CN109322682A - A kind of arch trolley manipulator - Google Patents

A kind of arch trolley manipulator Download PDF

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Publication number
CN109322682A
CN109322682A CN201811398744.8A CN201811398744A CN109322682A CN 109322682 A CN109322682 A CN 109322682A CN 201811398744 A CN201811398744 A CN 201811398744A CN 109322682 A CN109322682 A CN 109322682A
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CN
China
Prior art keywords
arm
forearm
oil cylinder
connecting rod
arch
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Granted
Application number
CN201811398744.8A
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Chinese (zh)
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CN109322682B (en
Inventor
邵凡
张惠斌
龚小柱
郎媛
丁毅群
范志远
彭龙
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Changsha Keda Intelligent Equipments Inc Co
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Changsha Keda Intelligent Equipments Inc Co
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Priority to CN201811398744.8A priority Critical patent/CN109322682B/en
Publication of CN109322682A publication Critical patent/CN109322682A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/40Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Jib Cranes (AREA)

Abstract

The invention discloses a kind of arch trolley manipulators, it includes the reverse fold mechanism (1) that one end is installed on trolley chassis, the other end of reverse fold mechanism is sequentially connected telescoping mechanism (3), automatic leveling forearm (4), multifunctional platform (5), and pitching oil cylinder (2) are arranged between reverse fold mechanism and telescoping mechanism.Reverse fold mechanism includes the first slewing equipment (11) that lowermost end is arranged in, undersetting (12) are set on first slewing equipment, the two sides of undersetting are respectively articulated with one end of first connecting rod (13) and second connecting rod (15), the other end of first connecting rod and second connecting rod is hinged on upper bracket (14), undersetting, first connecting rod, upper bracket, second connecting rod is set to constitute four-bar mechanism, the first oil cylinder (16) that setting Neng Shi reverse fold mechanism is swung on the adjacent rod piece of four-bar mechanism.The present invention is achievable to pick up steel arch flexibility of being scattered, is quickly in place, and has high altitude operation function and truck crane function.

Description

A kind of arch trolley manipulator
Technical field
The present invention relates to arch trolley, especially a kind of arch trolley manipulator.
Background technique
In water power tunnel, subway engineering, railway tunnel, vcehicular tunnel, underground power house, military ground engineering construction if Country rock shakiness rule needs to set up arch (grille arch) in advance, performs anchor pole, hangs steel mesh, prevents Tunnel Landslide.
Since tunnel cross sectional is larger, arch span is big, thus existing construction technology of constructing for convenience is to encircle a Pin Frame is divided into more piece arch section, and more piece arch section is carried into after tunnel installation site, then by rack, is spelled in tunnel by manpower Complete supporting arch is dressed up to be installed again.Entire work progress is cumbersome, large labor intensity, low efficiency.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the shortage of prior art, provide a kind of can be achieved to steel arch of being scattered Flexibility picks up, is quickly in place, and has the arch trolley manipulator of high altitude operation function and truck crane function.
In order to solve the above technical problems, the invention adopts the following technical scheme: a kind of arch trolley manipulator comprising One end is installed in the reverse fold mechanism on trolley chassis, the other end of the reverse fold mechanism be sequentially connected telescoping mechanism, Automatic leveling forearm, multifunctional platform, and pitching oil cylinder is set between the reverse fold mechanism and the telescoping mechanism.
The reverse fold mechanism includes the first slewing equipment that lowermost end is arranged in and manipulator can be made to turn round, and described the Undersetting is set on single-revolution device, and the two sides of undersetting are respectively articulated with one end of first connecting rod and second connecting rod, first connecting rod It is hinged on upper bracket with the other end of second connecting rod, undersetting, first connecting rod, upper bracket, second connecting rod is made to constitute double leval jib Mechanism, the first oil cylinder that setting Neng Shi reverse fold mechanism is swung on the adjacent rod piece of four-bar mechanism.
The telescoping mechanism includes the first arm being successively mutually socketed, the second arm ... N arm, and N is natural number, and N≤ 3;First arm and the second arm are hingedly connected to the head and the tail both ends of the second oil cylinder;Described second fixes respectively to the both ends of N arm Pulley is installed, winding connector is distinguished on each pulley, and the connector being located on same two head sheave of arm is with respect to winding;It is wound around Connector both ends on K arm pulley are fixedly connected with K-1 arm, K+1 arm respectively, and K is natural number, and 2 ﹤ K ﹤ N.
The automatic leveling forearm includes the forearm connecting with the telescoping mechanism and is set to forearm and the telescopic machine Third oil cylinder between structure, and the angular transducer for monitoring forearm pitch angle is installed on forearm, control system receives The signal of angular transducer simultaneously feeds back to hydraulic system to adjust third oil cylinder, and forearm is made to keep horizontality.According to time feelings Condition can also close automatic regulation function, by manually controlling forearm posture.
The multifunctional platform includes the platform that surrounding is provided with fence, and the bottom setting of the platform can be such that platform turns round Second slewing equipment is installed with manipulator on the platform;The pedestal of the manipulator is arranged on the platform, the pedestal The upper hinged swing forearm positioned at platform exterior, and be equipped between the pedestal and swing forearm for driving swing forearm opposite 4th oil cylinder of pedestal pitching;The swing auxiliary for being located at and swinging above forearm is also hinged on the pedestal, and the swing is small Arm and swing auxiliary between be equipped with for drive swing auxiliary it is opposite swing forearm pitching the 5th oil cylinder;It is installed on the pedestal There is hoist engine, the wirerope of winding is around connection after the pulley on the swing auxiliary for sandwiched steel arch on the hoist engine Fixture.
Boom hoisting is provided on the telescoping mechanism.
The connector is chain or wirerope.
The clamp hand for clamping steel arch is installed on first arm, installing is for driving clamp hand promptly to put on the clamp hand The 6th oil cylinder of pine.
The Clamping Center line of the clamp hand is located in the pitch plane for swinging auxiliary, moves swinging pair armband in steel arch When facing upward, steel arch is fairly fallen in the clamp hand.
The swing forearm and swing auxiliary are articulated with jointly on the same articulated shaft of the pedestal.
Compared with the prior art, the advantages of the present invention are as follows:
1, the present invention can discharge wirerope, be picked up with realizing to the flexibility for steel arch of being scattered in telescoping mechanism and swing forearm nutation It takes, and after picking up steel arch, swings auxiliary and face upward, recycle wirerope, and by controlling reverse fold mechanism, pitching oil cylinder, stretching The corresponding freedom degree of contracting mechanism, automatic leveling forearm, multifunctional platform, realizes the lifting of steel arch, until steel arch is pushed to finger Positioning is set.
2, the present invention is applied into arch installation, since steel arch flexibility of being scattered is picked up and is lifted, and arch is in clamping It is fixed in the process by clamp hand, thus construction personnel's safety and construction efficiency can be greatly improved.
3, the end of manipulator is arranged in multifunctional platform of the present invention, by control reverse fold mechanism, pitching oil cylinder, stretches Contracting mechanism, the corresponding freedom degree of automatic leveling forearm are, it can be achieved that high altitude operation, and multifunctional platform is equipped with hoist engine, swings Forearm and swing auxiliary, also have biggish working space, thus several work can be carried out by multifunctional platform, while may be used also As truck crane function.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Fig. 2 is the structural schematic diagram of reverse fold mechanism of the present invention.
Fig. 3 is the structural schematic diagram of telescoping mechanism of the present invention.
Fig. 4 is multifunctional platform schematic perspective view of the present invention.
Fig. 5 is that multifunctional platform of the present invention picks up and lift steel arch schematic diagram.
Fig. 6 is that multifunctional platform of the present invention adjusts steel arch position view.
Specific embodiment
Below in conjunction with specific preferred embodiment, the invention will be further described, but not thereby limiting the invention Protection scope.
Embodiment 1:
As shown in Figure 1, one embodiment of arch trolley manipulator of the present invention includes reverse fold mechanism 1, pitching oil cylinder 2, stretches Mechanism 3, automatic leveling forearm 4, multifunctional platform 5.Wherein:
As shown in Figure 1 and Figure 2, reverse fold mechanism 1 includes that the lowermost end of manipulator is arranged in and can make the first of manipulator revolution Slewing equipment 11, is arranged undersetting 12 on the first slewing equipment 11, and the two sides of undersetting 12 are respectively articulated with first connecting rod 13 and the The other end of one end of two connecting rods 15, first connecting rod 13 and second connecting rod 15 is hinged on upper bracket 14, make in this way undersetting 12, First connecting rod 13, upper bracket 14, second connecting rod 15 constitute four-bar mechanism.The second connecting rod 15 and undersetting 12 of four-bar mechanism Between hinged first oil cylinder 16, when the first oil cylinder 16 stretch out when, second connecting rod 15 will be around counterclockwise with the hinge joint of undersetting 12 Rotation.According to four-bar mechanism principle, upper bracket 14 will also be rotated counterclockwise around the hinge joint with second connecting rod 15, correspondingly, First connecting rod 13 is rotated counterclockwise around the hinge with undersetting 12.When the first oil cylinder 16 retracts, second connecting rod 15 will be around under The hinge joint of support 12 rotates clockwise.According to four-bar mechanism principle, upper bracket 14 also will be around hinged with second connecting rod 15 Point rotates clockwise, and correspondingly, first connecting rod 13 is rotated clockwise around the hinge with undersetting 12.
In the present embodiment, the first oil cylinder 16 is mounted between second connecting rod 15 and undersetting 12, and however, it is not limited to this, It is closed as long as the first oil cylinder 16 is arranged in by what undersetting 12, first connecting rod 13, upper bracket 14, the sequential connection of second connecting rod 15 were formed On the adjacent cells of ring four-bar mechanism, four-bar mechanism can be driven to rotate around its hinge joint, such as undersetting 12 and the Between one connecting rod 13, between first connecting rod 13 and upper bracket 14, between upper bracket 14 and second connecting rod 15.
As shown in figures 1 and 3, telescoping mechanism 3 includes the first arm 31, the second arm 32, third arm 33, the 4th arm 34, second Oil cylinder 35, the first chain 36, first pulley 37, the second chain 38, second pulley 39, the second chain 310, third pulley 311, Four chains 312, the 4th pulley 313.First arm 31, the second arm 32, third arm 33, the 4th arm 34 are successively each other by slip bocks system Socket.The both ends of second oil cylinder 35 are hinged with the first arm 31, the second arm 32 respectively.First pulley 37 and the second arm 32 are fixed, the Two pulleys 39 and the second arm 32 are fixed, and third pulley 311 and third arm 33 are fixed, and the 4th pulley 313 and third arm 33 are fixed.The Its both ends is fixed with the first arm 31 and third arm 33 respectively after one chain 36 bypasses first pulley 37.Second chain 38 bypasses second Its both ends is fixed with the first arm 31 and third arm 33 respectively after pulley 39.Third chain 310 bypasses its both ends after third pulley 311 It is fixed with the second arm 32 and the 4th arm 34 respectively.4th chain 312 bypass the 4th pulley 313 after its both ends respectively with the second arm 32 It is fixed with the 4th arm 34.
When second oil cylinder 35 stretches out, the second arm 32 is stretched out relative to the first arm 31, and second pulley 39 is moved with the second arm 32. The end of second chain 38 will be relative to the first arm 31 with the stretching of two speeds, and third arm 33 is with the second chain 38 relative to the One 31 liang of arm speed stretch out, meanwhile, third arm 33 drive third and fourth pulley 311,313 move forward together, the 4th arm 34 with 4th chain 312 relative to 32 liang of speeds of the second arm to stretch out.
When second oil cylinder 35 retracts, the second arm 32 is retracted relative to the first arm 31, and first pulley 37 is moved with the second arm 32. The end of first chain 36 will be relative to the first arm 31 with the retraction of two speeds, and third arm 33 is with the first chain 36 relative to the One 31 liang of arm speed retracts.Meanwhile third arm 33 drives third and fourth pulley 311,313 to retract together, the 4th arm 34 is with third Chain 310 relative to 32 liang of speeds of the second arm to retract.
As shown in Figure 1,31 end of the first arm and 14 upper end of upper bracket are hinged.Among 2 one end of pitching oil cylinder and upper bracket 14 Hinge is hinged, and the other end and the intermediate hinge of the first arm 31 are hinged.When pitching oil cylinder 2 stretches out, the first arm 31 is relative to reverse fold Mechanism 1 faces upward.When pitching oil cylinder 2 retracts, the first arm 31 is relative to 1 nutation of reverse fold mechanism.4th arm, 34 front end is provided with Boom hoisting 36.
Automatic leveling forearm 4 includes forearm 41 and third oil cylinder 42.41 one end of forearm and 34 front end of the 4th arm are hinged.Third 42 one end of oil cylinder and forearm 41 are hinged, and the other end and 34 front end of the 4th arm are hinged.Third oil cylinder 42 stretch out when, forearm 41 relative to 4th arm 34 is faced upward.When third oil cylinder 42 retracts, forearm 41 is relative to 34 nutation of the 4th arm.Angle sensor is installed on forearm 41 Device feeds back to hydraulic system and adjusts third oil cylinder 42 in real time to monitor forearm angle state in real time, keeps 41 holding of forearm horizontal State.Automatic regulation function can be also closed according to time situation, by manually controlling forearm posture.
Multifunctional platform 5 is set above 4 front end of automatic leveling forearm.
As shown in Figure 4-Figure 6, multifunctional platform 5 includes the platform 52 that surrounding is provided with fence, and the bottom of the platform 52 is set The second slewing equipment 51 is set, when the second slewing equipment 51 turns round clockwise, the revolution clockwise together of band moving platform 52, the second revolution When 51 turning anticlockwise of device, band 52 turning anticlockwise of moving platform.Manipulator 53 is installed on platform 52.The pedestal of manipulator 53 531 are arranged on platform 52, and forearm 535 is hingedly swung on pedestal 531.The 4th is equipped between pedestal 531 and swing forearm 535 Oil cylinder 536, one end of the 4th oil cylinder 536 and pedestal 531 are hinged, and the other end and swing forearm 535 are hinged, and the 4th oil cylinder 536 is stretched It when out, swings 535 opposite base 531 of forearm and faces upward, when the 4th oil cylinder 536 retracts, swing 535 opposite base of forearm, 531 nutation. It swings 539 one end of auxiliary and is articulated with pedestal 531, and 538 one end of the 5th oil cylinder and swing auxiliary 539 are hinged, the 5th oil cylinder 538 is another One end and swing forearm 535 are hinged.When 5th oil cylinder 538 stretches out, swings the opposite forearm 535 that swings of auxiliary 539 and face upward, the 5th oil When cylinder 538 retracts, opposite swing 535 nutation of forearm of auxiliary 539 is swung.Hoist engine 532 is installed with above pedestal 531, around setting Position is after the wirerope 533 on hoist engine 532 is turned to by the pulley 5311 swung on auxiliary 539, jockey 534.It swings The both ends of forearm 535 are installed with clamp hand 537 respectively, and the 6th oil cylinder 5310 is installed on clamp hand 537, for driving clamp hand 537 to grab Tightly loosen.
As shown in Figure 5, Figure 6, in the course of work, after fixture 534 is fixed with steel arch 5312, hoist engine 532 drives steel wire Rope 533 is promoted, and swings rear near auxiliary 539 stop until fixture 534 rises to steel arch 5312.Then the 5th oil cylinder is driven 538 stretch out, and swing auxiliary 539 at this time and face upward, while steel arch 5312 will be driven to fall into clamp hand 537.Then the 6th oil cylinder of driving 5310 stretch out and clamp hand 537 are driven to clamp steel arch 5312.So far the lifting of steel arch 5312 and clamping finish.At this point, if necessary Steel arch position is adjusted, the pitching for swinging forearm 535 can be realized by the movement of the 4th oil cylinder 536, to realize steel arch position Adjustment.
It is small by control reverse fold mechanism 1, pitching oil cylinder 2, telescoping mechanism 3, automatic leveling after steel arch 5312 is clamping The corresponding freedom degree of arm 4, multifunctional platform 5, until steel arch, which is pushed to designated position, completes work.
Whole process, operator can closely operate on platform 52.
The above is only the preferred embodiment of the application, not does any type of limitation to the application, although this Shen Please disclosed as above with preferred embodiment, however not to limit the application, any person skilled in the art is not taking off In the range of technical scheme, a little variation or modification are made using the technology contents of the disclosure above and is equal to Case study on implementation is imitated, is belonged in technical proposal scope.

Claims (10)

1. a kind of arch trolley manipulator, it is characterised in that the reverse fold mechanism being installed in including one end on trolley chassis (1), the other end of the reverse fold mechanism is sequentially connected telescoping mechanism (3), automatic leveling forearm (4), multifunctional platform (5), and between the reverse fold mechanism and the telescoping mechanism pitching oil cylinder (2) are set.
2. a kind of arch trolley manipulator according to claim 1, which is characterized in that the reverse fold mechanism includes Lowermost end is set and the first slewing equipment (11) of manipulator revolution can be made, undersetting is set on first slewing equipment (12), the two sides of undersetting are respectively articulated with one end of first connecting rod (13) and second connecting rod (15), first connecting rod and second connecting rod The other end be hinged on upper bracket (14), make undersetting, first connecting rod, upper bracket, second connecting rod constitute four-bar mechanism, four The first oil cylinder (16) that Neng Shi reverse fold mechanism is swung is set on the adjacent rod piece of link mechanism.
3. a kind of arch trolley manipulator according to claim 1, which is characterized in that the telescoping mechanism includes successively The first arm (31), the second arm (32) ... the N arm being mutually socketed, N are natural number, and N≤3;First arm and the second arm It is hingedly connected to the head and the tail both ends of the second oil cylinder (35);Described second is fixedly mounted pulley to the both ends of N arm respectively, on each pulley Winding connector respectively, and the connector being located on same two head sheave of arm is with respect to winding;The connection being wound around on K arm pulley Part both ends are fixedly connected with K-1 arm, K+1 arm respectively, and K is natural number, and 2 ﹤ K ﹤ N.
4. a kind of arch trolley manipulator according to claim 1, which is characterized in that the automatic leveling forearm includes The forearm (41) being connect with the telescoping mechanism and the third oil cylinder (42) being set between forearm and the telescoping mechanism, and it is small The angular transducer for monitoring forearm pitch angle, the signal and feedback of control system receiving angle sensor are installed on arm To hydraulic system to adjust third oil cylinder, forearm is made to keep horizontality.
5. a kind of arch trolley manipulator according to claim 1, which is characterized in that the multifunctional platform includes four It is provided with the platform (52) of fence week, the second slewing equipment (51) that the bottom setting of the platform can be such that platform turns round is described flat Manipulator (53) are installed on platform;Pedestal (531) setting of the manipulator on the platform, is hingedly located on the pedestal The swing forearm (535) of platform exterior, and be equipped between the pedestal and swing forearm and swing forearm opposite base for driving 4th oil cylinder (536) of pitching;The swing auxiliary (539) for being located at and swinging above forearm is also hinged on the pedestal, and described Swing forearm and swing auxiliary between be equipped with for drive swing auxiliary it is opposite swing forearm pitching the 5th oil cylinder (538);Institute It states and is installed on pedestal hoist engine (532), the wirerope (533) of winding on the hoist engine is around the cunning on the swing auxiliary Take turns (5311) fixture (534) of connection for sandwiched steel arch afterwards.
6. a kind of arch trolley manipulator according to claim 1, which is characterized in that be provided on the telescoping mechanism Boom hoisting (36).
7. a kind of arch trolley manipulator according to claim 3, which is characterized in that the connector is chain or steel Cord.
8. a kind of arch trolley manipulator according to claim 5, which is characterized in that installed on first arm useful In the 6th oil cylinder (5310) that installing is loosened for driving clamp hand to firmly grasp on the clamp hand (537) for clamping steel arch, the clamp hand.
9. a kind of arch trolley manipulator according to claim 8, which is characterized in that the Clamping Center line of the clamp hand In the pitch plane for swinging auxiliary, when the dynamic steel arch of swinging pair armband being made to face upward, steel arch is fairly fallen in the clamp hand.
10. a kind of arch trolley manipulator according to claim 5, which is characterized in that the swing forearm and swing Auxiliary is articulated with jointly on the same articulated shaft of the pedestal.
CN201811398744.8A 2018-11-22 2018-11-22 Manipulator for arch frame trolley Active CN109322682B (en)

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CN109322682B CN109322682B (en) 2024-03-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110270975A (en) * 2019-07-02 2019-09-24 中铁西南科学研究院有限公司 A kind of lining quality of channel manipulator
CN113464177A (en) * 2021-08-05 2021-10-01 长沙科达智能装备股份有限公司 Tunnel arch centering machine and arch centering construction method

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Publication number Priority date Publication date Assignee Title
EP0381629A1 (en) * 1989-01-31 1990-08-08 Omar Cavattoni An extensible movable bridge assembly for use in building tunnels
CN103291330A (en) * 2013-05-16 2013-09-11 湖南江麓实业发展有限公司 All-round manipulator special for tunnels
CN107939423A (en) * 2017-12-22 2018-04-20 长沙科达智能装备股份有限公司 One kind is suitable for tunnel three step constructions trolley foldable arm rack
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CN207739946U (en) * 2017-12-22 2018-08-17 长沙科达智能装备股份有限公司 A kind of operating mechanism of multi-functional arching drill jumbo
CN108729930A (en) * 2018-04-19 2018-11-02 陕西道智能科技有限公司 A kind of vertical arch abutment vehicle in the tunnels CG-3
CN209308713U (en) * 2018-11-22 2019-08-27 长沙科达智能装备股份有限公司 A kind of arch trolley manipulator

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0381629A1 (en) * 1989-01-31 1990-08-08 Omar Cavattoni An extensible movable bridge assembly for use in building tunnels
CN103291330A (en) * 2013-05-16 2013-09-11 湖南江麓实业发展有限公司 All-round manipulator special for tunnels
CN107939423A (en) * 2017-12-22 2018-04-20 长沙科达智能装备股份有限公司 One kind is suitable for tunnel three step constructions trolley foldable arm rack
CN207739946U (en) * 2017-12-22 2018-08-17 长沙科达智能装备股份有限公司 A kind of operating mechanism of multi-functional arching drill jumbo
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Publication number Priority date Publication date Assignee Title
CN110270975A (en) * 2019-07-02 2019-09-24 中铁西南科学研究院有限公司 A kind of lining quality of channel manipulator
CN113464177A (en) * 2021-08-05 2021-10-01 长沙科达智能装备股份有限公司 Tunnel arch centering machine and arch centering construction method

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