CN109323544A - A kind of vacuum drying degreasing plant - Google Patents

A kind of vacuum drying degreasing plant Download PDF

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Publication number
CN109323544A
CN109323544A CN201811147283.7A CN201811147283A CN109323544A CN 109323544 A CN109323544 A CN 109323544A CN 201811147283 A CN201811147283 A CN 201811147283A CN 109323544 A CN109323544 A CN 109323544A
Authority
CN
China
Prior art keywords
vacuum
vacuum drying
degreasing plant
gas
vacuum tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811147283.7A
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Chinese (zh)
Inventor
屈超松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201811147283.7A priority Critical patent/CN109323544A/en
Publication of CN109323544A publication Critical patent/CN109323544A/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • F26B9/06Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/04Heating arrangements using electric heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/04Heating arrangements using electric heating
    • F26B23/06Heating arrangements using electric heating resistance heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/005Treatment of dryer exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/005Treatment of dryer exhaust gases
    • F26B25/006Separating volatiles, e.g. recovering solvents from dryer exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a kind of vacuum drying degreasing plants, including wrapping sequentially connected gas input device, heater, vacuum tank, cooling device and vacuum pump, adding thermal resistance is installed on the side wall of the vacuum tank, and it is mounted therein with temperature sensor, gas concentration detector and multiple heating tubes, the controller is connect with adding thermal resistance, temperature sensor, gas concentration detector, vacuum pump and multiple heating tubes respectively.The present invention increases gas input device in degreasing plant, to the ungrease treatment of workpiece and vacuum tank can be made more abundant using gas fluidity;And by controller, intelligent operation is realized.

Description

A kind of vacuum drying degreasing plant
Technical field
The invention belongs to defatting technology fields, and in particular to a kind of vacuum drying degreasing plant.
Background technique
Air-conditioning condenser, evaporator in process, to guarantee that fin and copper pipe can sufficiently flow forming, need to add Enter punching press stearopten, but punching press stearopten welding quality is very unfavorable.Moreover, such as the punching press volatile oil in copper pipe Rouge cannot be removed sufficiently, and in the use process of product, stearopten will be chemically reacted with refrigerant, form a kind of corrosivity Acid, and then ant nest effect is generated in copper pipe inner wall somewhere, corrode copper pipe, even results in copper pipe poling, refrigerant leakage.Therefore need by Punching press stearopten sufficiently removes.
Traditional degreasing plant is heating furnace, and degreasing is to heat air by combustion of natural gas, and heating air is recycled to make Punching press stearopten on workpiece reaches the boiling point of grease under normal pressure and grease is made to become gaseous state from liquid, then empty by heating The mobility of gas takes away the stearopten of workpiece.The drying defatted process of the device is completed under atmospheric pressure environment, cannot Effectively avoid the problem that the aluminum fin-stock of workpiece and copper pipe are oxidized at high temperature, and efficiency is low, operating cost is high, waste gas recovery Difficulty is big.In addition, existing heating furnace, in drying defatted, amount of grease will be attached to heating furnace inner wall, such as handle not in time, Grease is constantly accumulated, it would be possible to Explosion of boiler proper accident is caused, to cause life property safety.
Summary of the invention
The purpose of the present invention is to provide a kind of oil removings abundant, low in cost, safety and environmental protection, vacuum drying easy to maintain Degreasing plant.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of vacuum drying degreasing plant, including the sequentially connected gas input device of packet, heater, vacuum tank, cooling Device and vacuum pump are equipped with adding thermal resistance on the side wall of the vacuum tank, and are mounted therein with temperature sensor, gas concentration Detector and multiple heating tubes, the controller respectively with adding thermal resistance, temperature sensor, gas concentration detector, vacuum pump It is connected with multiple heating tubes.
Further, clarifier is connected with after the vacuum pump.
Further, the cooling device includes cooler and cold-trap machine, and cold-trap machine is connect with cooler, and cooler goes out Oil drain pan is installed at mouthful.
Further, the controller includes single-chip microcontroller and the display screen connecting with single-chip microcontroller, operation button and storage Device.
Further, the heating tube is infrared heating pipe.
Further, the inert gas filled with compression in the gas input device.
The invention has the following advantages:
1, gas input device is increased in degreasing plant, so that workpiece and vacuum tank can be made using gas fluidity Ungrease treatment is more abundant;
2, workpiece is heated by infrared heating pipe, can not only distil grease, moreover it is possible to which solution does not have under vacuum conditions The problem of heat propagation medium;
3, clarifier is provided with after vacuum pump, it is ensured that the gas of exclusion is free of gaseous state grease, to reduce atmosphere dirt Dye;
4, it is provided with adding thermal resistance on the outer wall of vacuum tank, the grease vaporization for being attached to vacuum chamber interior wall can be made, thus It can prevent more and more greases from accumulating in vacuum chamber interior wall and generating explosion, the personal safety of operator has been effectively ensured.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of vacuum tank in the present invention.
Marked in the figure: 1-vacuum tank, 11-infrared heating pipes, 12-adding thermal resistances, 2-cooling devices, 21-is cooling Device, 22-cold-trap machines, 3-vacuum pumps, 4-gas input devices, 41-compressed nitrogen gas sources, 42-heaters, 5-oil drain pans, 6-clarifiers, 7-temperature sensors, A-workpiece.
Specific embodiment
As shown in Figure 1 and Figure 2, vacuum drying degreasing plant provided in this embodiment include vacuum tank 1, it is cooling device 2, true Sky pump 3, gas input device 4, oil drain pan 5 and clarifier 6.
Multiple infrared heating pipes 11 are installed in the vacuum tank 1, workpiece A is heated by infrared heating pipe 11, can be made Solid grease heating sublimation on workpiece A is attached to gaseous state grease;It is provided with adding thermal resistance 12 on the outer wall of vacuum tank 1, uses It is heated in vacuum box outer wall, makes the grease vaporization for being attached to 1 inner wall of vacuum tank, prevent more and more greases in vacuum tank 1 Inner wall accumulation;It is additionally provided with temperature sensor 7 and gas concentration detector on the vacuum tank 3, is examined by temperature sensor 7 Vacuum the temperature inside the box is surveyed to control the unlatching quantity of infrared heating pipe 11, can reach purpose that is energy saving, reducing power consumption, gas Concentration detector can detect the gas concentration in vacuum tank 1, can determine that the oil quantity in vacuum tank 1, grease according to gas concentration Amount is more, and gas concentration is relatively low.
The cooling device 2 includes cooler 21 and cold-trap machine 22, and cold-trap machine 22 is connect with cooler 21, for continuing Freeze to cooler 21, so that gaseous state grease is cooled to liquid fat, vacuum tank 1 is connect by removing oil-piping with cooler 21, Cooler 21 is connected with oil drain pan 5, is used for recovering liquid grease.
The vacuum pump 3 is connect with cooler 21, and the gaseous state grease in vacuum tank 1 is drawn to cooling by vacuum pump 3 Device 2.Vacuum pump 3 is connected with clarifier 6, and for purifying a small amount of gaseous state grease filtrating, guarantee is emitted into atmospheric environment Gas be free of grease.
The gas input device 4 includes compressed nitrogen gas source 41 and heater 42, and compressed nitrogen gas source 41 connects heater 42, heater 42 connects vacuum tank 1, for being added in skimming processes certain in the nitrogen input vacuum tank 1 after heating The hot nitrogen of amount can more fully take away the residual grease on workpiece A by the mobility of gas, ensure that the degreasing of workpiece Effect.
The controller includes single-chip microcontroller and the display screen connecting with single-chip microcontroller, operation button and memory, the list Piece machine is also connect with adding thermal resistance, temperature sensor, gas concentration detector, vacuum pump and multiple heating tubes;It is passed by temperature The quantity of the temperature parameter control heating tube of sensor acquisition, detects the gas concentration in vacuum tank by gas concentration detector, Judge whether there are also greases in vacuum tank, and then control the work of adding thermal resistance and vacuum pump, there is automation function, and nothing It needs manpower to detect, operation information is stored by memory, whether detect operation with staff wrong.
Workflow of the invention:
Start adding thermal resistance 12 by operation button first to heat 1 outer wall of vacuum tank, workpiece A is then placed on vacuum In case 1, starting vacuum pump 3 vacuumizes vacuum tank 1, opens simultaneously infrared heating pipe 11 and heats to workpiece A, and is passed by temperature The temperature control infrared heating pipe 11 that sensor 7 detects opens quantity, and the temperature in vacuum tank 1 is made to be maintained at 40~50 DEG C;With This simultaneously, compressed nitrogen gas source 41, which enters in heater 42, is heated to set temperature, then by after heating nitrogen input vacuum tank 1 It is interior, the remaining grease in workpiece A not only can adequately be taken away by the mobility of gas, can also take away the big of 1 inner wall of vacuum tank Amount of grease.
First distillation is gaseous state grease to solid grease on workpiece A after the heating of infra-red radiation fluorescent tube 11, then passes through vacuum pump It is drawn to cooling device 2, be quickly cooled to by cooling device 2 as liquid fat and is stored in oil drain pan 5, a small amount of non-liquid The gaseous state grease of change is drawn in clarifier 6 by vacuum pump 7 and is purified, to guarantee the gas being emitted into atmospheric environment not Containing grease.
The above is only the preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, any The transformation and replacement carried out based on technical solution provided by the present invention and inventive concept should all be covered in protection model of the invention In enclosing.

Claims (6)

1. a kind of vacuum drying degreasing plant, including the sequentially connected gas input device of packet, heater, vacuum tank, cooling dress It sets and vacuum pump, it is characterised in that: further include controller, adding thermal resistance, and peace in it are installed on side wall of vacuum tank Equipped with temperature sensor, gas concentration detector and multiple heating tubes, the controller respectively with adding thermal resistance, temperature sensing Device, gas concentration detector, vacuum pump are connected with multiple heating tubes.
2. vacuum drying degreasing plant according to claim 1, it is characterised in that: be connected with purification after the vacuum pump Device.
3. vacuum drying degreasing plant according to claim 1, it is characterised in that: the cooling device include cooler and Cold-trap machine, cold-trap machine are connect with cooler, and the exit of cooler is equipped with oil drain pan.
4. vacuum drying degreasing plant according to claim 1, it is characterised in that: the controller include single-chip microcontroller, with And display screen, operation button and the memory being connect with single-chip microcontroller.
5. vacuum drying degreasing plant according to claim 1, it is characterised in that: the heating tube is infrared heating pipe.
6. vacuum drying degreasing plant according to claim 1, it is characterised in that: be filled in the gas input device The inert gas of compression.
CN201811147283.7A 2018-09-29 2018-09-29 A kind of vacuum drying degreasing plant Withdrawn CN109323544A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811147283.7A CN109323544A (en) 2018-09-29 2018-09-29 A kind of vacuum drying degreasing plant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811147283.7A CN109323544A (en) 2018-09-29 2018-09-29 A kind of vacuum drying degreasing plant

Publications (1)

Publication Number Publication Date
CN109323544A true CN109323544A (en) 2019-02-12

Family

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Family Applications (1)

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CN201811147283.7A Withdrawn CN109323544A (en) 2018-09-29 2018-09-29 A kind of vacuum drying degreasing plant

Country Status (1)

Country Link
CN (1) CN109323544A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111637690A (en) * 2020-05-11 2020-09-08 常州奥凯干燥设备有限公司 Novel vacuum drying machine device of pulsation replacement formula
CN113048724A (en) * 2021-03-08 2021-06-29 珠海格力智能装备有限公司 Oil removing system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4405531B2 (en) * 2007-05-18 2010-01-27 株式会社エントロン Drying equipment
CN102226632A (en) * 2011-05-24 2011-10-26 上海理工大学 Device and method for drying by integrating vacuum, microwave and ice temperature technologies
CN206176897U (en) * 2016-11-16 2017-05-17 成都东方仪器有限公司 Vacuum drying cleaner

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4405531B2 (en) * 2007-05-18 2010-01-27 株式会社エントロン Drying equipment
CN102226632A (en) * 2011-05-24 2011-10-26 上海理工大学 Device and method for drying by integrating vacuum, microwave and ice temperature technologies
CN206176897U (en) * 2016-11-16 2017-05-17 成都东方仪器有限公司 Vacuum drying cleaner

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111637690A (en) * 2020-05-11 2020-09-08 常州奥凯干燥设备有限公司 Novel vacuum drying machine device of pulsation replacement formula
CN111637690B (en) * 2020-05-11 2021-05-25 常州奥凯干燥设备有限公司 Pulsation displacement type vacuum drier device
CN113048724A (en) * 2021-03-08 2021-06-29 珠海格力智能装备有限公司 Oil removing system

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Application publication date: 20190212

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