CN109434445B - Automatic production line for LED bulb lamp - Google Patents
Automatic production line for LED bulb lamp Download PDFInfo
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- CN109434445B CN109434445B CN201811293971.4A CN201811293971A CN109434445B CN 109434445 B CN109434445 B CN 109434445B CN 201811293971 A CN201811293971 A CN 201811293971A CN 109434445 B CN109434445 B CN 109434445B
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- lamp holder
- lamp
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The application discloses an automatic production line of an LED bulb lamp, which belongs to the technical field of lamp production equipment, and is characterized in that the automatic production line of the LED bulb lamp is provided with front-end conveying equipment for conveying a plurality of lamp holders with light source plates, assembling equipment which is arranged behind the front-end conveying equipment and used for receiving the lamp holders with the light source plates conveyed by the front-end conveying equipment and assembling the rest parts onto the lamp holders to form the LED bulb lamp, and aging line detection equipment which is arranged behind the assembling equipment and used for performing aging detection on the LED bulb lamp; the assembling device comprises a plurality of assembling mechanisms, and the plurality of devices and the assembling mechanisms are buckled and matched with each other in a ring mode, so that the assembling process of the LED bulb lamp is automated and standardized in production, manual operation is not needed, the production cost of a manufacturer is reduced, and the assembling efficiency of the LED bulb lamp is improved.
Description
Technical Field
The invention belongs to the technical field of lamp production equipment, and particularly relates to an automatic production line of an LED bulb lamp.
Background
At the present stage, the application of the LED technology in the lighting market is deeply popularized, wherein the LED bulb lamp has the advantages of energy conservation, long service life, environmental protection, convenience in installation, healthier light rays for human bodies and the like, so that the demand of consumption on the LED bulb lamp is increasingly strong. However, the assembly of the LED bulb lamp at the present stage mainly depends on manual assembly line assembly, so that manufacturers cannot effectively reduce the production cost, particularly the labor cost; in addition, the assembly of the LED bulb lamps at the present stage mainly depends on manual assembly line assembly operation, the assembly of each bulb lamp can be completed only by ten manual assembly procedures, and the rapid production of large-batch orders is difficult to realize; the efficiency of manual assembly line work is far from high enough machine efficiency, and the installation quality can not be well controlled.
Disclosure of Invention
Objects of the invention
In order to overcome the defects, the invention aims to provide an automatic production line of an LED bulb lamp, so as to solve the problems of high production cost, low production efficiency and difficulty in control of installation quality.
(II) technical scheme
In order to achieve the purpose, the technical scheme provided by the application is as follows:
an LED ball bubble lamp automation line, it includes:
the front-end conveying equipment is used for conveying a lamp holder with a light source plate, and the lamp holder is provided with a first end and a second end opposite to the first end, wherein the first end of the lamp holder faces upwards, and the light source plate is placed on the first end of the lamp holder;
the assembling device is arranged behind the front-end conveying device and used for receiving the lamp holder with the light source plate, which is conveyed by the front-end conveying device, and assembling a plurality of residual parts on the lamp holder to form the LED bulb lamp;
the aging line detection equipment is arranged behind the assembly equipment and is used for carrying out aging detection on the assembled LED bulb lamp;
the assembling apparatus includes: the device comprises a transmission mechanism, two light source plate pressing mechanisms, two first lamp holder turnover mechanisms, two first wire arranging mechanisms, two lamp holder mounting mechanisms, two second wire arranging mechanisms, two rivet mounting mechanisms, two press pin mounting mechanisms, two second lamp holder turnover mechanisms and two PVC bubble cap feeding mounting mechanisms;
the transmission mechanism is used for receiving the lamp holders with the light source plates, which are transmitted by the front-end transmission device, and transmitting the lamp holders with the light source plates to the two light source plate pressing mechanisms, the two first lamp holder turnover mechanisms, the two first wire arranging mechanisms, the two lamp holder mounting mechanisms, the two second wire arranging mechanisms, the two rivet mounting mechanisms, the two pressing pin mounting mechanisms, the two second lamp holder turnover mechanisms and the two PVC bubble cap feeding and mounting mechanisms in sequence for assembly;
the light source plate pressing mechanism is used for pressing the light source plate into the first end of the lamp holder;
the first lamp holder overturning mechanism is used for overturning the first end of the lamp holder pressed into the light source plate downwards;
the first wire arranging mechanism is used for arranging a straight wire to enable the wire to be vertical to the second end of the lamp holder, and the wire is connected with the light source plate and extends out of the second end of the lamp holder;
the lamp holder mounting mechanism is used for driving the lamp holder to penetrate through the straightened conducting wire and mounting the lamp holder to the second end of the lamp holder;
the second wire arranging mechanism is used for cutting the lead extending out of the lamp holder and bending the cut lead;
the rivet mounting mechanism is used for mounting the rivet on the lamp cap so that the rivet is contacted with the bent lead;
the pressing pin mounting mechanism is used for tightening the lamp cap after the rivet is mounted so as to enable the lamp cap to be attached to the second end of the lamp holder;
the second lamp holder overturning mechanism is used for upwards overturning the first end of the lamp holder after the lamp holder is tightened;
the PVC bubble cap feeding and mounting mechanism is used for gluing the first end of the lamp holder and mounting the PVC bubble cap on the first end of the lamp holder in a buckling manner;
the two light source plate pressing mechanisms, the two first lamp holder turnover mechanisms, the two first wire arranging mechanisms, the two lamp holder installing mechanisms, the two second wire arranging mechanisms, the two rivet installing mechanisms, the two pressing pin installing mechanisms, the two second lamp holder turnover mechanisms and the two PVC bubble cap feeding and installing mechanisms are symmetrically arranged on two sides of the transmission mechanism and are sequentially arranged towards the other end of the transmission mechanism along one end of the transmission mechanism.
Further, first lamp stand tilting mechanism is the same with second lamp stand tilting mechanism's structure, and first lamp stand tilting mechanism includes: the first fixing clamp is used for clamping the lamp holder and driving the clamped lamp holder to overturn, so that the first end of the lamp holder faces downwards.
Further, the first wire arranging mechanism comprises: the wire straightening device comprises a wire straightening component and a wire straightening component arranged behind the wire straightening component;
the wire straightening assembly comprises: the second fixing clamp is used for clamping the wire and driving the clamped wire to move upwards so as to straighten the wire;
the wire straightening assembly comprises: the two pressing parts are oppositely arranged and driven to move relatively so as to straighten the straightened lead.
Further, the cap mounting mechanism includes: the lamp cap tightening assembly is arranged behind the lamp cap pressing assembly;
lamp holder material loading subassembly includes: the first vibration disc is used for feeding the lamp cap, and the first moving component is butted with the first vibration disc and used for driving the lamp cap output from the first vibration disc to move to the second end of the lamp holder;
the lamp holder compresses tightly subassembly includes: the first pressing piece is driven to move downwards to abut against the clamped lamp holder and drive the clamped lamp holder to move downwards so as to press the lamp holder onto the second end of the lamp holder;
the lamp holder screws up the subassembly and includes: and the rotating piece is combined with the lamp cap sleeve tightly pressed at the second end of the lamp holder to drive the sleeved lamp cap to rotate, so that the lamp cap is rotatably connected with the second end of the lamp holder.
Further, the second wire arranging mechanism comprises: the wire bending device comprises a wire cutting assembly and a wire bending assembly arranged behind the wire cutting assembly;
the wire cutting assembly comprises: the wire cutting pliers are used for cutting redundant parts of the conducting wire extending out of the lamp holder to enable the conducting wire to be in a preset length;
the wire bending assembly includes: and the rolling shaft is used for bending the cut lead wire to enable the lead wire to be in contact with the lamp holder.
Further, the rivet mounting mechanism includes: the rivet detection device comprises a rivet feeding assembly, a rivet pressing assembly arranged behind the rivet feeding assembly and a rivet detection assembly arranged behind the rivet pressing assembly;
rivet material loading subassembly includes: the second vibration disc is used for feeding rivets and a second moving component is used for driving the rivets to move to the lamp cap;
the rivet pressing assembly includes: the second pressing piece is driven to move downwards to abut against the rivet arranged on the lamp holder and is used for pressing the rivet arranged on the lamp holder into the lamp holder;
the rivet detection assembly includes:
the first inductor is used for detecting whether the lamp holder is provided with the rivet or not;
the first shifting lever is arranged behind the first inductor and used for shifting away the lamp holder lacking the mounting rivet when the first inductor detects that the mounting rivet is absent on the lamp holder.
Further, still include the illumination test subassembly, the illumination test subassembly includes:
the conductive column is electrically connected with the lamp holder and used for supplying power to the light source board;
the photosensitive piece is arranged behind the conductive column and used for detecting whether the light source plate after power supply emits light or not;
and the first mechanical arm is arranged behind the photosensitive piece and used for clamping away the non-luminous lamp holder when the photosensitive piece detects that the light source plate does not emit light.
Further, the tucking mounting mechanism includes: the pressing needles are arranged in the circumferential direction, are driven to move towards the direction of the circle center, and are abutted against the side wall of the lamp holder, so that the side wall of the lamp holder is inwards sunken and attached to the second end of the lamp holder.
Further, PVC bubble cap material loading installation mechanism includes: the device comprises a lamp holder gluing component, a PVC bubble cap feeding component arranged behind the lamp holder gluing component, a PVC bubble cap buckling component arranged behind the PVC bubble cap feeding component and a PVC bubble cap beating detection component arranged behind the PVC bubble cap buckling component;
the lamp stand subassembly of gluing includes: the glue cylinder is used for storing glue and driven to rotate circumferentially along the first end of the lamp holder so as to glue;
PVC blister material loading subassembly includes: the device comprises a containing body for placing a plurality of PVC bubble caps, a transmission belt, a third moving member and a third moving member, wherein one end of the transmission belt is connected with the containing body and is used for transmitting the PVC bubble caps placed in the containing body, and the third moving member is connected with the other end of the transmission belt and is used for driving the PVC bubble caps transmitted by the transmission belt to move and be buckled to the second end of the glued lamp holder;
PVC bubble cap patting detection assembly includes: PVC bubble cap patting component, the PVC bubble cap detector of setting behind PVC bubble cap patting component and the unloading of setting behind the PVC bubble cap detector exclude the part, PVC bubble cap patting component is used for patting the PVC bubble cap of installing at the first end of lamp stand, and PVC bubble cap detector is used for detecting and patting the PVC bubble cap through PVC bubble cap patting component whether still fix on the lamp stand, and the unloading is excluded the part and is used for when PVC bubble cap detector detects the first end of lamp stand and does not have the PVC bubble cap, presss from both sides away the lamp stand that does not have the PVC bubble cap.
Further, still include: the marking device is arranged behind the aging line detection device and used for marking the LED bulb lamp when the aging line detection device detects that the aged LED bulb lamp is normal.
Borrow by above technical scheme, the beneficial effect of this application lies in: LED ball bubble lamp automation line is used for conveying the front end transfer apparatus of a plurality of lamp stands and light source board through the setting, the lamp stand and the light source board that are used for receiving the front end transfer apparatus conveying of setting behind the front end transfer apparatus and assemble the equipment that forms LED ball bubble lamp to the lamp stand with outside surplus part and set up the ageing line check out test set that is used for going on detecting LED ball bubble lamp behind the equipment, the equipment includes a plurality of equipment mechanisms, the ring is detained and is mutually supported between a plurality of equipment and a plurality of equipment mechanisms, the equipment process that makes LED ball bubble lamp has realized the automation, standardized production, need not artifical manually operation, manufacturer's manufacturing cost has been reduced, the packaging efficiency of LED ball bubble lamp has been improved.
Drawings
FIG. 1 is a schematic structural diagram of an automatic production line of LED bulb lamps according to the present invention;
FIG. 2 is a schematic diagram of the front end forwarding device of the present invention;
FIG. 3 is an enlarged schematic view of A in FIG. 2;
FIG. 4 is a schematic structural view of a light source board pressing mechanism of the present invention;
fig. 5 is a schematic structural view of a first lamp holder turnover mechanism of the present invention;
FIG. 6 is a schematic structural view of the wire straightening assembly of the present invention;
FIG. 7 is a schematic structural view of the wire straightening assembly of the present invention;
fig. 8 is a schematic structural view of a lamp holder feeding mechanism of the present invention;
FIG. 9 is a schematic view of the construction of the lamphead clamping mechanism of the present invention;
FIG. 10 is a schematic view of the construction of the lamphead tightening assembly of the present invention;
FIG. 11 is a schematic structural view of a wire cutting assembly of the present invention;
fig. 12 is a schematic structural view of a wire bending assembly of the present invention;
FIG. 13 is a schematic structural view of the rivet loading assembly of the present invention;
FIG. 14 is a schematic view of the rivet pressing assembly of the present invention in combination with a rivet detecting assembly;
FIG. 15 is a schematic diagram of the structure of the lighting test assembly of the present invention;
FIG. 16 is a schematic structural view of a pressing pin mounting mechanism of the present invention;
FIG. 17 is a schematic structural view of a PVC blister loading assembly of the present invention;
FIG. 18 is an enlarged schematic view of B in FIG. 17;
FIG. 19 is a schematic view of the construction of the lampholder glue dispensing assembly of the present invention;
FIG. 20 is a schematic structural view of a PVC blister tapping detection assembly of the present invention;
FIG. 21 is a schematic view of the structure of the tip draping mechanism of the present invention;
reference numerals:
1: a front-end transport device; 2: assembling equipment; 3: an aging line detection device; 4: marking equipment; 5: a first fixing clip; 6: a second fixing clip; 7: a pressing part; 8: a first vibration plate; 9: a third fixing clip; 10: a first pressing member; 11: a rotating member; 12: wire cutting pliers; 13: a roll axis; 14: a second vibratory pan; 15: a second moving member; 16: a first shift lever; 17: a conductive post; 18: a needle pressing sleeve; 19: a rubber cylinder; 20: an accommodating body; 21: a conveyor belt; 22: a third moving member; 23: a second manipulator; 24: a third manipulator; 25: a transmission chain; 26: a station; 27: a second deflector rod; 28: aging the chain plates; 29: a second pressing member; 30: a third pressing member; 31: and a lamp holder.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Referring to fig. 1 to 3, an automatic production line for an LED bulb lamp provided by the present invention includes:
the front-end conveying equipment 1 is used for conveying a lamp holder with a light source board, and the lamp holder is provided with a first end and a second end opposite to the first end, wherein the first end of the lamp holder faces upwards, and the light source board is placed on the first end of the lamp holder;
the assembling device 2 is arranged behind the front-end conveying device 1 and used for receiving the lamp holder with the light source plate, which is conveyed by the front-end conveying device 1, and assembling a plurality of residual parts on the lamp holder to form the LED bulb lamp;
the aging line detection device 3 is arranged behind the assembly device 2 and is used for carrying out aging detection on the assembled LED bulb lamp;
the lamp socket is transferred between the devices by a transfer mechanism, for example, as shown in fig. 3, the transfer mechanism includes: and the second manipulator 23 is used for grabbing the lamp holder and the lamp holder 31 or the LED bulb lamp is clamped by the second manipulator 23 under the driving of the cylinders.
The front-end transfer apparatus 1 includes: the lamp holder conveying device comprises a plurality of parallel supports and a conveying chain 25 arranged on the supports, wherein a plurality of stations 26 used for fixing lamp holders are arranged on the conveying chain 25, and the stations 26 are driven by the conveying chain 25 to circularly move from one end of the front-end conveying device 1 to the other end.
The assembling apparatus 2 includes: the device comprises a transmission mechanism, two light source plate pressing mechanisms, two first lamp holder turnover mechanisms, two first wire arranging mechanisms, two lamp holder mounting mechanisms, two second wire arranging mechanisms, two rivet mounting mechanisms, two press pin mounting mechanisms, two second lamp holder turnover mechanisms and two PVC bubble cap feeding mounting mechanisms;
the transmission mechanism is used for receiving the lamp holders with the light source plates, which are transmitted by the front-end transmission device 1, and transmitting the lamp holders with the light source plates to the two light source plate pressing mechanisms, the two first lamp holder turnover mechanisms, the two first wire arranging mechanisms, the two lamp holder mounting mechanisms, the two second wire arranging mechanisms, the two rivet mounting mechanisms, the two pressing pin mounting mechanisms, the two second lamp holder turnover mechanisms and the two PVC bubble cap feeding and mounting mechanisms in sequence for assembly;
the light source plate pressing mechanism is used for pressing the light source plate into the first end of the lamp holder;
the first lamp holder overturning mechanism is used for overturning the first end of the lamp holder pressed into the light source plate downwards;
the first wire arranging mechanism is used for arranging a straight wire to enable the wire to be vertical to the second end of the lamp holder, and the wire is connected with the light source plate and extends out of the second end of the lamp holder;
the lamp holder mounting mechanism is used for driving the lamp holder to penetrate through the straightened conducting wire and mounting the lamp holder to the second end of the lamp holder;
the second wire arranging mechanism is used for cutting the lead extending out of the lamp holder and bending the cut lead;
the rivet mounting mechanism is used for mounting the rivet on the lamp cap so that the rivet is contacted with the bent lead;
the pressing pin mounting mechanism is used for tightening the lamp cap after the rivet is mounted so as to enable the lamp cap to be attached to the second end of the lamp holder;
the second lamp holder overturning mechanism is used for upwards overturning the first end of the lamp holder after the lamp holder is tightened;
the PVC bubble cap feeding and mounting mechanism is used for gluing the first end of the lamp holder and mounting the PVC bubble cap on the first end of the lamp holder in a buckling manner;
the two light source plate pressing mechanisms, the two first lamp holder turnover mechanisms, the two first wire arranging mechanisms, the two lamp holder installing mechanisms, the two second wire arranging mechanisms, the two rivet installing mechanisms, the two pressing pin installing mechanisms, the two second lamp holder turnover mechanisms and the two PVC bubble cap feeding and installing mechanisms are symmetrically arranged on two sides of the transmission mechanism and are sequentially arranged towards the other end of the transmission mechanism along one end of the transmission mechanism.
Referring to fig. 4, the light source plate pressing structure includes: the third compresses tightly piece 30, and the third compresses tightly piece 30 and reciprocates in order to impress the light source board in the first end of lamp stand under the drive of cylinder, and further, still be provided with another cylinder under ageing link joint 28 with the cylinder relative position that drives third and compress tightly piece 30, this cylinder is used for the ageing link joint 28 of bearing, avoids ageing link joint 28 to cave in downwards under the pressure effect of third compressing tightly piece 30.
Referring to fig. 5, the first lamp holder turning mechanism and the second lamp holder turning mechanism have the same structure, and the first lamp holder turning mechanism includes: first fixation clamp 5, first fixation clamp 5 presss from both sides tight lamp stand and drives the lamp stand upset under the drive of a plurality of cylinders, makes the first end of lamp stand downwards.
The first wire arranging mechanism comprises: the wire straightening device comprises a wire straightening component and a wire straightening component arranged behind the wire straightening component;
referring to fig. 6, the wire straightening assembly includes: and the second fixing clamp 6 moves downwards under the driving of the cylinders to clamp and guide the wires and drives the clamped wires to move upwards to stretch the wires.
Referring to fig. 7, the wire straightening assembly includes: two pressfitting spare 7 that set up relatively, one of them pressfitting spare 7 is V type structure, and another pressfitting spare 7 is the triangle-shaped structure, and when the wire conveyed between two pressfitting spares 7, at this moment, two pressfitting spares 7 relative motion in order to carry out the pressfitting to this wire, and under the pressure effect, this wire becomes vertical state from original curved state.
The lamp holder installation mechanism includes: the lamp cap tightening assembly is arranged behind the lamp cap pressing assembly;
referring to fig. 8, the lamp cap loading assembly includes: the lamp holder moving device comprises a first vibration disc 8 for feeding a lamp holder, a first moving component which is butted with the first vibration disc 8 and used for driving the lamp holder output from the first vibration disc 8 to move to the second end of the lamp holder, and a guide rail is arranged between the first vibration disc and the first moving component and used for transmitting the lamp holder to the first moving component from one side of the first vibration disc;
referring to fig. 9, the lamp head pressing assembly includes: the lamp holder comprises a third fixing clamp 9 and a first pressing piece 10 vertically arranged above the third fixing clamp 9, the third fixing clamp 9 is used for clamping the lamp holder placed at the second end of the lamp holder, the first pressing piece 10 is driven to move downwards to abut against the clamped lamp holder and drive the clamped lamp holder to move downwards, and the first pressing piece is used for pressing the lamp holder onto the second end of the lamp holder;
referring to fig. 10, the lamp head tightening assembly includes: the rotating part 11, the rotating part 11 is sleeved with the lamp holder pressed at the second end of the lamp holder, the inner wall of the lamp holder is provided with an internal thread structure, the outer wall of the second end of the lamp holder is provided with an external thread structure, when the rotating part 11 rotates to drive the lamp holder to rotate, the lamp holder is in threaded connection with the second end of the lamp holder, and the lamp holder is fixed at the second end of the lamp holder.
The second wire arranging mechanism comprises: the wire bending device comprises a wire cutting assembly and a wire bending assembly arranged behind the wire cutting assembly;
referring to fig. 11, the wire cutting assembly includes: the wire cutting pliers 12 are used for cutting redundant parts of the conducting wire extending out of the lamp holder to enable the conducting wire to be in a preset length, and preferably, the conducting wire is reserved for 1-2 cm;
referring to fig. 12, the wire bending assembly includes: the rolling shaft 13 is driven by the cylinder to move back and forth so as to bend the cut conducting wire, and the conducting wire is contacted with the lamp holder.
The rivet installation mechanism includes: the rivet detection device comprises a rivet feeding assembly, a rivet pressing assembly arranged behind the rivet feeding assembly and a rivet detection assembly arranged behind the rivet pressing assembly;
referring to fig. 13, the rivet loading assembly includes: a second vibration plate 14 for feeding rivets and a second moving member 15 for moving the rivets to the lamp head;
referring to fig. 14, the rivet pressing assembly includes: the second pressing piece 29 is driven to move downwards to abut against the rivet arranged on the lamp holder, and the rivet arranged on the lamp holder is pressed into the lamp holder;
the rivet detection assembly includes:
the first sensor is used for detecting whether the lamp holder is provided with the rivet or not, and optionally, the first sensor can be a proximity switch;
and the first poking rod 16 is arranged behind the first inductor and used for poking away the lamp holder lacking the mounting rivet when the first inductor detects that the mounting rivet is absent on the lamp holder.
It should be noted that, the number of the wires connected to the light source board is two, one of the wires is bent by the rolling shaft 13 to contact the inner sidewall of the lamp holder, and the other wire is contacted with the rivet mounted to the second end of the lamp holder.
Referring to fig. 15, the automatic production line further includes a lighting test assembly, the lighting test assembly includes:
the conductive column 17 is electrically connected with the lamp holder and used for supplying power to the light source board;
the photosensitive piece is arranged behind the conductive column 17 and used for detecting whether the light source plate after power supply emits light or not;
the first mechanical arm is arranged behind the light sensing piece and electrically connected with the external controller, and when the light sensing piece detects that the light source plate does not emit light, the external controller controls the first mechanical arm to clamp the non-luminous lamp holder.
Referring to fig. 16, the needle pressing mounting mechanism includes: the plurality of pressing pins are circumferentially arranged in the pressing pin sleeve 18, when the lamp holder is transmitted to the pressing pin mounting mechanism, the pressing pin sleeve 18 moves downwards to be sleeved with the lamp holder, the plurality of pressing pins are driven to move towards the circle center direction of the lamp holder, and the plurality of pressing pins abut against the side wall of the lamp holder, so that the side wall of the lamp holder is inwards sunken to be attached to the second end of the lamp holder.
Referring to fig. 17 and 18, the PVC blister loading and mounting mechanism includes: the device comprises a lamp holder gluing component, a PVC bubble cap feeding component arranged behind the lamp holder gluing component, a PVC bubble cap buckling component arranged behind the PVC bubble cap feeding component and a PVC bubble cap beating detection component arranged behind the PVC bubble cap buckling component;
referring to fig. 19, the lamp socket gluing assembly includes: the glue cylinder 19 is used for storing glue, and the glue cylinder 19 is driven to rotate circumferentially along the first end of the lamp holder to glue;
PVC blister material loading subassembly includes: the PVC bubble cap comprises a containing body 20 for placing a plurality of PVC bubble caps, a transmission band 21 which is connected with the containing body 20 at one end and is used for transmitting the PVC bubble caps placed in the containing body 20, and a third moving member 22 which is connected with the other end of the transmission band 21 and is used for driving the PVC bubble caps transmitted by the transmission band 21 to move and be buckled to the second end of the glued lamp holder, wherein a guide plate is arranged between the transmission band 21 and the third moving member 22 and is used for guiding the PVC bubble caps transmitted by the transmission band 21 to one side of the third moving member.
Referring to fig. 20 and 21, the PVC blister patting detection assembly includes: PVC bubble cap patting part, the PVC bubble cap detector of setting behind PVC bubble cap patting part and the unloading of setting behind PVC bubble cap detector are draped over and are removed the part, and PVC bubble cap patting part is used for patting the PVC bubble cap of installing at the first end of lamp stand, and PVC bubble cap detector is used for detecting whether still stay on the lamp stand after PVC bubble cap patting part patting, and the unloading is draped over and is used for when PVC bubble cap detector detects the first end of lamp stand and lacks the installation PVC bubble cap, presss from both sides away the lamp stand that lacks the installation PVC bubble cap.
Specifically, as shown in fig. 21, the blanking draping part comprises a third manipulator 24, and the third manipulator 24 is driven by a plurality of cylinders to move up and down and left and right so as to clamp away the lamp holder lacking the PVC blister.
Specifically, PVC bubble cap patting part includes second driving lever 27, and second driving lever 27 rotates under the drive of cylinder in order to pat the PVC bubble cap of fixing at the lamp stand first end, and PVC bubble cap detector is infrared inductor.
Further, the automatic production line further comprises: marking device 4, marking device 4 sets up behind ageing line check out test set 3, and marking device 4 is used for when ageing line check out test set 3 detects the LED bulb lamp after ageing normally, beats the mark to LED bulb lamp.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (10)
1. The utility model provides a LED ball bubble lamp automation line which characterized in that, it includes:
a front end transfer device for transferring a lamp socket having a light source plate, the lamp socket having a first end and a second end disposed opposite the first end, wherein the first end of the lamp socket faces upward and the light source plate is placed on the first end of the lamp socket;
the assembling device is arranged behind the front-end conveying device and used for receiving the lamp holder with the light source board, which is conveyed by the front-end conveying device, and assembling a plurality of residual parts on the lamp holder to form an LED bulb lamp;
the aging line detection device is arranged behind the assembly device and is used for carrying out aging detection on the LED bulb lamp after assembly is finished;
the assembling apparatus includes: the device comprises a transmission mechanism, two light source plate pressing mechanisms, two first lamp holder turnover mechanisms, two first wire arranging mechanisms, two lamp holder mounting mechanisms, two second wire arranging mechanisms, two rivet mounting mechanisms, two press pin mounting mechanisms, two second lamp holder turnover mechanisms and two PVC bubble cap feeding mounting mechanisms;
the transmission mechanism is used for receiving the lamp holder with the light source plate transmitted by the front-end transmission device and transmitting the lamp holder with the light source plate to the two light source plate pressing mechanisms, the two first lamp holder turnover mechanisms, the two first wire arranging mechanisms, the two lamp holder mounting mechanisms, the two second wire arranging mechanisms, the two rivet mounting mechanisms, the two press pin mounting mechanisms, the two second lamp holder turnover mechanisms and the two PVC blister loading mounting mechanisms in sequence for assembly;
the light source plate pressing mechanism is used for pressing the light source plate into the first end of the lamp holder;
the first lamp holder turnover mechanism is used for turning over a first end of the lamp holder pressed into the light source plate downwards;
the first wire arranging mechanism is used for arranging a straight wire to enable the wire to be vertical to the second end of the lamp holder, and the wire is connected with the light source board and extends out of the second end of the lamp holder;
the lamp holder mounting mechanism is used for driving a lamp holder to penetrate through the straightened conducting wire and mounting the lamp holder to the second end of the lamp holder;
the second wire arranging mechanism is used for cutting the lead extending out of the lamp holder and bending the cut lead;
the rivet mounting mechanism is used for mounting a rivet on the lamp cap, so that the rivet is in contact with the bent lead;
the pressing pin mounting mechanism is used for tightening the lamp cap after the rivet is mounted, so that the lamp cap is attached to the second end of the lamp holder;
the second lamp holder turnover mechanism is used for turning over the first end of the lamp holder, which is tightened with the lamp holder, upwards;
the PVC bubble cap feeding and mounting mechanism is used for gluing the first end of the lamp holder and mounting the PVC bubble cap on the first end of the lamp holder in a buckling manner;
two light source board hold-down mechanism, two first lamp stand tilting mechanism, two first reason line mechanisms, two lamp holder installation mechanism, two second reason line mechanisms, two rivet installation mechanism, two tucking installation mechanism, two second lamp stand tilting mechanism and two PVC bubble cap material loading installation mechanism symmetry set up be in the transmission device both sides and follow transmission device's one end to transmission device's the other end sets gradually.
2. The automatic production line for the LED bulb lamps as claimed in claim 1, wherein the first lamp holder overturning mechanism and the second lamp holder overturning mechanism have the same structure, and the first lamp holder overturning mechanism comprises: the first fixing clamp is used for clamping the lamp holder and driving the clamped lamp holder to overturn, so that the first end of the lamp holder faces downwards.
3. The automatic production line for the LED bulb lamps according to claim 2, wherein the first wire arranging mechanism comprises: the wire straightening device comprises a wire straightening component and a wire straightening component arranged behind the wire straightening component;
the wire straightening assembly comprises: the second fixing clamp is used for clamping the lead and driving the clamped lead to move upwards so as to straighten the lead;
the wire straightening assembly comprises: the two oppositely arranged pressing parts are driven to move relatively so as to straighten the straightened lead.
4. The automatic production line of LED bulb lamps according to claim 3, wherein the lamp cap mounting mechanism comprises: the lamp cap tightening assembly is arranged behind the lamp cap pressing assembly;
lamp holder material loading subassembly includes: the first vibration plate is used for feeding a lamp cap, and the first moving component is butted with the first vibration plate and used for driving the lamp cap output from the first vibration plate to move to the second end of the lamp holder;
the lamp holder compression assembly comprises: the first pressing piece is driven to move downwards to abut against the clamped lamp holder and drive the clamped lamp holder to move downwards so as to press the lamp holder onto the second end of the lamp holder;
the lamp cap screwing assembly comprises: the rotating piece is combined with the lamp cap sleeve pressed on the second end of the lamp holder to drive the sleeved lamp cap to rotate, so that the lamp cap is rotatably connected with the second end of the lamp holder.
5. The automatic production line of LED bulbs of claim 4, wherein the second wire arranging mechanism comprises: the wire bending device comprises a wire cutting assembly and a wire bending assembly arranged behind the wire cutting assembly;
the wire cutting assembly comprises: the wire cutting pliers are used for cutting redundant parts of the conducting wire extending out of the lamp holder to enable the conducting wire to be in a preset length;
the wire bending assembly includes: and the rolling shaft is used for bending the cut conducting wire to enable the conducting wire to be in contact with the lamp holder.
6. The automatic production line of LED bulbs of claim 5, wherein said rivet mounting mechanism comprises: the rivet detection device comprises a rivet feeding assembly, a rivet pressing assembly arranged behind the rivet feeding assembly and a rivet detection assembly arranged behind the rivet pressing assembly;
the rivet material loading subassembly includes: the second vibration disc is used for feeding rivets and a second moving component is used for driving the rivets to move to the lamp cap;
the rivet pressing assembly includes: the second pressing piece is driven to move downwards to abut against the rivet placed on the lamp holder and is used for pressing the rivet placed on the lamp holder into the lamp holder;
the rivet detection assembly includes:
the first inductor is used for detecting whether the rivet is installed on the lamp holder or not;
and the first deflector rod is arranged behind the first inductor and used for deflecting the lamp holder without installing the rivet when the first inductor detects that the rivet is not installed on the lamp holder.
7. The automatic production line of LED bulbs of claim 6, further comprising a lighting test assembly, said lighting test assembly comprising:
the conductive column is electrically connected with the lamp holder and used for supplying power to the light source board;
the photosensitive piece is arranged behind the conductive column and used for detecting whether the light source plate after power supply emits light or not;
the first mechanical arm is arranged behind the light sensing piece and used for clamping the non-luminous lamp holder away when the light sensing piece detects that the light source plate does not emit light.
8. The automatic production line of LED bulbs of claim 7, wherein said pressing pin mounting mechanism comprises: the lamp holder comprises a lamp holder, a plurality of pressing needles and a plurality of supporting rods, wherein the pressing needles are arranged in the circumferential direction and driven to move towards the direction of the circle center, and the pressing needles are abutted against the side wall of the lamp holder to enable the side wall of the lamp holder to be inwards sunken and attached to the second end of the lamp holder.
9. The automatic production line of LED bulb lamps according to claim 8, wherein the PVC bulb cover loading and mounting mechanism comprises: the device comprises a lamp holder gluing component, a PVC bubble cap feeding component arranged behind the lamp holder gluing component, a PVC bubble cap buckling component arranged behind the PVC bubble cap feeding component and a PVC bubble cap beating detection component arranged behind the PVC bubble cap buckling component;
the lamp stand subassembly of gluing includes: the glue cylinder is used for storing glue and driven to rotate circumferentially along the first end of the lamp holder so as to glue;
the PVC blister material loading subassembly includes: the lamp holder comprises a containing body for placing a plurality of PVC bubble caps, a transmission belt, a third moving member and a third moving member, wherein one end of the third moving member is connected with the containing body and is used for transmitting the plurality of PVC bubble caps placed in the containing body, and the third moving member is connected with the other end of the transmission belt and is used for driving the PVC bubble caps transmitted by the transmission belt to move and be buckled to the second end of the lamp holder after gluing;
PVC bubble cap beats detection subassembly includes: PVC bubble cap patting part sets up PVC bubble cap detector and setting behind the PVC bubble cap patting part the unloading behind the PVC bubble cap detector is draped over the part, PVC bubble cap patting part is used for installing the lamp stand first end the PVC bubble cap is patted, PVC bubble cap detector is used for detecting the warp PVC bubble cap patting part is patted the back whether the PVC bubble cap still fixes the first end of lamp stand is served, the unloading is draped over the part and is used for working as the PVC bubble cap detector detects the first end of lamp stand does not during the PVC bubble cap, press from both sides and walk nothing the PVC bubble cap the lamp stand.
10. The automatic production line for the LED bulb lamps according to claim 9, further comprising: the marking device is arranged behind the aging line detection device and used for marking the LED bulb lamp when the aging line detection device detects that the LED bulb lamp is normal after aging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811293971.4A CN109434445B (en) | 2018-11-01 | 2018-11-01 | Automatic production line for LED bulb lamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811293971.4A CN109434445B (en) | 2018-11-01 | 2018-11-01 | Automatic production line for LED bulb lamp |
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| CN109434445A CN109434445A (en) | 2019-03-08 |
| CN109434445B true CN109434445B (en) | 2020-01-21 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110013944B (en) * | 2019-04-22 | 2024-04-30 | 中山市新和电子设备制造有限公司 | T8 lamp holder full-automatic gluing machine |
| CN111396760A (en) * | 2020-04-13 | 2020-07-10 | 新乡创想自动化科技有限公司 | Energy-saving lamp assembling system |
| CN111185761A (en) * | 2020-04-13 | 2020-05-22 | 新乡创想自动化科技有限公司 | Energy-saving lamp assembling process |
| CN112296650B (en) * | 2020-09-21 | 2022-04-22 | 永康捷灵智能科技有限公司 | Automatic assembling mechanism for semicircular gasket and cover cap of isolator |
| CN113977264B (en) * | 2021-10-21 | 2024-06-07 | 中山盛和智能科技有限公司 | Annular duplex position ball bubble lamp production line |
| CN115091161B (en) * | 2022-07-05 | 2024-01-09 | 江苏浦亚照明科技股份有限公司 | Production equipment of LED filament lamp |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2003295927A (en) * | 2002-03-29 | 2003-10-17 | Mitsui Eng & Shipbuild Co Ltd | Method, device and system for managing parts in assemble line |
| CN204209396U (en) * | 2014-11-01 | 2015-03-18 | 江苏浩明光电科技股份有限公司 | LEDbulb lamp full automatic assembly machine |
| CN104482433B (en) * | 2014-12-11 | 2017-02-22 | 广州代诺可光电科技有限公司 | Production process and production line of LED (light emitting diode) lamp |
| CN207127501U (en) * | 2017-08-28 | 2018-03-23 | 昆山拓誉自动化科技有限公司 | A kind of automatic assembly line of LED flat lamp |
| CN108714782B (en) * | 2018-04-17 | 2023-12-12 | 深圳市广晟德科技发展有限公司 | Full-automatic assembly system of LED glass fluorescent tube |
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