CN109310937A - Photochemical catalyst functionality filter - Google Patents

Photochemical catalyst functionality filter Download PDF

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Publication number
CN109310937A
CN109310937A CN201780036766.7A CN201780036766A CN109310937A CN 109310937 A CN109310937 A CN 109310937A CN 201780036766 A CN201780036766 A CN 201780036766A CN 109310937 A CN109310937 A CN 109310937A
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mentioned
photochemical catalyst
adsorbent
filter according
layer
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CN109310937B (en
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金荷娜
李东
李东一
金孝重
李晔
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LG Corp
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LG Chemical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0028Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions provided with antibacterial or antifungal means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0036Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0038Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions with means for influencing the odor, e.g. deodorizing substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0442Antimicrobial, antibacterial, antifungal additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/08Special characteristics of binders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20707Titanium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20776Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20792Zinc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/80Type of catalytic reaction
    • B01D2255/802Photocatalytic

Abstract

The present invention provides photochemical catalyst functionality filter, successively includes photocatalyst layer, adsorbent layer and substrate layer, above-mentioned photocatalyst layer includes: having hydrophilic first inorganic binder;And photochemical catalyst, above-mentioned adsorbent layer includes: second inorganic binder different from above-mentioned first binder;And adsorbent.

Description

Photochemical catalyst functionality filter
Technical field
The present invention relates to photochemical catalyst functionality filters.
Background technique
Plain filter for medical mask, automotive seat etc., which has, captures the simultaneously function of filter bacteria or gaseous material Energy.But this plain filter does not have the self degradation function of bacterium or gaseous material.In this regard, only being applied in filter In the case where photochemical catalyst, though there is self degradation function, because by the noxious substance spread in air to photochemical catalyst Surface needs the time, so effect is difficult to see that in the short time, in the case where filter only applies adsorbent, though it can be in short-term Interior removal bacterium or gaseous material, but its effect just can not be seen after there is adsorbent saturation.
Therefore, it currently also needs in the method simultaneously in a manner of photochemical catalyst and adsorbent to improve filter efficiency It is studied.
Summary of the invention
The technical problem to be solved in the present invention
An example of the invention provides a kind of harmful substance that can be adsorbed in a short time in air and fast degradation is inhaled The photochemical catalyst functionality filter of attached harmful substance.
Technical solution
An example of the invention provides a kind of photochemical catalyst functionality filter, successively includes photocatalyst layer, absorption Oxidant layer and substrate layer, above-mentioned photocatalyst layer includes: having hydrophilic first inorganic binder;And photochemical catalyst, on Stating adsorbent layer includes: second inorganic binder different from above-mentioned first binder;And adsorbent.
Above-mentioned first inorganic binder may include selected from by titanium dioxide (TiO2) binder, colloidal silicon (colloidal Silica), silica (SiO2) binder, alumina sol, zirconia sol and their combination composition group in It is a kind of.
Contact angle between above-mentioned first inorganic binder and water can be 0 ° to 20 °.
Above-mentioned photochemical catalyst may include metal oxide and metallic.
Above-mentioned metal oxide may include selected from by titanium oxide, tungsten oxide, zinc oxide, niobium oxide and their combination group At one of group.
Above-mentioned metallic may include selected from by tungsten, chromium, vanadium, molybdenum, copper, iron, cobalt, manganese, nickel, platinum, gold, silver, cerium, cadmium, zinc, One of magnesium, calcium, strontium, barium and group of their combination composition.
The partial size (particle diameter) of above-mentioned photochemical catalyst can be 20nm to 100nm.
It may include 50 parts by weight to 100 weight on the basis of the photochemical catalyst of 100 parts by weight in above-mentioned photocatalyst layer Above-mentioned first inorganic binder of part.
The thickness of above-mentioned photocatalyst layer can be 0.2 μm to 1 μm.
Above-mentioned second inorganic binder may include selected from by ethyl orthosilicate (TEOS), methyltrimethoxysilane (Trimethoxy (methyl) silane), methyltriethoxysilane (triethoxy (methyl) silane) and they One of the group that is combined into of group.
Above-mentioned adsorbent may include selected from by active carbon, zeolite, apatite, aluminium oxide, silica and their group One of group being combined into.
The partial size of above-mentioned adsorbent can be 0.02 μm to 1 μm.
It may include 50 parts by weight to 100 parts by weight on the basis of the adsorbent of 100 parts by weight in above-mentioned adsorbent layer Above-mentioned second inorganic binder.
The thickness of above-mentioned adsorbent layer can be 0.2 μm to 1 μm.
Above-mentioned substrate layer may include being selected to be made of non-woven fabrics, thin polymer film, glass substrate and their combination One of group.
Beneficial effect
Above-mentioned photochemical catalyst functionality filter can easily trap the nuisance in air in a short time by adsorbent Matter etc., and substrate layer can be prevented contaminated by the deodorization of photochemical catalyst, antibacterial, antiviral functions, even if in gaseous material In the case where tangling, harmless substance can also be degraded to by light reaction.
There is the present invention above-mentioned photochemical catalyst can concentrate the surface for being scattered in photochemical catalyst functionality filter, so as to mention It rises in air the advantages of the degradation efficiency of harmful substance.
Detailed description of the invention
Fig. 1 schematically illustrates the section of the organic fiber of the photochemical catalyst functional non-woven fabric of an example of the invention.
Fig. 2 schematically illustrates the photochemical catalyst of an example of the invention.
Specific embodiment
If advantages and features of the invention and the method for realizing these become brighter referring to aftermentioned embodiment Really.But the present invention can be realized by a variety of different embodiments, and it is not limited to implementation as disclosed below Example, the embodiment of the present invention just for the sake of keep present disclosure complete and by invention scope of the invention completely Inform general technical staff of the technical field of the invention and be provided, the present invention only by invent claimed range come Definition.Throughout the manual, identical appended drawing reference indicates identical structural element.
In the accompanying drawings, in order to clearly show multiple layers and region, thickness expansion is shown.And in the accompanying drawings, in order to Convenient for explanation, it is greatly exaggerated to show the thickness in a part of layer and region.
Moreover, in the present specification, being located at other parts "upper" or " top " when the part such as layer, film, region, plate is referred to as When, this not only include the case where it is " direct " be located at other parts "upper", also include the case where that there are other parts among the two.Phase Instead, when certain part be referred to as it is " direct " be located at other parts "upper" when, then mean that other parts are not present among the two.And And when the part of layer, film, region, plate etc. is referred to as and is located at other parts "lower" or " lower part ", this not only includes " direct " position In the other parts "lower" the case where, also include the case where that there are other parts among the two.On the contrary, when certain part is referred to as " straight Connect " when being located at other parts "lower", then mean that there is no other parts among the two.
An example of the invention provides photochemical catalyst functionality filter, successively includes: photocatalyst layer, adsorbent layer And substrate layer, above-mentioned photocatalyst layer is rich to be contained: having hydrophilic first inorganic binder;And photochemical catalyst, above-mentioned suction Attached oxidant layer includes: second inorganic binder different from above-mentioned first binder;And adsorbent.
Fig. 1 schematically illustrates the section of the organic fiber of the photochemical catalyst functional non-woven fabric of an example of the invention.
Referring to Fig.1, above-mentioned photochemical catalyst functionality filter 100 successively includes photocatalyst layer 110, adsorbent layer 120 And substrate layer 130.
Above-mentioned photocatalyst layer 110 includes photochemical catalyst 150 and the first inorganic binder 140, above-mentioned adsorbent layer 120 Include the second inorganic binder 160 and adsorbent 170.
It in the case where existing filter, is not layered individually, and photochemical catalyst is directly attached to adsorbent surface to make With.In the case, it even if the photochemical catalyst of addition equivalent, few because being exposed to the amount of photochemical catalyst of filter surfaces, and leads Causing the degradation efficiency of the organic matter in air reduces.
For this purpose, the present invention make above-mentioned photocatalyst layer be located at above-mentioned photochemical catalyst functionality filter outermost shell table Face is distinguished with above-mentioned adsorbent layer, so that the degradation efficiency to harmful substance in air can be improved.
Above-mentioned optical catalyst filter plays the role of effectively trapping and degrade the harmful substance in air.On for this purpose, It states photocatalyst layer to be required to easily react with the harmful substance in air, and above-mentioned adsorbent layer is required to Farthest it is exposed to the surface of above-mentioned photochemical catalyst functionality filter.
In an example of the invention, above-mentioned photochemical catalyst functionality filter can be urged by suitably limiting or designing above-mentioned light Formation, ingredient, composition of agent layer and adsorbent layer etc. first-class execute above-mentioned function.
Above-mentioned photocatalyst layer is located at the surface of the outermost shell of above-mentioned photochemical catalyst functionality filter, to can be improved pair The degradation efficiency of harmful substance in air.
Specifically, the thickness of above-mentioned photocatalyst layer can be about 0.2 μm to 1 μm.Above-mentioned photocatalyst layer maintains above-mentioned thickness Range is spent, so as to the harmful substance effectively adsorbed and in air of degrading, is less than above-mentioned thickness model in above-mentioned photocatalyst layer In the case where enclosing, the binding force of above-mentioned photochemical catalyst and above-mentioned photocatalyst layer can decline, and weaken so as to cause durability, and nothing The amount of photochemical catalyst needed for method sufficiently ensures light reaction.In the case where above-mentioned photocatalyst layer is greater than above-mentioned thickness range, Above-mentioned adsorbent will not be then exposed to outside photocatalyst layer, be declined so as to cause the degree that the harmful substance in air is adsorbed, And the probability of surface cracked (crack) increases, so that the durability of above-mentioned photocatalyst layer declines, it can production development The problem of cost increase.
Above-mentioned photocatalyst layer includes to have hydrophilic first inorganic binder.Above-mentioned first inorganic binder may include Free titanium dioxide binder, colloidal silicon, silica binder, alumina sol, zirconia sol and their combination One of group of composition.Above-mentioned first inorganic binder can make above-mentioned photochemical catalyst adhere well to above-mentioned photochemical catalyst function Energy property filter, for example, the phase in the case where the first inorganic binder includes titanium dioxide binder, with above-mentioned photochemical catalyst Capacitive is outstanding, does not lose the catalysis of above-mentioned photochemical catalyst not only, and above-mentioned photochemical catalyst can also be made to be adhered firmly to State the surface of photochemical catalyst functionality filter.
Contact angle between above-mentioned first inorganic binder and water can be about 20 ° or less.Specifically, it can be about 0 (zero) ° To about 20 °.Using between apparatus for measuring contact angle (dataphysics, Contact angle system OCA) measurement and water Above-mentioned contact angle metered volume (dosing volume) is set as in the state of 25 DEG C and 1 atmospheric pressure " 2uL ", to measure contact angle, above-mentioned " 2uL " is to fall on surface to measure contact angle under room temperature atmospheric pressure state The volume of water.
In the case where the contact angle of above-mentioned first inorganic binder is greater than above range, hydrophilic surface can not be formed, Properties of catalyst can then decline.It specifically, can not be effective if the surface of above-mentioned photochemical catalyst does not have sufficient hydrophily Hydrone needed for ground adsorption photochemical catalysis agent reaction can eventually lead to properties of catalyst decline.That is, above-mentioned first inorganic bond The contact angle of agent is met the above range, so as to easily ensure effective properties of catalyst expression.
Above-mentioned first inorganic binder has hydrophily, thus can realize properties of catalyst to by hydrophilic surface Absorption is effectively performed in the hydrone of Shi Suoxu, therefore, it can be achieved that properties of catalyst compared with the binder of non-hydrophilic It maximizes.
Above-mentioned photocatalyst layer includes photochemical catalyst.Above-mentioned photochemical catalyst generally means that can promote when exposed to light Learn the substance of reaction.For example, censuring can promote to dye with organic odor causing substance, volatile organic compounds and organic substrate The degradation of agent or the substance of the related redox reaction of oxidation.
Specifically, when above-mentioned photochemical catalyst is exposed to light, by the wave-length coverage by absorbing about 400nm to about 700nm Light generate superoxide anion or hydroxy radical etc. obtained energy electrons and holes generated, they it is degradable and The harmful substance in air is removed, to play the role of clean air, deodorization or antibacterial.
Above-mentioned photochemical catalyst may include metal oxide and metallic.
Fig. 2 schematically illustrates the appearance of the photochemical catalyst of an example of the invention.
Referring to Fig. 2, above-mentioned photochemical catalyst 150 can dispersedly be attached to the surface of metal oxide 220 in metallic 210 Shape.Specifically, above-mentioned photochemical catalyst 150 can be in above-mentioned 210 light deposition of metallic (photo-deposition) in upper State the form on the surface of metal oxide 220.
Above-mentioned metal oxide may include selected from by titanium oxide, tungsten oxide, zinc oxide, niobium oxide and their combination group At one of group.
For example, above-mentioned metal oxide may include tungsten oxide, in the case, can get reacted under visible light and Outstanding, the cheap advantage of the photochemical catalyst characteristic showed.
Above-mentioned metallic may include selected from by tungsten, chromium, vanadium, molybdenum, copper, iron, cobalt, manganese, nickel, platinum, gold, silver, cerium, cadmium, zinc, One of magnesium, calcium, strontium, barium and group of their combination composition.
For example, above-mentioned metallic may include platinum, in the case, available properties of catalyst reaches highest excellent Point.
Above-mentioned metal oxide and metallic are respectively spherical particle, and " spherical particle " is not meant to mathematically Particle with complete spherical form, but indicate that projection image has the particle the same as or similar to round or elliptical shape. Above-mentioned metal oxide and above-mentioned metallic are respectively spherical particle, and result makes above-mentioned photocatalyst particles have ball The metal particle deposition of shape is in the shape on the surface of spherical metal oxide particle.
At this point, the partial size of above-mentioned metallic is several nanometers (nm), for example, can be about 3nm to about 5nm.Above-mentioned clipped wire The partial size of son is very small compared with the partial size of above-mentioned metal oxide, and above-mentioned metallic has the partial size of above range, Thus with suitable content light deposition in the surface of above-mentioned metal oxide, so as to show outstanding photocatalyst activity.
It can the diameter of projection image when to metallic above-mentioned with the parallel light projection of prescribed direction and measure Derive the partial size of above-mentioned metallic, this is equally applicable to photochemical catalyst.
The partial size of above-mentioned photochemical catalyst can be about 20nm to about 100nm, specifically, can be about 30nm to about 60nm.It can lead to It crosses measurement scanning electron microscope (SEM) or transmission electron microscope (TEM) photo and derives above-mentioned photocatalyst particles Partial size.The partial size of above-mentioned photocatalyst particles is met the above range, and thus can ensure that the high-adhesiveness to above-mentioned photocatalyst layer, And dispersed with suitable dispersion degree, so as to show outstanding photocatalyst activity.
When the partial size in view of above-mentioned metallic is very small compared with the partial size of above-mentioned metal oxide, it can be understood as The size of above-mentioned photocatalyst particles, that is, the partial size of above-mentioned photocatalyst particles is mainly determined by the partial size of above-mentioned metal oxide It is fixed.That is, in the case where above-mentioned photocatalyst particles have the partial size of above range, the metal oxidation of above-mentioned photocatalyst particles Object can have several nanometers within the above range, for example, can have the partial size in the error range of about 3nm to about 5nm.In this situation Under, it can express outstanding catalytic activity effect by an adequate amount of metallic light deposition in the surface of above-mentioned metal oxide Rate.Moreover, above-mentioned photocatalyst particles have the partial size of above range, thus can be distributed evenly in photocatalyst layer.
In above-mentioned photocatalyst layer, on the basis of the above-mentioned photochemical catalyst of 100 parts by weight, it can include about 50 parts by weight to about Above-mentioned first inorganic binder of 100 parts by weight.
Above-mentioned photocatalyst layer includes above-mentioned first inorganic binder of above-mentioned parts by weight range, thus above-mentioned photochemical catalyst Function will not decline and can also be achieved hardness appropriate, durability also gets a promotion.In above-mentioned first inorganic binder In the case that parts by weight are less than above range, it may occur that not can guarantee filling between above-mentioned photocatalyst layer and above-mentioned photochemical catalyst The problem of adhesive force divided, in the case where the parts by weight of above-mentioned first inorganic binder are greater than above range, above-mentioned photocatalysis The most of of the surface of agent is covered by above-mentioned first inorganic binder, can reduce so as to which the activity of above-mentioned photochemical catalyst occurs Problem.
Referring to Fig.1, above-mentioned photochemical catalyst functionality filter 100 includes inhaling in the one side of above-mentioned photocatalyst layer 110 Attached oxidant layer 120.Above-mentioned adsorbent layer should be between above-mentioned photocatalyst layer and above-mentioned substrate layer, and can easily adsorb air In harmful substance, the compatibility of above-mentioned substrate layer and above-mentioned photocatalyst layer should be preferable.
In an example of the invention, above-mentioned photochemical catalyst functionality filter can pass through the composition of the above-mentioned adsorbent of control And ingredient first-class executes above-mentioned function.
Specifically, the thickness of above-mentioned adsorbent layer can be about 0.2um to about 1um.Above-mentioned adsorbent layer maintains above-mentioned thickness Range so as to effectively adsorb the harmful substance in air, and can have durability appropriate, small in above-mentioned adsorbent layer In the case where above-mentioned thickness range, absorption property can decline, in the case where above-mentioned adsorbent layer is greater than above-mentioned thickness range, Above-mentioned adsorbent layer can occur crackle and then the durability of above-mentioned adsorbent layer is caused to decline, and above-mentioned adsorbent layer is thicker, production Cost can be higher.
Above-mentioned adsorbent layer includes second inorganic binder different from the first inorganic binder of above-mentioned photocatalyst layer. Above-mentioned second inorganic binder use the binder different from above-mentioned first inorganic binder, thus with use same binder The case where compare, above-mentioned adsorbent layer and photocatalyst layer can be maintained well by isolated structure, by the inclusion of above-mentioned The hydrophilic characteristics of above-mentioned first inorganic binder of photocatalyst layer, photochemical catalyst efficiency are maximized, and above-mentioned absorption Oxidant layer can realize flawless and uniform screening characteristics and outstanding according to the second inorganic binder for being included in above-mentioned adsorbent layer Durability.
Above-mentioned second inorganic binder may include selected from by ethyl orthosilicate, methyltrimethoxysilane, three ethoxy of methyl One of the group of base silane and their combination composition.Above-mentioned second inorganic binder glue above-mentioned adsorbent can well Above-mentioned photochemical catalyst functionality filter is invested, for example, including ethyl orthosilicate binder in above-mentioned second inorganic binder In the case of, it is outstanding with the compatibility of above-mentioned adsorbent and above-mentioned first inorganic binder, and the absorption of above-mentioned adsorbent is not lost Function can also make it be adhered firmly to the surface of above-mentioned photochemical catalyst functionality filter.
Above-mentioned adsorbent layer includes adsorbent, and above-mentioned adsorbent may include selected from by active carbon, zeolite, apatite, oxidation One of aluminium, silica and group of their combination composition.Using the adsorbent of mentioned kind, can obtain can ensure that with Outstanding compatibility between above-mentioned second inorganic binder and can harmful substance in quick adsorption air the advantages of.
Above-mentioned adsorbent can have porous structure.Above-mentioned adsorbent can have high surface area by porous structure, adsorb In terms of harmful substance in air, surface area is bigger can be more advantageous.Specifically, above-mentioned adsorbent can have about 500m2/ g is to about 1000m2The surface area of/g.Above-mentioned adsorbent has the surface area of above range, so as to more quickly by the nocuousness in air Substance is adsorbed onto the surface of above-mentioned adsorbent.
Moreover, can be at least part in the above-mentioned photochemical catalyst of surface adhesion of above-mentioned adsorbent.
Specifically, referring to Fig.1, the structure that there is the adsorbent 170 of above-mentioned adsorbent layer 120 a part to expose outside to layer. At least part of above-mentioned adsorbent 170 can be penetrated into above-mentioned photocatalyst layer 110 as a result, so as to be formed and above-mentioned light The structure of at least part adherency in catalyst 150.At least part in above-mentioned photochemical catalyst is adhered to above-mentioned adsorbent Surface, so that the adsorption rate and degradation speed to harmful substance in air can be improved.
The partial size of above-mentioned adsorbent can be about 0.02 μm to about 1 μm.The partial size of above-mentioned adsorber particles is met the above range, Thus it can ensure that the high-adhesiveness to above-mentioned adsorbent layer, and dispersed with suitable dispersion degree, it is excellent so as to show Elegant adsorptivity.In the case where the partial size of above-mentioned adsorbent is less than above range, so that above-mentioned adsorbent is less than above-mentioned light and urges Agent particle, in the case, the amount for being exposed to external adsorbent are less, can be difficult to realize effective absorption property In the case where the partial size of above-mentioned adsorbent is greater than above range the uniformity of above-mentioned adsorbent layer and durable can occur for problem The problem of property can decline.
The surface area and partial size of above-mentioned adsorbent are met the above range simultaneously respectively, so as to greatly improve in air simultaneously Noxious substance effect and adsorbent layer the mechanical properties such as hardness, durability promotion effect.
In above-mentioned adsorbent layer, on the basis of the above-mentioned adsorbent of 100 parts by weight, it can include about 50 parts by weight to about 100 Above-mentioned second inorganic binder of parts by weight.
Above-mentioned adsorbent layer includes above-mentioned second inorganic binder of above-mentioned parts by weight range, thus above-mentioned adsorbent layer Function will not decline and can realize hardness appropriate and promote durability.It is less than in the parts by weight of above-mentioned second inorganic binder In the case where above range, it may occur that not can guarantee asking for the sufficient adhesive force between above-mentioned adsorbent layer and above-mentioned adsorbent Topic, in the case where the parts by weight of above-mentioned second inorganic binder are greater than above range, the surface major part quilt of above-mentioned adsorbent Above-mentioned second inorganic binder covering, so as to which the problem of absorption property of above-mentioned adsorbent can decline occurs.
Referring to Fig.1, above-mentioned optical catalyst filter 100 includes substrate layer 130 in the one side of above-mentioned adsorbent layer 120. Above-mentioned substrate layer may include one in the group being made of non-woven fabrics, thin polymer film, glass substrate and their combination Kind, and be not limited thereto.For example, above-mentioned substrate layer may include non-woven fabrics, in the case, with above-mentioned second inorganic binder Between compatibility it is preferable, above-mentioned second inorganic binder is preferable to the adhesiveness of above-mentioned non-woven fabrics, and even if by physical punching It hits and is also not easily stripped, so as to promote the durability of above-mentioned photochemical catalyst functionality filter.
Hereinafter, proposing specific embodiment of the invention.But the embodiment recorded as follows only for particular instantiation or is said The bright present invention, is not intended to limit the present invention.
Preparation example
Preparation example 1: titanium dioxide binder is prepared
After isopropanol (IPA) and tetraisopropyl titanate (TTIP) are added into beaker and is mixed, nitric acid is placed into, is come Prepare titanium dioxide binder colloidal sol.
Preparation example 2: photocatalyst coated liquid is prepared
Into above-mentioned titanium dioxide binder colloidal sol, addition is comprising nano platinum particle and partial size is within 30nm to 60nm Multiple tungsten oxide photcatalysts (Pt/WO3) are simultaneously mixed, and preparation is wrapped on the basis of the tungsten oxide photcatalyst of 100 parts by weight The photocatalyst coated liquid of above-mentioned titanium dioxide binder containing 100 parts by weight.
Preparation example 3: ethyl orthosilicate binder is prepared
After ethyl alcohol is added into beaker and mixes ethyl orthosilicate, prepare the solution for being mixed with hydrochloric acid and distilled water, it will be upper It states solution to be injected into droplet morphology in the solution for being mixed with ethyl orthosilicate and ethyl alcohol, to prepare ethyl orthosilicate binder Colloidal sol.
Preparation example 4: adsorbent coating liquid is prepared
Into above-mentioned ethyl orthosilicate binder colloidal sol add partial size be 0.02 μm to 1 μm within multiple zeolites and carry out Mixing prepares the suction of the above-mentioned ethyl orthosilicate binder on the basis of the above-mentioned adsorbent of 100 parts by weight comprising 100 parts by weight Attached dose of coating liquid.
Preparation example 5: photochemical catalyst aqueous solution is prepared
Into aqueous solution, addition is comprising nano platinum particle and partial size is multiple oxide photocatalysis within 30nm to 60nm Agent, thus the photochemical catalyst aqueous solution of 10 weight percent concentrations of preparation.
Examples and Comparative Examples
Embodiment 1
Prepared above-mentioned adsorbent coating liquid is coated on the one side of the non-woven fabrics with a thickness of 1mm and carries out thermosetting Change, to form the adsorbent layer with a thickness of 500nm, then applies prepared above-mentioned photocatalyst coated liquid again and carry out thermosetting Change, to form the photocatalyst layer with a thickness of 500nm, so that filter be made.
Comparative example 1
Prepared above-mentioned adsorbent coating liquid is coated on the one side of the non-woven fabrics with a thickness of 1mm and carries out thermosetting Change, to form the adsorbent layer with a thickness of 500nm, so that filter be made.
Comparative example 2
Prepared above-mentioned photocatalyst coated liquid is coated on the one side of the non-woven fabrics with a thickness of 1mm and carries out thermosetting Change, to form the photocatalyst layer with a thickness of 500nm, so that filter be made.
Comparative example 3
Prepared above-mentioned adsorbent coating liquid is coated on the one side of the non-woven fabrics with a thickness of 1mm and carries out thermosetting Change, to form the adsorbent layer with a thickness of 500nm, then applies prepared above-mentioned photochemical catalyst aqueous solution and carry out thermosetting Change, to form photocatalyst layer, so that filter be made.
Comparative example 4
Coated on the nothing with a thickness of 10mm after prepared above-mentioned adsorbent coating liquid and photochemical catalyst aqueous solution are mixed The one side of woven fabric simultaneously carries out heat cure, to form the heat-cured layer with a thickness of 500nm, so that filter be made.
Evaluation
Experimental example 1: pernicious gas degradation property detection
It is detected using cell test (Small chamber test) method (ISO 18560-1:2014), injects gas Concentration is 0.1ppm, and light source is the white light emitting diode (white LED) of 1000lux.Its result is as recorded in the following table 1.
Experimental example 2: surface durability evaluation
After the long 5cm of surface adhesion of the functional filter of Examples and Comparative Examples, the cellophane tape of width 1.5cm again It tears, the quality of the adsorbent or photochemical catalyst that are stripped is detected, compared to the adsorbent mixed by Examples and Comparative Examples Or the quality of photochemical catalyst, in the case where the amount being stripped is 3%, surface durability be it is good, greater than 3% the case where Under, surface durability is deficiency, and result is as recorded in the following table 1.
Table 1
Pernicious gas palliating degradation degree Surface durability
Embodiment 1 93 Well
Comparative example 1 14 Well
Comparative example 2 81 Well
Comparative example 3 93 It is insufficient
Comparative example 4 23 It is insufficient
It can be confirmed that the photochemical catalyst functionality filter being prepared according to embodiment 1 realizes outstanding pernicious gas drop Function is solved, pernicious gas degradation property achieved is greater than 90, and surface durability is good, to realize as photocatalysis The best physical property of agent functionality filter.
On the contrary, can be confirmed that the functional filter being prepared according to comparative example 1 to comparative example 4 fails to meet 90 simultaneously Above pernicious gas degradation function and good surface durability.
Specifically, in the case of comparative example 1, no photochemical catalyst can be confirmed and only carried out by adsorbent coating liquid Filtration treatment, pernicious gas degradation property are then remarkably decreased.In the case where comparative example 4, it can be confirmed since adsorbent applies The ethyl orthosilicate that liquid is included is exposed to surface and is difficult to be formed hydrophilic surface, to limit the body of properties of catalyst It is existing.
In the case where comparative example 3, it can be confirmed due to replacing photochemical catalyst binder comprising photochemical catalyst aqueous solution And surface durability is caused to decline.
The explanation of appended drawing reference:
100: photochemical catalyst functionality filter
110: photocatalyst layer
120: adsorbent layer
130: substrate layer
140: the first inorganic binders
150: photochemical catalyst
160: the second inorganic binders
170: adsorbent
210: metallic
220: metal oxide

Claims (15)

1. a kind of photochemical catalyst functionality filter, which is characterized in that
Successively include photocatalyst layer, adsorbent layer and substrate layer,
Above-mentioned photocatalyst layer includes:
With hydrophilic first inorganic binder;And
Photochemical catalyst,
Above-mentioned adsorbent layer includes:
Second inorganic binder different from above-mentioned first binder;And
Adsorbent.
2. photochemical catalyst functionality filter according to claim 1, which is characterized in that above-mentioned first inorganic binder packet Include selected from by titanium dioxide binder, colloidal silicon, silica binder, alumina sol, zirconia sol and they One of the group that group is combined into.
3. photochemical catalyst functionality filter according to claim 1, which is characterized in that above-mentioned first inorganic binder with Contact angle between water is 0 ° to 20 °.
4. photochemical catalyst functionality filter according to claim 1, which is characterized in that above-mentioned photochemical catalyst includes metal Oxide and metallic.
5. photochemical catalyst functionality filter according to claim 4, which is characterized in that above-mentioned metal oxide includes choosing One of free oxidation titanium, tungsten oxide, zinc oxide, niobium oxide and group of their combination composition.
6. photochemical catalyst functionality filter according to claim 4, which is characterized in that above-mentioned metallic includes being selected from It is made of tungsten, chromium, vanadium, molybdenum, copper, iron, cobalt, manganese, nickel, platinum, gold, silver, cerium, cadmium, zinc, magnesium, calcium, strontium, barium and their combination One of group.
7. photochemical catalyst functionality filter according to claim 1, which is characterized in that the partial size of above-mentioned photochemical catalyst is 20nm to 100nm.
8. photochemical catalyst functionality filter according to claim 1, which is characterized in that in above-mentioned photocatalyst layer, with On the basis of the above-mentioned photochemical catalyst of 100 parts by weight, above-mentioned first inorganic binder comprising 50 parts by weight to 100 parts by weight.
9. photochemical catalyst functionality filter according to claim 1, which is characterized in that the thickness of above-mentioned photocatalyst layer It is 0.2 μm to 1 μm.
10. photochemical catalyst functionality filter according to claim 1, which is characterized in that above-mentioned second inorganic binder Including selected from the group being made of ethyl orthosilicate, methyltrimethoxysilane, methyltriethoxysilane and their combination One of.
11. photochemical catalyst functionality filter according to claim 1, which is characterized in that above-mentioned adsorbent includes being selected from One of the group being made of active carbon, zeolite, apatite, aluminium oxide, silica and their combination.
12. photochemical catalyst functionality filter according to claim 1, which is characterized in that the partial size of above-mentioned adsorbent is 0.02 μm to 1 μm.
13. photochemical catalyst functionality filter according to claim 1, which is characterized in that in above-mentioned adsorbent layer, with On the basis of the above-mentioned adsorbent of 100 parts by weight, above-mentioned second inorganic binder comprising 50 parts by weight to 100 parts by weight.
14. photochemical catalyst functionality filter according to claim 1, which is characterized in that the thickness of above-mentioned adsorbent layer It is 0.2 μm to 1 μm.
15. photochemical catalyst functionality filter according to claim 1, which is characterized in that above-mentioned substrate layer includes being selected from One of the group being made of non-woven fabrics, thin polymer film, glass substrate and their combination.
CN201780036766.7A 2016-06-13 2017-06-08 Photocatalyst functional filter Expired - Fee Related CN109310937B (en)

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