A kind of manufacture method of epoxy resin pipeline
Technical field:
The present invention relates to pipe technology field, be specifically related to a kind of manufacture method of epoxy resin pipeline.
Background technology:
The coating pipe of steel pipe has galvanized pipe, the steel pipe of aluminize pipe, chromium-plated tube, aluminizing pipe and other alloy-layers.Coated pipe has external coating pipe, undercoating pipe, inside and outside coating pipe.The coating of usual employing has the corrosion-inhibiting coating material of plastics, epoxy resin, coal tar epoxy and various glass mould.Coating steel pipes forms in inwall (when needing outer wall also can) applied plastic through powder melts spraying technology, its excellent performance.Compared with galvanized pipe, there is anticorrosive, non-corrosive, not incrustation, smooth smoothness, clean nontoxic, the advantages such as long service life.According to test, the service life of steel-plastics composite pipe is more than three times of galvanized pipe.Compared with plastic tube, there is mechanical strength high, the advantage such as withstand voltage, good heat resistance.Because matrix is steel pipe, so there is not embrittlement, problem of aging.The fluid conveyings such as running water, coal gas, chemical products and heating engineering can be widely used in.
Plastic-coated steel is that applied plastic forms on large-caliber spiral welded tube and ratio-frequency welded tube basis, application of polyvinyl (PVC) can be needed according to different, polyethylene (PE), the plastic coating of the various different performances such as epoxy resin (EPOZY), adhesive force is good, corrosion resistance is strong, can resistance to strong acid, highly basic and other chemical attack, nontoxic, not corrosion, wear-resisting, shock-resistant, osmotic-pressure-tolerant is strong, pipe surface is smooth, do not adhere to any material, resistance during conveying can be reduced, improve flow and transfer efficiency, reduce discharge pressure loss, by updating the Recipe of powdery paints, make that the respective coatings performance of formation is more outstanding has become inevitable.Solvent-free in coating, can not material be oozed out, thus can not pollute carried medium, thus ensure clarity and the wholesomeness of fluid, can cold cycling be used alternatingly-40 DEG C to+80 DEG C scopes, not aging, do not chap, thus can use under the environment that cold zone etc. is harsh.
Existing technique, as Chinese patent application CN101823044A discloses the method for a kind of steel pipe inside and outside wall powder spraying, curing film forming integration, use portable spraying and heating apparatus, powder spray and heating cure are carried out simultaneously, adopt draw-gear, the gentle spraying that adds of steel pipe is at the uniform velocity advanced, steel pipe along orbital direction erection in orbit, railcar is across on steel pipe, interior gunjet rack to be located on travel(l)ing rest and to be placed in steel pipe, railcar and travel(l)ing rest are connected on draw-gear by steel wire rope, railcar internal fixtion electromagnetic heating device and outer spray gun, air pump is connected on electrostatic spraying apparatus by ventilation duct, electrostatic spraying apparatus is connected on railcar and interior spray gun by powder delivery hose.This mode inside and outside wall synchronously sprays, Synchronous Heating solidification, simplifies processing procedure.And the mode of this synchronous spraying has become the main flow in market.But defect is as follows: 1, steel pipe maintains static, cause outer spray uneven, namely bottommost sprayed coating is thin, 2, inside and outside spray gun moves to opposite side from side, then reset; Then just can carry out the spraying of next steel pipe, efficiency is not high, and Powder Recovery is under-utilized, and the waste of plastic-coated powder is serious.3, travel(l)ing rest is by steel wire traction, and existing defects is as follows, and support is positioned at pipeline, easily makes spraying position generation cut, and 4, rope traction makes travel(l)ing rest when pipe end takes out, or all not easy to operate when being placed into other end original position.5, there are problems in Synchronous Heating solidification, and because electromagnetic heating device cannot cover pipeline entirety, and electromagnetic heating device constantly moves, and cause heating uneven, solidification effect is bad.So, substantially abandon the mode of Synchronous Heating solidification at present, and adopted the unified case that is heating and curing, whole steel pipe can have been held and carry out entirety heating.
For solving upper part technical problem, there is the spray gun of some rigidity on the market, i.e. steel tube end part erection spray gun, promote spray gun by travelling car to advance, track is laid in travelling car bottom, but, move to the other end from pipeline one end, the long end that causes of spray gun length is trembleed, to dust inequality, and the orbital distance that long pipeline necessarily supports the travelling car of spray gun increases, add floor space, plant area's utilization rate is greatly reduced.But but the length reducing rigid lance cannot solve longer pipeline (such as more than 8 meters) spraying.In view of this technical problem, need to occur that a kind of method is simple, easy to use, production line floor space can be reduced, enhance productivity, avoid spray gun to tremble, manufacture method that is even and a kind of epoxy resin pipeline that powder using efficiency is high of dusting.
Summary of the invention:
The object of the invention is to overcome the shortcoming existed in prior art, provide a kind of method simple, easy to use, production line floor space can be reduced, enhance productivity, avoid spray gun to tremble, manufacture method that is even and a kind of epoxy resin pipeline that powder using efficiency is high of dusting.
To achieve these goals, the invention provides a kind of manufacture method of epoxy resin pipeline, wherein, comprise the steps:
A. steel pipe is put in pickling tube, carries out acid pickling and rust removing operation,
B. the steel pipe clear water after pickling is rinsed well and dries, for subsequent use,
C. to the steel pipe heating in medium frequency of step B gained,
D. electrostatic spray is to spray epoxy powder synchronous inside and outside steel pipe,
E. be heating and curing,
F. Temperature fall;
Step D uses electrostatic spraying line to carry out plastic-coated operation, and electrostatic spraying line comprises steel pipe conveyer, outer spray coating device, inner spray coating device and powder recovering device, and on inner spray coating device is hydraulically powered stretching structure for connecting the extension tube of interior spray gun.
Steel pipe conveyer comprises operation track, operation track is provided with two travelling cars, the bottom of travelling car is provided with road wheel, road wheel and operation track match, the top of each travelling car is integrated is provided with slide rail, slide rail on each travelling car slidably connects two motor cabinets, the side of motor cabinet is provided with frame plate, be fixedly connected with between frame plate with travelling car, motor cabinet is fixed with steel pipe rotary electric machine and shaft coupling, the output shaft of steel pipe rotary electric machine is fixedly connected with one end of shaft coupling, the other end of shaft coupling is provided with power transmission shaft, power transmission shaft is connected with the countershaft of frame plate, the middle part of power transmission shaft is fixed with moving runner, the integrated groove being provided with L shape in the edge of moving runner, steel pipe rotary electric machine drives moving runner to rotate by shaft coupling, groove place erection on moving runner on two travelling cars has steel pipe, moving runner makes steel pipe original place rotate, two travelling cars change in the upper distance of operation track with the steel pipe adapting to different length, by bolt, motor cabinet be fixed on slide rail and then regulate the distance of two motor cabinets, namely have adjusted the spacing of two moving runners to adapt to the steel pipe of different tube diameters.
Outer spray coating device comprises two work boxs and two groups of work box tracks, work box track is positioned at the both sides of operation track, the side of each work box is provided with the outer powder case of spray, opposite side is provided with collection box, work box is n shape, one sidewall of work box is fixed with how exclusive spray gun, adjacent two exclusive spray guns are intersected with each other, intersecting angle is 30-60 degree, another side shaft of work box is connected with brush axle, brush spindle motor is provided with above brush axle, brush spindle motor is positioned at work box, the output shaft of brush spindle motor is fixedly connected with brush axle, brush axle is socketed with suction plastering roller, inhaling plastering roller is superfine fibre textile, blower fan and powder falling storehouse is provided with in collection box, integrated being provided with of the sidewall of collection box inhales powder mouth, inhale plastering roller and be positioned at the side of inhaling powder mouth, spray in outer powder case and be provided with pump box, pump box drives powder along outer lance ejection on outer wall of steel pipe, the lower hook of work box hangs with backplate. and the bottom of backplate is integrated is provided with half slot, half slot is the top with steel pipe, spray outer powder case, the bottom of collection box is provided with road wheel and road wheel and work box track match.
Inner spray coating device comprises two interior spray gun walking casees, discharge tube, interior spray gun and the interior powder case of spray, interior spray gun walking case is positioned at the outside of corresponding travelling car, the bottom of interior spray gun walking case is provided with road wheel and road wheel and operation track match, the middle part of interior spray gun walking case is provided with stationary pipes, the front end of stationary pipes is fixed with extension tube, extension tube is hydraulically powered stretching structure, extension tube is more piece, the bottom of interior spray gun walking case is fixed with base plate, base plate is fixed with hydraulic pump, be connected by hydraulic oil pipe between hydraulic pump with extension tube, the end winding support often saving extension tube has suspender, the integrated holddown groove being provided with arcuation in the top of suspender, the inwall of suspender is embedded with some balls, the end winding support of a joint extension tube foremost has fixed bar, the wall of fixed bar is embedded with the wide bar magnet of 2-5cm, the end winding support of fixed bar has interior spray gun, interior spray gun plugs together with discharge tube and is connected, the bottom of one joint extension tube of least significant end is fixedly connected with coil pipe case, sidewall and the interior spray gun of coil pipe case are walked between case and are fixedly connected with, the middle part of coil pipe case is provided with spool, the external stability of coil pipe case has coil motor, the output shaft of coil motor is fixedly connected with spool, coil motor drives spool to rotate and then realizes the folding and unfolding of discharge tube, discharge tube is connected through often saving the suspender in extension tube and plugging together with the middle part of stationary pipes after reel wound, in spray, powder case is plugged together by tube connector and is connected to stationary pipes, the upper and lower both sides of tube wall of stationary pipes are fixed with two groups of adjusting bolts, the walk top of case of adjusting bolt and base plate, interior spray gun is threaded, the height of the precession of adjusting bolt or back-out and then adjustment stationary pipes distance base plate, namely the height that have adjusted interior spray gun distance ground adapts to the steel pipe of different tube diameters to make interior spray gun and guarantees that interior spray gun is suspended from the circle centre position of this steel pipe, be provided with pump box in powder case in spray, pump box drives powder along stationary pipes, the ejection of interior spray gun.
Powder recovering device comprises and connects powder groove, connecing powder groove is fixed between operation track, connect powder slot immediately below steel pipe, work box is across the top connecing powder groove, the powder fractions of outer spray gun ejection falls within and connects in powder groove, connect the middle part of powder groove, two ends are one-body molded is respectively provided with Ji Fenkou, the cross section connecing powder groove is semicircle shape, the bottom connecing powder groove is plugged and connected with mozzle, multiple mozzle is connected by recovery tube, recovery tube is connected with collection box, the both sides of the half slot of backplate are integrated is provided with link, link is hooked with rubber flap, rubber flap is semicircle shape, rubber flap is along with two work box motions and then be pushed into by the powder connect in powder groove near collection powder mouth, the suction of the blower fan in collection box will inhale plastering roller, the powder connect on powder groove sucks collection box and drops in powder falling storehouse.
The job step of step D is:
First, according to the spacing of steel pipe length adjustment two travelling cars, and travelling car is fixed on operation track by fixture block; Distance between the motor cabinet regulating each travelling car according to the thickness of steel pipe caliber, adjusting bolt in regulating on spray gun walking case, interior spray gun is made to be positioned at the circle centre position of this kind of steel pipe, steel pipe after heating in medium frequency hangs in the groove place of the moving runner of travelling car by overhead traveling crane, steel pipe rotary electric machine synchronously, in the same way moves, and steel pipe rotates along with the rotation original place of moving runner;
Secondly, two work boxs are made to be positioned at the two ends of steel pipe, interior spray gun is positioned at the two ends of steel pipe, and two interior spray gun walking casees are to entering and be 5-10s to the time difference of entering, and two work boxs are to entering and be 5-10s to the time difference of entering, the travel distance of two interior spray gun walking casees, work box is all set as the 1/2+15cm of steel pipe length, in extension tube traveling process, launch more piece gradually, end bar magnet and steel pipe inner wall attract each other, lower the vibration of fixed bar, in ensureing, spray gun is stable; Namely, interior spray gun walking case, work box move to+15cm place in the middle part of steel pipe, then return; Because to advance life period difference, in one of them after spray gun walking case, work box return, spray gun walking case in another, work box have advanced to 1/2 place close to steel pipe length, seam crossing are repeated spraying.
Stepper motor (i.e. movable motor) is provided with, for driving its motion or retreating on work box, on interior spray gun walking case.
The present invention adopts electrostatic hot spray process to carry out powder spray, powder adopts epoxy powder, namely high-pressure electrostatic corona field principle is utilized, using coated steel pipe ground connection as positive pole, in, outer spray gun spray nozzle connects high pressure negative electrode, make to form a powerful electric field between spray gun and steel pipe, steel pipe is after Medium frequency induction coil heats, pump box produces compressed air by powder from powder case in spray, spray outer powder case and deliver to spray gun ejection, aciculiform electroplax on shower nozzle produces corona discharge, make the powder flowed through with negative electrical charge, under the double action of electrostatic field and carrier gas, orientation flies to steel pipe internal-surface, become molten condition immediately, again pipeline is sent into baking-curing in curing oven, temperature controls at 225-260 DEG C, Temperature fall, strengthens the adhesive force of powder.Namely epoxy resin pipe is become.
During spraying, there is the inclination angle of 15-45 degree in spray gun and tube wall.
Advantage of the present invention is: method is simple, easy to use, can reduce production line floor space, enhance productivity, avoid spray gun tremble, dusts even and powder using efficiency is high.Be specially:
1, the present invention adopts the mode entered, and to entering life period difference, make often to organize interior spray gun, object for appreciation spray gun all arrives steel pipe 1/2+15cm distance, what namely there is 15cm repeats spraying place, both saved general spray time, seam crossing perfection docking while improve operating efficiency, can have been made again.
2, the present invention adopts the mode entered, and namely the interior spray gun of rigidity can be the half length of conventional lance, is painted with example with 12 meters of steel tube inner sprays, spray gun in if the extension tube of 12 meters is fixing, along with motion, the vibration of extension tube end is serious, greatly affects the coating quality in pipe.And adopt entering mode, decrease the distance of extension tube half, namely extension tube 6 meters can realize, and vibration obviously reduces, coating quality good (current interior spray gun is serious more than 6m vibration, spraying operation weak effect in the pipe after 6-7m) in pipe.
Meanwhile, in extension tube traveling process, launch more piece gradually, end bar magnet and steel pipe inner wall attract each other, and lower the vibration of fixed bar, and in ensureing, spray gun is stable.Therefore extension tube overall length can be increased to 9-10m, namely spray gun, can the steel pipe of disposable spray finishing extreme length 20m to entering in two groups, and the quality of spraying in ensureing.
3, the present invention reclaims by inhaling plastering roller while spraying outside, connecing being reclaimed by Ji Fenkou in powder groove, greatly reducing the waste situation of powder for dropping into.(excessive powder in pipe is collected well, only blows to opposite side with from side, and is positioned at pipe, there will not be the situation of pollution, and the powder outside pipe becomes easily infected by dust, iron filings etc., so focus on the recycling of managing outer powder.)
4, because extension rod have employed stretching structure, though namely operation track is greatly short, decreases the length of operation track, decrease floor space, make factory building utilization rate high, especially during site operation erection production line, construction cost reduces 12-15%.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of electrostatic spraying line of the present invention.
Fig. 2 is the structural representation of steel pipe conveyer of the present invention.
Fig. 3 is the side view of Fig. 2.
Structural representation when Fig. 4 is outer spray coating device operation of the present invention.
Fig. 5 is the structural representation of spray gun walking case in the present invention.
Fig. 6 is the structural representation of suspender of the present invention.
Fig. 7 is the cross-sectional schematic at fixed bar place of the present invention.
Fig. 8 is the schematic top plan view connecing powder groove of the present invention.
Fig. 9 is the view connecing the recovery powder of powder groove of the present invention.
Detailed description of the invention:
Below in conjunction with accompanying drawing, the present invention will be described.As shown in Fig. 1-Fig. 9, Fig. 1 is the structural representation of electrostatic spraying line of the present invention.Fig. 2 is the structural representation of steel pipe conveyer of the present invention.Fig. 3 is the side view of Fig. 2.Structural representation when Fig. 4 is outer spray coating device operation of the present invention.Fig. 5 is the structural representation of spray gun walking case in the present invention.Fig. 6 is the structural representation of suspender of the present invention.Fig. 7 is the cross-sectional schematic at fixed bar place of the present invention.Fig. 8 is the schematic top plan view connecing powder groove of the present invention.Fig. 9 is the view connecing the recovery powder of powder groove of the present invention.
The manufacture method of a kind of epoxy resin pipeline of the present invention, wherein, comprises the steps:
A. steel pipe is put in pickling tube, carries out acid pickling and rust removing operation,
B. the steel pipe clear water after pickling is rinsed well and dries, for subsequent use,
C. to the steel pipe heating in medium frequency of step B gained,
D. electrostatic spray is to spray epoxy powder synchronous inside and outside steel pipe,
E. be heating and curing,
F. Temperature fall;
Step D uses electrostatic spraying line to carry out plastic-coated operation, and electrostatic spraying line comprises steel pipe conveyer, outer spray coating device, inner spray coating device and powder recovering device, and on inner spray coating device is hydraulically powered stretching structure for connecting the extension tube 25 of interior spray gun 26.
Steel pipe conveyer comprises operation track 11, operation track 11 is provided with two travelling cars 9, the bottom of travelling car 9 is provided with road wheel 10, road wheel 10 and operation track 11 match, the top of each travelling car 9 is integrated is provided with slide rail, slide rail on each travelling car 9 slidably connects two motor cabinets 8, the side of motor cabinet 8 is provided with frame plate 2, be fixedly connected with between frame plate 2 with travelling car 9, motor cabinet 8 is fixed with steel pipe rotary electric machine 7 and shaft coupling 1, the output shaft of steel pipe rotary electric machine 7 is fixedly connected with one end of shaft coupling 1, the other end of shaft coupling 1 is provided with power transmission shaft, power transmission shaft is connected with the countershaft of frame plate 2, the middle part of power transmission shaft is fixed with moving runner 2, the integrated groove being provided with L shape in the edge of moving runner, steel pipe rotary electric machine 7 drives moving runner 6 to rotate by shaft coupling 1, groove 3 place erection on moving runner 6 on two travelling cars 9 has steel pipe 4, moving runner 6 makes steel pipe 4 original place rotate, two travelling cars 9 change in the upper distance of operation track 11 with the steel pipe 4 adapting to different length, by bolt, motor cabinet 8 be fixed on slide rail and then regulate the distance of two motor cabinets 8, namely have adjusted the spacing of two moving runners 6 to adapt to the steel pipe 4 of different tube diameters.
Outer spray coating device comprises two work boxs 13 and two groups of work box tracks 19, work box track 19 is positioned at the both sides of operation track 11, the side of each work box 13 is provided with the outer powder case 12 of spray, opposite side is provided with collection box 18, work box 13 is in n shape, one sidewall of work box 13 is fixed with how exclusive spray gun 14, adjacent two exclusive spray guns 14 are intersected with each other, intersecting angle is 30-60 degree, another side shaft of work box 13 is connected with brush axle 16, brush spindle motor is provided with above brush axle 16, brush spindle motor is positioned at work box 13, the output shaft of brush spindle motor is fixedly connected with brush axle 16, brush axle 16 is socketed with and inhales plastering roller 17, inhaling plastering roller 17 is superfine fibre textile, blower fan and powder falling storehouse is provided with in collection box 18, integrated being provided with of the sidewall of collection box 18 inhales powder mouth, inhale plastering roller 17 and be positioned at the side of inhaling powder mouth, spray in outer powder case 13 and be provided with pump box, pump box drives powder to be ejected on steel pipe 4 outer wall along outer spray gun 14, the lower hook of work box 13 hangs with that the bottom of backplate 15. backplate 15 is integrated is provided with half slot, half slot is the top with steel pipe 4, spray outer powder case 12, the bottom of collection box 18 is provided with road wheel and road wheel and work box track 19 match.
Inner spray coating device comprises two interior spray gun walking casees 22, discharge tube 34, interior spray gun 26 and the interior powder case 20 of spray, interior spray gun walking case 22 is positioned at the outside of corresponding travelling car 9, the bottom of interior spray gun walking case 22 is provided with road wheel and road wheel and operation track 11 match, the middle part of interior spray gun walking case 22 is provided with stationary pipes 23
The front end of stationary pipes 23 is fixed with extension tube 25, extension tube 25 is hydraulically powered stretching structure, extension tube 25 is more piece, the bottom of interior spray gun walking case 22 is fixed with base plate 24, base plate 24 is fixed with hydraulic pump, be connected by hydraulic oil pipe between hydraulic pump with extension tube 25, the end winding support often saving extension tube 25 has suspender 35, the integrated holddown groove 39 being provided with arcuation in the top of suspender 35, the inwall of suspender 35 is embedded with some balls 38, the end winding support of a joint extension tube 25 foremost has fixed bar 36, the wall of fixed bar 36 is embedded with the wide bar magnet of 2-5cm 37, the end winding support of fixed bar 36 has interior spray gun 26, interior spray gun 26 plugs together with discharge tube 34 and is connected, the bottom of one joint extension tube 25 of least significant end is fixedly connected with coil pipe case 32, sidewall and the interior spray gun of coil pipe case 32 are walked between case 22 and are fixedly connected with, the middle part of coil pipe case 32 is provided with spool 33, the external stability of coil pipe case 32 has coil motor, the output shaft of coil motor is fixedly connected with spool 33, coil motor drives spool to rotate and then realizes the folding and unfolding of discharge tube 34, discharge tube 34 is through the suspender 35 often saved in extension tube 25 and plug together with the middle part of stationary pipes 23 after spool 33 reels and be connected, in spray, powder case 20 is plugged together by tube connector and is connected to stationary pipes 23, the upper and lower both sides of tube wall of stationary pipes 23 are fixed with two groups of adjusting bolts 21, the walk top of case 22 of adjusting bolt 21 and base plate, interior spray gun is threaded, the precession of adjusting bolt 21 or back-out and then regulate stationary pipes 23 apart from the height of base plate 24, namely have adjusted the height on interior spray gun distance ground to make interior spray gun 2) adapt to the steel pipe of different tube diameters and guarantee that interior spray gun 26 is suspended from the circle centre position of this steel pipe, be provided with pump box in powder case 20 in spray, pump box drives powder to spray along stationary pipes 23, interior spray gun 26.
Powder recovering device comprises and connects powder groove 5, connecing powder groove 5 is fixed between operation track 11, connecing powder groove 5 is positioned at immediately below steel pipe, work box 13 is across the top connecing powder groove 5, the powder fractions that outer spray gun 14 sprays falls within and connects in powder groove 5, connect the middle part of powder groove 5, two ends are one-body molded is respectively provided with collection powder mouth 29, the cross section connecing powder groove 5 is semicircle shape, the bottom connecing powder groove 5 is plugged and connected with mozzle 30, multiple mozzle 30 is connected by recovery tube 31, recovery tube 31 is connected with collection box 18, the both sides of the half slot of backplate 15 are integrated is provided with link 28, link 28 is hooked with rubber flap, rubber flap is semicircle shape, rubber flap is along with two work box motions and then be pushed into by the powder connect in powder groove near collection powder mouth 29, the suction of the blower fan in collection box 18 will inhale plastering roller 17, the powder connect on powder groove 5 sucks collection box 18 and drops in powder falling storehouse.
Stepper motor (i.e. movable motor 27) is provided with, for driving its motion or retreating on work box, on interior spray gun walking case.
The job step of step D is:
First, according to the spacing of steel pipe length adjustment two travelling cars, and travelling car is fixed on operation track by fixture block; Distance between the motor cabinet regulating each travelling car according to the thickness of steel pipe caliber, adjusting bolt in regulating on spray gun walking case, interior spray gun is made to be positioned at the circle centre position of this kind of steel pipe, steel pipe after heating in medium frequency hangs in the groove place of the moving runner of travelling car by overhead traveling crane, steel pipe rotary electric machine synchronously, in the same way moves, and steel pipe rotates along with the rotation original place of moving runner;
Secondly, two work boxs are made to be positioned at the two ends of steel pipe, interior spray gun is positioned at the two ends of steel pipe, two interior spray gun walking casees are to entering and be 5-10s to the time difference of entering, two work boxs are to entering and be 5-10s to the time difference of entering, the travel distance of two interior spray gun walking casees, work box is all set as the 1/2+15cm of steel pipe length
In extension tube traveling process, launch more piece gradually, end bar magnet and steel pipe inner wall attract each other, and lower the vibration of fixed bar, and in ensureing, spray gun is stable; Namely, interior spray gun walking case, work box move to+15cm place in the middle part of steel pipe, then return; Because to advance life period difference, in one of them after spray gun walking case, work box return, spray gun walking case in another, work box have advanced to 1/2 place close to steel pipe length, seam crossing are repeated spraying.
The present invention adopts electrostatic hot spray process to carry out powder spray, powder adopts epoxy powder, namely high-pressure electrostatic corona field principle is utilized, using coated steel pipe ground connection as positive pole, in, outer spray gun spray nozzle connects high pressure negative electrode, make to form a powerful electric field between spray gun and steel pipe, steel pipe is after Medium frequency induction coil heats, pump box produces compressed air by powder from powder case in spray, spray outer powder case and deliver to spray gun ejection, aciculiform electroplax on shower nozzle produces corona discharge, make the powder flowed through with negative electrical charge, under the double action of electrostatic field and carrier gas, orientation flies to steel pipe internal-surface, become molten condition immediately, again pipeline is sent into baking-curing in curing oven, temperature controls at 225-260 DEG C, Temperature fall, strengthens the adhesive force of powder.Namely epoxy resin pipe is become.
Comparative experiments:
To produce the polyvinyl chloride spraying pipeline of 12m, use background technology CN101823044A as first group.The present invention is as second group.Adopt an interior spray gun, one group of outer spray coating device advances to other end operating type from one end is the 3rd group.Often organize processing ten, compare and be listed as follows:
To sum up, advantage of the present invention is: method is simple, easy to use, can reduce production line floor space, enhance productivity, avoid spray gun tremble, dusts even and powder using efficiency is high.Be specially:
1, the present invention adopts the mode entered, and to entering life period difference, make often to organize interior spray gun, object for appreciation spray gun all arrives steel pipe 1/2+15cm distance, what namely there is 15cm repeats spraying place, both saved general spray time, seam crossing perfection docking while improve operating efficiency, can have been made again.
2, the present invention adopts the mode entered, and namely the interior spray gun of rigidity can be the half length of conventional lance, is painted with example with 12 meters of steel tube inner sprays, spray gun in if the extension tube of 12 meters is fixing, along with motion, the vibration of extension tube end is serious, greatly affects the coating quality in pipe.And adopt entering mode, decrease the distance of extension tube half, namely extension tube 6 meters can realize, and vibration obviously reduces, coating quality good (current interior spray gun is serious more than 6m vibration, spraying operation weak effect in the pipe after 6-7m) in pipe.
Meanwhile, in extension tube traveling process, launch more piece gradually, end bar magnet and steel pipe inner wall attract each other, and lower the vibration of fixed bar, and in ensureing, spray gun is stable.Therefore extension tube overall length can be increased to 9-10m, namely spray gun, can the steel pipe of disposable spray finishing extreme length 20m to entering in two groups, and the quality of spraying in ensureing.
3, the present invention reclaims by inhaling plastering roller while spraying outside, connecing being reclaimed by Ji Fenkou in powder groove, greatly reducing the waste situation of powder for dropping into.(excessive powder in pipe is collected well, only blows to opposite side with from side, and is positioned at pipe, there will not be the situation of pollution, and the powder outside pipe becomes easily infected by dust, iron filings etc., so focus on the recycling of managing outer powder.)
4, because extension rod have employed stretching structure, though namely operation track is greatly short, decreases the length of operation track, decrease floor space, make factory building utilization rate high, especially during site operation erection production line, construction cost reduces 12-15%.