CN109465149A - A kind of full-automatic unmanned control infiltration line - Google Patents
A kind of full-automatic unmanned control infiltration line Download PDFInfo
- Publication number
- CN109465149A CN109465149A CN201710803838.8A CN201710803838A CN109465149A CN 109465149 A CN109465149 A CN 109465149A CN 201710803838 A CN201710803838 A CN 201710803838A CN 109465149 A CN109465149 A CN 109465149A
- Authority
- CN
- China
- Prior art keywords
- workpiece basket
- rotating machine
- truss
- infiltration
- ground
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
Landscapes
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
The invention discloses a kind of full-automatic unmanned control infiltration line, such as Fig. 1, including power control cabinet 1,360 ° of rotating machine arms 2, infiltration jar 3 take off flow container 4, purge tank 5 solidifies tank 6, workpiece basket 7 and ground truss 8, workpiece basket 7 is sent at feeding by pipeline, 360 ° of rotating machine arms 2 are equipped on the truss of ground, infiltration jar 3 takes off flow container 4, purge tank 5 solidifies tank 6.On ground, the two sides of truss 8 are successively symmetrically placed by identical process sequence, the equipment of i.e. each process respectively has two, 360 ° of rotating machine arms 2 are arranged above on the ground truss 8 for being provided with guide rail, and rotating machine arm 1 can be moved back and forth on ground truss 8 by process sequence.360 ° of rotating machine arms 2 are after the crawl workpiece basket 7 at workpiece basket feeding, and by the workpiece basket feeding prescription on the basis of, successively workpiece basket 7 is alternately put into each station by 90 ° of forward and reverse rotation, complete infiltration total order operation.
Description
Technical field
The invention belongs to impregnation technology field, especially a kind of full-automatic unmanned control infiltrates line technology.
Technical background
Impregnation technology is an important technology of development of modern scientific technology, can be penetrated into using impregnating adhesive under vacuum conditions
Then porosity workpiece passes through curing reaction, to realize the purpose for filling up micro-pore defect in porosity workpiece.Infiltrate work
Sequence is generally divided into infiltration, de- liquid, and cleaning solidifies four procedures, and usually by manual operation electric block, handling is equipped with and is impregnated with part
Workpiece basket be operated sequentially in each station.This traditional infiltration production method generally requires 2-3 people's operation.Wherein
One man operation electric block handling workpiece basket circulates between each station, remaining two people is responsible for filling basket, unloads basket, this belongs to semi-automatic
The production method of change.At this stage, make rapid progress with science and technology and continue to develop, the various equipments of industrial product are just towards automation
Unmanned direction is developed, therefore traditional infiltration production method needs to improve, to meet full-automatic production method at this stage
It is required that.In addition the process time of Impregnation apparatus is very long, and generally all at 30 minutes or more, and each process is based on Infiltration Technics
Specific requirement, process time difference is very big, and infiltration line entirety beat will be determined by time longest station (infiltration), therefore be made
It is not mutually matched at the beat between each process, there is the case where waiting mutually between station.Therefore, a kind of high-efficiency operation is designed
Full-automatic Impregnation apparatus just seems very necessary.
Summary of the invention
The problem of for existing infiltration production technology, the present invention provides a kind of full-automatic unmanned control infiltrations
Line.
The technical solution of the invention is as follows: a kind of full-automatic unmanned control infiltration line, the invention discloses a kind of complete
The unmanned control infiltration line of automation, including 1,360 ° of rotating machine arms 2 of power control cabinet, infiltration jar 3, take off flow container 4, purge tank 5, solidification
Tank 6, workpiece basket 7 and ground truss 8, the workpiece basket are sent at feeding by pipeline, and 360 ° are equipped on ground truss 8
Rotating machine arm 2, the infiltration jar 3 take off flow container 4, and purge tank 5 solidifies tank 6.In the two sides of the ground truss 8 by identical
Process sequence is successively symmetrically placed, i.e., the equipment of each process has two, and 360 ° of rotating machine arms 2 are arranged in ground purlin
On frame 8, rotating machine arm is realized by the guide rail on ground truss 8 and is moved back and forth on the truss of ground by process sequence.It is described
360 ° of rotating machine arms 2 rise after grabbing the workpiece basket 7 by gripper at workpiece basket feeding, at the workpiece basket feeding
On the basis of direction, successively rotates in the forward direction 90 ° and then workpiece basket is alternately put into the infiltration jar 3 by 90 ° of reverse rotation, take off flow container
4, purge tank 5 solidifies tank 6, completes infiltration total order operation, and in the process, 360 ° of rotating machine arms 2 are at beat gap, weight
It newly returns at manipulator feeding, continues to grab the workpiece basket 7, realize the workpiece basket 7 equipped with infiltration part in the full-automatic nothing
People controls continuously infiltration processing in infiltration line.
The present invention use 360 ° of rotating machine arms 2, ontology can it is whole 360 ° rotation, be provided with machinery in the vertical direction
Gripper is realized to workpiece basket 7 in the crawl promotion of any station or placement operation.
The present invention infiltrates line and uses the infiltration jar 3, takes off flow container 4, and purge tank 5 solidifies tank 6 the two of the ground truss
Side is sequentially placed the distribution form of (equipment of i.e. each process has two) in the same order, uses 360 ° of whirlers
Tool hand, which can be realized, to be taken into account two sides Impregnation apparatus while carrying out infiltration operation.
The present invention infiltrate the entire decorum of line by PLC control realize using 360 ° of rotating machine arms complete workpiece baskets above and below
The handling of material and infiltration basket between each station realizes efficient full-automatic Unmanned operation, saves a large amount of manpower.
Continuous operation is reliable and stable, capable of automatic alarm when breaking down, and realizes on the basis of ensureing safety efficient full-automatic
Production.
Detailed description of the invention
Fig. 1 is equipment shape assumption diagram of the invention.
Fig. 2 is plane figure of the invention.
Specific embodiment
In embodiment, the workpiece basket 7 is sent at feeding by pipeline, 360 on ground truss 8 ° rotation
Manipulator 2 is moved to after feeding end completes to the crawl of workpiece basket 7,360 ° of rotating machine arms 2 sidespin to the left centered on ontology
Turn 90 °, workpiece basket 7 is hung in the infiltration jar 3 of left side, is then rotated to 0 °, continues to grab the workpiece basket 7 to be infiltrated at feeding
Afterwards, it is then rotated by 90 ° in the infiltration jar that workpiece basket 7 is hung in right side towards right side.It is mechanical after left side infiltration jar 3 completes work
Hand 2 hangs out workpiece basket 7, and the second station for being moved to left side takes off flow container 2, and workpiece basket 7 is put into.Then manipulator 2 rotates
180 ° and be moved to right side infiltration jar 3 hang out workpiece basket be moved to right side second station take off flow container 2, hang in workpiece basket.This
When, manipulator 2 is moved to material position in workpiece basket, and to 0 °, the continuation of grabbing workpiece basket 7 feeding, repetition front are moved again for rotation
Make.And so on, manipulator 2 successively infiltrates each station of line (de- flow container 2, purge tank 3, solidification tank 4) in the left and right sides in order
Hanged workpiece basket is put into taking-up, and finally workpiece basket is hung out infiltration line by the lower material position in infiltration line end.
Claims (4)
1. a kind of full-automatic unmanned control infiltrates line, it is characterised in that: including 1,360 ° of rotating machine arms 2 of power control cabinet, infiltration jar
3, flow container 4 is taken off, purge tank 5 solidifies tank 6, workpiece basket 7 and ground truss 8；360 ° of rotating machine arms 2 are equipped on the truss of ground,
The infiltration jar 3, de- flow container 4, purge tank 5, solidification 6 each process tank body of tank respectively have two, press in the two sides of the ground truss
Identical process sequence is successively symmetrically placed each one face-to-face, and power control cabinet 1 is set to by infiltration line；The manipulator 2 passes through
The guide rail being mounted on ground truss 8 is set, realizes and is moved back and forth on the ground truss 8 by process sequence；The work
Part basket 7 is sent at feeding by pipeline, and 360 ° of rotating machine arms 2 grab institute by gripper at 7 feeding of workpiece basket
It is risen after stating workpiece basket 7, by the workpiece basket feeding prescription on the basis of, by the basis of 2 body central of manipulator
It is forward and reverse be alternately rotated 90 ° after, workpiece basket 7 is sequentially placed into the infiltration jar 3 of 8 two sides of ground truss, the de- liquid
Tank 4, the purge tank 5 in the solidification tank 6, and then complete infiltration total order operation.
2. full-automatic unmanned control according to claim 1 infiltrates line, it is characterised in that 360 ° of rotating machine arms 2 are special
It is not that a kind of its ontology is configured with and drives gear-wheel gear-ring mutually move by servo motor to realize 360 ° of manipulators rotated of entirety,
It is equipped with mutually to be moved by servo motor driving rack-and-pinion on manipulator 2 and realizes that is moved in the vertical direction grabs institute
The gripper for stating workpiece basket 7, when 360 ° of rotating machine arms 2 move on the ground truss equipped with guide rail, the gripper can be
Any station realizes crawl and placement operation to workpiece basket 7.
3. full-automatic unmanned control according to claim 1 infiltrates line, it is characterised in that 360 ° of rotating machine arms 2 are logical
The guide rail crossed on the ground truss 8 continuously moves back and forth between process, using a set of 360 ° of manipulators 2 between each station
Continuous handling workpiece basket 7, realizes the Impregnation apparatus of 8 two sides of ground truss while carrying out the effect of infiltration operation.
4. full-automatic unmanned control according to claim 1 infiltrates line, it is characterised in that whole system is controlled using PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710803838.8A CN109465149A (en) | 2017-09-08 | 2017-09-08 | A kind of full-automatic unmanned control infiltration line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710803838.8A CN109465149A (en) | 2017-09-08 | 2017-09-08 | A kind of full-automatic unmanned control infiltration line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109465149A true CN109465149A (en) | 2019-03-15 |
Family
ID=65657706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710803838.8A Pending CN109465149A (en) | 2017-09-08 | 2017-09-08 | A kind of full-automatic unmanned control infiltration line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109465149A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110976396A (en) * | 2019-12-17 | 2020-04-10 | 昆山众劲机械有限公司 | Infiltration cleaning equipment and method |
| CN114799113A (en) * | 2022-04-12 | 2022-07-29 | 南京艾布纳密封技术股份有限公司 | Truss manipulator type full-automatic infiltration equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104128291A (en) * | 2014-07-24 | 2014-11-05 | 南京艾布纳密封技术有限公司 | Fully-automatic no-man control infiltration line |
| CN204311190U (en) * | 2014-07-23 | 2015-05-06 | 南京艾布纳密封技术有限公司 | A kind of control infiltration line |
| CN206029938U (en) * | 2016-09-08 | 2017-03-22 | 上海师库科教仪器有限公司 | Novel industrial robot gripper |
| KR101750940B1 (en) * | 2016-03-08 | 2017-06-30 | 주식회사 영산테크노 | Impregnation system |
| CN106956139A (en) * | 2017-04-18 | 2017-07-18 | 珠海天安华泰科技有限公司 | Automobile steering device automatic production line |
-
2017
- 2017-09-08 CN CN201710803838.8A patent/CN109465149A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204311190U (en) * | 2014-07-23 | 2015-05-06 | 南京艾布纳密封技术有限公司 | A kind of control infiltration line |
| CN104128291A (en) * | 2014-07-24 | 2014-11-05 | 南京艾布纳密封技术有限公司 | Fully-automatic no-man control infiltration line |
| KR101750940B1 (en) * | 2016-03-08 | 2017-06-30 | 주식회사 영산테크노 | Impregnation system |
| CN206029938U (en) * | 2016-09-08 | 2017-03-22 | 上海师库科教仪器有限公司 | Novel industrial robot gripper |
| CN106956139A (en) * | 2017-04-18 | 2017-07-18 | 珠海天安华泰科技有限公司 | Automobile steering device automatic production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110976396A (en) * | 2019-12-17 | 2020-04-10 | 昆山众劲机械有限公司 | Infiltration cleaning equipment and method |
| CN114799113A (en) * | 2022-04-12 | 2022-07-29 | 南京艾布纳密封技术股份有限公司 | Truss manipulator type full-automatic infiltration equipment |
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| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190315 |
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| WD01 | Invention patent application deemed withdrawn after publication |