CN109301030A - A kind of low cost N-type double-side cell preparation method - Google Patents

A kind of low cost N-type double-side cell preparation method Download PDF

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Publication number
CN109301030A
CN109301030A CN201811042688.4A CN201811042688A CN109301030A CN 109301030 A CN109301030 A CN 109301030A CN 201811042688 A CN201811042688 A CN 201811042688A CN 109301030 A CN109301030 A CN 109301030A
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solution
plating
silicon wafer
nickel
type double
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CN109301030B (en
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瞿辉
曹玉甲
孙玉峰
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Changzhou Shunfeng Solar Energy Technology Co.,Ltd.
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Jiangsu Shunfeng Photovoltaic Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic System
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention relates to a kind of preparation methods of inexpensive N-type double-side cell, comprising the following steps: (1) cleaning, making herbs into wool;(2) boron, phosphorus diffusion;(3) polished backside, etching, remove BSG/PSG;(4) front deposition of aluminium oxide;(5) front and back deposits SiNx;(6) front and back laser slotting;(7) pickling;(8) activate;(9) Electroless Plating Ni;(10) chemical silvering;(11) it anneals;(12) laser incising side and photoelectric processing.Silver paste usage amount of the present invention greatly reduces, the silver paste cost of whole 70% or more saving, and metal grid lines are thinner, and shading-area is smaller, and transfer efficiency is higher.

Description

A kind of low cost N-type double-side cell preparation method
Technical field
The invention belongs to area of solar cell, more particularly to a kind of using the low of electroless plated metal electrode technology production The preparation method of the N-type double-side cell of cost.
Background technique
Photovoltaic power generation be it is a kind of cleaning, free of contamination renewable energy, the attention with various countries to environmental protection, photovoltaic hair Electricity is by the important component as the following low-carbon economy.From China, photovoltaic industry status is analyzed, and entire industry competition is got over It is fiercer to come, and traditional photovoltaic power generation technology can not meet now due to higher cost, transfer efficiency are relatively low etc. to light Lie prostrate industry requirement, with the importing of new and effective technology, the transfer efficiency of photovoltaic cell is all being promoted every year, but in cost according to It is so not improved, low cost becomes the straw to clutch at of photovoltaic industry struggle for existence;And wherein silver paste used in silk-screen printing is Important one of the cost of photovoltaic cell is received from the point of view of batch production status though halftone and slurry producer are also constantly improving Imitate little, the low-cost technologies that silk screen silver paste can be replaced to print certainly will become following photovoltaic and drop this core technology.
Traditional screen printing technique has a following technical disadvantages, and first, higher cost, silver paste dosage is larger;Second, printing The gate electrode line of formation is wider, and shading-area is larger, and transfer efficiency is relatively low.
In addition, also there is the application of plating or chemical plating in crystal silicon solar batteries in existing market, thus instead of Traditional screen printing technique, and occur plating or chemical plating be all based on substantially photoinduction plating, but this method have with Lower disadvantage: first, equipment investment is larger, and terrible plating is be easy to cause in electroplating process;Second, photoinduction electroplating device is mostly flat Board-like plating, is only used for one-side electroplating, can not carry out two-sided while be electroplated;Third, photoinduction plating or other chemical platings Needing to carry out mask process in metal deposit, preparation method is complicated more;4th, electrode holder needs and cell piece in electroplating process Contact is easy to cause fragment, influences the cell piece factor of merit.Thus the plating generated at present or chemical plating could not also meet the modern times The production requirement of change.
Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is to provide a kind of inexpensive N-type double-side cell preparation method, Using electroless plated metal electrode technology, can effectively save 70% or more silver paste consuming cost, and improve the transformation efficiency of battery;And The electroless plated metal electrode technology of use be even more started just, the method for back two-sided common chemical plating, and be not necessarily to mask step, letter Change production technology, improves production efficiency.
To achieve the goals above, the technical solution of the present invention is as follows:
A kind of preparation method of low cost N-type double-side cell, comprising the following steps:
(1) cleaning, making herbs into wool;
(2) boron, phosphorus diffusion;
(3) polished backside, etching, remove BSG/PSG;
(4) front deposition of aluminium oxide;
(5) front and back deposits SiNx: using tubular type PECVD method respectively to silicon wafer front and back depositing antireflection film, and being formed The three stacking blooming structures of SiOx, SiNx, SiONx;
(6) front and back laser slotting;
(7) pickling: pickling is carried out to silicon wafer after laser slotting using HF solution, slot internal oxidition silicon is removed and laser slotting is formed Damaging layer;
(8) activate: utilizing certain density PdCl2Solution is activated silicon wafer, then washes;
(9) Electroless Plating Ni: configuration chemical nickel-plating solution, the NiCl containing 21g/L in solution2, 45g/L Na3 C6H5O7·2H2O、 The NaH of 24g/L2PO2·H2O, the NH of 30g/L4Cl;The chemical nickel-plating solution temperature configured is controlled to 40-60 DEG C in stirring condition It is lower to adjust chemical nickel-plating solution PH to 8-10 using alkaline solution, the silicon wafer after above-mentioned activation is vertically put into nickel plating reactive tank Electroless Plating Ni is carried out, is washed after the completion of plating Ni;
(10) chemical silvering solution, the AgNO containing 11g/L in solution chemical silvering: are configured3With 17.5g/L's C10H14N2Na2O8;The chemical silvering solution temperature of configuration is controlled to 20-30 DEG C, utilizes ammonium hydroxide by chemical silvering under agitation Solution PH is adjusted to 8-10, and the silicon wafer after nickel plating is vertically put into silver plating reaction slot and carries out immersion silver, washes again after the completion of silver-plated It is dried using nitrogen;
(11) anneal: the silicon wafer after will be silver-plated in chain-type sintering furnace under nitrogen atmosphere carries out annealing and forms nickel silicon alloy, moves back 320-370 DEG C of fiery temperature, annealing time 3-5 minutes;
(12) laser incising side and photoelectric processing.
As the preferred embodiment of the present invention: the antireflective coating formed in the step (5) is with a thickness of 80-90nm.
As a further improvement of the present invention: using optical maser wavelength for the ultraviolet picosecond laser of 355nm in the step (6) Device can be reduced fluting damage, and keep notch thinner.
As the preferred embodiment of the present invention: the mass concentration of HF solution is 10% in the step (7).
As the preferred embodiment of the present invention: PdCl in the step (8)2Solution concentration is 1g/L, at silicon wafer activation Time control is managed at 30-60 seconds.
Step (6) of the invention to step (12) are electroless plated metal electrode production process, and that replace traditional silk screens Print electrode preparation method.
Wherein: (5) deposition SiNx in front and back forms place mat to step: and the SiOx+SiNx+SiONx structure formed, it utilizes The high compactness of outermost layer silicon oxynitride, low-refraction characteristic can effectively stop the attachment of metal palladium ion in step (8), from And save process masks;Outermost layer uses silicon oxynitride technique simultaneously, can increase the passivation effect of battery, improves turning for battery Change efficiency.
(8) step activates: being the Metal Palladium of the slot inner surface depositing dosed quantities formed in fluting using the purpose that palladium activates Grain provides surface catalyst effect for subsequent chemistry nickel plating, and specific reaction equation is as follows: 2Pd2+ + Si → 2Pd + Si4+
Step (9) chemical nickel plating: it is a self catalyzed reduction process, and the sodium hypophosphite in plating solution is main reducing agent, Nickel ion is main oxidant;When just having started nickel plating, Metal Palladium Surface catalytic action makes nickel adhere to slot inner surface;With gold Belong to the deposition of nickel, metallic nickel gradates prepares for attachment silver;Specific chemical equation is as follows: 2H2PO2 -+2H2O+ Ni2+→ Ni+H2+4H++2HPO3 2-
The present invention has the advantage that compared with traditional screen printing technique
(1): being vertically put into reactive tank, by the processing of the two-sided activation of Metal Palladium in activation step, it is two-sided to can achieve primary and secondary gratings It deposits simultaneously, simplifies printing-type single side distribution printing technology process.
(2): front and back antireflective coating uses silicon oxynitride structure using three stacking tunic designs, outermost layer.Three layers of difference The antireflective coating of film quality can effectively increase the compactness of film layer.In step (7) pickling, silicon oxynitride trilamellar membrane can be effective Prevention hydrofluoric acid etching.
(3) present invention makes full use of Metal Palladium activation step, and palladium ion is adsorbed in groove body surface, the slot adsorbed by palladium ion Body is in the reaction of subsequent catalyst metallic nickel, to form certain metallic pattern.And unslotted region is due to front and back anti-reflection The high compactness for penetrating film makes Metal Palladium that can not be attached to its surface, thus after washing unslotted region can not deposited metal, from And reduce the generation of " ghost plating " phenomenon.Chemical nickel-plating solution temperature is controlled simultaneously to 40-60 DEG C, and formation temperature is suitably reacted Rate, can be with effective solution " ghost plating " phenomenon, to save mask step.
(4) cost advantage: screen printing technique needs to bite on battery silver paste by applying external force to halftone, at present The monolithic front side silver paste of mainstream producer common batteries uses consumption in 110 ± 10mg, and electroless plated metal electrode is using chemistry Mode carries out metal deposit, instead of printing silver paste, the silver paste cost of whole 70% or more saving.
(5) high conversion efficiency: battery front side metal grid lines account for certain shading-area after silk-screen printing, will affect battery pair The absorption of incident light directly affects the transfer efficiency of battery entirety, and the shading-area for reducing grid line is also to promote battery conversion effect The key of rate, the halftone opening entire scope used of printing at present in 30 ± 3um, silver paste can expand 10 by printing-sintering ± 2um, battery metal grid line entirety line width is in 35 ± 5um;And it need to be swashed before electrode preparation by chemical deposition metal electrode Light fluting, battery grid line line width depend primarily on the width of laser slotting, at present the laser producer laser grid line width of mainstream In 25 ± 5um, after wet chemistry metal electrode prepares electrode, battery grid line line width is in 20-25um.This makes identical Under battery grid line radical, grid line width is narrower, and the whole shading-area of grid line promotes the conversion effect of photovoltaic cell with regard to smaller indirectly Rate.
Specific embodiment
With reference to embodiment, the specific embodiment of the present invention is further described.Following embodiment is only used for more Add and clearly demonstrate technical solution of the present invention, and not intended to limit the protection scope of the present invention.
Embodiment 1:
The present embodiment is related to a kind of inexpensive N-type double-side cell preparation method, comprising the following steps:
(1) making herbs into wool: selection n type single crystal silicon piece is basis material, carries out alkali making herbs into wool, reflectivity 10% using groove type etching equipment;
(2) boron, phosphorus diffusion: carrying out boron, phosphorus diffusion to silicon wafer after making herbs into wool using tubular low-pressure diffusion furnace respectively, sheet resistance point after diffusion It Wei not 80/183ohm;
(3) polished backside, etching, remove BSG/PSG;: the back side is polished using chain type etching apparatus, is etched, while going dephosphorization Silica glass, Pyrex, reflectivity 30%;
(4) front deposition of aluminium oxide: deposition of aluminium oxide is carried out to front using ALD method, aluminium oxide is with a thickness of 5nm;
(5) front and back deposits SiNx: using tubular type PECVD method respectively to front and back depositing antireflection film, which is SiOx+SiNx+SiONx structure, using the high compactness of outermost layer silicon oxynitride, low-refraction can effective barrier metal palladium The attachment of ion can increase the passivation effect of battery to save process masks, while outermost layer uses silicon oxynitride technique Fruit improves the transformation efficiency of battery, and front and back antireflective coating thickness is 85nm;
(6) front and back laser slotting: carried out using the ultraviolet picosecond laser of wavelength 355nm on front and back antireflective coating surface Laser slotting, main grid line width 0.7mm, secondary grid line are 23 μm wide;
(7) pickling: the silicon wafer after laser slotting is carried out at room temperature pickling 10 seconds using the HF solution that mass concentration is 10% Clock removes the damaging layer of slot internal oxidition silicon and laser slotting formation;
(8) activate: using concentration for the PdCl of 1g/L2Solution is at room temperature activated silicon wafer after pickling, and the time 30 seconds, It washed, dried after activation;It is the Metal Palladium particle of the depositing dosed quantities in the slot that fluting is formed using the purpose that palladium activates, Surface catalysis is provided for subsequent chemistry nickel plating;
(9) chemical nickel plating: configuration chemical nickel-plating solution, the NiCl containing 21g/L in solution2, 45g/L Na3 C6H5O7·2H2O、 The NaH of 24g/L2PO2·H2O, the NH of 30g/L4Cl;Control configuration chemical nickel-plating solution temperature to 50 DEG C under agitation Chemical nickel-plating solution PH to 9 is adjusted using ammonium hydroxide, i.e. chemical nickel-plating solution becomes blue from light green, by the silicon after above-mentioned activation Piece, which is vertically put into nickel plating reactive tank, carries out chemical nickel plating, is washed after the completion of nickel plating;Using ammonium hydroxide tune PH to 9, can make to plate Speed reaction most fastization, and promote to form smooth, uniform nickel layer, be conducive to the deposition of subsequent metal silver;Control temperature extremely simultaneously 50 DEG C, and reaction rate is made to become more gentle, it is unlikely to form fast response, while the lower solution evaporation of temperature is slower, favorably In the stability of plating solution;
(10) chemical silvering solution, the AgNO containing 11g/L in solution chemical silvering: are configured3With 17.5g/L's C10H14N2Na2O8;The chemical silvering solution temperature of configuration is controlled to 25 DEG C, utilizes ammonium hydroxide that chemical silvering is molten under agitation Liquid PH is adjusted to 9, and the silicon wafer after nickel plating is vertically put into silver plating reaction slot and carries out immersion silver, washes after the completion of silver-plated and recycles nitrogen Gas drying;Nickel layer thickness is 2 μm or so in detection slot;Silver thickness is about 0.5 μm.
(11) it anneals: the silicon wafer after plating being placed in the chain-type sintering furnace of nitrogen atmosphere and is annealed, is formed in annealing process Nickel silicon alloy increases the binding force of metal grid lines and silicon, wherein 350 DEG C of annealing temperature, and annealing time 4 minutes;
(12) subsequent that N-type double-side cell can be obtained behind laser incising side and photoelectric processing.
Silver paste usage amount of the present invention greatly reduces, the silver paste cost of whole 70% or more saving.The present invention keeps metal grid lines thin Line, the present invention is formed by grid line carefully close to 10-15 μm compared with traditional printing formula, and shading-area is smaller, and transfer efficiency is more It is high.The major and minor grid of the present invention are two-sided to be deposited simultaneously, simplifies printing-type single side distribution printing technology process.
The present invention is low temperature process in metallization processes, it is entirely avoided silk-screen printing high temperature sintering forms metal gate Cell piece buckling problem caused by line.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications Also it should be regarded as protection scope of the present invention.

Claims (5)

1. a kind of preparation method of low cost N-type double-side cell, which comprises the following steps:
(1) cleaning, making herbs into wool;
(2) boron, phosphorus diffusion;
(3) polished backside, etching, remove BSG/PSG;
(4) front deposition of aluminium oxide;
(5) front and back deposits SiNx: using tubular type PECVD method respectively to silicon wafer front and back depositing antireflection film, and being formed The three stacking blooming structures of SiOx, SiNx, SiONx;
(6) front and back laser slotting;
(7) pickling: pickling is carried out to silicon wafer after laser slotting using HF solution, slot internal oxidition silicon is removed and laser slotting is formed Damaging layer;
(8) activate: utilizing certain density PdCl2Solution is activated silicon wafer, then washes;
(9) Electroless Plating Ni: configuration chemical nickel-plating solution, the NiCl containing 21g/L in solution2, 45g/L Na3 C6H5O7·2H2O、 The NaH of 24g/L2PO2·H2O, the NH of 30g/L4Cl;The chemical nickel-plating solution temperature configured is controlled to 40-60 DEG C in stirring condition It is lower to adjust chemical nickel-plating solution PH to 8-10 using alkaline solution, the silicon wafer after above-mentioned activation is vertically put into nickel plating reactive tank Electroless Plating Ni is carried out, is washed after the completion of plating Ni;
(10) chemical silvering solution, the AgNO containing 11g/L in solution chemical silvering: are configured3With 17.5g/L's C10H14N2Na2O8;The chemical silvering solution temperature of configuration is controlled to 20-30 DEG C, utilizes ammonium hydroxide by chemical silvering under agitation Solution PH is adjusted to 8-10, and the silicon wafer after nickel plating is vertically put into silver plating reaction slot and carries out immersion silver, washes again after the completion of silver-plated It is dried using nitrogen;
(11) anneal: the silicon wafer after will be silver-plated in chain-type sintering furnace under nitrogen atmosphere carries out annealing and forms nickel silicon alloy, moves back 320-370 DEG C of fiery temperature, annealing time 3-5 minutes;
(12) laser incising side and photoelectric processing.
2. the preparation method of low cost N-type double-side cell according to claim 1, which is characterized in that in the step (5) The antireflective coating of formation is with a thickness of 80-90nm.
3. the preparation method of low cost N-type double-side cell according to claim 1, which is characterized in that in the step (6) Use wavelength for the ultraviolet picosecond laser of 355nm.
4. the preparation method of low cost N-type double-side cell according to claim 1, which is characterized in that in the step (7) The mass concentration of HF solution is 10%.
5. the preparation method of low cost N-type double-side cell according to claim 1, which is characterized in that in the step (8) PdCl2Solution concentration is 1g/L, is activated time control at 30-60 seconds to silicon wafer.
CN201811042688.4A 2018-09-07 2018-09-07 Preparation method of low-cost N-type double-sided battery Active CN109301030B (en)

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CN113480183A (en) * 2021-06-28 2021-10-08 江西沃格光电股份有限公司 High-alumina glass frosting powder, frosting method of high-alumina glass, frosted glass and application
CN113480183B (en) * 2021-06-28 2022-07-05 江西沃格光电股份有限公司 High-alumina glass frosting powder, frosting method of high-alumina glass, frosted glass and application

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