CN109323544A - A kind of vacuum drying degreasing plant - Google Patents
A kind of vacuum drying degreasing plant Download PDFInfo
- Publication number
- CN109323544A CN109323544A CN201811147283.7A CN201811147283A CN109323544A CN 109323544 A CN109323544 A CN 109323544A CN 201811147283 A CN201811147283 A CN 201811147283A CN 109323544 A CN109323544 A CN 109323544A
- Authority
- CN
- China
- Prior art keywords
- vacuum
- vacuum drying
- degreasing plant
- gas
- vacuum tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
- F26B23/06—Heating arrangements using electric heating resistance heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
- F26B25/006—Separating volatiles, e.g. recovering solvents from dryer exhaust gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of vacuum drying degreasing plants, including wrapping sequentially connected gas input device, heater, vacuum tank, cooling device and vacuum pump, adding thermal resistance is installed on the side wall of the vacuum tank, and it is mounted therein with temperature sensor, gas concentration detector and multiple heating tubes, the controller is connect with adding thermal resistance, temperature sensor, gas concentration detector, vacuum pump and multiple heating tubes respectively.The present invention increases gas input device in degreasing plant, to the ungrease treatment of workpiece and vacuum tank can be made more abundant using gas fluidity;And by controller, intelligent operation is realized.
Description
Technical field
The invention belongs to defatting technology fields, and in particular to a kind of vacuum drying degreasing plant.
Background technique
Air-conditioning condenser, evaporator in process, to guarantee that fin and copper pipe can sufficiently flow forming, need to add
Enter punching press stearopten, but punching press stearopten welding quality is very unfavorable.Moreover, such as the punching press volatile oil in copper pipe
Rouge cannot be removed sufficiently, and in the use process of product, stearopten will be chemically reacted with refrigerant, form a kind of corrosivity
Acid, and then ant nest effect is generated in copper pipe inner wall somewhere, corrode copper pipe, even results in copper pipe poling, refrigerant leakage.Therefore need by
Punching press stearopten sufficiently removes.
Traditional degreasing plant is heating furnace, and degreasing is to heat air by combustion of natural gas, and heating air is recycled to make
Punching press stearopten on workpiece reaches the boiling point of grease under normal pressure and grease is made to become gaseous state from liquid, then empty by heating
The mobility of gas takes away the stearopten of workpiece.The drying defatted process of the device is completed under atmospheric pressure environment, cannot
Effectively avoid the problem that the aluminum fin-stock of workpiece and copper pipe are oxidized at high temperature, and efficiency is low, operating cost is high, waste gas recovery
Difficulty is big.In addition, existing heating furnace, in drying defatted, amount of grease will be attached to heating furnace inner wall, such as handle not in time,
Grease is constantly accumulated, it would be possible to Explosion of boiler proper accident is caused, to cause life property safety.
Summary of the invention
The purpose of the present invention is to provide a kind of oil removings abundant, low in cost, safety and environmental protection, vacuum drying easy to maintain
Degreasing plant.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of vacuum drying degreasing plant, including the sequentially connected gas input device of packet, heater, vacuum tank, cooling
Device and vacuum pump are equipped with adding thermal resistance on the side wall of the vacuum tank, and are mounted therein with temperature sensor, gas concentration
Detector and multiple heating tubes, the controller respectively with adding thermal resistance, temperature sensor, gas concentration detector, vacuum pump
It is connected with multiple heating tubes.
Further, clarifier is connected with after the vacuum pump.
Further, the cooling device includes cooler and cold-trap machine, and cold-trap machine is connect with cooler, and cooler goes out
Oil drain pan is installed at mouthful.
Further, the controller includes single-chip microcontroller and the display screen connecting with single-chip microcontroller, operation button and storage
Device.
Further, the heating tube is infrared heating pipe.
Further, the inert gas filled with compression in the gas input device.
The invention has the following advantages:
1, gas input device is increased in degreasing plant, so that workpiece and vacuum tank can be made using gas fluidity
Ungrease treatment is more abundant;
2, workpiece is heated by infrared heating pipe, can not only distil grease, moreover it is possible to which solution does not have under vacuum conditions
The problem of heat propagation medium;
3, clarifier is provided with after vacuum pump, it is ensured that the gas of exclusion is free of gaseous state grease, to reduce atmosphere dirt
Dye;
4, it is provided with adding thermal resistance on the outer wall of vacuum tank, the grease vaporization for being attached to vacuum chamber interior wall can be made, thus
It can prevent more and more greases from accumulating in vacuum chamber interior wall and generating explosion, the personal safety of operator has been effectively ensured.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of vacuum tank in the present invention.
Marked in the figure: 1-vacuum tank, 11-infrared heating pipes, 12-adding thermal resistances, 2-cooling devices, 21-is cooling
Device, 22-cold-trap machines, 3-vacuum pumps, 4-gas input devices, 41-compressed nitrogen gas sources, 42-heaters, 5-oil drain pans,
6-clarifiers, 7-temperature sensors, A-workpiece.
Specific embodiment
As shown in Figure 1 and Figure 2, vacuum drying degreasing plant provided in this embodiment include vacuum tank 1, it is cooling device 2, true
Sky pump 3, gas input device 4, oil drain pan 5 and clarifier 6.
Multiple infrared heating pipes 11 are installed in the vacuum tank 1, workpiece A is heated by infrared heating pipe 11, can be made
Solid grease heating sublimation on workpiece A is attached to gaseous state grease;It is provided with adding thermal resistance 12 on the outer wall of vacuum tank 1, uses
It is heated in vacuum box outer wall, makes the grease vaporization for being attached to 1 inner wall of vacuum tank, prevent more and more greases in vacuum tank 1
Inner wall accumulation;It is additionally provided with temperature sensor 7 and gas concentration detector on the vacuum tank 3, is examined by temperature sensor 7
Vacuum the temperature inside the box is surveyed to control the unlatching quantity of infrared heating pipe 11, can reach purpose that is energy saving, reducing power consumption, gas
Concentration detector can detect the gas concentration in vacuum tank 1, can determine that the oil quantity in vacuum tank 1, grease according to gas concentration
Amount is more, and gas concentration is relatively low.
The cooling device 2 includes cooler 21 and cold-trap machine 22, and cold-trap machine 22 is connect with cooler 21, for continuing
Freeze to cooler 21, so that gaseous state grease is cooled to liquid fat, vacuum tank 1 is connect by removing oil-piping with cooler 21,
Cooler 21 is connected with oil drain pan 5, is used for recovering liquid grease.
The vacuum pump 3 is connect with cooler 21, and the gaseous state grease in vacuum tank 1 is drawn to cooling by vacuum pump 3
Device 2.Vacuum pump 3 is connected with clarifier 6, and for purifying a small amount of gaseous state grease filtrating, guarantee is emitted into atmospheric environment
Gas be free of grease.
The gas input device 4 includes compressed nitrogen gas source 41 and heater 42, and compressed nitrogen gas source 41 connects heater
42, heater 42 connects vacuum tank 1, for being added in skimming processes certain in the nitrogen input vacuum tank 1 after heating
The hot nitrogen of amount can more fully take away the residual grease on workpiece A by the mobility of gas, ensure that the degreasing of workpiece
Effect.
The controller includes single-chip microcontroller and the display screen connecting with single-chip microcontroller, operation button and memory, the list
Piece machine is also connect with adding thermal resistance, temperature sensor, gas concentration detector, vacuum pump and multiple heating tubes;It is passed by temperature
The quantity of the temperature parameter control heating tube of sensor acquisition, detects the gas concentration in vacuum tank by gas concentration detector,
Judge whether there are also greases in vacuum tank, and then control the work of adding thermal resistance and vacuum pump, there is automation function, and nothing
It needs manpower to detect, operation information is stored by memory, whether detect operation with staff wrong.
Workflow of the invention:
Start adding thermal resistance 12 by operation button first to heat 1 outer wall of vacuum tank, workpiece A is then placed on vacuum
In case 1, starting vacuum pump 3 vacuumizes vacuum tank 1, opens simultaneously infrared heating pipe 11 and heats to workpiece A, and is passed by temperature
The temperature control infrared heating pipe 11 that sensor 7 detects opens quantity, and the temperature in vacuum tank 1 is made to be maintained at 40~50 DEG C;With
This simultaneously, compressed nitrogen gas source 41, which enters in heater 42, is heated to set temperature, then by after heating nitrogen input vacuum tank 1
It is interior, the remaining grease in workpiece A not only can adequately be taken away by the mobility of gas, can also take away the big of 1 inner wall of vacuum tank
Amount of grease.
First distillation is gaseous state grease to solid grease on workpiece A after the heating of infra-red radiation fluorescent tube 11, then passes through vacuum pump
It is drawn to cooling device 2, be quickly cooled to by cooling device 2 as liquid fat and is stored in oil drain pan 5, a small amount of non-liquid
The gaseous state grease of change is drawn in clarifier 6 by vacuum pump 7 and is purified, to guarantee the gas being emitted into atmospheric environment not
Containing grease.
The above is only the preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, any
The transformation and replacement carried out based on technical solution provided by the present invention and inventive concept should all be covered in protection model of the invention
In enclosing.
Claims (6)
1. a kind of vacuum drying degreasing plant, including the sequentially connected gas input device of packet, heater, vacuum tank, cooling dress
It sets and vacuum pump, it is characterised in that: further include controller, adding thermal resistance, and peace in it are installed on side wall of vacuum tank
Equipped with temperature sensor, gas concentration detector and multiple heating tubes, the controller respectively with adding thermal resistance, temperature sensing
Device, gas concentration detector, vacuum pump are connected with multiple heating tubes.
2. vacuum drying degreasing plant according to claim 1, it is characterised in that: be connected with purification after the vacuum pump
Device.
3. vacuum drying degreasing plant according to claim 1, it is characterised in that: the cooling device include cooler and
Cold-trap machine, cold-trap machine are connect with cooler, and the exit of cooler is equipped with oil drain pan.
4. vacuum drying degreasing plant according to claim 1, it is characterised in that: the controller include single-chip microcontroller, with
And display screen, operation button and the memory being connect with single-chip microcontroller.
5. vacuum drying degreasing plant according to claim 1, it is characterised in that: the heating tube is infrared heating pipe.
6. vacuum drying degreasing plant according to claim 1, it is characterised in that: be filled in the gas input device
The inert gas of compression.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811147283.7A CN109323544A (en) | 2018-09-29 | 2018-09-29 | A kind of vacuum drying degreasing plant |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811147283.7A CN109323544A (en) | 2018-09-29 | 2018-09-29 | A kind of vacuum drying degreasing plant |
Publications (1)
Publication Number | Publication Date |
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CN109323544A true CN109323544A (en) | 2019-02-12 |
Family
ID=65265062
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201811147283.7A Withdrawn CN109323544A (en) | 2018-09-29 | 2018-09-29 | A kind of vacuum drying degreasing plant |
Country Status (1)
Country | Link |
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CN (1) | CN109323544A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111637690A (en) * | 2020-05-11 | 2020-09-08 | 常州奥凯干燥设备有限公司 | Novel vacuum drying machine device of pulsation replacement formula |
CN113048724A (en) * | 2021-03-08 | 2021-06-29 | 珠海格力智能装备有限公司 | Oil removing system |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4405531B2 (en) * | 2007-05-18 | 2010-01-27 | 株式会社エントロン | Drying equipment |
CN102226632A (en) * | 2011-05-24 | 2011-10-26 | 上海理工大学 | Device and method for drying by integrating vacuum, microwave and ice temperature technologies |
CN206176897U (en) * | 2016-11-16 | 2017-05-17 | 成都东方仪器有限公司 | Vacuum drying cleaner |
-
2018
- 2018-09-29 CN CN201811147283.7A patent/CN109323544A/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4405531B2 (en) * | 2007-05-18 | 2010-01-27 | 株式会社エントロン | Drying equipment |
CN102226632A (en) * | 2011-05-24 | 2011-10-26 | 上海理工大学 | Device and method for drying by integrating vacuum, microwave and ice temperature technologies |
CN206176897U (en) * | 2016-11-16 | 2017-05-17 | 成都东方仪器有限公司 | Vacuum drying cleaner |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111637690A (en) * | 2020-05-11 | 2020-09-08 | 常州奥凯干燥设备有限公司 | Novel vacuum drying machine device of pulsation replacement formula |
CN111637690B (en) * | 2020-05-11 | 2021-05-25 | 常州奥凯干燥设备有限公司 | Pulsation displacement type vacuum drier device |
CN113048724A (en) * | 2021-03-08 | 2021-06-29 | 珠海格力智能装备有限公司 | Oil removing system |
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PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
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WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190212 |
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WW01 | Invention patent application withdrawn after publication |