CN109294108A - 一种新型人造革 - Google Patents

一种新型人造革 Download PDF

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CN109294108A
CN109294108A CN201811011332.4A CN201811011332A CN109294108A CN 109294108 A CN109294108 A CN 109294108A CN 201811011332 A CN201811011332 A CN 201811011332A CN 109294108 A CN109294108 A CN 109294108A
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parts
artificial leather
pvc
agent
plasticizer
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方忠华
曹忠德
姜志军
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ZHEJIANG HUAXIANG LEATHER Co Ltd
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ZHEJIANG HUAXIANG LEATHER Co Ltd
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102Azo-compounds
    • C08J9/103Azodicarbonamide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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    • B32LAYERED PRODUCTS
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    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B32LAYERED PRODUCTS
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    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
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    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J127/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers
    • C09J127/02Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J127/04Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C09J127/06Homopolymers or copolymers of vinyl chloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0221Vinyl resin
    • B32B2266/0235Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
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Abstract

本发明提供一种新型人造革,包括依次通过粘合层相连的基底层、PVC面层和表面修饰层,所述的基底层以针织布为基底材料组成,所述的PVC面层包括如下质量分数的组分:PVC、耐磨剂、抗菌剂、AC发泡剂、增塑剂、热稳定剂,所述的粘合层包括如下质量分数的组分:PVC、增塑剂、热稳定剂、阻燃剂、氯化石蜡、填充剂。本发明的有益效果是通过在PVC面层加入耐磨剂和抗菌剂,提高人造革的抗菌性能和耐磨性能,便于使用者的使用。

Description

一种新型人造革
技术领域
本发明属于生产人造革技术领域,尤其是涉及一种新型人造革及其生产工艺。
背景技术
随着工业技术的发展,人造皮革的制作技术亦日益进步,其可搭配不同的基材,以及运用不同的加工方式,制作出不同特性以及表面花纹的人造皮革,因此,与天然皮革相比,人造皮革具有多功能及多样化的优点。
现有的人造革抗菌性能差,尤其是在服装上,给使用者带来不便;市场上的人造革耐磨性虽然满足要求,但是随着使用时间的推移,其耐磨性逐渐下降,导致使用寿命不长。
发明内容
本发明的目的是提供一种结构简单、提高耐磨性、提高抗菌性能的新型人造革,尤其适合用于生产人造革中。
本发明的技术方案是:
一种新型人造革,包括依次通过粘合层相连的基底层、PVC面层和表面修饰层,所述的基底层以针织布为基底材料组成,所述的PVC面层包括如下质量分数的组分:
PVC 100份
耐磨剂 3-5份
抗菌剂 8-10份
AC发泡剂 3-10份
增塑剂 60-120份
热稳定剂 0.1-10份,
所述的粘合层包括如下质量分数的组分:
PVC 100份
增塑剂 50-60份
热稳定剂 2-3份
阻燃剂 4-6份
氯化石蜡 5份
填充剂 15-20份,
所述的阻燃剂由三氧化二锑、DOP按照质量比为3:1混合后制得。
所述的填充剂为碳酸钙、硅灰石、滑石粉、陶土等。
进一步的,所述增塑剂采用 DOP、DINP和DOA中的一种或几种混合物。
进一步的,所述热稳定剂采用硬脂酸钡、硬脂酸镉、硬脂酸 锌和硬脂酸铅中的一种或几种混合物。
进一步的,所述的抗菌剂为银离子抗菌剂。
进一步的,所述的耐磨剂由以下重量百分比的物质组成:1H,1H,2H,2H- 全氟辛基甲基二甲氧基硅烷20 ~ 30%、纳米级碳化硅10 ~ 20%、聚四氟乙烯微粉5 ~ 10%,余量为苯胺甲基甲基二甲氧基硅烷。
所述的PVC面层的各种原料最优质量分数的组分为:
PVC 100份
耐磨剂 4份
抗菌剂 9份
AC发泡剂 7份
增塑剂 90份
热稳定剂 5份,
所述的粘合层的各种原料最优质量分数的组分:
PVC 100份
增塑剂 55份
热稳定剂 2.5份
阻燃剂 5份
氯化石蜡 5份
填充剂 17份。
本发明具有的优点和积极效果是:由于采用上述技术方案,通过在PVC面层加入耐磨剂和抗菌剂,提高人造革的抗菌性能和耐磨性能,便于使用者的使用。
具体实施方式
实施例1
本发明的技术方案为一种新型人造革,包括依次通过粘合层相连的基底层、PVC面层和表面修饰层,所述的基底层以针织布为基底材料组成,所述的PVC面层包括如下质量分数的组分:
PVC 100份
耐磨剂 4份
抗菌剂 9份
AC发泡剂 7份
增塑剂 90份
热稳定剂 5份,
所述的粘合层包括如下质量分数的组分:
PVC 100份
增塑剂 55份
热稳定剂 2.5份
阻燃剂 5份
氯化石蜡 5份
填充剂 17份,
所述的阻燃剂由三氧化二锑、DOP按照质量比为3:1混合后制得。
所述的填充剂为碳酸钙、硅灰石、滑石粉、陶土等。
本实施例中,所述增塑剂采用 DOP、DINP和DOA中的一种或几种混合物。
本实施例中,所述热稳定剂采用硬脂酸钡、硬脂酸镉、硬脂酸 锌和硬脂酸铅中的一种或几种混合物。
本实施例中,所述的抗菌剂为银离子抗菌剂。
本实施例中,所述的耐磨剂由以下重量百分比的物质组成:1H,1H,2H,2H- 全氟辛基甲基二甲氧基硅烷25%、纳米级碳化硅15%、聚四氟乙烯微粉7%,余量为苯胺甲基甲基二甲氧基硅烷。
实施例2
一种新型人造革,包括依次通过粘合层相连的基底层、PVC面层和表面修饰层,所述的基底层以针织布为基底材料组成,所述的PVC面层包括如下质量分数的组分:
PVC 100份
耐磨剂 5份
抗菌剂 10份
AC发泡剂 10份
增塑剂 60份
热稳定剂 10份,
所述的粘合层包括如下质量分数的组分:
PVC 100份
增塑剂 60份
热稳定剂 2份
阻燃剂 4份
氯化石蜡 5份
填充剂 20份,
所述的阻燃剂由三氧化二锑、DOP按照质量比为3:1混合后制得。
所述的填充剂为碳酸钙、硅灰石、滑石粉、陶土等。
本实施例中,所述增塑剂采用 DOP、DINP和DOA中的一种或几种混合物。
本实施例中,所述热稳定剂采用硬脂酸钡、硬脂酸镉、硬脂酸 锌和硬脂酸铅中的一种或几种混合物。
本实施例中,所述的抗菌剂为银离子抗菌剂。
本实施例中,所述的耐磨剂由以下重量百分比的物质组成:1H,1H,2H,2H- 全氟辛基甲基二甲氧基硅烷30%、纳米级碳化硅20%、聚四氟乙烯微粉5%,余量为苯胺甲基甲基二甲氧基硅烷。
实施例3
一种新型人造革,包括依次通过粘合层相连的基底层、PVC面层和表面修饰层,所述的基底层以针织布为基底材料组成,所述的PVC面层包括如下质量分数的组分:
PVC 100份
耐磨剂 3份
抗菌剂 8份
AC发泡剂 3份
增塑剂 120份
热稳定剂 0.1份,
所述的粘合层包括如下质量分数的组分:
PVC 100份
增塑剂 50份
热稳定剂 3份
阻燃剂 4份
氯化石蜡 5份
填充剂 15份,
所述的阻燃剂由三氧化二锑、DOP按照质量比为3:1混合后制得。
所述的填充剂为碳酸钙、硅灰石、滑石粉、陶土等。
本实施例中,所述增塑剂采用 DOP、DINP和DOA中的一种或几种混合物。
本实施例中,所述热稳定剂采用硬脂酸钡、硬脂酸镉、硬脂酸 锌和硬脂酸铅中的一种或几种混合物。
本实施例中,所述的抗菌剂为银离子抗菌剂。
本实施例中,所述的耐磨剂由以下重量百分比的物质组成:1H,1H,2H,2H- 全氟辛基甲基二甲氧基硅烷20%、纳米级碳化硅10%、聚四氟乙烯微粉5 %,余量为苯胺甲基甲基二甲氧基硅烷。
通过对实施例1-3的人造革进行抗菌和耐磨测试,对比普通的人造革,本发明的人造革抗菌性能和耐磨性明显高于普通的人造革。
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。

Claims (5)

1.一种新型人造革,其特征在于:包括依次通过粘合层相连的基底层、PVC面层和表面修饰层,所述的基底层以针织布为基底材料组成,所述的PVC面层包括如下质量分数的组分:
PVC 100份
耐磨剂 3-5份
抗菌剂 8-10份
AC发泡剂 3-10份
增塑剂 60-120份
热稳定剂 0.1-10份,
所述的粘合层包括如下质量分数的组分:
PVC 100份
增塑剂 50-60份
热稳定剂 2-3份
阻燃剂 4-6份
氯化石蜡 5份
填充剂 15-20份,
所述的阻燃剂由三氧化二锑、DOP按照质量比为3:1混合后制得。
2.根据权利要求1所述的一种新型人造革,其特征在于:所述增塑剂采用 DOP、DINP和DOA中的一种或几种混合物。
3.根据权利要求1所述的一种新型人造革,其特征在于:所述热稳定剂采用硬脂酸钡、硬脂酸镉、硬脂酸 锌和硬脂酸铅中的一种或几种混合物。
4.根据权利要求1所述的一种新型人造革,其特征在于:所述的抗菌剂为银离子抗菌剂。
5.根据权利要求1所述的一种新型人造革,其特征在于:所述的耐磨剂由以下重量百分比的物质组成:1H,1H,2H,2H- 全氟辛基甲基二甲氧基硅烷20 ~ 30%、纳米级碳化硅10~ 20%、聚四氟乙烯微粉5 ~ 10%,余量为苯胺甲基甲基二甲氧基硅烷。
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