CN109352323B - Fastener bolt oiling and fastening trolley - Google Patents

Fastener bolt oiling and fastening trolley Download PDF

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Publication number
CN109352323B
CN109352323B CN201811429005.0A CN201811429005A CN109352323B CN 109352323 B CN109352323 B CN 109352323B CN 201811429005 A CN201811429005 A CN 201811429005A CN 109352323 B CN109352323 B CN 109352323B
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China
Prior art keywords
wedge
fastening
oiling
shaped guide
working
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CN201811429005.0A
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Chinese (zh)
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CN109352323A (en
Inventor
余高翔
谢涛
姚昕
张麒
夏建国
张保军
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Wuhan Leaddo Measuring and Control Co Ltd
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Wuhan Leaddo Measuring and Control Co Ltd
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Publication of CN109352323A publication Critical patent/CN109352323A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • B23P19/069Multi-spindle machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The invention relates to the field of railway fastener maintenance operation, and provides a fastener bolt oiling and fastening trolley, which comprises a frame, wherein a traveling system is arranged below the frame and consists of two sets of driving shafting, the two sets of driving shafting are respectively arranged at the front end and the rear end of the frame, a plurality of operation units are arranged between the driving shafting, each operation unit comprises a Y-direction follower mechanism, the upper part of the Y-direction follower mechanism is connected with a three-way sliding table, and a Z-direction sliding block of the three-way sliding table is fixed with the oiling and fastening mechanism. The oiling and fastening trolley for the fastener bolts is simple to operate, high in operation efficiency and capable of automatically detecting positions of spike bolts and oiling and fastening the spike bolts.

Description

Fastener bolt oiling and fastening trolley
Technical Field
The invention relates to the field of railway fastener maintenance operation, in particular to a fastener bolt oiling and fastening trolley.
Background
The rail fastener is easy to rust and corrode in the open air environment, and the driving safety is endangered. In order to prevent and delay the corrosion of the fastener, the fastener bolt needs to be oiled regularly. At present, the fastener is disassembled and oiled mainly by means of a manual tool or tool, and the operation mode is high in working intensity and poor in oiling quality.
Along with continuous extension of railway operation mileage, the maintenance workload of the line is larger and larger, the efficiency requirement on maintenance work is also gradually improved, the traditional oiling mode is difficult to adapt to the line maintenance requirement, and the requirements on a novel operation mode, novel machines and equipment are also larger and larger.
Therefore, related manufacturers develop some novel machines and equipment for oiling fasteners, but in general, the machines and equipment have the defects of low automation degree, low operation efficiency, simple function, poor adaptability and the like.
In the aspect of automatic oiling operation, some research institutions and manufacturers also conduct technical researches to form some technical data, but the following two problems generally exist in the technical documents:
1. the implementation of the method of how the operating mechanism automatically detects the position of the spike bolt is not described in detail.
2. When multi-unit combined operation is involved, the units are not good in independence, the degrees of freedom are limited, the flexibility of the operation head is not enough, and the adaptability of the operation mechanism is not good.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides the oiling and fastening trolley for the fastener bolts, which is simple to operate and high in operation efficiency, and can automatically perform position detection and oiling and fastening operations on the spike bolts.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a fastener bolt fat liquoring fastening dolly, includes the frame, arranges traveling system in the below of frame, and traveling system comprises two sets of driving shafting, arranges respectively in the front and back both ends of frame, installs a plurality of operation units between driving shafting, the operation unit includes Y to follower, and Y is to follower's upper portion and three-way slip table link to each other, the Z of three-way slip table is fixed with fat liquoring fastening mechanism to the slider.
In the technical scheme, the traveling system is provided with two sets of driving shafting, and the driving shaft of each set of shafting is provided with driving force by an independent hydraulic motor.
The X direction is a scheme of extending parallel to the steel rail, the Y direction is a direction vertical to the length direction of the steel rail in a horizontal plane, and the Z direction is a direction vertical to the horizontal plane.
In the above technical scheme, three-way slip table includes X, Y, Z three-way guiding mechanism, is called respectively: the X-direction guide rail pair, the Y-direction guide rail pair and the Z-direction guide rail pair, wherein each set of guide mechanism is divided into a fixed part and a sliding part, the fixed parts of each set of guide mechanism are respectively called an X-direction guide rail, a Y-direction guide rail and a Z-direction guide rail, and the sliding parts of each set of guide mechanism are respectively called an X-direction slide block, a Y-direction slide block and a Z-direction slide block.
In the technical scheme, the Y-direction follow-up mechanism comprises a bidirectional wedge-shaped guide plate, an oil cylinder/air cylinder is arranged at the tail end of the wedge-shaped guide plate, and a piston rod of the oil cylinder/air cylinder is connected with the proximity sensor through a sensor mounting plate; the oil cylinder/air cylinder can be freely selected according to different power sources adopted by the trolley.
In the technical scheme, one end of the Y-direction oil cylinder is relatively fixed with the Y-direction sliding block, the other end of the Y-direction oil cylinder is relatively fixed with the Y-direction guide rail, the Y-direction sliding block is connected with the wedge-shaped guide plate, and the working mode of the Y-direction oil cylinder is in a passive dragging or fixed-point locking state.
In the technical scheme, the three-way sliding table is characterized in that an X-direction oil cylinder is arranged between an X-direction guide rail and an X-direction sliding block, the X-direction guide rail is relatively fixed with a frame, the X-direction sliding block is relatively fixed with a Y-direction guide rail, the Y-direction sliding block is relatively fixed with a Z-direction guide rail, a Z-direction sliding cylinder is arranged between the Z-direction guide rail and the Z-direction sliding block, and the Z-direction sliding block is relatively fixed with an oiling operation mechanism.
In the technical scheme, the oiling and fastening mechanism adopts a structure mode that a driving shaft is directly connected with an operation shaft, and comprises a hydraulic motor, wherein the driving shaft of the hydraulic motor is connected with the operation shaft through a middle sleeve, and the lower end part of the operation shaft is fixed with a universal sleeve through a transition sleeve; the hydraulic motor is arranged on the mechanism fixing plate through an upper mounting seat and a lower mounting seat, and the mechanism fixing plate is arranged on the operation mechanism mounting seat fixed with the Z-direction sliding block.
In the technical scheme, the oiling fastening mechanism is characterized in that a buffer spring is arranged between the operation shaft and the mechanism fixing plate, a sheath is arranged at the tail end of the operation shaft, a limiting seat is arranged on the mechanism fixing plate, and the sheath and the limiting seat limit the stroke of the buffer spring.
In the technical scheme, two sets of oil injection units are arranged on the left side and the right side below a mechanism fixing plate of the oiling and fastening mechanism, each oil injection unit comprises an injection valve, each injection valve is fixed on a valve seat, one end of each valve seat is hinged with a vertical mounting block, the other end of each valve seat is suspended on the vertical mounting block through a spring, and the lower surface of each injection valve is connected with a spring strip pressing plate.
In the technical scheme, the oil injection unit adopts working modes of double-position oil injection in working positions and non-working positions.
In the technical scheme, a brake device is arranged below the frame.
Compared with the prior art, the invention has the beneficial effects that: by adopting the technology combining self-guiding and fixed point measurement and matching a universal sleeve at the tail end of the operation, the invention has quick positioning response and high reliability for the spike bolt; the oiling and fastening mechanism adopts the direct connection of the driving shaft and the operation shaft, and has compact and exquisite structure; the invention adopts the injection valve to spray oil to the head of the spike bolt, the acting medium can be oil or grease, the application range is wide, the oil injection unit adopts a double-position oil injection working mode, and the oil injection coverage rate is good. The invention can greatly improve the oiling operation efficiency of the fastener bolt and save manpower and material cost. The invention can not only provide power for external vehicles to work cooperatively, but also independently walk and work independently by a self-provided power source.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
FIG. 2 is a schematic diagram of an active shaft system according to the present invention.
Fig. 3 is a schematic structural view of the working unit of the present invention.
Fig. 4 is a schematic structural diagram of the Y-direction follower mechanism of the present invention.
Fig. 5 is a schematic structural view of the three-way sliding table of the present invention.
Fig. 6 is a schematic structural view of the oiled fastening mechanism of the present invention.
FIG. 7 is a schematic diagram of the working position fuel injection condition of the present invention.
FIG. 8 is a schematic diagram of the non-operating mode of the present invention.
Wherein: the hydraulic power generation device comprises a frame 1, a driving shafting 2, a working unit 3, a Y-direction follower mechanism 4, a three-way sliding table 5, an oiling fastening mechanism 6, a travelling wheel 201, a driving shaft 202, a coupler 203, a hydraulic motor 204, a wedge-shaped guide plate 401, an oil cylinder/air cylinder 402, a proximity sensor 403, a sensor mounting plate 404, a working unit mounting frame 301, an X-direction guide rail pair 302, an X-direction oil cylinder 303, a pulling plate 304, a Y-direction oil cylinder 305, an X-direction sliding seat 306, a Y-direction guide rail pair 307, a Y-direction sliding plate 308, a Z-direction oil cylinder 309, a Z-direction guide rail pair 3010, a working mechanism mounting seat 3011, a hydraulic motor 601, an intermediate sleeve 602, a working shaft 603, a bearing 604, an upper mounting seat 605, a bearing 606, a lower mounting seat 607, a mechanism fixing plate 608, a limiting seat 609, a spring 6010, a sheath 6011, a transition sleeve 6012, a universal sleeve 6013, a vertical mounting block 6014, a spring 6015, an injection valve 6016, a valve seat 6017, a spring bar pressing plate 6018, a spike bolt 7, a spike nut 8 and a spring bar 9.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit or scope of the invention, which is therefore not limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1, the embodiment of the invention provides a fastener bolt oiling and fastening trolley, which comprises a frame 1, a driving shafting 2, a working unit 3 and a brake device.
As shown in fig. 2, the driving shaft system 2 includes travelling wheels 201, the travelling wheels on two sides are connected by a driving shaft 202, and the end of the driving shaft is connected to a hydraulic motor 204 through a coupling 203.
As shown in fig. 3, the working unit comprises a Y-direction follower mechanism 4, a three-way sliding table 5 and an oiling fastening mechanism 6.
As shown in fig. 4, the Y-direction follower mechanism 4 includes a bidirectional wedge-shaped guide plate 401, an oil cylinder/air cylinder 402 is installed at the tail end of the wedge-shaped guide plate 401, a piston rod of the oil cylinder/air cylinder 402 is connected with a sensor mounting plate 404, and a proximity sensor 403 is installed on the sensor mounting plate; the oil cylinder/air cylinder can be freely selected according to different power sources adopted by the trolley.
As shown in fig. 5, the guide rail of the X-direction guide rail pair 302 of the three-way sliding table 5 is mounted on the mounting frame 301 of the working unit, the mounting frame 301 is fixed with the frame 1, the slide block of the X-direction guide rail pair 302 is connected with the X-direction sliding seat 306, one end of the X-direction oil cylinder 303 is connected with the X-direction sliding seat 306, one end is fixed on the mounting frame 301, the other mounting surface of the X-direction sliding seat 306 is provided with the Y-direction guide rail pair 307, the guide rail of the Y-direction guide rail pair 307 is fixed on the X-direction sliding seat 306, the slide block of the Y-direction guide rail pair 307 is fixed with the Y-direction sliding plate 308, the lower part of the Y-direction sliding plate 308 is connected with the wedge-shaped guide plate 401 of the Y-direction follower mechanism 4, the pull plate 304 is mounted on the X-direction sliding seat 306, one end of the Y-direction oil cylinder 305 is connected with the pull plate 304, one end is fixed on the Y-direction sliding plate 308, the Y-direction sliding seat 308 is fixed with the guide rail of the Z-direction guide rail pair 3010, the slide block of the Z-direction guide rail pair 40 is mounted with the working mechanism mounting seat 3011, one end of the Z-direction oil cylinder 309 is connected with the working mechanism mounting seat 3011, one end is fixed on the Y-direction sliding seat 308, and the working mechanism mounting seat 3011 is connected with the fixing mechanism fixing seat 608 for fixing and fixing mechanism 6.
As shown in fig. 6, the oiling and fastening mechanism 6 comprises a hydraulic motor 601, a driving shaft of the hydraulic motor 601 is connected with a working shaft 603 through an intermediate sleeve 602, and the lower end of the working shaft 603 is connected with a universal sleeve 6013 through a transition sleeve 6012. The body of the hydraulic motor is mounted on the mechanism fixing plate 608 through the upper mounting seat 605 and the lower mounting seat 607, and a spring 6010, a limiting seat 609 and a sheath 6011 are mounted between the mechanism fixing plate 608 and the working shaft 603, and the stroke between the limiting seat 609 and the sheath 6011 limits the expansion and contraction amount of the spring 6010.
Two vertical mounting blocks 6014 are symmetrically mounted below the mechanism fixing plate 608 along the axis of the working shaft, the vertical mounting blocks 6014 are hinged with one end of a valve seat 6017, the other end of the valve seat 6017 is suspended on the vertical mounting blocks 6014 through a spring 6015, an injection valve 6016 is mounted below the valve seat 6017, and the lower surface of the injection valve 6016 is fixed with a spring strip pressing plate 6018.
The working process of the invention is as follows:
1. the traveling hydraulic motor 204 is started, the trolley starts traveling along the track, and at the same time, the spike nut 8 starts to enter the guide groove of the wedge-shaped guide plate 401, and the detection switch can be triggered to give a spike bolt entering signal. The detection switch may be a travel switch or a proximity switch.
2. When the spike nut 8 contacts with the inclined surface of the wedge-shaped guide plate 401, the spike nut 8 pushes the wedge-shaped guide plate 401 to move along the Y direction, so that the opening of the straight line section of the wedge-shaped guide plate 401 is just aligned with the spike nut 8, at the moment, the Y-direction oil cylinder 305 is in a passive dragging working state, and when the spike nut 8 enters the opening of the straight line section of the wedge-shaped guide plate 401, the Y-direction oil cylinder 305 locks the current position.
3. The cylinder 402 on the Y-direction follower 4 extends so that the proximity sensor 403 extends forward and is close to the head of the blind bolt 7. As the trolley continues to walk, the spike bolt 7 enters the detection range of the proximity sensor 403, the sensor gives a spike alignment completion signal, the trolley stops walking, the walking hydraulic motor 204 stops running, and the brake device acts to brake and lock the trolley on the steel rail.
4. The tightening hydraulic motor 601 starts to rotate, the Z-direction oil cylinder 309 pushes the oiling tightening mechanism 6 to descend to the down stroke dead point of the oil cylinder, and the universal sleeve 6013 is sleeved into the spike nut 8 along with the rotation of the hydraulic motor 601. With the rotation of the tightening hydraulic motor 601, the spike nut 8 is gradually screwed up, the nut pushes the universal sleeve 6013, the transition sleeve 6012 and the working shaft 603 to move upwards, the spring 6010 starts to compress, and when the working shaft 603 moves upwards to a set position, a detection switch can be triggered to give a 'screwing out in place' signal, and then the tightening hydraulic motor 601 stops rotating. The detection switch may be a travel switch, a proximity switch, or the like.
5. When the piston of the Z-direction cylinder 309 descends, the spring strip pressing plate 6018 starts to contact the spring strip 9 of the fastener, and along with the continuous descending of the piston of the cylinder, the spring strip pressing plate 6018 starts to rotate along the fixed hinge pivot on the valve seat 6017 under the action of the spring strip 9, so as to drive the injection valve 6016 to swing, and an included angle alpha is formed between the injection valves.
6. When the nut is unscrewed in place, the injection valve 6016 acts to inject oil into the head of the bolt at an included angle alpha, which is called working position oil injection.
7. After the oil injection at the lower working position is completed, the hydraulic motor 601 rotates reversely, and the nut 8 is screwed. When the trolley control system detects that the tightening torque reaches the set value, the hydraulic motor 601 stops rotating, the Z-direction oil cylinder 309 drives the oiling and fastening mechanism 6 to move upwards as a whole, meanwhile, the universal sleeve (63) is separated from contact with the spike nut 8, and the working shaft 603 moves downwards to the initial position under the action of the spring 6010.
8. Along with the upward movement of the working unit 3, the elastic strip pressing plate 6018 gradually breaks away from contact with the elastic strip 9, and the injection valve 6016 returns to the initial posture under the action of the spring 6015, so that an included angle beta is formed between the injection valves.
9. The Z cylinder 309 is lifted to the upper stroke dead point position, and the injection valve 6016 injects the head of the bolt 7 again, which is called off-position injection.
10. The non-working position oil injection is completed, the brake device is released, the Y-direction oil cylinder 305 is switched to a passive dragging working state, the walking hydraulic motor 204 is started, and the trolley enters the next working cycle.
11. When multi-unit combined operation is adopted, spike bolts 7 enter wedge-shaped guide plates 401, when proximity sensors 403 are triggered, the trolley stops running, a brake device is started, at the moment, due to position errors of spikes, all spike bolts 7 can not be guaranteed to just trigger the proximity sensors 403 of corresponding operation units, at the moment, operation units which are not detected with spike alignment completion signals continue to move forward under the pushing of X-direction oil cylinders 303 until the spike bolts 7 trigger the proximity sensors 403.
What is not described in detail in this specification is prior art known to those skilled in the art.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (3)

1. The utility model provides a fastener bolt fat liquoring fastening dolly, includes the frame, has arranged running gear in the below of frame, and running gear comprises two sets of initiative shafting around by, its characterized in that: a plurality of operation units are arranged between two sets of driving shafting, each operation unit comprises a Y-direction follow-up mechanism, the upper part of each Y-direction follow-up mechanism is connected with a three-way sliding table, a Z-direction sliding block of each three-way sliding table is fixedly connected with an oiling fastening mechanism, each Y-direction follow-up mechanism comprises a bidirectional wedge-shaped guide plate, each wedge-shaped guide plate is connected with each three-way sliding table, an oil cylinder or an air cylinder is arranged at the tail end of each wedge-shaped guide plate, a piston rod of each oil cylinder or each air cylinder is connected with a sensor mounting plate, a proximity sensor is arranged on each sensor mounting plate, one end of each Y-direction oil cylinder of each three-way sliding table is connected with each Y-direction sliding block, the other end of each Y-direction oil cylinder is connected with a Y-direction guide rail, each Y-direction sliding block is connected with each wedge-shaped guide plate, the working mode of each Y-direction oil cylinder is in a passive dragging or fixed-point locking state, when a spike nut is contacted with an inclined plane of each wedge-shaped guide plate, a spike nut pushes each wedge-shaped guide plate to move along the Y direction, so that an opening of a straight line segment of each wedge-shaped guide plate is just aligned with each spike nut, at the moment, each Y-direction oil cylinder is in a passive dragging working state, and when the spike nut enters into a straight line segment opening of each wedge-direction opening of the wedge-shaped guide plate, and the Y-direction cylinder is in a current position; the oiling and fastening mechanism comprises a hydraulic motor, a driving shaft of the hydraulic motor is connected with a working shaft through a middle sleeve, and the lower end part of the working shaft is connected with a universal sleeve through a transition sleeve; the hydraulic motor is arranged on the mechanism fixing plate through an upper mounting seat and a lower mounting seat, a spring, a sheath and a limiting seat are arranged between the mechanism fixing plate and the operation shaft, and the stroke between the limiting seat and the sheath limits the expansion amount of the spring; two sets of oil injection units are arranged on the left side and the right side below the mechanism fixing plate, each oil injection unit comprises an injection valve, each injection valve is arranged on a valve seat, one end of each valve seat is hinged to each vertical installation block, the other end of each valve seat is suspended on each vertical installation block through a spring, each vertical installation block is connected with the mechanism fixing plate, and the lower surface of each injection valve is connected with the corresponding elastic strip pressing plate.
2. The fastener bolt oiling fastening trolley of claim 1, wherein: the trolley is provided with two sets of driving shafting, and the driving shaft of each set of shafting is provided with driving force by a separate hydraulic motor.
3. The fastener bolt oiling fastening trolley of claim 1, wherein: the oil injection unit adopts working modes of double-position oil injection in working positions and non-working positions.
CN201811429005.0A 2018-11-27 2018-11-27 Fastener bolt oiling and fastening trolley Active CN109352323B (en)

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Application Number Priority Date Filing Date Title
CN201811429005.0A CN109352323B (en) 2018-11-27 2018-11-27 Fastener bolt oiling and fastening trolley

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Application Number Priority Date Filing Date Title
CN201811429005.0A CN109352323B (en) 2018-11-27 2018-11-27 Fastener bolt oiling and fastening trolley

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CN109352323A CN109352323A (en) 2019-02-19
CN109352323B true CN109352323B (en) 2023-12-05

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JPH074589A (en) * 1993-06-11 1995-01-10 Ishikawajima Harima Heavy Ind Co Ltd Oiling unit
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