot air circulation mouth and heat exchanger.Corrugated steel is by curing apparatus (4) and then repairs after testing And enter products storage area, complete the entire production line production operation.

Claims (7)

1. corrugated steel plastic dipping production line characterized by comprising rust removalling equipment (1), pre-heating device (2), plastic soaking device (3), Curing apparatus (4), handling appliance (5) on line, hot gas specialize in system (6).
2. corrugated steel plastic dipping production line as described in claim 1, which is characterized in that rust removalling equipment (1) is arranged in production line Starting end, which uses 6mm to weld with upper steel plate, inside setting multiple groups sand blasting unit or peener, and uses Hot gas source is as derusting carrier.
3. corrugated steel plastic dipping production line as described in claim 1, which is characterized in that pre-heating device (2) plastic soaking device (3), Circle/squared design can be used in curing apparatus (4), and size meets within 2 meters of width, 5 meters of length, 2 meters of camber, wall thickness 20mm Various corrugated steel productions;Brick/concrete prefabricated/general steel plate welding/corrugated steel welding etc. can be used in apparatus casing, adds Hot mode can be used heated by natural gas/electric heating/hot gas and specialize in system heating etc..
4. corrugated steel plastic dipping production line as described in claim 1, which is characterized in that handling appliance (5) is through entire on line Production line is arranged multiple electric blocks above, is manually operable, and may be programmed operation.
5. corrugated steel plastic dipping production line as described in claim 1, which is characterized in that hot gas specializes in system (6) and is provided with pressure The compressed air of place air preheating system, heating can be supplied respectively to related gas equipment.
6. corrugated steel plastic dipping production line as described in claim 1, which is characterized in that the entire production line can arrange on the ground, Can also with underground, can annular array, can also be separately provided.
7. corrugated steel plastic dipping production line as described in claim 1, which is characterized in that the plastic soaking device (3), leaching modeling used Material includes epoxies, polyethylene kind, polyurethanes etc., and fluidized bed cladding process, spray coating method, spread coating etc. can be used in leaching modeling mode Technique.
CN201910003611.4A 2019-01-03 2019-01-03 Corrugated steel plastic dipping production line Pending CN109483410A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910003611.4A CN109483410A (en) 2019-01-03 2019-01-03 Corrugated steel plastic dipping production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910003611.4A CN109483410A (en) 2019-01-03 2019-01-03 Corrugated steel plastic dipping production line

Publications (1)

Publication Number Publication Date
CN109483410A true CN109483410A (en) 2019-03-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111318945A (en) * 2020-03-10 2020-06-23 威海新北洋技术服务有限公司 Maintenance method for corrosion of cabinet body
CN115228700A (en) * 2022-07-15 2022-10-25 南通海迅特雷卡电梯产品有限公司 Automatic control plastic dipping production line of balance compensation chain for elevator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102513270A (en) * 2011-12-20 2012-06-27 青岛宏基业塑料挤出设备有限公司 Vertical type production line of steel-plastic composite pipe
CN103736635A (en) * 2013-12-19 2014-04-23 河北世纪金属结构有限公司 Bellows hot plastic coating processing technology
CN105170431A (en) * 2015-08-12 2015-12-23 王良 Plastic-coated protective fence and manufacturing method thereof
CN105642517A (en) * 2016-01-07 2016-06-08 王良 Preparation method for plastic-coated supporting framework and plastic-coated supporting framework
CN105880123A (en) * 2016-05-27 2016-08-24 南通好的防腐装备有限公司 Flange-free plastic coated pipeline and production technology thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102513270A (en) * 2011-12-20 2012-06-27 青岛宏基业塑料挤出设备有限公司 Vertical type production line of steel-plastic composite pipe
CN103736635A (en) * 2013-12-19 2014-04-23 河北世纪金属结构有限公司 Bellows hot plastic coating processing technology
CN105170431A (en) * 2015-08-12 2015-12-23 王良 Plastic-coated protective fence and manufacturing method thereof
CN105642517A (en) * 2016-01-07 2016-06-08 王良 Preparation method for plastic-coated supporting framework and plastic-coated supporting framework
CN105880123A (en) * 2016-05-27 2016-08-24 南通好的防腐装备有限公司 Flange-free plastic coated pipeline and production technology thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111318945A (en) * 2020-03-10 2020-06-23 威海新北洋技术服务有限公司 Maintenance method for corrosion of cabinet body
CN115228700A (en) * 2022-07-15 2022-10-25 南通海迅特雷卡电梯产品有限公司 Automatic control plastic dipping production line of balance compensation chain for elevator
CN115228700B (en) * 2022-07-15 2023-12-19 南通海迅特雷卡电梯产品有限公司 Automatic control plastic dipping production line of balance compensation chain for elevator

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