CN109396833B - Full-automatic production line for vehicle-mounted air conditioner control panel - Google Patents

Full-automatic production line for vehicle-mounted air conditioner control panel Download PDF

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Publication number
CN109396833B
CN109396833B CN201811420969.9A CN201811420969A CN109396833B CN 109396833 B CN109396833 B CN 109396833B CN 201811420969 A CN201811420969 A CN 201811420969A CN 109396833 B CN109396833 B CN 109396833B
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station
assembly station
key
axis moving
module
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CN109396833A (en
Inventor
覃方锐
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Novaris Pinghu Automotive Parts Co ltd
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Novaris Pinghu Automotive Parts Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
    • B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the technical field of machinery, in particular to a full-automatic production line of a vehicle-mounted air conditioner control panel. A vehicle-mounted air conditioner control panel full-automatic production line is characterized in that: the machine frame is provided with a return type assembly line, and the return type assembly line is sequentially connected with a light guide body assembly station and a contact assembly station anticlockwise, wherein the a & b bracket assembly station, the c & d bracket assembly station, the e bracket assembly station, the panel assembly station, the swinging key assembly station, the OFF key assembly station, the four key assembly station, the two-dimensional code printing and pasting station, the key force detection station and the visual detection station; a transmission motor is connected below one end of the return type assembly line, and a conveying belt is arranged on the return type assembly line; the input end of each station is provided with a sensor, a blocking cylinder and a jacking cylinder. Compared with the prior art, the automatic reciprocating clamping finished product material detection device has the advantages that the mechanical arm is adopted for automatic reciprocating clamping finished product material detection, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.

Description

Full-automatic production line for vehicle-mounted air conditioner control panel
Technical Field
The invention relates to the technical field of machinery, in particular to a full-automatic production line of a vehicle-mounted air conditioner control panel.
Background
Because the vehicle-mounted air conditioner control panel involves the assembly of light source indicator, contact, support, button, etc., the traditional manual work is adopted to assemble the beat by station one by one, the quality risks of easy missing, assembly in place, appearance defect, etc. are easy to generate, the assembly rhythm is slow, the number of input operators is large, and the vehicle-mounted air conditioner control panel is not suitable for mass production. Therefore, special full-automatic production lines are required to be designed, manufactured and developed to improve the automation capability.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a full-automatic production line for a vehicle-mounted air conditioner control panel, which is a production line device for manually feeding and discharging products, automatically realizing assembly and detection in the automatic production line and realizing full-automatic assembly and detection operation in the whole process.
In order to achieve the above purpose, the full-automatic production line of the vehicle-mounted air conditioner control panel is designed, and comprises a light guide body assembly station, a contact assembly station, an a & b bracket assembly station, a c & d bracket assembly station, an e bracket and panel assembly station, a swinging key assembly station, an OFF key assembly station, a four key assembly station, a two-dimension code printing and pasting station, a key force detection station, a vision detection station, a return type assembly line and a frame, and is characterized in that: the machine frame is provided with a return type assembly line, and the return type assembly line is sequentially connected with a light guide body assembly station and a contact assembly station anticlockwise, wherein the a & b bracket assembly station, the c & d bracket assembly station, the e bracket assembly station, the panel assembly station, the swinging key assembly station, the OFF key assembly station, the four key assembly station, the two-dimensional code printing and pasting station, the key force detection station and the visual detection station; a transmission motor is connected below one end of the return type assembly line, and a conveying belt is arranged on the return type assembly line; the input end of each station is provided with a sensor, a blocking cylinder and a jacking cylinder; a plurality of product carrier plates are arranged on the return-type assembly line.
The light guide body assembly station comprises a light guide body assembly station mechanical clamp, a light guide body assembly station Y-axis moving module, a light guide body assembly station blocking cylinder, a light guide body assembly station sensor, a light guide body assembly station assembly module, a light guide body assembly station Y-axis moving motor, a light guide body assembly station direct vibration module and a light guide body assembly station circular vibration module, wherein the light guide body assembly station circular vibration module is connected with the light guide body assembly station assembly module through the light guide body assembly station direct vibration module; a light guide body assembling station sensor is arranged between the conveying belts in front of the light guide body assembling station assembling module, and a light guide body assembling station blocking cylinder is arranged on one side of the light guide body assembling station sensor; the lower end of the light guide body assembly station mechanical clamp arm is arranged on one side above the light guide body assembly station blocking cylinder, the upper end of the light guide body assembly station mechanical clamp arm is connected with the light guide body assembly station Y-axis moving module, and the bottom of the light guide body assembly station Y-axis moving module is connected with the Y-axis moving motor.
The contact assembly station comprises a contact assembly station mechanical clamping arm, a contact assembly station Y-axis moving module, a contact assembly station blocking cylinder, a contact assembly station sensor, a contact assembly station assembly module, a contact assembly station direct vibration module and a contact assembly station circular vibration module, wherein the contact assembly station circular vibration module is connected with the contact assembly station assembly module through the contact assembly station direct vibration module; a contact assembly station sensor is arranged between the conveying belts in front of the contact assembly station assembly modules, and a contact assembly station blocking cylinder is arranged on one side of the contact assembly station sensor; the lower end of the contact assembly station mechanical clamping hand is arranged on one side above the contact assembly station blocking cylinder, and the upper end of the contact assembly station mechanical clamping hand is connected with the contact assembly station Y-axis moving module.
The a & b support assembling station comprises an a & b support assembling station sensor, an a & b support assembling station blocking cylinder, an a & b support assembling station assembling module, an a & b support assembling station Y-axis moving module, an a & b support assembling station mechanical clamping arm, an a & b support assembling station direct vibration module and an a & b support assembling station circular vibration module, the front side and the rear side of the middle part of the conveying belt are respectively provided with an a & b bracket assembly station circular vibration module, the output end of the a & b support assembly station circular vibration module is connected with the a & b support assembly station direct vibration module, the a & b support assembly station direct vibration modules are positioned at two sides and connected with a & b support assembly station Y-axis moving module through a support, and the lower end of the a & b support assembly station Y-axis moving module is connected with a & b support assembly station mechanical clamp through a & b support assembly station assembly module; an a & b bracket assembly station sensor is arranged between the conveying belts, and an a & b bracket assembly station blocking cylinder is arranged on one side of the a & b bracket assembly station sensor.
The c & d support assembly station comprises a c & d support assembly station sensor, a c & d support assembly station blocking cylinder, a c & d support assembly station assembly module, a c & d support assembly station Y-axis moving module, a c & d support assembly station mechanical clamping hand, a c & d support assembly station direct vibration module and a c & d support assembly station circular vibration module, wherein the front side and the rear side of a conveying belt positioned on the right side of the a & b support assembly station are respectively provided with a c & d support assembly station circular vibration module, the output end of the c & d support assembly station circular vibration module is connected with the c & d support assembly station direct vibration module, the c & d support assembly station Y-axis moving module is connected between the c & d support assembly station direct vibration modules positioned on the two sides through a support, and the lower end of the c & d support assembly station Y-axis moving module is connected with the c & d support assembly station mechanical clamping hand through the c & d support assembly station assembly module; and a c & d bracket assembly station sensor is arranged between the conveying belts, and a c & d bracket assembly station blocking cylinder is arranged on one side of the c & d bracket assembly station sensor.
The e-bracket and panel assembly station comprises an e-bracket and panel assembly station sensor, an e-bracket and panel assembly station blocking cylinder, an e-bracket and panel assembly station assembly module, an e-bracket and panel assembly station Y-axis moving module, an e-bracket and panel assembly station mechanical clamping hand, an e-bracket and panel assembly station direct vibration module, an e-bracket and panel assembly station circular vibration module, and an e-bracket and panel assembly station circular vibration module are arranged on the rear side of a conveying belt positioned on the right side of the c & d bracket assembly station, the output end of the e-bracket and panel assembly station circular vibration module is connected with the e-bracket and panel assembly station direct vibration module, the upper side of the front side of the e-bracket and panel assembly station direct vibration module is connected with the e-bracket and panel assembly station Y-axis moving module through a bracket, and the lower end of the e-bracket and panel assembly station Y-axis moving module is connected with the e-bracket and panel assembly station mechanical clamping hand through the e-bracket and panel assembly station assembly module; an e-bracket and panel assembly station sensor is arranged between the conveying belts below the e-bracket and panel assembly station mechanical clamp hand, and an e-bracket and panel assembly station blocking cylinder is arranged on one side of the e-bracket and panel assembly station sensor.
The swing key assembly station comprises a swing key assembly station feeding module, a swing key assembly station X-axis moving module, a swing key assembly station Y-axis moving module, a swing key assembly station Z-axis moving module, a swing key assembly station assembly pressure head, a swing key assembly station receiving module, a swing key assembly station sensor and a swing key assembly station blocking cylinder, one end of the swing key assembly station feeding module is arranged on the front side of a conveying belt positioned on the right side of the e-bracket and the panel assembly station, the other end of the swing key assembly station feeding module is connected with one end of the swing key assembly station X-axis moving module, and the other end of the swing key assembly station X-axis moving module is connected with the swing key assembly station receiving module; the upper part of the swing key assembly station X-axis moving module is connected with a swing key assembly station Y-axis moving module through a bracket, the swing key assembly station Y-axis moving module is connected with the upper end of the swing key assembly station Z-axis moving module, and the lower end of the swing key assembly station Z-axis moving module is connected with a swing key assembly station assembly pressure head; one side of the assembly pressure head of the swinging key assembly station is connected with an air cylinder; the frame below the conveying belt positioned at the rear side of the X-axis moving module of the swing key assembly station is connected with a swing key assembly station sensor, and one side of the swing key assembly station sensor is provided with a swing key assembly station blocking cylinder.
The OFF key assembly station comprises an OFF key assembly station feeding module, an OFF key assembly station X-axis moving module, an OFF key assembly station Y-axis moving module, an OFF key assembly station Z-axis moving module, an OFF key assembly station assembly pressure head, an OFF key assembly station receiving module, an OFF key assembly station sensor and an OFF key assembly station blocking cylinder, one end of the OFF key assembly station feeding module is arranged at the rear side of the conveying belt behind the swinging key assembly station, the other end of the OFF key assembly station feeding module is connected with one end of the OFF key assembly station X-axis moving module, and the other end of the OFF key assembly station X-axis moving module is connected with the OFF key assembly station receiving module; the upper part of the X-axis moving module of the OFF key assembly station is connected with the Y-axis moving module of the OFF key assembly station through a bracket, the Y-axis moving module of the OFF key assembly station is connected with the upper end of the Z-axis moving module of the OFF key assembly station, and the lower end of the Z-axis moving module of the OFF key assembly station is connected with an assembly pressure head of the OFF key assembly station; one side of the OFF key assembly station assembly pressure head is connected with the air cylinder; an OFF key assembly station sensor is connected to the frame below the conveyor belt on the front side of the X-axis moving module of the OFF key assembly station, and one side of the OFF key assembly station sensor is provided with an OFF key assembly station blocking cylinder.
The four-key assembly station comprises a four-key assembly station feeding module, a four-key assembly station X-axis moving module, a four-key assembly station Y-axis moving module, a four-key assembly station Z-axis moving module, a four-key assembly station assembly pressure head, a four-key assembly station receiving module, a four-key assembly station sensor and a four-key assembly station blocking cylinder, one end of the four-key assembly station feeding module is arranged at the rear side of a conveying belt positioned at the left side of the OFF key assembly station, the other end of the four-key assembly station feeding module is connected with one end of the four-key assembly station X-axis moving module, and the other end of the four-key assembly station X-axis moving module is connected with the four-key assembly station receiving module; the upper part of the four-key assembly station X-axis moving module is connected with a four-key assembly station Y-axis moving module through a bracket, the four-key assembly station Y-axis moving module is connected with the upper end of the four-key assembly station Z-axis moving module, and the lower end of the four-key assembly station Z-axis moving module is connected with a four-key assembly station assembly pressure head; one side of the four-key assembly station assembly pressure head is connected with an air cylinder; a four-key assembly station sensor is connected to the frame below the conveying belt on the front side of the four-key assembly station X-axis moving module, and a four-key assembly station blocking cylinder is arranged on one side of the four-key assembly station sensor.
The two-dimensional code printing and pasting station 0 comprises a two-dimensional code printing and pasting station sensor, a two-dimensional code printing and pasting station blocking cylinder, a two-dimensional code printing system, a sucker pressing head, a rotary moving module, a two-dimensional code printing and pasting station Z-axis moving module and a two-dimensional code printing and pasting station Y-axis moving module, wherein the two-dimensional code printing system 0 is arranged on the rear side of a conveying belt positioned on the left side of the four-key assembly station, the lower end of the sucker pressing head 0 is arranged above one side of the two-dimensional code printing system 0, the upper end of the sucker pressing head 0 is connected with one end of the rotary moving module 0, the other end of the rotary moving module 0 is connected with the two-dimensional code printing and pasting station Z-axis moving module 0, the right end of the two-dimensional code printing and pasting station Z-axis moving module 0 is connected with a rack through a bracket; the two-dimensional code printing system comprises a two-dimensional code printing system 0, wherein a two-dimensional code printing and pasting station sensor 0 is connected to a frame below a conveying belt arranged on the front side of the two-dimensional code printing system 0, and a two-dimensional code printing and pasting station blocking cylinder 0 is arranged on one side of the two-dimensional code printing and pasting station sensor 0.
The key force detection station comprises a key force detection station sensor, a key force detection station blocking cylinder, a key force detection station product clamp, a key force detection station XY axis movement module, a key force detection station Y axis movement module, a key force detection station Z axis movement module, a key force detection station force sensor system and a key force detection station force measuring head, wherein the key force detection station XY axis movement module is arranged on the rear side of a conveying belt positioned on the left side of the two-dimensional code printing and pasting station 0, one end of the key force detection station force measuring head is arranged above the key force detection station XY axis movement module, the other end of the key force detection station force measuring head is connected with the lower end of the key force detection station force sensor system, the upper end of the key force detection station force sensor system is connected with the key force detection station Z axis movement module, the right end of the key force detection station Z axis movement module is connected with the upper end of the key force detection station Y axis movement module through a bracket, and the lower end of the key force detection station Y axis movement module is connected with the key force detection station product clamp; the machine frame below the conveying belt positioned at the front side of the XY axis moving module of the key force detection station is connected with a key force detection station sensor, and one side of the key force detection station sensor is provided with a key force detection station blocking cylinder.
The visual inspection station comprises a visual inspection station sensor, a visual inspection station blocking cylinder, a visual inspection station product clamp, a visual inspection station XY axis moving module, a visual inspection station Y axis moving module, a visual inspection station Z axis moving module, a visual inspection station industrial camera light source system and a visual inspection station NG article transmission belt, wherein the visual inspection station XY axis moving module is arranged on the rear side of a conveying belt positioned on the left side of the key force inspection station, one end of the visual inspection station industrial camera light source system is arranged above the visual inspection station XY axis moving module, the other end of the visual inspection station industrial camera light source system is connected with the visual inspection station Z axis moving module, the right end of the visual inspection station Z axis moving module is connected with the upper end of the visual inspection station Y axis moving module through a bracket, and the lower end of the visual inspection station Y axis moving module is connected with the visual inspection station product clamp; the rear side of the visual detection station industrial camera light source system is connected with a visual detection station NG article transmission belt through a bracket; a visual detection station sensor is connected to the frame below the conveying belt positioned on the front side of the visual detection station XY axis moving module, and a visual detection station blocking cylinder is arranged on one side of the visual detection station sensor.
Compared with the prior art, the automatic clamping and taking device has the advantages that the mechanical arm is adopted for automatically and reciprocally clamping finished product materials for detection, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks caused by manual operation of a single device are completely eliminated.
The assembly detection automation technology level and the energy level are greatly improved, the whole operation is simple, and the method is suitable for mass production; the labor intensity of workers is greatly reduced, the product quality is ensured, the assembly and detection efficiency is improved, the labor is greatly saved, and the production cost is reduced.
Drawings
Fig. 1 and 2 are schematic views of the overall structure of the present invention.
FIG. 3 is a schematic diagram of a pipeline configuration of the loop type.
Fig. 4 is a schematic view of a light guide assembly station.
Fig. 5 is a schematic view of the contact assembly station.
Fig. 6 is a schematic view of a & b rack assembly station configuration.
Fig. 7 is a schematic diagram of a c & d bracket assembly station.
Fig. 8 is a schematic view of e-bracket and panel assembly station structure.
Fig. 9 is a schematic diagram of a rocking key assembly station.
FIG. 10 is a schematic view of an OFF key assembly station.
Fig. 11 is a schematic diagram of a four-key assembly station.
Fig. 12 is a schematic diagram of a two-dimensional code printing and pasting station.
Fig. 13 is a schematic diagram of a key force detection station.
Fig. 14 is a schematic view of a visual inspection station.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1 to 14, a return type assembly line 1 is arranged on a frame 15, and the return type assembly line 1 is sequentially connected with a light guide body assembly station 2, a contact assembly station 3, an a & b bracket assembly station 4, a c & d bracket assembly station 5, an e bracket and panel assembly station 6, a swinging key assembly station 7, an OFF key assembly station 8, a four key assembly station 9, a two-dimensional code printing and pasting station 10, a key force detection station 11 and a visual detection station 12 in a anticlockwise manner; a transmission motor 13 is connected below one end of the loop-shaped assembly line 1, and a conveying belt 14 is arranged on the loop-shaped assembly line 1; the input end of each station is provided with a sensor, a blocking cylinder and a jacking cylinder; a plurality of product carrier plates 16 are arranged on the return type assembly line 1.
The light guide body assembly station 2 comprises a light guide body assembly station mechanical clamp, a light guide body assembly station Y-axis moving module, a light guide body assembly station blocking cylinder, a light guide body assembly station sensor, a light guide body assembly station assembly module, a light guide body assembly station Y-axis moving motor, a light guide body assembly station direct vibration module and a light guide body assembly station circular vibration module, wherein the light guide body assembly station circular vibration module 2-3 is connected with the light guide body assembly station assembly module 2-8 through the light guide body assembly station direct vibration module 2-6; a light guide body assembling station sensor 2-5 is arranged between the conveying belts 14 in front of the light guide body assembling station assembling modules 2-8, and a light guide body assembling station blocking cylinder 2-4 is arranged on one side of the light guide body assembling station sensor 2-5; the lower end of a light guide body assembly station mechanical clamp 2-2 is arranged on one side above the light guide body assembly station blocking cylinder 2-4, the upper end of the light guide body assembly station mechanical clamp 2-2 is connected with a light guide body assembly station Y-axis moving module 2-1, and the bottom of the light guide body assembly station Y-axis moving module 2-1 is connected with a Y-axis moving motor 2-7.
The contact assembly station 3 comprises a contact assembly station mechanical clamping hand, a contact assembly station Y-axis moving module, a contact assembly station blocking cylinder, a contact assembly station sensor, a contact assembly station assembly module, a contact assembly station direct vibration module and a contact assembly station circular vibration module, wherein the contact assembly station circular vibration module 3-6 is connected with the contact assembly station assembly module 3-4 through the contact assembly station direct vibration module 3-5; a contact assembly station sensor 3-3 is arranged between the conveying belts 14 in front of the contact assembly station assembly modules 3-4, and a contact assembly station blocking cylinder 3-2 is arranged on one side of the contact assembly station sensor 3-3; the lower end of a contact assembly station mechanical clamp 3-7 is arranged on one side above the contact assembly station blocking cylinder 3-2, and the upper end of the contact assembly station mechanical clamp 3-7 is connected with a contact assembly station Y-axis moving module 3-1.
The a & b support assembling station 4 comprises an a & b support assembling station sensor, an a & b support assembling station blocking cylinder, an a & b support assembling station assembling module, an a & b support assembling station Y-axis moving module, an a & b support assembling station mechanical clamping hand, an a & b support assembling station direct vibration module and an a & b support assembling station circular vibration module, the front side and the rear side of the middle part of the conveying belt 14 are respectively provided with an a & b bracket assembly station circular vibration module 4-6, the output end of the a & b bracket assembly station circular vibration module 4-6 is connected with an a & b bracket assembly station straight vibration module 4-7, the a & b bracket assembly station straight vibration modules 4-7 on the two sides are connected with an a & b bracket assembly station Y-axis moving module 4-4 through brackets, and the lower end of the a & b bracket assembly station Y-axis moving module 4-4 is connected with an a & b bracket assembly station mechanical clamp 4-5 through an a & b bracket assembly station assembly module 4-3; an a & b bracket assembling station sensor 4-1 is arranged between the conveying belts 14, and an a & b bracket assembling station blocking cylinder 4-2 is arranged on one side of the a & b bracket assembling station sensor 4-1.
The c & d support assembling station 5 comprises a c & d support assembling station sensor, a c & d support assembling station blocking cylinder, a c & d support assembling station assembling module, a c & d support assembling station Y-axis moving module, a c & d support assembling station mechanical clamp, a c & d support assembling station direct vibration module and a c & d support assembling station circular vibration module, wherein the front side and the rear side of a conveying belt 14 positioned on the right side of the a & b support assembling station 4 are respectively provided with a c & d support assembling station circular vibration module 5-6, the output end of the c & d support assembling station circular vibration module 5-6 is connected with the c & d support assembling station direct vibration module 5-7, the c & d support assembling station direct vibration modules 5-7 positioned on the two sides are connected with the c & d support assembling station Y-axis moving module 5-4 through supports, and the lower end of the c & d support assembling station Y-axis moving module 5-4 is connected with the c & d support assembling mechanical clamp 5-5 through the c & d support assembling station assembling module 5-3; a c & d bracket assembling station sensor 5-1 is arranged between the conveying belts 14, and a c & d bracket assembling station blocking cylinder 5-2 is arranged on one side of the c & d bracket assembling station sensor 5-1.
The e-bracket and panel assembly station 6 comprises an e-bracket and panel assembly station sensor, an e-bracket and panel assembly station blocking cylinder, an e-bracket and panel assembly station assembly module, an e-bracket and panel assembly station Y-axis moving module, an e-bracket and panel assembly station mechanical clamp, an e-bracket and panel assembly station direct vibration module, an e-bracket and panel assembly station circular vibration module, and an e-bracket and panel assembly station circular vibration module 6-6,e arranged on the rear side of a conveying belt 14 positioned on the right side of the c & d bracket assembly station 5, wherein the output end of the e-bracket and panel assembly station circular vibration module 6-6 is connected with the e-bracket and panel assembly station direct vibration module 6-7, the upper part of the front side of the e-bracket and panel assembly station direct vibration module 6-7 is connected with the e-bracket and panel assembly station Y-axis moving module 6-4 through a bracket, and the lower end of the e-bracket and panel assembly station Y-axis moving module 6-4 is connected with the e-bracket and panel assembly mechanical clamp 6-5 through the e-bracket and panel assembly station assembly module 6-3; an e-bracket and panel assembly station sensor 6-1 is arranged between the conveyor belts 14 positioned below the e-bracket and panel assembly station mechanical clamp hands 6-5, and an e-bracket and panel assembly station blocking cylinder 6-2 is arranged on one side of the e-bracket and panel assembly station sensor 6-1.
The swing key assembly station 7 comprises a swing key assembly station feeding module, a swing key assembly station X-axis moving module, a swing key assembly station Y-axis moving module, a swing key assembly station Z-axis moving module, a swing key assembly station assembly pressure head, a swing key assembly station receiving module, a swing key assembly station sensor and a swing key assembly station blocking cylinder, one end of the swing key assembly station feeding module 7-1 is arranged on the front side of the conveying belt 14 positioned on the right side of the e-bracket and panel assembly station 6, the other end of the swing key assembly station feeding module 7-1 is connected with one end of the swing key assembly station X-axis moving module 7-2, and the other end of the swing key assembly station X-axis moving module 7-2 is connected with the swing key assembly station receiving module 7-3; the upper part of the swing key assembly station X-axis moving module 7-2 is connected with a swing key assembly station Y-axis moving module 7-6 through a bracket, the swing key assembly station Y-axis moving module 7-6 is connected with the upper end of the swing key assembly station Z-axis moving module 7-7, and the lower end of the swing key assembly station Z-axis moving module 7-7 is connected with a swing key assembly station assembly pressure head 7-8; one side of the swinging key assembly station assembly pressure head 7-8 is connected with a cylinder; the frame 15 below the conveying belt 14 positioned at the rear side of the swing key assembly station X-axis moving module 7-2 is connected with a swing key assembly station sensor 7-5, and one side of the swing key assembly station sensor 7-5 is provided with a swing key assembly station blocking cylinder 7-4.
The OFF key assembly station 8 comprises an OFF key assembly station feeding module, an OFF key assembly station X-axis moving module, an OFF key assembly station Y-axis moving module, an OFF key assembly station Z-axis moving module, an OFF key assembly station assembly pressure head, an OFF key assembly station receiving module, an OFF key assembly station sensor and an OFF key assembly station blocking cylinder, one end of the OFF key assembly station feeding module 8-1 is arranged at the rear side of the conveyor belt 14 behind the swinging key assembly station 7, the other end of the OFF key assembly station feeding module 8-1 is connected with one end of the OFF key assembly station X-axis moving module 8-2, and the other end of the OFF key assembly station X-axis moving module 8-2 is connected with the OFF key assembly station receiving module 8-3; the upper part of the OFF key assembly station X-axis moving module 8-2 is connected with an OFF key assembly station Y-axis moving module 8-6 through a bracket, the upper end of the OFF key assembly station Z-axis moving module 8-7 is connected with the OFF key assembly station Y-axis moving module 8-6, and the lower end of the OFF key assembly station Z-axis moving module 8-7 is connected with an OFF key assembly station assembly pressing head 8-8; one side of the OFF key assembly station assembly pressure head 8-8 is connected with a cylinder; an OFF key assembly station sensor 8-5 is connected and arranged on a frame 15 below a conveyor belt 14 positioned at the front side of the X-axis moving module 8-2 of the OFF key assembly station, and an OFF key assembly station blocking cylinder 8-4 is arranged at one side of the OFF key assembly station sensor 8-5.
The four-key assembly station 9 comprises a four-key assembly station feeding module, a four-key assembly station X-axis moving module, a four-key assembly station Y-axis moving module, a four-key assembly station Z-axis moving module, a four-key assembly station assembly pressure head, a four-key assembly station receiving module, a four-key assembly station sensor and a four-key assembly station blocking cylinder, one end of the four-key assembly station feeding module 9-1 is arranged at the rear side of the conveyor belt 14 positioned at the left side of the OFF key assembly station 8, the other end of the four-key assembly station feeding module 9-1 is connected with one end of the four-key assembly station X-axis moving module 9-2, and the other end of the four-key assembly station X-axis moving module 9-2 is connected with the four-key assembly station receiving module 9-3; the four-key assembly press comprises a four-key assembly station X-axis moving module 9-2, a four-key assembly station Y-axis moving module 9-6, a four-key assembly station Z-axis moving module 9-7, a four-key assembly press head 9-8, a four-key assembly press head and a four-key assembly press head pressing head, wherein the four-key assembly press head is arranged above the four-key assembly station X-axis moving module 9-2; one side of the four-key assembly station assembly pressure head 9-8 is connected with an air cylinder; the frame 15 below the conveying belt 14 positioned at the front side of the four-key assembly station X-axis moving module 9-2 is connected with a four-key assembly station sensor 9-5, and one side of the four-key assembly station sensor 9-5 is provided with a four-key assembly station blocking cylinder 9-4.
The two-dimensional code printing and pasting station 10 comprises a two-dimensional code printing and pasting station sensor, a two-dimensional code printing and pasting station blocking cylinder, a two-dimensional code printing system, a sucking disc pressing head, a rotary moving module, a two-dimensional code printing and pasting station Z-axis moving module and a two-dimensional code printing and pasting station Y-axis moving module, wherein the two-dimensional code printing system 10-7 is arranged at the rear side of a conveying belt 14 positioned at the left side of a four-key assembly station 9, the lower end of the sucking disc pressing head 10-6 is arranged above one side of the two-dimensional code printing system 10-7, the upper end of the sucking disc pressing head 10-6 is connected with one end of the rotary moving module 10-5, the other end of the rotary moving module 10-5 is connected with the two-dimensional code printing and pasting station Z-axis moving module 10-4, the right end of the two-dimensional code printing and pasting station Y-axis moving module 10-3 is connected with a frame 15 through a bracket; the frame 15 below the conveying belt 14 positioned at the front side of the two-dimensional code printing system 10-7 is connected with a two-dimensional code printing and pasting station sensor 10-2, and one side of the two-dimensional code printing and pasting station sensor 10-2 is provided with a two-dimensional code printing and pasting station blocking cylinder 10-1.
The key force detection station 11 comprises a key force detection station sensor, a key force detection station blocking cylinder, a key force detection station product clamp, a key force detection station XY axis moving module, a key force detection station Y axis moving module, a key force detection station Z axis moving module, a key force detection station force sensor system and a key force detection station force measuring head, wherein the key force detection station XY axis moving module 11-8 is arranged at the rear side of a conveying belt 14 positioned at the left side of the two-dimensional code printing and pasting station 10, one end of the key force detection station force measuring head 11-7 is arranged above the key force detection station XY axis moving module 11-8, the other end of the key force detection station force measuring head 11-7 is connected with the lower end of the key force detection station force sensor system 11-6, the upper end of the key force detection station force sensor system 11-6 is connected with the upper end of the key force detection station Z axis moving module 11-5, the right end of the key force detection station Z axis moving module 11-5 is connected with the upper end of the key force detection station Y axis moving module 11-4 through a bracket, and the lower end of the key force detection station Y axis moving module 11-4 is connected with the key force detection product clamp 11-3; a key force detection station sensor 11-2 is connected to a frame 15 below a conveyor belt 14 positioned at the front side of the key force detection station XY-axis moving module 11-8, and a key force detection station blocking cylinder 11-1 is arranged at one side of the key force detection station sensor 11-2.
The visual inspection station 12 comprises a visual inspection station sensor, a visual inspection station blocking cylinder, a visual inspection station product clamp, a visual inspection station XY axis moving module, a visual inspection station Y axis moving module, a visual inspection station Z axis moving module, a visual inspection station industrial camera light source system and a visual inspection station NG article transmission belt, wherein the visual inspection station XY axis moving module 12-8 is arranged at the rear side of the conveyor belt 14 positioned at the left side of the key force inspection station 11, one end of the visual inspection station industrial camera light source system 12-6 is arranged above the visual inspection station XY axis moving module 12-8, the other end of the visual inspection station industrial camera light source system 12-6 is connected with the visual inspection station Z axis moving module 12-5, the right end of the visual inspection station Z axis moving module 12-5 is connected with the upper end of the visual inspection station Y axis moving module 12-4 through a bracket, and the lower end of the visual inspection station Y axis moving module 12-4 is connected with the visual inspection station product clamp 12-3; the rear side of the industrial camera light source system 12-6 of the visual detection station is connected with the NG product transmission belt 12-7 of the visual detection station through a bracket; the frame 15 below the conveyor belt 14 positioned at the front side of the visual detection station XY axis moving module 12-8 is connected with a visual detection station sensor 12-2, and one side of the visual detection station sensor 12-2 is provided with a visual detection station blocking cylinder 12-1.
As shown in fig. 1 to 3, the whole full-automatic production line frame is composed of a return-type assembly line 1, is built by adopting a section bar, is in a return-type structure as a whole, operates in a counterclockwise direction, and is sequentially provided with a light guide assembly station 2, a contact assembly station 3, an a & b support assembly station 4, a c & d support assembly station 5, an e support and panel assembly station 6, a swinging key assembly station 7, an OFF key assembly station 8, a four key assembly station 9, a two-dimensional code printing and pasting station 10, a key force detection station 11, a visual detection station 12 and a manual inspection packaging station from a feeding station. Compared with the prior art, the full-automatic production line connects each single device in series by utilizing a production line, the assembly stations and the detection stations adopt an X/Y/Z shaft moving module to transfer materials, 12 carrier plates are sequentially transferred in a working mode, the material is fed and started in a feeding station manually, the material is taken and checked in a discharging station manually, the whole process completely realizes electromechanical automation, unmanned personnel participate, and personnel safety production and product quality consistency are ensured; the peripheral single assembly equipment and the detection equipment can be increased or decreased according to the actual production process conditions, so that flexible production of multi-project multi-configuration products is realized, and the equipment investment cost is greatly reduced; compared with a single device, the whole full-automatic production line saves 3 operators, improves the production takt and improves the efficiency by more than 50 percent.
Each assembly line is driven by a transmission motor 13, and then drives a conveying belt 14 to roll, after manual feeding starting equipment, a product carrier plate 16 runs to each assembly station, after a sensor of each station detects that the product carrier plate 16 is in place, a blocking cylinder of each station blocks the product carrier plate 16, then a jacking cylinder of each station ascends, and the product carrier plate 16 is jacked to be separated from the conveying belt 14 of the return type assembly line 1, so that each assembly station and each detection station mechanism act to clamp, assemble and detect. Compared with the prior art, the production line is designed into a square-shaped structure, the length dimension of the production line is reduced, and the working direction extends towards the width direction due to the limitation of the field space and the occupation area of equipment; in addition, the assembly line is assembled by designing eight sections of assembly lines in total in consideration of convenience of transportation, installation and debugging, and an open type is designed below the right side assembly line, so that manual centralized feeding and equipment maintenance and repair are facilitated; according to actual production conditions, the running speed of each assembly line can be adjusted according to the production beats so as to meet beat requirements of different projects.
As shown in fig. 4, the conveyor belt 14 is driven by the transmission motor 13 to convey the product carrier plate 16 to the light guide body assembly station 2, after the light guide body assembly station sensor 2-5 detects that the product carrier plate 16 is in place, the light guide body assembly station blocking cylinder 2-4 blocks the product carrier plate 16, then the lifting cylinder mechanism of the light guide body assembly station is lifted, the product carrier plate 16 is lifted to be separated from the conveyor belt 14 of the loop-type assembly line 1, after the system detects a signal, the light guide body assembly station Y-axis moving module 2-1 is operated back and forth to drive the light guide body assembly station mechanical clamping hand 2-2 to grasp the product to the light guide body assembly station assembly module 2-8, the light guide body assembly station assembly module 2-8 is used for positioning and clamping products, the Y-axis moving motor 2-7 drives the mechanism to move forwards and backwards so that the light guide body assembly station assembly module 2-8 can be used for respectively assembling light source indication parts at 7 positions, the light guide body assembly station assembly module 2-8 can be used for lifting and assembling at a fixed position, meanwhile, the light source indication parts are used for full-automatic feeding, the materials automatically vibrate, screen and arrange through the light guide body assembly station circular vibration module 2-3, and automatically enter the light guide body assembly station direct vibration module 2-6 to be orderly arranged and stored so that the mechanism is automatically assembled. After the assembly action is completed, the mechanical gripper 2-2 of the light guide assembly station grips the product, the assembled product is placed on the product carrier plate 16 under the drive of the Y-axis moving module 2-1 of the light guide assembly station, the light guide assembly station blocks the air cylinders 2-4 and the lifting air cylinder mechanism of the light guide assembly station from descending, and the product carrier plate 16 flows to the next station under the drive of the conveying belt 14. Compared with the prior art, the automatic reciprocating clamping and assembling device has the advantages that the mechanical arm is adopted for automatically clamping and assembling materials, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.
As shown in fig. 5, the conveying belt 14 is driven by the transmission motor 13 to convey the product carrier plate 16 to the contact assembly station, after the contact assembly station sensor 3-3 detects that the product carrier plate 16 is in place, the contact assembly station blocking cylinder 3-2 blocks the product carrier plate 16, then the lifting cylinder mechanism of the contact assembly station is lifted, the product carrier plate 16 is lifted and separated from the conveying belt 14, after the system detects a signal, the contact assembly station Y-axis moving module 3-1 moves back and forth to drive the contact assembly station mechanical clamping hand 3-7 to grab the product onto the assembly tool, the tool performs positioning and clamping on the product, the contact assembly station assembly module 3-4 performs lifting assembly action up and down at a fixed position, meanwhile, the contact performs full-automatic feeding, the material automatically vibrates, screens and arranges through the contact assembly station circular vibration module 3-6, automatically enters the contact assembly station direct vibration module 3-5 to perform ordered arrangement and material storage, and the mechanism of the contact assembly direct vibration module is automatically assembled. After the assembly action is completed, the contact assembly station mechanical clamping hand 3-7 clamps the product, the assembled product is placed on the product carrier plate 16 under the drive of the contact assembly station Y-axis moving module 3-1, the contact assembly station blocks the air cylinder 3-2 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 flows to the next station under the drive of the conveying belt 14. Compared with the prior art, the mechanical arm is adopted to automatically and reciprocally clamp and assemble the materials, no personnel operation is needed in the whole process, the manual feeding and discharging are saved, and the safety risk brought by manually operating a single device is completely eliminated; the automatic feeding system is designed into a double-channel structure, so that the feeding efficiency is improved.
As shown in fig. 6, the conveying belt 14 is driven by the transmission motor 13 to convey the product carrier plate 16 to the a & b bracket assembling station, after the a & b bracket assembling station sensor 4-1 detects that the product carrier plate 16 is in place, the a & b bracket assembling station blocking cylinder 4-2 blocks the product carrier plate 16, then the lifting cylinder mechanism of the a & b bracket assembling station rises to lift the product carrier plate 16 and separate from the flow conveying belt 14, after the system detects a signal, the a & b bracket assembling station Y-axis moving module 4-4 moves back and forth to drive the a & b bracket assembling station mechanical clamping hand 4-5 to clamp the product onto an assembling tool, the tool performs positioning and clamping on the product, the a & b bracket assembling station assembling module 4-3 performs up and down assembling action at a corresponding position to place the product assembly on the product carrier plate 16, meanwhile, the a & b bracket performs full-automatic feeding respectively, and the material automatically enters the a & b bracket assembling station direct vibration module 4-6 to vibrate, screen and arrange, and automatically enter the a & b bracket assembling station direct vibration module 4-7 to perform automatic arrangement and automatic material feeding mechanism to assemble and store the product. After the assembly action is completed, the mechanical clamping hand 4-5 of the a & b support assembly station resets to the original point under the drive of the Y-axis moving module 4-4 of the a & b support assembly station, the a & b support assembly station blocks the air cylinder 4-2 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 flows to the next station under the drive of the conveying belt 14. Compared with the prior art, the automatic reciprocating clamping and assembling device has the advantages that the mechanical arm is adopted for automatically clamping and assembling materials, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.
As shown in fig. 7, the conveyor belt 14 is driven by the transmission motor 13 to convey the product carrier plate 16 to the c & d bracket assembly station, after the c & d bracket assembly station sensor 5-1 detects that the product carrier plate 16 is in place, the c & d bracket assembly station blocks the air cylinder 5-2 to block the product carrier plate 16, then the lifting air cylinder mechanism of the c & d bracket assembly station rises, the product carrier plate 16 is lifted and separated from the conveyor belt 14, after the system detects a signal, the c & d bracket assembly station Y-axis moving module 5-4 moves back and forth to drive the c & d bracket assembly station mechanical clamping hand 5-5 to capture the product on the assembly tool, the tool positions the product, the c & d bracket assembly station assembly module 5-3 performs up and down assembly actions at corresponding positions, the product assembly is placed on the product carrier plate 16, meanwhile, the c & d bracket respectively performs full-automatic feeding, and the material automatically vibrates, screens and arranges through the c & d bracket assembly station circular vibration module 5-6, automatically enters the c & d bracket assembly station direct vibration module 5-7 to perform ordered arrangement and automatic material feeding mechanism. After the assembly action is completed, the mechanical clamping hand 5-5 of the c & d support assembly station resets to the original point under the drive of the Y-axis moving module 5-4 of the c & d support assembly station, the c & d support assembly station blocks the air cylinder 5-2 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 flows to the next station under the drive of the conveying belt 14. Compared with the prior art, the automatic reciprocating clamping and assembling device has the advantages that the mechanical arm is adopted for automatically clamping and assembling materials, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.
As shown in fig. 8, the conveyor belt 14 is driven by the transmission motor 13 to convey the product carrier plate 16 to the e-bracket and panel assembly station, after the e-bracket and panel assembly station sensor 6-1 detects that the product carrier plate 16 is in place, the e-bracket and panel assembly station blocking cylinder 6-2 blocks the product carrier plate 16, then the lifting cylinder mechanism of the e-bracket and panel assembly station is lifted to lift the product carrier plate 16 and separate from the conveyor belt 14, after the system detects signals, the e-bracket and panel assembly station Y-axis moving module 6-4 is operated back and forth to drive the e-bracket and panel assembly station mechanical clamping hand 6-5 to clamp the product to the assembly tool, the tool positions the product, the e-bracket and panel assembling station assembling module 6-3 performs up-down assembling actions at corresponding positions, products are assembled and placed on the product carrier plate 16, the e-bracket and panel assembling station mechanical clamping hand 6-5 clamps panel products to be led into the brackets under the driving of the e-bracket and panel assembling station Y-axis moving module 6-4, so that the panels of the panels are assembled with the brackets, meanwhile, the e-bracket performs full-automatic feeding, and materials automatically vibrate, screen and arrange through the e-bracket and panel assembling station circular vibration module 6-6 and automatically enter the e-bracket and panel assembling station direct vibration module 6-7 to be orderly arranged and stored for automatic mechanism assembling. After the assembly action is completed, the e-support and panel assembly station mechanical clamping hand 6-5 is driven by the e-support and panel assembly station Y-axis moving module 6-4 to reset to the original point, the e-support and panel assembly station blocks the air cylinder 6-2 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 is driven by the conveying belt 14 to flow to the next station. Compared with the prior art, the automatic reciprocating clamping and assembling device has the advantages that the mechanical arm is adopted for automatically clamping and assembling materials, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.
As shown in fig. 9, the conveyor belt 14 is driven by the transmission motor 13 to convey the product carrier plate 16 to the rocking key assembly station, after the sensor 82 detects that the product carrier plate 16 is in place, the rocking key assembly station blocking cylinder 7-4 blocks the product carrier plate 16, then the lifting cylinder mechanism is lifted, the product carrier plate 16 is lifted off the conveyor belt 14, after the system detects a signal, the feeding module 7-1 of the rocking key assembly station acts, the stacked standard material box is taken out and put into the X-axis moving module 7-2 of the rocking key assembly station, the standard material box sequentially moves towards the right side in the X-axis moving module 7-2 of the rocking key assembly station, the Y-axis moving module 7-6 of the rocking key assembly station drives the whole assembly module to move backwards, the Z-axis moving module 7-7 of the rocking key assembly station descends, the rocking key assembly press head 7-8 assembles the rocking button onto the product carrier plate 16, and the receiving module 7-3 of the rocking key assembly station automatically retrieves the assembled empty standard material box. After the assembly action is completed, the assembly pressure head 7-8 of the rocking key assembly station resets to the original point under the drive of the Z-axis moving module 7-7 of the rocking key assembly station and the Y-axis moving module 7-6 of the rocking key assembly station, the rocking key assembly station blocks the air cylinder 7-4 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 flows to the next station under the drive of the conveying belt 14. Compared with the prior art, the automatic reciprocating clamping and assembling device has the advantages that the mechanical arm is adopted for automatically clamping and assembling materials, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.
As shown in fig. 10, the conveyor belt 14 is driven by the driving motor 13 to convey the product carrier plate 16 to the assembly station, after the OFF key assembly station sensor 8-5 detects that the product carrier plate 16 is in place, the OFF key assembly station blocking cylinder 8-4 blocks the product carrier plate 16, then the lifting cylinder mechanism of the OFF key assembly station is lifted, the product carrier plate 16 is lifted OFF the conveyor belt 14, after the system detects a signal, the OFF key assembly station feeding module 8-1 acts, a stacked standard material box taking disc is placed into the OFF key assembly station X-axis moving module 8-2, the standard material box sequentially moves towards the right side in the OFF key assembly station X-axis moving module 8-2, the OFF key assembly station Y-axis moving module 8-6 drives the integral assembly module to move backwards, the OFF key assembly station Z-axis moving module 8-7 is lifted, the OFF key assembly station assembly pressure head 8-8 assembles the rocking button onto the product carrier plate 16, and the OFF key assembly station receiving module 8-3 automatically recovers the assembled empty standard material box. After the assembly action is completed, the OFF key assembly station assembly pressure head 8-8 is driven by the OFF key assembly station Z-axis moving module 8-7 and the OFF key assembly station Y-axis moving module 8-6 to reset to the original point, the OFF key assembly station blocks the air cylinder 8-4 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 is driven by the conveying belt 14 to flow to the next station. Compared with the prior art, the automatic reciprocating clamping and assembling device has the advantages that the mechanical arm is adopted for automatically clamping and assembling materials, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.
As shown in fig. 11, the conveying belt 14 is driven by the driving motor 13 to convey the product carrier plate 16 to the four-key assembly station, after the four-key assembly station sensor 9-5 detects that the product carrier plate 16 is in place, the four-key assembly station blocking cylinder 9-4 blocks the product carrier plate 16, then the jacking cylinder mechanism of the four-key assembly station is lifted, the product carrier plate 16 is lifted and separated from the conveying belt 14, after the system detects a signal, the four-key assembly station feeding module 9-1 acts, a stacked standard material box taking disc is placed into the four-key assembly station X-axis moving module 9-2, the standard material box sequentially moves towards the right side in the four-key assembly station X-axis moving module 9-2, the four-key assembly station Y-axis moving module 9-6 drives the whole assembly module to move backwards, the four-key assembly station Z-axis moving module 9-7 is lowered, the four-key assembly station assembly press head 9-8 assembles the rocking button onto the product carrier plate 16, and the four-key assembly station material collecting module 9-3 automatically recovers the assembled empty standard material box. After the assembly action is completed, the four-key assembly station assembly pressure head 9-8 is driven by the four-key assembly station Z-axis moving module 9-7 and the four-key assembly station Y-axis moving module 9-6 to reset to the original point, the four-key assembly station blocks the air cylinder 9-4 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 is driven by the conveying belt 14 to flow to the next station. Compared with the prior art, the automatic reciprocating clamping and assembling device has the advantages that the mechanical arm is adopted for automatically clamping and assembling materials, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.
As shown in fig. 12, the conveying belt 14 is driven by the transmission motor 13 to convey the product carrier plate 16 to the two-dimensional code printing and pasting station, after the two-dimensional code printing and pasting station sensor 10-2 detects that the product carrier plate 16 is in place, the two-dimensional code printing and pasting station blocking cylinder 10-1 blocks the product carrier plate 16, then the lifting cylinder mechanism of the two-dimensional code printing and pasting station is lifted, the product carrier plate 16 is lifted and separated from the conveying belt 14 of the assembly line, after the system detects a signal, the two-dimensional code printing system 10-7 automatically prints the corresponding two-dimensional code according to program setting and automatically peels half of the two-dimensional code for adsorption, meanwhile, the two-dimensional code printing and pasting station Y-axis moving module 10-3 moves towards the rear side, the two-dimensional code printing and pasting station Z-axis moving module 10-4 moves downwards, the rotary moving module 10-5 rotates by 90 DEG, the sucker pressure head 10-6 absorbs the printed two-dimensional code, and the sucker pressure head 10-6 is driven to the two-dimensional code pasting position through the two-dimensional code printing and pasting station Z-axis moving module 10-4 and the two-dimensional code printing and pasting station Y-axis moving module 10-3. After the pasting action is completed, the sucker pressure head 10-6 is reset to the original point, the two-dimensional code printing pasting station blocks the air cylinder 10-1 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 is driven by the conveying belt 14 to flow to the next station. Compared with the prior art, the automatic reciprocating suction of the mechanical arm is adopted to print the two-dimensional code, the repeated stability of the position and the angle of pasting the two-dimensional code is good, the code scanning of a client is facilitated, the whole process is free from personnel operation, the manual feeding and discharging are saved, and the safety risk brought by manually operating a single device is completely eliminated.
As shown in fig. 13, the conveying belt 14 is driven by the driving motor 13 to convey the product carrier plate 16 to the key force detection station, after the key force detection station sensor 11-2 detects that the product carrier plate 16 is in place, the key force detection station blocking cylinder 11-1 blocks the product carrier plate 16, then the lifting cylinder mechanism of the key force detection station is lifted, the product carrier plate 16 is lifted and separated from the conveying belt 14, after the system detects a signal, the key force detection station product clamp 11-3 is driven by the key force detection station Y-axis moving module 11-4 to move to the rear side, meanwhile, a product is placed in the tool die, the tool die performs positioning and clamping on the product, meanwhile, the key force detection station XY-axis moving module 11-8 moves gradually in the horizontal direction according to a set program, the key force detection station Z-axis moving module 11-5 drives the key force detection station force measuring head 11-7 to move downwards to contact and press a button, and data are collected through the key force detection station force sensor system 11-6, so that the detection of the button force and displacement is realized. After the detection is finished, the product clamp 11-3 of the key force detection station places the product into the product carrier plate 16 under the drive of the Y-axis moving module 11-4 of the key force detection station, the key force detection station blocks the air cylinder 11-1 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 flows to the next station under the drive of the conveying belt 14. Compared with the prior art, the automatic reciprocating clamping finished product material detection device has the advantages that the mechanical arm is adopted for automatic reciprocating clamping finished product material detection, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.
As shown in fig. 14, the conveying belt 14 is driven by the transmission motor 13 to convey the product carrier plate 16 to the visual detection station, after the visual detection station sensor 12-2 detects that the product carrier plate 16 is in place, the visual detection station blocking cylinder 12-1 blocks the product carrier plate 16, then the lifting cylinder mechanism of the visual detection station is lifted, the product carrier plate 16 is lifted and separated from the conveying belt 14, after the system detects signals, the visual detection station product clamp 12-3 is driven by the visual detection station Y-axis moving module 12-4 to move to the rear side, meanwhile, the product is placed in the tool die, the tool die performs positioning and clamping on the product, meanwhile, the visual detection station XY-axis moving module 12-8 sequentially moves in the horizontal direction according to a set program, the visual detection station Z-axis moving module 12-5 drives the visual detection station industrial camera light source system 12-6 to photograph each area of the product in daytime and night mode, and the detection of character positions, product missing, colors, light intensity, defects and the like are realized through the industrial control acquisition system. If the product is detected to be NG, the visual detection station product clamp 12-3 is driven by the visual detection station Y-axis moving module 12-4 to place NG products on the visual detection station NG product conveying belt 12-7 for manual confirmation and reworking, if the product is detected to be OK, the visual detection station product clamp 12-3 is driven by the visual detection station Y-axis moving module 12-4 to place the products into the product carrier plate 16, the visual detection station blocks the air cylinder 12-1 and the jacking air cylinder mechanism from descending, and the product carrier plate 16 is driven by the conveying belt 14 to flow to the next station for inspection and packaging. Compared with the prior art, the automatic reciprocating clamping finished product material detection device has the advantages that the mechanical arm is adopted for automatic reciprocating clamping finished product material detection, personnel operation is not needed in the whole process, manual feeding and discharging are saved, and safety risks brought by manual operation of a single device are completely eliminated.

Claims (11)

1. The utility model provides a vehicle-mounted air conditioner control panel full automatization production line, including light guide body assembly station, contact assembly station, a & b support assembly station, c & d support assembly station, e support and panel assembly station, sway button assembly station, OFF button assembly station, four button assembly stations, two-dimensional code print paste station, button power detection station, vision detection station, return type assembly line, frame, whole full automatization production line frame comprises return type assembly line, adopts the section bar to build its characterized in that: a return type assembly line (1) is arranged on the frame (15), and the return type assembly line (1) is connected with a light guide body assembly station (2), a contact assembly station (3), an a & b bracket assembly station (4), a c & d bracket assembly station (5), an e bracket and panel assembly station (6), a swinging key assembly station (7), an OFF key assembly station (8), a four key assembly station (9), a two-dimensional code printing and pasting station (10), a key force detection station (11) and a visual detection station (12) in turn; a transmission motor (13) is connected below one end of the return-type assembly line (1), and a conveying belt (14) is arranged on the return-type assembly line (1); the input end of each station is provided with a sensor, a blocking cylinder and a jacking cylinder; a plurality of product carrier plates (16) are arranged on the return-type assembly line (1);
The light guide body assembly station (2) comprises a light guide body assembly station mechanical clamp, a light guide body assembly station Y-axis moving module, a light guide body assembly station blocking cylinder, a light guide body assembly station sensor, a light guide body assembly station assembly module, a light guide body assembly station Y-axis moving motor, a light guide body assembly station direct vibration module and a light guide body assembly station circular vibration module, wherein the light guide body assembly station circular vibration module (2-3) is connected with the light guide body assembly station assembly module (2-8) through the light guide body assembly station direct vibration module (2-6); a light guide body assembling station sensor (2-5) is arranged between the conveying belts (14) in front of the light guide body assembling station assembling modules (2-8), and a light guide body assembling station blocking cylinder (2-4) is arranged at one side of the light guide body assembling station sensor (2-5); the lower end of a light guide body assembly station mechanical clamp hand (2-2) is arranged on one side above a light guide body assembly station blocking cylinder (2-4), the upper end of the light guide body assembly station mechanical clamp hand (2-2) is connected with a light guide body assembly station Y-axis moving module (2-1), and the bottom of the light guide body assembly station Y-axis moving module (2-1) is connected with a Y-axis moving motor (2-7).
2. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the contact assembly station (3) comprises a contact assembly station mechanical clamping hand, a contact assembly station Y-axis moving module, a contact assembly station blocking cylinder, a contact assembly station sensor, a contact assembly station assembly module, a contact assembly station direct vibration module and a contact assembly station circular vibration module, wherein the contact assembly station circular vibration module (3-6) is connected with the contact assembly station assembly module (3-4) through the contact assembly station direct vibration module (3-5); a contact assembly station sensor (3-3) is arranged between the conveying belts (14) in front of the contact assembly station assembly modules (3-4), and a contact assembly station blocking cylinder (3-2) is arranged on one side of the contact assembly station sensor (3-3); the lower end of a contact assembly station mechanical clamping hand (3-7) is arranged on one side above the contact assembly station blocking cylinder (3-2), and the upper end of the contact assembly station mechanical clamping hand (3-7) is connected with a contact assembly station Y-axis moving module (3-1).
3. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the a & b support assembling station (4) comprises an a & b support assembling station sensor, an a & b support assembling station blocking cylinder, an a & b support assembling station assembling module, an a & b support assembling station Y-axis moving module, an a & b support assembling station mechanical clamping hand, an a & b support assembling station direct vibration module and an a & b support assembling station circular vibration module, round vibration modules (4-6) of a & b bracket assembly stations are respectively arranged at the front side and the rear side of the middle part of the conveying belt (14), the output end of the a & b support assembly station circular vibration module (4-6) is connected with a & b support assembly station direct vibration module (4-7), a & b support assembly station Y-axis moving module (4-4) is connected between the a & b support assembly station direct vibration modules (4-7) at two sides through a support, and the lower end of the a & b support assembly station Y-axis moving module (4-4) is connected with a & b support assembly station mechanical clamping hand (4-5) through a & b support assembly station assembly module (4-3); an a & b bracket assembly station sensor (4-1) is arranged between the conveying belts (14), and an a & b bracket assembly station blocking cylinder (4-2) is arranged on one side of the a & b bracket assembly station sensor (4-1).
4. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the c & d bracket assembly station (5) comprises a c & d bracket assembly station sensor, a c & d bracket assembly station blocking cylinder, a c & d bracket assembly station assembly module, a c & d bracket assembly station Y-axis moving module, a c & d bracket assembly station mechanical clamp, a c & d bracket assembly station direct vibration module and a c & d bracket assembly station circular vibration module, wherein the front side and the rear side of a conveying belt (14) positioned on the right side of an a & b bracket assembly station (4) are respectively provided with a c & d bracket assembly station circular vibration module (5-6), the output end of the c & d bracket assembly station circular vibration module (5-6) is connected with the c & d bracket assembly station direct vibration module (5-7), the c & d bracket assembly station Y-axis moving module (5-4) is connected between the c & d bracket assembly station direct vibration modules (5-7) positioned on the two sides, and the lower end of the c & d bracket assembly station Y-axis moving module (5-4) is connected with the c & d bracket assembly mechanical clamp (5-5); a c & d bracket assembly station sensor (5-1) is arranged between the conveying belts (14), and a c & d bracket assembly station blocking cylinder (5-2) is arranged on one side of the c & d bracket assembly station sensor (5-1).
5. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the e-bracket and panel assembly station (6) comprises an e-bracket and panel assembly station sensor, an e-bracket and panel assembly station blocking cylinder, an e-bracket and panel assembly station assembly module, an e-bracket and panel assembly station Y-axis moving module, an e-bracket and panel assembly station mechanical clamping hand, an e-bracket and panel assembly station direct vibrating module, an e-bracket and panel assembly station circular vibrating module, and an e-bracket and panel assembly station circular vibrating module (6-6) arranged on the rear side of a conveying belt (14) positioned on the right side of a c & d bracket assembly station (5), wherein the output end of the e-bracket and panel assembly station circular vibrating module (6-6) is connected with the e-bracket and panel assembly station direct vibrating module (6-7), the upper side of the e-bracket and panel assembly station direct vibrating module (6-7) is connected with the e-bracket and panel assembly station Y-axis moving module (6-4) through a bracket, and the lower end of the e-bracket and panel assembly station Y-axis moving module (6-4) is connected with the e-bracket and panel assembly mechanical clamping hand (6-5); an e-bracket and panel assembly station sensor (6-1) is arranged between the conveying belts (14) below the e-bracket and panel assembly station mechanical clamp hands (6-5), and an e-bracket and panel assembly station blocking cylinder (6-2) is arranged on one side of the e-bracket and panel assembly station sensor (6-1).
6. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the swing key assembly station (7) comprises a swing key assembly station feeding module, a swing key assembly station X-axis moving module, a swing key assembly station Y-axis moving module, a swing key assembly station Z-axis moving module, a swing key assembly station assembly pressure head, a swing key assembly station receiving module, a swing key assembly station sensor and a swing key assembly station blocking cylinder, one end of a swing key assembly station feeding module (7-1) is arranged on the front side of a conveying belt (14) positioned on the right side of an e-bracket and a panel assembly station (6), the other end of the swing key assembly station feeding module (7-1) is connected with one end of the swing key assembly station X-axis moving module (7-2), and the other end of the swing key assembly station X-axis moving module (7-2) is connected with a swing key assembly station receiving module (7-3); the upper part of the swing key assembly station X-axis moving module (7-2) is connected with the swing key assembly station Y-axis moving module (7-6) through a bracket, the swing key assembly station Y-axis moving module (7-6) is connected with the upper end of the swing key assembly station Z-axis moving module (7-7), and the lower end of the swing key assembly station Z-axis moving module (7-7) is connected with the swing key assembly station assembly press head (7-8); one side of the rocking key assembly station assembly pressure head (7-8) is connected with an air cylinder; a rocking key assembly station sensor (7-5) is connected to a frame (15) below a conveying belt (14) arranged on the rear side of the rocking key assembly station X-axis moving module (7-2), and a rocking key assembly station blocking cylinder (7-4) is arranged on one side of the rocking key assembly station sensor (7-5).
7. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the OFF key assembly station (8) comprises an OFF key assembly station feeding module, an OFF key assembly station X-axis moving module, an OFF key assembly station Y-axis moving module, an OFF key assembly station Z-axis moving module, an OFF key assembly station assembly pressure head, an OFF key assembly station receiving module, an OFF key assembly station sensor and an OFF key assembly station blocking cylinder, one end of the OFF key assembly station feeding module (8-1) is arranged at the rear side of a conveying belt (14) positioned behind the swinging key assembly station (7), the other end of the OFF key assembly station feeding module (8-1) is connected with one end of the OFF key assembly station X-axis moving module (8-2), and the other end of the OFF key assembly station X-axis moving module (8-2) is connected with the OFF key assembly station receiving module (8-3); the upper part of the X-axis moving module (8-2) of the OFF key assembly station is connected with the Y-axis moving module (8-6) of the OFF key assembly station through a bracket, the Y-axis moving module (8-6) of the OFF key assembly station is connected with the upper end of the Z-axis moving module (8-7) of the OFF key assembly station, and the lower end of the Z-axis moving module (8-7) of the OFF key assembly station is connected with the assembly press head (8-8) of the OFF key assembly station; one side of the OFF key assembly station assembly pressure head (8-8) is connected with an air cylinder; an OFF key assembly station sensor (8-5) is connected and arranged on a frame (15) below a conveying belt (14) positioned at the front side of the X-axis moving module (8-2) of the OFF key assembly station, and an OFF key assembly station blocking cylinder (8-4) is arranged at one side of the OFF key assembly station sensor (8-5).
8. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the four-key assembly station (9) comprises a four-key assembly station feeding module, a four-key assembly station X-axis moving module, a four-key assembly station Y-axis moving module, a four-key assembly station Z-axis moving module, a four-key assembly station assembly pressure head, a four-key assembly station receiving module, a four-key assembly station sensor and a four-key assembly station blocking cylinder, one end of the four-key assembly station feeding module (9-1) is arranged on the rear side of a conveying belt (14) positioned on the left side of the OFF key assembly station (8), the other end of the four-key assembly station feeding module (9-1) is connected with one end of the four-key assembly station X-axis moving module (9-2), and the other end of the four-key assembly station X-axis moving module (9-2) is connected with the four-key assembly station receiving module (9-3); the four-key assembly press station is characterized in that the four-key assembly press station is positioned above the four-key assembly press station X-axis moving module (9-2) and is connected with the four-key assembly press station Y-axis moving module (9-6) through a bracket, the four-key assembly press station Y-axis moving module (9-6) is connected with the upper end of the four-key assembly press station Z-axis moving module (9-7), and the lower end of the four-key assembly press station Z-axis moving module (9-7) is connected with the four-key assembly press head (9-8); one side of the four-key assembly station assembly pressure head (9-8) is connected with an air cylinder; a four-key assembly station sensor (9-5) is connected to a frame (15) below a conveying belt (14) positioned on the front side of the four-key assembly station X-axis moving module (9-2), and a four-key assembly station blocking cylinder (9-4) is arranged on one side of the four-key assembly station sensor (9-5).
9. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the two-dimensional code printing and pasting station (10) comprises a two-dimensional code printing and pasting station sensor, a two-dimensional code printing and pasting station blocking cylinder, a two-dimensional code printing system, a sucker pressure head, a rotary moving module, a two-dimensional code printing and pasting station Z-axis moving module and a two-dimensional code printing and pasting station Y-axis moving module, wherein the two-dimensional code printing system (10-7) is arranged at the rear side of a conveying belt (14) positioned at the left side of a four-key assembly station (9), the lower end of the sucker pressure head (10-6) is arranged above one side of the two-dimensional code printing system (10-7), the upper end of the sucker pressure head (10-6) is connected with one end of the rotary moving module (10-5), the other end of the rotary moving module (10-5) is connected with the two-dimensional code printing and pasting station Z-axis moving module (10-4), the right end of the two-dimensional code printing and pasting station Y-axis moving module (10-3) is connected with a rack (15) through a bracket; a two-dimensional code printing and pasting station sensor (10-2) is connected and arranged on a frame (15) below a conveying belt (14) arranged on the front side of a two-dimensional code printing system (10-7), and a two-dimensional code printing and pasting station blocking cylinder (10-1) is arranged on one side of the two-dimensional code printing and pasting station sensor (10-2).
10. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the key force detection station (11) comprises a key force detection station sensor, a key force detection station blocking cylinder, a key force detection station product clamp, a key force detection station XY axis moving module, a key force detection station Y axis moving module, a key force detection station Z axis moving module, a key force detection station force sensor system and a key force detection station force measuring head, wherein the key force detection station XY axis moving module (11-8) is arranged on the rear side of a conveying belt (14) positioned on the left side of the two-dimensional code printing and pasting station (10), one end of the key force detection station XY axis moving module (11-8) is arranged above the key force detection station XY axis moving module (11-7), the other end of the key force detection station XY axis moving head (11-7) is connected with the lower end of the key force detection station force sensor system (11-6), the upper end of the key force detection station Z axis moving module (11-5) is connected with the upper end of the key force detection station Y axis moving module (11-4) through a bracket, and the right end of the key force detection station Z axis moving module (11-5) is connected with the lower end of the key force detection station product clamp (11-3); a key force detection station sensor (11-2) is connected to a frame (15) below a conveying belt (14) positioned on the front side of the key force detection station XY-axis moving module (11-8), and a key force detection station blocking cylinder (11-1) is arranged on one side of the key force detection station sensor (11-2).
11. The full-automatic production line of the vehicle-mounted air conditioner control panel according to claim 1, wherein: the visual detection station (12) comprises a visual detection station sensor, a visual detection station blocking cylinder, a visual detection station product clamp, a visual detection station XY axis moving module, a visual detection station Y axis moving module, a visual detection station Z axis moving module, a visual detection station industrial camera light source system and a visual detection station NG article transmission belt, wherein the visual detection station XY axis moving module (12-8) is arranged on the rear side of a conveying belt (14) positioned on the left side of a key force detection station (11), one end of the visual detection station industrial camera light source system (12-6) is arranged above the visual detection station XY axis moving module (12-8), the other end of the visual detection station industrial camera light source system (12-6) is connected with the visual detection station Z axis moving module (12-5), the right end of the visual detection station Z axis moving module (12-5) is connected with the upper end of the visual detection station Y axis moving module (12-4) through a bracket, and the lower end of the visual detection station Y axis moving module (12-4) is connected with the visual detection station product clamp (12-3); the rear side of the visual detection station industrial camera light source system (12-6) is connected with a visual detection station NG article transmission belt (12-7) through a bracket; a visual detection station sensor (12-2) is connected to a frame (15) below a conveying belt (14) positioned at the front side of the visual detection station XY axis moving module (12-8), and a visual detection station blocking cylinder (12-1) is arranged at one side of the visual detection station sensor (12-2).
CN201811420969.9A 2018-11-27 2018-11-27 Full-automatic production line for vehicle-mounted air conditioner control panel Active CN109396833B (en)

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