Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of electromagnetic stove coils for improving electromagnetism rate production efficiency to install automatically
Line.
The technical solution adopted by the present invention to solve the technical problems is: the automatic hookup wire of electromagnetic stove coil, including leading portion
Hookup wire and back segment hookup wire;
The leading portion hookup wire includes the first elevator and the second elevator, first elevator and the second elevator it
Between be provided with the first upper layer double-speed chain that carrier can be circulated between the first elevator and the second elevator and the first lower layer times
Fast chain is disposed with the first coil station, the first solidification tower station, pre- stubborn the end of a thread work on the double-speed chain of first upper layer
Position, the end of a thread cleaning station, twists the end of a thread station, tin station on the end of a thread, tangent line head station, beats terminal work at removal wire enamel station
Position, upper tin and set heat-shrink tube station warm draw station and coil transplanter;
The rear end hookup wire includes third elevator and the 4th elevator, the third elevator and the 4th elevator it
Between be provided with the second upper layer double-speed chain that carrier can be circulated between third elevator and the 4th elevator and the second lower layer times
Fast chain is disposed with aluminium sheet station, aluminium sheet dispensing station, magnet station, on first on the double-speed chain of second upper layer
Magnet station, the second solidification tower station, magnet dispensing station, the second coil station, high pressure resistant test station, coil point on two
Glue station, upper band rubber mica sheet station, third solidification tower station and discharging station.
Coil transplanter side is provided with the belt conveyor that coil is placed for coil transplanter, the belt transport
The starting point of machine is located at coil transplanter side, and the terminal of the belt conveyor is located at the second coil station side.
Further, further including mica sheet rubber hookup wire, the mica sheet rubber hookup wire includes the 5th elevator
With the 6th elevator, the third upper layer double-speed chain and of transport carrier is provided between the 5th elevator and the 6th elevator
Three lower layer's double-speed chains, third upper layer double-speed chain is disposed with from the 5th elevator to the 6th elevator direction will be on carrier
With rubber block mica sheet transfer load to rubber mica sheet station band rubber block mica sheet transfer machine, mica sheet transplanter,
Mica sheet dispenser and rubber block transplanter, the third upper layer double-speed chain side are additionally provided with to mica sheet transplanter feed
Mica sheet storage bin and the vibration disc mechanism being fed to rubber block transplanter;
It is described with rubber block mica sheet transfer machine include the first transmission mould group and be mounted in the first transmission mould group first
Draw frame machine, the rubber block transfer machine includes the second transmission mould group and the second draw frame machine, second draw frame machine include
Suction cup carrier is provided with multiple suckers in the suction cup carrier, further includes the rotating electric machine for driving suction cup carrier rotation, so that each sucker
It can successively rotate to absorption rubber block at vibration disc mechanism.
Further, further including the coil winder for being mounted on front end hookup wire side, the coil winder includes
Rack is provided with the wire-winding unit being made of upper die component and lower mold assemblies in the rack, and the upper die component is located at lower die
Above component, the upper die component side, which is provided with, send the end of a thread the bracing wire component to wire-winding unit;
The bracing wire component includes the first mounting rack, be sequentially installed on first mounting rack into line type leading wheel framework and
Wire-threading device mechanism, the wire-threading device mechanism includes wire-threading device and the wire-threading device driving mechanism that is mounted on the first mounting rack, described
Tui Xian mechanism is provided with below wire-threading device mechanism, the Tui Xian mechanism includes the second mounting rack, is installed on second mounting rack
There is wire-pushing board and push away wire clamp below wire-pushing board, the wire-pushing board front end is provided with the bayonet for blocking line with heating function, the machine
The second mounting rack of driving is installed on frame and pushes away line driving mechanism towards what wire-winding unit direction moved.
Further, the upper die component includes the pushing driving mechanism that upper platen and the upper platen of driving move downward,
The lower mold assemblies include the rotary drive mechanism that pressing disc and driving push disc spins, are provided with and are used for below the pressing disc
The thread clamping mechanism of the end of a thread is clamped, the top plate side is provided with the notch for the end of a thread insertion;
Further include the line pressing component being mounted on the first mounting rack and be mounted in rack for line with heating function to be cut
Tangent mechanism, the line pressing component and wire-threading device are located in same level, so that line with heating function can pass through among thread depressing mechanism;
The line pressing component includes fixing lower lock block on a mounting board and the crimping cylinder above lower lock block, described
Crimping cylinder is fixed on a mounting board;
The tangent mechanism includes third mounting rack, is equipped with pull down mechanism and tangent mechanism on the third mounting rack,
The pull down mechanism includes crane, and bracing wire idler wheel is equipped on crane and drives the bracing wire idler wheel of bracing wire idler wheel horizontal movement
Horizontal drive mechanism, the tangent mechanism include shearing cylinder and driving shearing shearing of the cylinder towards the horizontal movement of rope direction
Driving mechanism;
It further include the guiding double rollers being mounted in wire-threading device driving mechanism, the guiding double rollers and wire-threading device are located at same
On one horizontal plane, so that line with heating function can pass through between guiding double rollers.
Further, the wire-winding unit side is provided with side top plate component, the side top plate component includes side top plate
Mounting plate is equipped with side top plate on the side top plate mounting plate, further includes the side top plate driving of driving side top plate mounting plate movement
Mechanism, so that side top plate can resist line with heating function from side when line with heating function is in lower mold assemblies winding operation;
The side top plate driving mechanism includes that rack-mounted first sprocket wheel, the second sprocket wheel and screw rod drive mould group,
First sprocket wheel and the second sprocket wheel are located at side top plate mounting plate two sides, are provided with counter-balanced carriage below the side top plate component, also
Including the first chain and the second chain, one end of first chain is fixed on the top plate mounting plate of side, first chain
The other end is fixed on the side of counter-balanced carriage around the first sprocket wheel, and one end of second chain is fixed on side top plate mounting plate
On, the other end of second chain is fixed on the other side of counter-balanced carriage around the second sprocket wheel, and the screw rod drives mould group packet
It includes screw rod and drives the driving motor of screw rod rotation, the screw rod two sides are equipped with guide rod, further include connecting with top plate mounting plate
The guide pad connect, the guide pad are arranged on the guide bar and can be moved forward and backward along guide pad, are provided in the middle part of the guide pad
The through-hole that screw mandrel passes through makes screw rod pass through the through-hole of guide pad, further includes being mounted on the driving driven on screw rod by screw rod
Block, the drive block are arranged on the guide bar, and the drive block is located at guide pad towards lower mold assemblies side;
Initial point detection sensor is installed, the origin sensor is located at side top plate mounting plate side, institute in the rack
It states side top plate mounting plate side and the signal patch that can give origin sensor block signal is installed.
Further, pre- stubborn the end of a thread station includes pre- stubborn the end of a thread machine, pre- stubborn the end of a thread machine includes the 4th installation
Frame is equipped with the first pneumatic clamper on the 4th mounting rack and drives the first rotating electric machine of the first pneumatic clamper rotation;It is described to go paint removal
Enamel station include coating removal equipment and and by the carrier on the first upper layer double-speed chain be transferred to coating removal equipment go the end of a thread paint move
Cultivation machine;The end of a thread cleaning station includes being mounted on the clean box body of the first upper layer double-speed chain side and carrier being moved to cleaning box
Clean first carrier transplanter is carried out in vivo, and stubborn the end of a thread station includes the 5th mounting rack, is pacified on the 5th mounting rack
The second rotating electric machine equipped with the second pneumatic clamper and driving the second pneumatic clamper rotation;Tin station includes being arranged on first on described the end of a thread
The upper tin case of layer double-speed chain side and carrier is moved in upper tin case to the second carrier transplanter for carrying out upper tin.
Further, the tangent line head machine station includes tangent line head machine, the tangent line head machine includes bottom plate and driving bottom
The backplane drive cylinder that plate is moved to the first upper layer speed chain direction is provided with cutter mounting rack, the cutter on the bottom plate
Cutting knife cylinder is installed on mounting rack, the end of a thread cutter is installed on the output shaft of the cutting knife cylinder;It is described to beat on terminal station
It is provided with artificial terminal machine;The draw station of warming includes the baking oven being mounted on above the first upper layer double-speed chain.
Further, the upper aluminium sheet station includes the aluminium sheet feed elevator that the second upper layer double-speed chain side is arranged in
The aluminium sheet transplanter on sky jig is transferred load to the aluminium sheet that aluminium sheet is fed on elevator;The aluminium sheet dispensing station includes aluminium sheet
Dispenser, the aluminium sheet dispenser include the first three-dimensional driving mould group and drive the first of its movement by the first three-dimensional driving mould group
Dispenser;Magnet station is including the first magnet vibrating disc feed mechanism and in the first magnet vibrating disk feed mechanism on described first
Place draws the first sucking disc mechanism of magnet, further includes the first sucking disc mechanism of driving in the first magnet vibrating disc feed mechanism and second
Magnet driving mechanism on first moved between the double-speed chain of upper layer;Magnet station includes on the second magnet vibrating disc on described second
Expect mechanism and draw the second sucking disc mechanism of magnet at the second magnet vibrating disk feed mechanism, further includes the second sucker machine of driving
Structure moved between the second magnet vibrating disc feed mechanism and the second upper layer double-speed chain second on magnet driving mechanism.
Further, the magnet dispensing station includes magnet dispenser, the magnet dispenser includes second three-dimensional
Driving mould group and the second dispenser for driving it to move by the second three-dimensional driving mould group;It is provided in the high pressure resistant test station
High pressure resistant test machine;The coil dispensing station includes coil dispenser, and the coil dispenser includes third three-dimensional driving mould
Group and the third dispenser for driving it to move by third three-dimensional driving mould group;It is described.
The beneficial effects of the present invention are: the automatic hookup wire of electromagnetic oven of the invention can realize the automatic peace of electromagnetic stove coil
Dress, it is convenient, fast, automation is high-efficient, while also ensuring the installation quality of electromagnetic stove coil.
Detailed description of the invention
Fig. 1 is the automatic hookup wire schematic diagram of electromagnetic stove coil.
Fig. 2 is electromagnetic stove coil leading portion hookup wire schematic diagram.
Fig. 3 is electromagnetic stove coil back segment hookup wire schematic diagram.
Fig. 4 is mica sheet rubber hookup wire schematic diagram.
Fig. 5 is coil winding machine schematic diagram.
Fig. 6 is bracing wire component diagram.
Fig. 7 is bracing wire component main view.
Fig. 8 is side top plate component diagram.
The position Fig. 9 side top plate component main view.
The position Figure 10 upper die component schematic diagram.
The position Figure 11 lower mold assemblies schematic diagram.
In the figure, it is marked as the first elevator 11, the second elevator 12, the first coil station 13, first solidify tower station
14, pre- stubborn the end of a thread station 15, removal wire enamel station 16, the end of a thread cleaning station 17, twist the end of a thread station 18, tin station on the end of a thread
19, tangent line head station 120, beat terminal station 121, upper tin and set heat-shrink tube station 122, warm draw station 123, coil transplanting
Machine 124, third elevator 21, the 4th elevator 22, upper aluminium sheet station 23, magnet station 25 on aluminium sheet dispensing station 24, first,
Magnet station 26, second solidifies tower station 27, magnet dispensing station 28, the second coil station 29, high pressure resistant test on second
Station 230, coil dispensing station 231, upper band rubber mica sheet station 232, third solidification tower station 233, discharging station 234,
Belt conveyor 235, the 5th elevator 31, the 6th elevator 32, band rubber block mica sheet transfer machine 33, mica sheet transplanter
34, mica sheet dispenser 35, rubber block transplanter 36, coil winder 40, rack 41, upper die component 42, upper platen 421, under
Pressure driving mechanism 422, pressing disc 431, rotary drive mechanism 432, notch 433, bracing wire component 44, enters line and leads lower mold assemblies 43
To wheel mechanism 441, wire-threading device mechanism 442, wire-threading device driving mechanism 443, pushes away line mounting rack 444, wire-pushing board 445, pushes away wire clamp
446, line driving mechanism 447, lower lock block 448, crimping cylinder 449, crane 4410, bracing wire idler wheel 4411, bracing wire roller water are pushed away
Flat driving mechanism 4412, shearing cylinder 4413, shearing driving mechanism 4414, guiding double rollers 4415, side top plate component 45, side top
Disk mounting plate 451, side top plate 452, counter-balanced carriage 453, the first chain 454, screw rod drive mould group 455, guide rod 456, guide pad
457, drive block 458, initial point detection sensor 459, signal patch 4510, the first sprocket wheel 4511.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
The automatic hookup wire of electromagnetic stove coil as shown in Figure 1, including leading portion hookup wire and back segment hookup wire;
The leading portion hookup wire includes the first elevator 11 and the second elevator 12, first elevator 11 and second liter
The the first upper layer double-speed chain that carrier can be circulated between the first elevator 11 and the second elevator 12 is provided between drop machine 12
With first lower layer's double-speed chain, the first coil station 13, first solidification tower work is disposed on the double-speed chain of first upper layer
The end of a thread station 18, tin work on the end of a thread, removal wire enamel station 16, the end of a thread cleaning station 17, are twisted at pre- stubborn the end of a thread station 15 in position 14
Position 19, tangent line head station 120 beat terminal station 121, upper tin and set heat-shrink tube station 122, warm draw station 123 and coil
Transplanter 124;
Pre- stubborn the end of a thread station 15 includes pre- stubborn the end of a thread machine, and pre- stubborn the end of a thread machine includes the 4th mounting rack, and described the
First pneumatic clamper is installed on four mounting racks and drives the first rotating electric machine of the first pneumatic clamper rotation;The removal wire enamel station
16 include coating removal equipment and and remove the end of a thread paint transplanter for what the carrier on the first upper layer double-speed chain was transferred to coating removal equipment;It is described
The end of a thread cleaning station 17 include be mounted on the first upper layer double-speed chain side clean box body and by carrier move in clean box body into
The clean first carrier transplanter of row, stubborn the end of a thread station 18 include the 5th mounting rack, are equipped on the 5th mounting rack
Second rotating electric machine of the second pneumatic clamper and driving the second pneumatic clamper rotation;Tin station 19 includes being arranged on the first upper layer on described the end of a thread
The upper tin case of double-speed chain side and carrier is moved in upper tin case to the second carrier transplanter for carrying out upper tin;
The tangent line head machine station includes tangent line head machine, and the tangent line head machine includes bottom plate and drives bottom plate to the first upper layer
The backplane drive cylinder of speed chain direction movement, is provided with cutter mounting rack on the bottom plate, installs on the cutter mounting rack
There is cutting knife cylinder, the end of a thread cutter is installed on the output shaft of the cutting knife cylinder;Described beat on terminal station 121 is provided with manually
Terminal machine;The draw station 123 of warming includes the baking oven being mounted on above the first upper layer double-speed chain;
The rear end hookup wire includes third elevator 21 and the 4th elevator 22, the third elevator 21 and the 4th liter
The the second upper layer double-speed chain that carrier can be circulated between third elevator 21 and the 4th elevator 22 is provided between drop machine 22
With second lower layer's double-speed chain, aluminium sheet station 23, aluminium sheet dispensing station 24, are disposed on the double-speed chain of second upper layer
Magnet station 26, second solidifies tower station 27, magnet dispensing station 28, the second coil work on magnet station 25, second on one
Position 29, high pressure resistant test station, coil dispensing station 231, upper band rubber mica sheet station 232, third solidify 233 and of tower station
Discharge station 234.
124 side of coil transplanter is provided with the belt conveyor 235 that coil is placed for coil transplanter 124, institute
The starting point for stating belt conveyor 235 is located at 124 side of coil transplanter, and the terminal of the belt conveyor 235 is located on second
29 side of coil station;
The upper aluminium sheet station 23 includes the aluminium sheet feed elevator of the second upper layer double-speed chain side being arranged in and by aluminium sheet
Aluminium sheet on feed elevator transfers load to the aluminium sheet transplanter on sky jig;The aluminium sheet dispensing station 24 includes aluminium sheet dispensing
Machine, the aluminium sheet dispenser include the first three-dimensional driving mould group and drive the first dispensing of its movement by the first three-dimensional driving mould group
Machine;Magnet station 25 is including the first magnet vibrating disc feed mechanism and at the first magnet vibrating disk feed mechanism on described first
The first sucking disc mechanism for drawing magnet further includes the first sucking disc mechanism of driving on the first magnet vibrating disc feed mechanism and second
Magnet driving mechanism on first moved between layer double-speed chain;Magnet station 26 includes on the second magnet vibrating disc on described second
Expect mechanism and draw the second sucking disc mechanism of magnet at the second magnet vibrating disk feed mechanism, further includes the second sucker machine of driving
Structure moved between the second magnet vibrating disc feed mechanism and the second upper layer double-speed chain second on magnet driving mechanism;
The magnet dispensing station 28 includes magnet dispenser, the magnet dispenser include the second three-dimensional driving mould group and
The second dispenser for driving it to move by the second three-dimensional driving mould group;High pressure resistant test is provided in the high pressure resistant test station
Machine;The coil dispensing station 231 includes coil dispenser, and the coil dispenser includes third three-dimensional driving mould group and by the
The third dispenser that three three-dimensional driving mould groups drive it to move;
It is described above it is each solidify tower station solidify tower, remove wire enamel station 16 removal wire enamel equipment, beat
The terminal machine and baking oven of terminal station 121 can directly buy acquisition, first upper layer double-speed chain, the second upper layer from the market
Positioning blocking mechanism is provided on double-speed chain and third upper layer double-speed chain at each station, the positioning blocking mechanism can be light
Electric transducer, stop cylinder etc..
The working principle of said mechanism is as described below: when work, the unloaded tool on first lower layer's double-speed chain flows into first liter
In drop machine 11, zero load tool is promoted at the first upper layer double-speed chain and unloaded tool is driven to flow into the first upper layer times by the first elevator 11
On fast chain, when carrier is flow at the first coil station 13, only retaining device stops carrier, the line that operator will wind
Circle is put into unloaded tool, and then carrier flows into solidification tower and carries out curing operation, so that the glue put on mica sheet when coiling
It can solidify rapidly, then carrier is flowed out out of solidification tower;It is flow to pre- stubborn the end of a thread station 15, the first pneumatic clamper on pre- stubborn the end of a thread machine is stretched
Coil the end of a thread is caught out, and driving driving the first pneumatic clamper rotation of the first rotating electric machine realizes the pre- stubborn operation to coil the end of a thread, then
Carrier is reached removal wire enamel station 16 by the first upper layer double-speed chain, and removal wire enamel machine is removed paint to coil the end of a thread
Enamel operation, then carrier is reached the end of a thread cleaning station 17 by the first upper layer double-speed chain, and described the end of a thread cleans on station 17
The crawl of first carrier transplanter has the carrier of coil, and the end of a thread is protruded into and carries out clean operation in clean box body, has operated
Cheng Hou, the first carrier transplanter continue on the double-speed chain of the first upper layer of carrier anti-gray, and the first upper layer double-speed chain will move to carrier
It twists at the end of a thread station 18, twists the second pneumatic clamper stretching on the end of a thread machine and catch coil the end of a thread, the second rotating electric machine driving driving second
Pneumatic clamper rotation is realized and is operated to stubborn the end of a thread of coil the end of a thread;Then carrier is reached tin station on the end of a thread by the first upper layer double-speed chain
19, the second carrier transplanter crawl on described the end of a thread on tin station 19 has the carrier of coil, and the end of a thread is made to protrude into tin
Tin operation is carried out in case, then carrier is sent to tangent line head station 120 by the first upper layer double-speed chain, when carrier reaches tangent line head
After at station 120, backplane drive cylinder driving bottom plate is moved to the first upper layer speed chain direction, so that the end of a thread of carrier coil
It protrudes between bottom plate and cutter, then cutting knife cylinder driving cutter moves downward, and cutting operation is realized to coil the end of a thread, so that respectively
The stub of coil is equal, and after the completion of tangent line operation, carrier is sent to and beats terminal station 121, people by the first upper layer double-speed chain
Work carries out playing terminal operation, beats after the completion of terminal operation, and carrier is reached upper tin and set heat-shrink tube station by the first upper layer double-speed chain
122, which carry out artificial upper tin and artificial set heat-shrink tube, operates, and after the completion of aforesaid operations, upper layer speed even drives carrier to arrive across baking oven
Up at coil transplanter 124, coil transplanter 124 grab coil be placed on belt transmission line, belt transmission line by its
It is transmitted to 29 side of the second coil station, zero load tool continues to be transmitted in the second elevator 12, be down to through the second elevator 12
On second double-speed chain, zero load tool is transmitted back in the first elevator 11 by first lower layer's double-speed chain, is recycled with this.
In front end, for hookup wire while work, rear end hookup wire carries out operations described below, and third elevator 21 has zero load
It is transmitted on the second upper layer double-speed chain, carrier is sent to upper aluminium sheet station 23 by the second upper layer double-speed chain, when carrier reaches upper aluminium
After plate station 23, aluminium sheet transplanter, which picks up the aluminium sheet that aluminium sheet is fed on elevator, to be placed on unloaded tool, completes aluminium sheet feeding
Operation, then carrier is reached aluminium sheet dispensing station 24 by the second upper layer double-speed chain, and the first three-dimensional driving mould group drives the first dispensing
Machine moves on aluminium sheet behind designated position, and aluminium sheet dispenser carries out dispensing operation, after the completion of dispensing operation, the second upper layer double-speed chain
Carrier is sent on first magnet station 26 on magnet station 25 or the second, so that magnetic on magnet station 25 and second on first
Ironworker position 26 can simultaneously upper magnet operation is carried out to aluminium sheet, on first on magnet station 25 and second equipment of magnet station 26 and
Principle is identical, and when carrier is located on first at magnet station 25, magnet driving mechanism drives the first sucking disc mechanism fortune on first
It moves to the first magnet vibrating disk, the magnet of the first magnet vibrating disk is sucked and is placed at aluminium sheet gluing, magnetic on aluminium sheet
After the completion of iron, the second upper layer double-speed chain carries out curing operation, so that magnet is firmly fixed on aluminium in the incoming solidification tower of carrier
On plate, after carrier solidifies from second to flow out in the solidification tower of tower station 27, carrier is sent to magnet by the second upper layer double-speed chain
Dispensing station 28, the second three-dimensional driving mould group drive the second dispenser to move to above magnet, and the second dispenser is enterprising in magnet
Row dispensing operation, after the completion of dispensing, carrier is reached the second coil station 29 by the second upper layer double-speed chain, and belt of manually taking passes
The coil that front end hookup wire assembles on defeated machine 235 is fixed on magnet for dispensing glue and manually wears sensor, after the completion, the second upper layer
Double-speed chain reaches carrier at high pressure resistant test machine, and high pressure resistant test machine carries out high pressure resistant survey to the electromagnetic stove coil on carrier
Examination, after the completion of test, carrier is reached coil dispensing station 231 by the second upper layer double-speed chain, and third three-dimensional drives mould group driving the
Three dispensers move to above coil, and third dispenser carries out dispensing operation on coil, after the completion of dispensing, the second upper layer speed
Carrier is transmitted to upper band rubber mica sheet station 232 by chain, and the mica sheet for being stained with rubber is sticked on the coil after dispensing, is completed
Afterwards, carrier will be carried out curing operation across the third solidification tower that third solidifies tower station 233 by the second upper layer double-speed chain, and be transmitted
Artificial blanking is carried out to discharging station 234, after artificial blanking, zero load tool is flowed into third elevator 21, and third elevator 21 will
Zero load, which has, to be transmitted to out on second lower layer's double-speed chain, and second lower layer's double-speed chain is transmitted in third elevator 21, is recycled with this.
The automatic hookup wire of electromagnetic oven of the invention can realize the automatic installation of electromagnetic stove coil, convenient, fast, automation effect
Rate is high, while also ensuring the installation quality of electromagnetic stove coil.
It on the basis of the above, further include mica sheet rubber hookup wire, the mica sheet rubber hookup wire includes the 5th lifting
Machine 31 and the 6th elevator 32 are provided with the third upper layer of transport carrier between the 5th elevator 31 and the 6th elevator 32
Double-speed chain and third lower layer double-speed chain, third upper layer double-speed chain from the 5th elevator 31 to 32 direction of the 6th elevator successively
The band rubber block mica sheet transfer with rubber mica sheet station 232 will be transferred load to rubber block mica sheet on carrier by being provided with
Machine 33, mica sheet transplanter 34, mica sheet dispenser 35 and rubber block transplanter 36, the third upper layer double-speed chain side are also set
The vibration disc mechanism for being equipped with the mica sheet storage bin to the feed of mica sheet transplanter 34 and being fed to rubber block transplanter 36;
The for including the first transmission mould group with rubber block mica sheet transfer machine 33 and being mounted in the first transmission mould group
One draw frame machine, the rubber block transfer machine include the second transmission mould group and the second draw frame machine, the second draw frame machine packet
Suction cup carrier is included, multiple suckers are provided in the suction cup carrier, further includes the rotating electric machine for driving suction cup carrier rotation, so that each suction
Disk can successively be rotated to drawing rubber block at vibration disc mechanism, the mica sheet dispenser 35 include the 4th three-dimensional driving mould group and
The 4th dispenser for driving it to move by the 4th three-dimensional driving mould group;
When work, zero load tool is transmitted at mica sheet transplanter 34 by third upper layer double-speed chain, the first transmission mould group driving
First draw frame machine draws the mica sheet in mica sheet storage bin to zero load tool, and then third upper layer double-speed chain passes carrier
It transports at mica sheet dispenser 35, the described 4th three-dimensional driving mould group drives the 4th dispenser to move to mica sheet designated position
Afterwards, the 4th dispenser carries out dispensing operation on mica sheet, and after the completion of dispensing, carrier is transmitted to rubber by third upper layer double-speed chain
At block transplanter 36, the second transmission mould group drives the second draw frame machine to move at vibration disc mechanism, and rotating electric machine drives sucker
Frame rotation, so that each sucker in suction cup carrier can successively draw the rubber block of vibration disc mechanism output, then through the second transmission mould
Suction cup carrier is pressed at the dispensing of mica sheet by the driving of group, and after rubber block is installed, third upper layer double-speed chain transmits carrier
To the 6th elevator 32, the 6th elevator 32 drives carrier to decline, so that carrier reaches on third lower layer double-speed chain, in carrier
Band rubber mica sheet solidify on third lower layer double-speed chain top transmission side, until be transmitted in the 5th elevator 31, the 5th liter
Drop machine 31 drives carrier to rise, and is transmitted on the double-speed chain of third upper layer, and carrier is transmitted to band rubber block by third upper layer double-speed chain
At mica sheet transfer machine 33, so that with rubber block mica sheet transfer machine 33 back segment hookup wire will be carried to rubber block mica sheet
On upper band rubber mica sheet station 232, this segment structure can be realized and rubber is automatically installed on mica sheet, to reduce worker
Labor intensity, it is convenient, fast.
It on the basis of the above, further include the coil winder 40 for being mounted on front end hookup wire side, the coil winder
40 include rack 41, is provided with the wire-winding unit being made of upper die component 42 and lower mold assemblies 43 in the rack 41, it is described on
Membrane module 42 is located at 43 top of lower mold assemblies, and 42 side of upper die component, which is provided with, send the end of a thread the bracing wire to wire-winding unit
Component 44;
The bracing wire component 44 includes the first mounting rack, is sequentially installed on first mounting rack into line type leading wheel framework
441 and wire-threading device mechanism 442, the wire-threading device mechanism 442 includes that wire-threading device and the wire-threading device being mounted on the first mounting rack drive
Motivation structure 443 is provided with Tui Xian mechanism below the wire-threading device mechanism 442, and the Tui Xian mechanism includes the second mounting rack, described
Wire-pushing board 445 is installed on second mounting rack and pushes away wire clamp 446 positioned at 445 lower section of wire-pushing board, 445 front end of wire-pushing board is set
It is equipped with the bayonet for blocking line with heating function, the second mounting rack of driving is installed towards what wire-winding unit direction moved in the rack 41 and pushes away line
Driving mechanism 447.
The working principle of said mechanism is as described below: before work, electromagnetic stove coil being passed through guide roller mechanism and crosses line
Device mechanism 442 and being put into is pushed away in wire clamp 446 and is clamped, then push away line driving mechanism 447 drive wire-pushing board 445 and push away wire clamp 446 to
The movement of wire-winding unit direction, during the motion, electromagnetic stove coil is stuck in the bayonet of 445 front end of wire-pushing board, when electromagnetic oven line
When circle is driven in wire-winding unit, electromagnetic stove coil is caught in wire-winding unit, is pushed away line driving mechanism 447 and is driven wire-pushing board 445
It is returned with wire clamp 446 is pushed away, wire-winding unit carries out winding operation and cuts electromagnetic stove coil after the completion of coiling, the electricity after cutting
Under magnetic furnace coil is swung from wire-threading device, at this point, pushing away, the driving driving of line driving mechanism 447 pushes away wire clamp 446 and wire-pushing board 445 is transported forward
It is dynamic, it pushes away wire clamp 446 and clamps electromagnetic stove coil, carry out the second wheel winding operation, the present apparatus only need to be when just starting to be operated
Artificial clamp is carried out, the automatic clamp for pushing away wire clamp 44646 can be all realized in subsequent winding operation, to realize wire-winding unit
Automatic wire charging operation.
On the basis of the above, the upper die component 42 includes the pushing that upper platen 421 and the upper platen 421 of driving move downward
Driving mechanism 422, the lower mold assemblies 43 include the rotary drive mechanism 432 that pressing disc 431 and driving pressing disc 431 rotate,
The thread clamping mechanism for clamping the end of a thread is provided with below the pressing disc 431, the top plate side is provided with for the end of a thread insertion
Notch 433;In automatic wire charging operating process, bracing wire component 44 send electromagnetic stove coil to the notch 433 of top plate, pressing disc
The thread clamping mechanism of 431 lower sections clamps the end of a thread of electromagnetic stove coil, pushes away wire clamp 446 and unclamps the end of a thread of electromagnetic stove coil, then
Rotary drive mechanism 432 drives pressing disc 431 to rotate, and electromagnetic stove coil is coiled into heat-generating disc, after the completion of drum, by figure number glue
Mica sheet be placed on above heat-generating disc, push driving mechanism 422 and pressing disc 431 driven to push, will be coated with the mica sheet of glue with
Heat-generating disc presses together, and completes the processing and fabricating of entire heat-generating disc.
Further include the line pressing component being mounted on the first mounting rack and be mounted in rack 41 for line with heating function to be cut
Tangent mechanism, the line pressing component and wire-threading device are located in same level, so that line with heating function can be worn among thread depressing mechanism
It crosses;It after the completion of a fever wire winding, needs to cut electromagnetic stove coil, to realize the blanking operation of heat-generating disc, therefore
When carrying out trimming operation, line pressing component compresses electromagnetic stove coil, and tangent mechanism moves at electromagnetic stove coil, by electromagnetic oven
Coil is cut, and realizes automatic shearing operation, so that automatic operation is fully achieved during winding operation, without artificial
Intervene, simply, conveniently.
The line pressing component includes fixed lower lock block 448 on a mounting board and the crimping gas above lower lock block 448
Cylinder 449, the crimping cylinder 449 are fixed on a mounting board;Since during line sending, electromagnetic stove coil is always from lower lock block
It is passed through between 448 and crimping cylinder 449, when carrying out crimping operation, the piston rod of lower air cylinder is pushed, by electromagnetic stove coil pressure
Between lower lock block 448 and the piston rod of crimping cylinder 449, thus the progress of more convenient trimming operation.
The tangent mechanism includes third mounting rack, is equipped with pull down mechanism and tangent mechanism on the third mounting rack,
The pull down mechanism includes crane 4410, and bracing wire idler wheel 4411 and driving 4411 water of bracing wire idler wheel are equipped on crane 4410
The bracing wire idler wheel horizontal drive mechanism 4412 of flat movement, the tangent mechanism include shearing cylinder 4413 and driving shearing cylinder
4413 towards the horizontal movement of rope direction shearing driving mechanism 4414;When being worked, crane 4410 and bracing wire idler wheel
Horizontal drive mechanism 4412 drives bracing wire idler wheel 4411 to move to above electromagnetic stove coil, and then crane 4410 is according to coil line
Head length drives bracing wire idler wheel 4411 declines, after dropping to certain position, the shearing driving shearing cylinder 4413 of driving mechanism 4414
It moves at fever circle position and carries out shearing manipulation, to realize the end of a thread automatic cutting function.
It further include the guiding double rollers 4415 being mounted in wire-threading device driving mechanism 443,4415 He of guiding double rollers
Wire-threading device is located in same level, so that line with heating function can pass through between guiding double rollers 4415, when coil is in line sending process
When middle, wire-threading device, guiding double rollers 4415 and wire-winding unit are located in same level, so that in line sending, electromagnetic oven
Coil sequentially passes through wire-threading device, is oriented in double rollers 4415 to wire-winding unit, ensure that the horizontal movement shape of electromagnetic stove coil
State.
On the basis of the above, the wire-winding unit side is provided with side top plate component 45, and the side top plate component 45 includes
Side top plate mounting plate 451 is equipped with side top plate 452 on the side top plate mounting plate 451, further includes driving side top plate mounting plate
452 driving mechanism of side top plate of 451 movements, so that side top plate 452 can be from side when line with heating function is in 43 winding operation of lower mold assemblies
Face resists line with heating function;When coiling starts, 452 driving mechanism driving side top plate of side top plate, 452 mechanism kinematic to upper die component 42
Electromagnetic stove coil circle is gone up and resists, when electromagnetic stove coil circle is in winding process, side top plate 452 backs away, so that electromagnetic oven
The coil turn pressure by side top plate 452 always, to guarantee that electromagnetic stove coil is more round in winding process and more consolidation.
452 driving mechanism of side top plate includes the first sprocket wheel 4511, the second sprocket wheel and the screw rod being mounted in rack 41
Mould group 455 is driven, first sprocket wheel 4511 and the second sprocket wheel are located at 451 two sides of side top plate mounting plate, the side top plate component
45 lower sections are provided with counter-balanced carriage 453, further include the first chain 454 and the second chain, one end of first chain 454 is fixed on
On side top plate mounting plate 451, the other end of first chain 454 is fixed on the one of counter-balanced carriage 453 around the first sprocket wheel 4511
On side, one end of second chain is fixed on side top plate mounting plate 451, and the other end of second chain bypasses the second chain
Wheel is fixed on the other side of counter-balanced carriage 453, and the screw rod driving mould group 455 includes screw rod and the driving electricity for driving screw rod rotation
Machine, the screw rod two sides are equipped with guide rod 456, further include the guide pad 457 connecting with top plate mounting plate, the guide pad
457 are set on guide rod 456 and can be moved forward and backward along guide pad 457, are provided with screw mandrel in the middle part of the guide pad 457 and pass through
Through-hole make screw rod pass through guide pad 457 through-hole, further include be mounted on screw rod by screw rod drive drive block 458, institute
It states drive block 458 to be set on guide rod 456, the drive block 458 is located at guide pad 457 towards 43 side of lower mold assemblies;Work
When making, the rotation of motor driven screw rod mould group, so that the drive block 458 in screw rod mould group is moved to wire-winding unit direction, while
Under the action of counter-balanced carriage 453, counter-balanced carriage 453 pulls guide pad 457 that the wire-winding unit direction in the same direction of drive block 458 1 is followed to move,
When drive block 458 stops, the stop motion simultaneously under the blocking of drive block 458 of guide pad 457, side pressure disk protrudes into lower die at this time
Electromagnetic stove coil circle is withstood on component 43, for electromagnetic stove coil circle in winding process, the heat-generating disc that electromagnetic stove coil circle is coiled into is straight
Diameter is gradually increased, to overcome the pressure of counter-balanced carriage 453 by side top plate 452 gradually to pusher until completing fever wire winding behaviour
Make, after the completion of coiling, screw rod mould group driving drive block 458 sets back, since side top plate 452 is by the fever in winding operation
The power of disk retreats, therefore can guarantee that heat-generating disc is constantly subjected to the external pressure of external equalization in winding operation, thus ensure that around
Line operation in heat-generating disc around more round more consolidation.
Initial point detection sensor 459 is installed, the origin sensor is located at side top plate mounting plate 451 in the rack 41
Side, 451 side of side top plate mounting plate are equipped with the signal patch 4510 that can give origin sensor block signal, when side is pushed up
For disk 452 in fallback procedures, the signal patch 4510 on side top plate mounting plate 451 passes through origin sensor, and origin sensor receives
To after origin signal, representing winding operation and be near completion, motor driven screw rod rotates at this time, and driving drive block 458 sets back,
It prepares for next operation.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects
It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in guarantor of the invention
Within the scope of shield.