CN109401809A - Device and method for preparing RDF-5 from household garbage - Google Patents

Device and method for preparing RDF-5 from household garbage Download PDF

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Publication number
CN109401809A
CN109401809A CN201811574318.5A CN201811574318A CN109401809A CN 109401809 A CN109401809 A CN 109401809A CN 201811574318 A CN201811574318 A CN 201811574318A CN 109401809 A CN109401809 A CN 109401809A
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CN
China
Prior art keywords
house refuse
rdf
drying
broken
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811574318.5A
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Chinese (zh)
Inventor
刘辉
吕文星
黄汝华
杜家欢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Shredder Machinery Co ltd
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Zhongshan Shredder Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Zhongshan Shredder Machinery Co ltd filed Critical Zhongshan Shredder Machinery Co ltd
Priority to CN201811574318.5A priority Critical patent/CN109401809A/en
Publication of CN109401809A publication Critical patent/CN109401809A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/46Solid fuels essentially based on materials of non-mineral origin on sewage, house, or town refuse
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28Cutting, disintegrating, shredding or grinding
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses equipment and a preparation method for preparing RDF-5 from household garbage, and belongs to the technical field of garbage treatment. The equipment for preparing RDF-5 from the household garbage is provided with a feeding mechanism, a crushing mechanism, a drying mechanism, a winnowing mechanism, a magnetic separation mechanism and an RDF-5 forming mechanism, wherein the feeding mechanism conveys the household garbage to the crushing mechanism, the crushed household garbage is conveyed to the drying mechanism in sequence through the conveying mechanisms among the mechanisms to be dried to remove redundant moisture, and then the household garbage is separated into light combustible garbage and heavy garbage through the winnowing mechanism; the magnetic separation mechanism adsorbs iron metals in heavy garbage to realize recycling of the iron metals, and the RDF-5 forming mechanism adds a proper amount of additives into light combustible garbage to prepare RDF-5 particles.

Description

A kind of house refuse prepares the equipment and preparation method of RDF-5
Technical field
The present invention relates to technical field of waste treatment, in particular to a kind of house refuse prepares the equipment and preparation of RDF-5 Method.
Background technique
With Chinese society, the fast development of economy and industry for many years, the quickening of urbanization process, urban population increases Add, the big part Output of Domestic Waste such as sofa, mattress and discarded furniture also becomes increasing.If these big part house refuses It is unable to volume reduction, innoxious and resource utilization, the harm of pollution and health of people to environment is got worse, while being occupied a large amount of Place.These Bulky Wastes how are handled, the problem of test urban development is had become.
Big part house refuse is mainly based on wood, sponge, metal, glass, plastics, leather and fabric, the processing of rubbish " three change " principle should be followed, i.e. " minimizing, recycling, innoxious ".Be in the prior art using Double-shaft shearing shredder come Break process is carried out to big part house refuse, broken rubbish discharging size is big, strip of growing up, the substances quilt such as steel wire, metal It is wrapped in cloth sponge, is crushed insufficient, it is not tiny enough to be crushed discharging, causes later period separation difficult;Additionally, due to life rubbish Sping mattress is relatively more in rubbish, and spring steel wire is unable to fully be crushed, and length is long, is easy to be wrapped on main shaft, and be mingled with At girff gap, main shaft clamping stagnation is caused, phenomena such as girff blocking, discharge port bridging, so that motor load is caused to increase, electric current It steeply rises, tool wear is serious, influences the normal operation of equipment.After the incombustible such as metal are separated after broken, sorting, Remaining combustible material is directly used in power generation by waste combustion or burns in cement kiln, but the calorific value that direct burning mode generates is low, and And burning it is insufficient if generate dioxin, have the harm of secondary pollution to environment.Therefore, it invents a kind of by big part life rubbish Rubbish prepares the equipment and preparation method to form derivatived fuel RDF-5, so that big part house refuse realizes resource again after treatment Using change, reduce necessary to the pollution of environment.
Summary of the invention
The purpose of the present invention is to propose to equipment and preparation method that a kind of house refuse prepares RDF-5, solve traditional Big part life be easy to cause crusher axis clamping stagnation, girff blocking and discharge port bridging using double-shaft crushing crusher machine is insufficient The problems such as;In addition combustible is directly used in power generation by waste combustion after house refuse being crushed, being separated or is burnt in cement kiln It is low to burn the calorific value generated, burns insufficient the problem of can cause environmental pollution.
According to an aspect of the present invention, a kind of equipment that house refuse prepares RDF-5 is provided, comprising:
Feed mechanism, for house refuse to be carried out conveying feeding;
Crushing mechanism is provided with feed inlet, and feed inlet is docked with feed mechanism, for being crushed to house refuse, breaks Size≤50mm of house refuse after broken;
Drying mechanism is arranged after crushing mechanism, for carrying out at drying to the broken house refuse of crushing mechanism Reason;
First conveying mechanism is arranged between crushing mechanism and the drying mechanism, for raw after being crushed crushing mechanism Rubbish living is transported to drying mechanism;
Pneumatic separator, be arranged after drying mechanism, in the house refuse after dry lightweight combustiblerefuse and The separation of heavy screening rubbish;
Second conveyor structure is arranged between drying mechanism and the pneumatic separator, for the house refuse after drying It is delivered to pneumatic separator;
Third conveying mechanism, is vertically arranged with pneumatic separator and its delivery end is docked with pneumatic separator, for conveying separation Heavy rubbish afterwards;
Magnetic separation mechanism is arranged on third conveying mechanism, for adsorbing the ferrous metal in heavy rubbish to realize irony The recycling of metal;
RDF shaping mechanism is arranged after pneumatic separator, for lightweight combustiblerefuse to be added to the additive of predetermined close Preparation forms RDF-5 particle;
4th conveying mechanism is arranged between pneumatic separator and RDF shaping mechanism, for lightweight combustiblerefuse to be delivered to RDF shaping mechanism.
Further, crushing mechanism is four axis crushers, and four axis crushers include:
The upper end of broken girff, broken girff is provided with feed hopper, and bottom end is provided with discharge port;
Two operator axis and two secondary cutter shafts, are separately mounted in broken girff, and two operator axis are arranged side by side, two secondary cutter shaft difference The oblique upper of two operator axis is set;Length direction interleaved along each operator axis is provided with multiple two teeth moving knife, and two is main The cutting of two tooth moving knife on cutter shaft turns to opposite;Interleaved is provided with multiple five teeth along the length direction of each secondary cutter shaft Moving knife, the cutting of five tooth moving knife on two secondary cutter shafts turn to opposite;
Sieve is mounted on the bottom of two operator axis and two secondary cutter shafts, matches with the bottom of two operator axis and two secondary cutter shafts Setting.
Further, the cutter gap of two tooth moving knife of five tooth moving knife of each adjacent two and each adjacent two is 0.1-0.2mm; The end face of sieve is made of multiple arcs structure head and the tail connection, and the sieve screen apertures on sieve are in regular hexagon, aperture 80mm.
Further, drying mechanism is tunnel drier, water content≤20% of the house refuse after drying.
Further, drying mechanism includes:
Body chamber is provided with heating device and hot blast drying device in body chamber room;
Transfer assembly can be drivingly arranged in body chamber room, and one end is docked with the output end of the first conveying mechanism, another End is docked with the delivery end of the second output mechanism, for conveying to house refuse after drying;
Electric controling assembly, respectively with heating device, hot blast drying device and conveying assembly be electrically connected and can be to it It is controlled.
It further, further include dust pelletizing system, including two dedusters, wherein a duster cover is located at crusher On structure, for drawing the dust generated when crushing mechanism is crushed;Another duster cover is located on pneumatic separator, for drawing selection by winnowing The dust that mechanism generates when separating to the lightweight combustiblerefuse in house refuse with heavy rubbish.
Further, additive is calcium oxide, calcium carbonate, any one in white lime.
Further, the dosage of additive is the 5% of lightweight combustiblerefuse weight.
Further, feed mechanism is chain scraper conveyor, the first conveying mechanism, second conveyor structure, third conveying mechanism And the 4th conveying mechanism be belt conveyor.
According to another aspect of the present invention, a kind of preparation method being prepared RDF-5 using above equipment is provided comprising Following steps:
(1) house refuse feeding: is transported to by crushing mechanism by feed mechanism;
(2) it is crushed: being crushed house refuse by crushing mechanism, size≤50mm of broken house refuse;
(3) it dries: broken house refuse being delivered to by drying mechanism by the first conveying mechanism and is dried, dry Water content≤20% of house refuse afterwards;
(4) selection by winnowing: the house refuse after drying is delivered to by pneumatic separator by second conveyor structure and carries out separation formation Heavy rubbish and lightweight combustiblerefuse;
(5) magnetic separation: the heavy rubbish after pneumatic separator separates carries out being transported through setting by third conveying mechanism The ferrous metal in heavy rubbish is adsorbed to recycle in the magnetic separation mechanism on third conveying mechanism;
(6) form: the lightweight combustiblerefuse after pneumatic separator separates is delivered to RDF molding by the 4th conveying mechanism In machine, the additive for accounting for the flammable rubbish weight 5% of lightweight is added in RDF molding machine, prepares to form RDF-5 after mixing evenly Grain.
Technical effect of the invention: a kind of house refuse provided by the invention prepares the equipment and preparation method of RDF-5, leads to Setting feed mechanism, crushing mechanism, drying mechanism, pneumatic separator, magnetic separator and RDF-5 shaping mechanism are crossed, feed mechanism will House refuse is transported to crushing mechanism and is crushed, and conveying mechanism is successively by broken big part house refuse drying and wind After choosing, the additive of predetermined close is added in DF-5 shaping mechanism, derivatived fuel RDF-5 particle can be prepared.The present invention uses Four axis crushers are crushed house refuse, it is ensured that and discharge fine uniform after broken, and situations such as no bridging, card machine occurs, Convenient for separating metal with light material, so that big part domestic garbage resource producing level is higher simultaneously, by big part It there is no the RDF-5 of pollution when lightweight combustible in house refuse prepares to form burning when calorific value height, burning to environment Particle, the insufficient pair of environment that burn when avoiding directly burning cause secondary pollution.
Detailed description of the invention
Fig. 1 is the structural front view for the equipment that a kind of house refuse of the present invention prepares RDF-5;
Fig. 2 is the top view for the equipment that a kind of house refuse of the present invention prepares RDF-5;
Fig. 3 is the perspective view of four axis crushers of the equipment that a kind of house refuse of the present invention prepares RDF-5;
Fig. 4 is the left view of four axis crushers of the equipment that a kind of house refuse of the present invention prepares RDF-5;
Fig. 5 is the perspective view of the broken girff for the equipment that a kind of house refuse of the present invention prepares RDF-5;
Fig. 6 be the broken girff for the equipment that a kind of house refuse of the present invention prepares RDF-5 without sieve when top view;
Fig. 7 is the sectional view of the broken girff for the equipment that a kind of house refuse of the present invention prepares RDF-5;
Fig. 8 is the left view of the broken girff for the equipment that a kind of house refuse of the present invention prepares RDF-5;
Fig. 9 is the schematic diagram of two tooth moving knife of the equipment that a kind of house refuse of the present invention prepares RDF-5;
Figure 10 is the schematic diagram of five tooth moving knife of the equipment that a kind of house refuse of the present invention prepares RDF-5;
Figure 11 is the top view of the sieve for the equipment that a kind of house refuse of the present invention prepares RDF-5;
Figure 12 is the left view of the sieve for the equipment that a kind of house refuse of the present invention prepares RDF-5;
Figure 13 is the flow diagram for the preparation method that a kind of house refuse of the present invention prepares RDF-5.
Appended drawing reference:
1: feed mechanism;101: feeding end;102: discharge end;2: crushing mechanism;201: feed hopper;2011: feed inlet; 202: discharge port;203: broken girff;204: operator axis;205: two tooth moving knife;206: secondary cutter shaft;207: five tooth moving knife;208: Sieve;209: motor;230: retarder;231: rack;232: pressure plate;233: press holder;234: motion bar;235: hydraulic Oil cylinder;236: telescopic oil cylinder;237: sliding rail;3: drying mechanism;301: transmission chain;4: the first conveying mechanisms;5: pneumatic separator; 501: selection by winnowing feeding inlet;502: selection by winnowing discharge port;6: second conveyor structure;7: third conveying mechanism;8: magnetic separation mechanism;9:RDF- 5 molding machines;10;4th conveying mechanism;11: the first dedusters;12: the second dedusters;13: garbage collection box;14: collection iron case.
Specific embodiment
In order to make the objectives, technical solutions and advantages of the present invention clearer, With reference to embodiment and join According to attached drawing, the present invention is described in more detail.It should be understood that these descriptions are merely illustrative, and it is not intended to limit this hair Bright range.In addition, in the following description, descriptions of well-known structures and technologies are omitted, to avoid this is unnecessarily obscured The concept of invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "front", "rear", The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on attached drawing institute The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, rather than the dress of indication or suggestion meaning It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as protecting the present invention The limitation of range.
As shown in Fig. 1-Figure 12, according to an aspect of the present invention, a kind of equipment that house refuse prepares RDF-5 is provided, Include:
Feed mechanism 1, for house refuse to be carried out conveying feeding;Specifically, feed mechanism 1 is chain scraper conveyor, such as Shown in Fig. 1, chain scraper conveyor is obliquely installed, and feeding end 101 is arranged on the ground, and discharge end 102 is obliquely installed upwards.Tool For body, big part house refuse is pushed to the feeding end of chain scraper conveyor by other lorrys such as load wagon or forklift, and carrier bar is defeated Send conveyor surface flat-satin, the frictional force of machine small, big part house refuse smooth sequential in transmit process, and chain scraper conveyor It is strong with conveying capacity, biggish load, and conveying speed accurate stable can be carried, can guarantee accurately synchronous fortune It is defeated.Carrying out conveying to big part house refuse using chain scraper conveyor in the present invention can be improved conveying speed, guarantee accurate conveying, The feeding speed in garbage disposal is effectively raised, the garbage disposal time is had compressed.
Crushing mechanism 2, is provided with feed inlet 201, and feed inlet 201 is arranged in the upper end of crushing mechanism 2, feed inlet 201 with The discharge end 102 of feed mechanism 1 docks, and the house refuse for conveying to reception feed mechanism 1 is simultaneously crushed, crushing mechanism The lower section of discharge port 202 is arranged in the delivery end that 2 discharge port 202 is arranged on its bottom end, the first conveying mechanism, for accepting The broken house refuse conveyed from discharge port 202.
As shown in Fig. 3-12 figure, it is preferable that crushing mechanism is four axis crushers, and four axis crushers include:
The upper end of rack 231, and the broken girff 203 being arranged in rack 231, broken girff 203 is provided with charging The upper surface of bucket 201, feed hopper 201 is equipped with feed inlet, and bottom end is provided with discharge port;
Two operator axis 204 and two secondary cutter shafts 206, are separately mounted in broken girff 203, and two operator axis 204 are arranged side by side, Two secondary cutter shafts 206 are separately positioned on the oblique upper of two operator axis 204;Length direction interleaved along each operator axis 204 is set The two tooth moving knife 205 that multiple cutters tooth are in square block are equipped with, the cutting of two tooth moving knife 205 on two operator axis 204 turns to opposite;Edge Interleaved is provided with the five tooth moving knife 207 that multiple cutters tooth are serrated, two secondary cutter shafts on the length direction of each pair cutter shaft 206 The cutting of five tooth moving knife 207 on 206 turns to opposite.Specifically, as shown in Fig. 4 and Fig. 6, each operator axis 204 with each The end that secondary cutter shaft 206 stretches out broken girff 203, which is connected on retarder 230 and each retarder 230, is connected with driving electricity Machine 209, two operator axis 204 and two secondary cutter shafts 206 rotate towards each other to drive on secondary cutter shaft 206 under the drive of driving motor 209 Five tooth moving knife 207 rotate towards each other, five tooth moving knife 207 relative rotation on two secondary cutter shafts 207 is gone forward side by side for grabbing house refuse Row is rough and torn, rotates in same direction between adjacent secondary cutter shaft 206 and operator axis 204, and secondary cutter shaft 206 is that main cutter shaft 204 carries out guide;Two Operator axis 204 rotates towards each other to drive two tooth moving knife 205 on operator axis 204 to rotate towards each other and forms shearing to house refuse, Two operator axis 204 arranged side by side relatively rotate mutual extrusion and form certain extruding force and can squeeze to house refuse simultaneously It crushes broken;That is, be for two operator axis 204 of above two 206 opposing lower ends of secondary cutter shaft it is rough and torn, be mainly used for Material grasping and guide and rough and torn function is taken into account, is thin for two secondary cutter shafts 206 of two operator 204 opposite uppers of axis of lower end It is broken, it is mainly used for shearing and attrition crushing, just forms thickness two-stage in this way in broken girff 203 and be crushed, so that broken The size of house refuse is small and uniform.It should be noted that operate in the present invention axis 204 using few number of teeth the purpose is to reduce cards Material reduces resistance;Secondary cutter shaft 206 is in order to which oversized house refuse toward turning over above, is carried out weight using multiple tooth purpose It is multiple broken, until by Domestic garbage crushing to 50mm or less.
Sieve 208 is mounted on the bottom of two operator axis 204 and two secondary cutter shafts 206, with two operator axis 204 and two secondary cutter shafts 206 bottom matches setting.Specifically, the removable connection in bottom of sieve 208 and broken girff 203, in sieve 208 Both ends are provided with sliding rail 237 along its width direction, and the bottom both ends of broken girff 237 are provided with sliding slot corresponding with sliding rail (not shown) facilitates the push-and-pull of sieve under the mutual cooperation of sliding rail 237 and sliding slot;In addition two telescopic oil cylinders are also set up 236, one end of telescopic oil cylinder 236 is connect with broken 203 upper end of girff, and the front end of the other end and sieve 208 is hinged, two flexible oil 236 simultaneous retractable of cylinder is used to push and pull sieve 208;The effect of sieve 208 mainly controls the discharging ruler of broken rear house refuse Very little, after house refuse is cut once, size, which will compare the small house refuse in 208 aperture of sieve, to discharge from mesh, and size compares net The big house refuse in hole is acted on by guide between capstan 204 and secondary cutter shaft 206, is returned to along 208 inner surface of sieve Second-time breakage is carried out in broken girff 203, is so recycled, until broken house refuse can discharge from mesh, this Sample ensures that the discharging of the house refuse after being crushed sufficiently is of uniform size, and size is small, and the discharge outlet of crusher is avoided to occur The phenomenon that bridging.
In a preferred embodiment, by two tooth moving knife 205 of five tooth moving knife 207 of each adjacent two and each adjacent two Cutter gap setting is 0.1-0.2mm, it is therefore an objective to guarantee the fineness for cutting the size of house refuse, specifically, between cutter Gap refers to the gap between adjacent two moving knife on same cutter shaft, and the gap between adjacent two moving knife is smaller, then cutting is broken Broken size is with regard to smaller.The end face of sieve 208 is made of multiple arcs structure head and the tail connection, and the aperture on sieve 208 is 80mm Regular hexagon.Compared with tradition is crushed Bulky Waste using cyclopentane gas detector, using raw after the broken crusher machine of four axis Rubbish size fine uniform living, and discharge port in bridging, broken girff without the influence equipment such as main shaft clamping stagnation, blocking without normally transporting The phenomenon that turning;In addition using solving feed separation difficulty, a large amount of metal can not be recycled, be resulted in waste of resources, and pass through four It is convenient for separating metal with light material after axis shredder broken material, it is ensured that Bulky Waste resource utilization degree is more It is high;In addition four axis crusher broken process provided by the invention is simple, and occupied ground is small, reduces energy consumption, also saves Processing cost.
As shown in figure 4, four axis crushers also set up material pressing device, comprising: the arc-shaped pressure in 201 top of feed hopper is arranged in Flitch 232, the side of feed hopper 201 are provided with press holder 233, motion bar 234 and hydraulic cylinder 235, motion bar 234 One end is fixed on the rear end of pressure plate 232, and the other end and press holder 233 of motion bar 234 are hinged, 235 one end of hydraulic cylinder It is fixed in press holder 233, the other end of hydraulic cylinder 235 is connect with motion bar 234.Since broken Bulky Waste is usually The bigger material of size, so being itself weight for relying on house refuse after conveyer conveys house refuse to feed hopper 201 Power easily appears in the aerial phenomenon in the top of feed hopper 201 in the case that house refuse is oversized, causes brokenly toward falling Broken machine knife axis can not touch the house refuse of the top of feed hopper 201, not can be carried out normally broken work, herein design pressure The purpose of material device be in order to by house refuse under the effect of the pressure down by directly being connect with operator axis 204, secondary cutter shaft 206 Touching is crushed.Pressure apparatus is driven by hydraulic system, and hydraulic system driving hydraulic cylinder 235 is flexible to complete binder work, liquid Pressure system uses variable pump, is positioned proximate to switch (not shown) in front and back and limits to material pressing device.In material pressing device Under the action of ensure crusher normal work and improve its working efficiency.
Drying mechanism 3 is arranged after crushing mechanism 2, for broken house refuse to be carried out drying and processing to go Except the excessive moisture in broken house refuse;First conveying mechanism 4 is arranged between crushing mechanism 2 and drying mechanism 3, For the broken rear house refuse of crushing mechanism 2 to be transported to drying mechanism 3;As shown in Figure 1, the delivery end of the first conveying mechanism 4 The lower section of the discharge port 202 of crushing mechanism 2 is set to receive broken house refuse and be conveyed.Specifically, directly It broken house refuse is transported to winnowing machine carries out selection by winnowing and be transported to RDF shaping mechanism again for RDF-5 particle, due to There are excessive moistures in broken house refuse, on the one hand carry out the effect that will affect selection by winnowing in winnowing process, tool in the later period Lightweight combustiblerefuse of the body when carrying out selection by winnowing in house refuse, which is mixed since quality is excessive with heavy rubbish, to be separated not Out, to reduce the output quantity of lightweight combustiblerefuse, the waste of resource is caused;On the other hand in preparation RDF-5 particle When lightweight combustiblerefuse in excess moisture influence RDF-5 particle quality, and be unfavorable for RDF-5 particle storage.
Preferably, drying mechanism 3 is tunnel drier, water content≤20% of the house refuse after drying.It is excellent one In the embodiment of choosing, tunnel drier 3 includes: body chamber, is in track-like constructions, and heating dress is provided in body chamber room It sets and hot blast drying device;Specifically, heating device can be heater or heating tube etc.;Hot blast drying device is electric heating Fan.Transfer assembly can be drivingly arranged in body chamber room, and one end is docked with the output end of the first conveying mechanism 4, the other end with The delivery end of second output mechanism 6 docks, for conveying to house refuse after drying;Specifically, transfer assembly is conveying Chain 301 that is, is transported to second conveyor structure for the house refuse after drying to be transported to the discharge port of body chamber 6 delivery end.Electric controling assembly, respectively with heating device, hot blast drying device and conveying assembly be electrically connected and can be right It is controlled.
Pneumatic separator 5 is arranged after drying mechanism 4, for the lightweight combustiblerefuse in the house refuse after drying It is separated with heavy screening rubbish;Second conveyor structure 6 is arranged between drying mechanism 4 and pneumatic separator 5, second conveyor structure 6 Output end docked with the selection by winnowing feeding inlet 501 of pneumatic separator 5, for by drying after house refuse be delivered to pneumatic separator 5. It should be noted that lightweight combustiblerefuse includes cloth, timber, sponge, palm and lightweight stone or lightweight soil particle;Heavy Rubbish includes steel wire, irony material and bulk stone or pouring weight dust.Specifically, pneumatic separator 5 is horn-like roller gas Classification machine.Sorting machine be it is a kind of using air suspension principle will mix powdery feed separation be it is light, the two-part sorting of weight is set It is standby.Screening separation is carried out to the house refuse after drying using roller airflow separator, greatly reduces the work of manual sorting Amount, house refuse effectively capable of being divided into lightweight combustiblerefuse, (wherein, cloth accounts for about 30%, and timber accounts for about 15%, and sponge is about 10% is accounted for, palm accounts for about 20%, and 25%) remaining accounts for about (steel wire and irony material account for about 80%, and wooden unit accounts for about with heavy rubbish 10%, 10%) remaining accounts for about, and lightweight combustiblerefuse is defeated by the discharge port of roller airflow separator rear end after separating Out, and by third conveying mechanism it is transported in RDF shaping mechanism 9, it is using roller airflow separator that lightweight is flammable in this way Rubbish, which is separated, carries out preparing again derivatived fuel RDF-5 particle, it is ensured that the quality of derivatived fuel RDF-5 particle obtained is more Well, calorific value is higher when burning, and using effect is more preferable.
Third conveying mechanism 7, is vertically arranged with pneumatic separator 5 and its delivery end is docked with pneumatic separator 5, divides for conveying Heavy rubbish from after;Specifically, the delivery end of third conveying mechanism 7 is docked with the selection by winnowing discharge port 502 of pneumatic separator 5, such as Shown in Fig. 1 and Fig. 2, the rear end of pneumatic separator 5 is arranged in selection by winnowing discharge port 502;It is also set up in the output end of third conveying mechanism 7 There are garbage collection box 13 or refuse collector.
Magnetic separation mechanism 8 is arranged on third conveying mechanism 7, for adsorbing the ferrous metal in heavy rubbish to realize iron The recycling of matter metal;Specifically, magnetic separation mechanism 8 is iron remover, and iron remover is set close to the output end of third conveying mechanism 7 It sets, iron remover carries out recycling and reusing after adsorbing ferrous metal, also sets up one for collecting irony gold in the side of iron remover The collection iron case 14 of category;In addition the other impurities after iron remover adsorbs ferrous metal are transported to rubbish by third conveying mechanism 7 and receive Header 13 or garbage collection car otherwise processed.The magnetite for adsorbing ferrous metal is provided in iron remover, using except iron Iron refuse after selection by winnowing is adsorbed and is uniformly placed into it in collection iron case 14 by device, realizes the recycling benefit of ferrous metal With after iron remover magnetic separation, steel wire and irony material in the ferrous metal of absorption account for about 95% or so, containing a small amount of miscellaneous Matter further improves the recycling of resource;In addition third conveying mechanism 7 output end be arranged garbage collection box 13 or Other impurities are uniformly collected and are handled by refuse collector, more thorough, dirt of the reduction to environment of garbage disposal Dye.
RDF shaping mechanism 9 is arranged after pneumatic separator 5, for lightweight combustiblerefuse to be added to the addition of predetermined close Agent prepares to form RDF-5 particle;Specifically, RDF shaping mechanism 9 is RDF molding machine, specifically can be derivatived fuel flat-die Pelletizer, derivatived fuel Flat die granulator can prevent material from forming blocking in extrusion granulation, it can be achieved that continuous production, processing It is high-efficient;It additionally incorporates after the additive for accounting for about lightweight combustiblerefuse weight 5% or so and stirs itself and lightweight combustiblerefuse Substantially free of contamination RDF-5 particle when can prepare calorific value height after forming burning after uniformly and burn.Experiment shows RDF-5 Calorific value contained by grain is uniform, and the derivatived fuel RDF-5 particle for preparing formation may make the combustible in original house refuse upright Tap into calorific value when row burns and improve four times or so, and RDF-5 particle burning it is stable, convenient for storage transport, at normal temperature can be with Store six to ten months imputrescibilities;In addition addition calcium oxide can remove the substances such as HCI, and energy in burning during the preparation process The discharge amount of dioxin is enough reduced, and then reduces secondary pollution, achievees the purpose that protect environment.
4th conveying mechanism 10 is arranged between pneumatic separator 5 and RDF shaping mechanism 9, for lightweight combustiblerefuse is defeated It send to RDF-5 shaping mechanism 9.
Based on above structure, the process flow that just a kind of house refuse provided by the invention prepares the equipment of RDF-5 is made detailed It describes in detail bright:
House refuse is transported to crushing mechanism 2 and carries out break process by feed mechanism 1, through the broken life of crushing mechanism 2 Rubbish living is sent to drying mechanism 3 by the first conveying mechanism defeated 4 and carries out drying removal excessive moisture, and the house refuse after drying is by the Two conveying mechanisms 6 are sent to pneumatic separator 5, pneumatic separator 5 by house refuse lightweight combustiblerefuse (cloth, batten, sponge, Palm etc.) it is separated with heavy rubbish (steel wire, irony material etc.);Third conveying mechanism 7 by the heavy rubbish after separation into Row conveying, the magnetic separation mechanism 8 being arranged on third conveying mechanism 7 during transportation absorb ferrous metal in heavy rubbish It is recycled, other impurities are transported to garbage collection box 13 or garbage collection is interior separately processes;Simultaneously with drying Lightweight combustiblerefuse is delivered to RDF shaping mechanism 9 and carries out being granulated preparation formation by the 4th conveying mechanism 10 of 3 rear end of mechanism docking RDF-5 particle, so far whole preparation process is completed.The present invention is by the close fit between each mechanism, to big part life rubbish Rubbish is gradually handled, and the RDF-5 particle that calorific value is high when ultimately forming burning, pollution is small, the treatment process of each mechanism can The treatment process of next stage is had an impact, therefore must be connected between each mechanism orderly, close fit could finally be made Obtain the excellent derivatived fuel RDF-5 particle of quality.
As shown in Figures 1 and 2, it is preferable that it further include dust pelletizing system, including the first deduster 11 and the second deduster 12, First deduster 11 is located on crushing mechanism 2, for drawing the dust generated when crushing mechanism 2 is crushed;Second deduster 12 It is located on pneumatic separator 5, the lightweight combustiblerefuse in house refuse is divided with heavy rubbish for drawing pneumatic separator 5 From when the dust that generates.
Preferably, the first conveying mechanism 4, second conveyor structure 6, third conveying mechanism 7 and the 4th conveying mechanism 10 are equal For belt conveyor.
As shown in figure 5, according to another aspect of the present invention, providing a kind of preparation for preparing RDF-5 using above equipment Method, comprising the following steps:
(1) house refuse feeding: is delivered to by crushing mechanism by feed mechanism;Specifically, will be given birth to by plate-and-chain conveyer Rubbish living is transported to four axis crushers.
(2) it is crushed: being crushed house refuse by crushing mechanism, size≤50mm of broken house refuse; Four cutter shafts are arranged in parallel using upper and lower in the broken girff 203 of four axis crushers, two 206 opposing lower ends of secondary cutter shaft of upper end Two operator axis 204 be it is rough and torn, be thin broken for two secondary cutter shafts 206 of two operator 203 opposite uppers of axis of lower end, utilize upper and lower two Four cutter shafts at end carry out rough and torn and thin broken to house refuse, realize efficiency crushing, reduce energy consumption;
(3) it dries: broken house refuse being delivered to by drying mechanism by the first conveying mechanism and is dried, dry Water content≤20% of house refuse afterwards;Broken house refuse is carried out dehydrating to go using tunnel drier Except excessive moisture;
(4) selection by winnowing: the house refuse after drying is delivered to by pneumatic separator by second conveyor structure and carries out separation formation Heavy rubbish and lightweight combustiblerefuse;Using winnowing machine by lightweight combustiblerefuse (cloth, batten, sponge, the palm fibre in house refuse Palmitic acid etc.) it is separated with heavy rubbish (steel wire, irony material etc.);
(5) magnetic separation: the heavy rubbish after pneumatic separator separates is conveyed and is set by third conveying mechanism Magnetic separation mechanism on third conveying mechanism adsorbs the ferrous metal in heavy rubbish to recycle;
(6) form: the lightweight combustiblerefuse after pneumatic separator separates, through by the 4th conveying mechanism be delivered to RDF at Type machine, and the additive for accounting for lightweight combustiblerefuse weight 5% is added and it is prepared into shape with lightweight combustiblerefuse after mixing evenly At RDF-5 particle.
A kind of house refuse provided by the invention prepares the equipment and preparation method of RDF-5, by setting feed mechanism, breaks House refuse is transported to crusher by broken mechanism, drying mechanism, pneumatic separator, magnetic separator and RDF shaping mechanism, feed mechanism Structure is crushed, and conveying mechanism is successively by after broken big part house refuse drying and selection by winnowing, in RDF shaping mechanism Suitable additive is added, derivatived fuel RDF-5 can be prepared, thus while realizing big part house refuse volume reduction treatment, it will It there is no the RDF-5 of pollution when combustible in big part house refuse prepares to form burning when calorific value height, burning to environment Particle;In addition, the present invention will use a four axis crushers, rough and torn and thin broken process is realized on one device, it is ensured that broken Situations such as discharge fine uniform after broken, no bridging, card machine occurs, and separates metal with light material convenient for winnowing machine, makes It is higher to obtain Bulky Waste resource utilization degree.
It should be understood that above-mentioned specific embodiment of the invention is used only for exemplary illustration or explains of the invention Principle, but not to limit the present invention.Therefore, that is done without departing from the spirit and scope of the present invention is any Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.In addition, appended claims purport of the present invention Covering the whole variations fallen into attached claim scope and boundary or this range and the equivalent form on boundary and is repairing Change example.

Claims (10)

1. the equipment that a kind of house refuse prepares RDF-5 characterized by comprising
Feed mechanism, for house refuse to be carried out conveying feeding;
Crushing mechanism is provided with feed inlet, and the feed inlet is docked with the feed mechanism, for carrying out to the house refuse It is broken, size≤50mm of the broken house refuse;
Drying mechanism, be arranged after the crushing mechanism, for the house refuse broken to the crushing mechanism into Row drying and processing;
First conveying mechanism is arranged between the crushing mechanism and the drying mechanism, for the crushing mechanism to be crushed The house refuse is transported to the drying mechanism afterwards;
Pneumatic separator is arranged after the drying mechanism, for can by the lightweight in the house refuse after the drying Combustion rubbish is separated with heavy screening rubbish;
Second conveyor structure is arranged between the drying mechanism and the pneumatic separator, for the life after drying Rubbish is delivered to the pneumatic separator;
Third conveying mechanism, is vertically arranged with the pneumatic separator and its delivery end is docked with the pneumatic separator, for conveying The heavy rubbish after separation;
Magnetic separation mechanism is arranged on the third conveying mechanism, for adsorbing the ferrous metal in the heavy rubbish to realize The recycling of the ferrous metal;
RDF shaping mechanism is arranged after the pneumatic separator, for adding lightweight combustiblerefuse addition predetermined close Agent is added to prepare to form RDF-5 particle;
4th conveying mechanism is arranged between the pneumatic separator and the RDF shaping mechanism, is used for the flammable rubbish of the lightweight Rubbish is delivered to the RDF shaping mechanism.
2. the equipment that house refuse according to claim 1 prepares RDF-5, which is characterized in that the crushing mechanism is four Axis crusher, the four axis crusher include:
Broken girff, the upper end of the broken girff are provided with feed hopper, and bottom end is provided with discharge port;
Two operator axis and two secondary cutter shafts, are separately mounted in the broken girff, the two operator axis are arranged side by side, two pairs Cutter shaft is separately positioned on the oblique upper of the two operator axis;It is provided with along the length direction interleaved of each operator axis more A two teeth moving knife, the cutting of the two two teeth moving knife on axis of operating turn to opposite;Along the length of each secondary cutter shaft Interleaved is provided with multiple five teeth moving knife on direction, and the cutting of the five teeth moving knife on the two secondary cutter shafts turns to opposite;
Sieve is mounted on the bottom of the two operator axis and the two secondary cutter shafts, with the secondary cutter shaft of the two operator axis and two Bottom match setting.
3. the equipment that house refuse according to claim 2 prepares RDF-5, which is characterized in that five described in each adjacent two The cutter gap of two tooth moving knife described in tooth moving knife and each adjacent two is 0.1-0.2mm;The end face of the sieve is by multiple arcs Structure head and the tail connection forms, and the sieve screen apertures on the sieve are regular hexagon, aperture 80mm.
4. the equipment that house refuse according to claim 1 prepares RDF-5, which is characterized in that drying mechanism is tunnel type Dryer, water content≤20% of the house refuse after drying.
5. the equipment that house refuse according to claim 4 prepares RDF-5, which is characterized in that the drying mechanism includes:
Body chamber is provided with heating device and hot blast drying device in the body chamber room;
Transfer assembly can be drivingly arranged in the body chamber room, and one end is docked with the output end of first conveying mechanism, The other end is docked with the delivery end of second output mechanism, for conveying to house refuse described after drying;
Electric controling assembly, respectively with the heating device, the hot blast drying device and conveying assembly be electrically connected and can It controls it.
6. the equipment that house refuse according to claim 1 prepares RDF-5, which is characterized in that it further include dust pelletizing system, Including two dedusters, wherein a duster cover is located on the crushing mechanism, it is broken for drawing the crushing mechanism When the dust that generates;Another duster cover is located on the pneumatic separator, for drawing the pneumatic separator to the life The dust that lightweight combustiblerefuse in rubbish living generates when being separated with heavy rubbish.
7. the equipment that house refuse according to claim 1 prepares RDF-5, which is characterized in that the additive is oxidation Calcium, calcium carbonate, any one in white lime.
8. the equipment that house refuse according to claim 7 prepares RDF-5, which is characterized in that the dosage of the additive It is the 5% of the lightweight combustiblerefuse weight.
9. the equipment that house refuse according to claim 1-8 prepares RDF-5, which is characterized in that the feeding Mechanism is chain scraper conveyor, first conveying mechanism, the second conveyor structure, the third conveying mechanism and described Four conveying mechanisms are belt conveyor.
10. a kind of preparation method for preparing RDF-5 using the described in any item equipment of claim 1-9, which is characterized in that including Following steps:
(1) house refuse feeding: is transported to by the crushing mechanism by the feed mechanism;
(2) it is crushed: being crushed the house refuse by the crushing mechanism, the size of the broken house refuse ≤50mm;
(3) it dries: the broken house refuse being delivered to by the drying mechanism by the first conveying mechanism and is dried, Water content≤20% of the house refuse after drying;
(4) selection by winnowing: the house refuse after drying is delivered to by the pneumatic separator by second conveyor structure and is separated Form heavy rubbish and lightweight combustiblerefuse;
(5) magnetic separation: the heavy rubbish after pneumatic separator separation is conveyed simultaneously by the third conveying mechanism The ferrous metal in the heavy rubbish is adsorbed by the magnetic separation mechanism being arranged on the third conveying mechanism To recycle;
(6) form: the lightweight combustiblerefuse after pneumatic separator separation is delivered to by the 4th conveying mechanism In the RDF molding machine, the additive for accounting for the flammable rubbish weight 5% of the lightweight is added in the RDF molding machine, stirs evenly After prepare to form RDF-5 particle.
CN201811574318.5A 2018-12-21 2018-12-21 Device and method for preparing RDF-5 from household garbage Pending CN109401809A (en)

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Cited By (7)

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CN110052323A (en) * 2019-05-27 2019-07-26 李震 Integrated form solid waste refuse disposal system
CN110449447A (en) * 2019-08-05 2019-11-15 无锡太湖学院 A kind of domestic garbage treating system
CN110694762A (en) * 2019-10-24 2020-01-17 中山斯瑞德环保科技有限公司 Coarse crushing equipment for large garbage
CN112495980A (en) * 2020-05-13 2021-03-16 青岛海鲸环境科技有限公司 Household garbage treatment device and method
CN112844731A (en) * 2020-12-23 2021-05-28 华达(福建龙岩)环卫科技有限公司 Garbage crushing station
CN113083480A (en) * 2021-03-30 2021-07-09 北京金隅北水环保科技有限公司 Device and method for pretreating urban waste furniture
CN113549480A (en) * 2021-07-02 2021-10-26 浙江飞普达环保科技有限公司 Intelligent production line system for preparing biofuel from solid kitchen waste residues

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CN209428481U (en) * 2018-12-21 2019-09-24 中山斯瑞德环保科技有限公司 Equipment for preparing RDF-5 from household garbage

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110052323A (en) * 2019-05-27 2019-07-26 李震 Integrated form solid waste refuse disposal system
CN110449447A (en) * 2019-08-05 2019-11-15 无锡太湖学院 A kind of domestic garbage treating system
CN110694762A (en) * 2019-10-24 2020-01-17 中山斯瑞德环保科技有限公司 Coarse crushing equipment for large garbage
CN112495980A (en) * 2020-05-13 2021-03-16 青岛海鲸环境科技有限公司 Household garbage treatment device and method
CN112844731A (en) * 2020-12-23 2021-05-28 华达(福建龙岩)环卫科技有限公司 Garbage crushing station
CN113083480A (en) * 2021-03-30 2021-07-09 北京金隅北水环保科技有限公司 Device and method for pretreating urban waste furniture
CN113549480A (en) * 2021-07-02 2021-10-26 浙江飞普达环保科技有限公司 Intelligent production line system for preparing biofuel from solid kitchen waste residues

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