CN109292918A - 一种dsa电极的制备方法 - Google Patents

一种dsa电极的制备方法 Download PDF

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CN109292918A
CN109292918A CN201811148579.0A CN201811148579A CN109292918A CN 109292918 A CN109292918 A CN 109292918A CN 201811148579 A CN201811148579 A CN 201811148579A CN 109292918 A CN109292918 A CN 109292918A
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朱云庆
成诚
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Shaanxi Haofeng Jingcheng Environmental Technology Co., Ltd
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Abstract

本发明公开一种DSA电极的制备方法,以复合材料纳米颗粒和柠檬酸为原料,通过用溶胶法制备的电极,是复合材料纳米颗粒的氧化物薄膜电极;采用复合导电材料纳米颗粒粉体提高了电极的降解速率,用于电化学处理实际生产废水,提高了对有毒难降解有机污染物的降解速率;使用溶胶的方法制备提高了电极的稳定性,采用贵金属制备,材料自身就有很好的导电性且较为稳定,涂覆‑干燥‑煅烧过程重复多次,获得一定厚度的复合材料纳米颗粒,涂覆液与电极紧密结合,涂层不易脱落,有效提高电极的使用寿命。

Description

一种DSA电极的制备方法
技术领域
本发明属于电催化氧化技术领域,涉及一种DSA电极的制备方法。
背景技术
电催化氧化处理废水具有氧化还原作用,因其是物理化学过程,比较容易控制,使用电催化氧化技术不会导致二次污染,而且可以处理水中有毒难降解的有机污染物,有良好的应用前景。DSA电极稳定性好、电化学催化性能高、无二次污染,在电镀等行业清洁生产中的应用正不断扩大,可以替代铅、石墨等传统电极,形成新技术。而DSA电极的电催化活性主要来自于表面的金属氧化物涂层,因此氧化物涂层的厚度、颗粒尺度、多孔性、裂纹、晶体结构、表面形貌等都会影响到电极是的性能。
故对于电极的涂覆液,采用溶胶法,因其比较容易控制成核,容易控制颗粒的化学组成、形状及大小,由于经过溶液反应步骤,很容易均匀定量地掺入一些微量元素,实现分子水平上的均匀掺杂。制备的涂覆液,能够均匀的涂覆在电极表面,提高电极的稳定性,同时让涂覆液与电极表面紧密结合在一起,涂层不易脱落,提升电极使用寿命,有良好的实际应用前景。
发明内容
本发明目的在于提出一种DSA电极的制备方法,用溶胶法制备的电极,能够增强电极的稳定性与使用寿命,提高了对于有毒难降解有机污染物的降解速率。
为了实现上述目的,本发明采用以下技术方案:
一种DSA电极的制备方法,包括如下步骤:
步骤a、按质量比1:(1~3)称取柠檬酸(CA)和醇类有机溶剂,在60℃~100℃下将醇类有机溶剂和柠檬酸(CA)搅拌并加热至完全溶解,得到无色透明溶液;
按质量比1:(13~26)称取复合导电材料纳米颗粒粉体和醇类有机溶剂,在80℃~100℃下将复合导电材料纳米颗粒粉体和醇类有机溶剂回流1~3h,然后加入到上述无色透明溶液中,将混合溶液在90℃~110℃下保持1h,获得黑色的溶胶;
步骤b、取步骤a中得到的溶胶涂覆到电极载体上;
步骤c、将涂覆后的电极在60℃~120℃下干燥10-20min,干燥后的电极在350℃~550℃下煅烧10-50min;
步骤d、重复步骤b和步骤c 5~20次,最终在350℃~650℃下煅烧2h,获得DSA电极。
进一步,所述的复合导电材料纳米颗粒粉体为铂钌铱、铂钌、铂铱、钌铱、锑掺杂氧化锡或氧化铅纳米颗粒。
进一步,在步骤b中,采用旋转涂覆、浸渍提拉、刷涂或喷涂的方法将溶胶涂覆到电极载体上。
进一步,所述的醇类有机溶剂为乙醇、甲醇、异丙醇或乙二醇。
进一步,所述的电极载体为钛板、钛棒、异形钛材、不锈钢板、不锈钢棒或异形不锈钢。
进一步,在步骤b中,在电极载体上涂覆溶胶前,对电极载体进行打磨、酸处理和洗涤处理。
与现有技术相比,本发明具有以下有益的技术效果:
本发明DSA电极的制备方法,是以自制的复合材料纳米颗粒和柠檬酸为原料,通过用溶胶法制备的电极,是复合材料纳米颗粒的氧化物薄膜电极。采用复合导电材料纳米颗粒粉体提高了电极的降解速率,用于电化学处理实际生产废水,提高了对有毒难降解有机污染物的降解速率;使用溶胶的方法制备提高了电极的稳定性,采用贵金属制备,材料自身就有很好的导电性且较为稳定,涂覆-干燥-煅烧过程重复多次,获得一定厚度的复合材料纳米颗粒,涂覆液与电极紧密结合,涂层不易脱落,有效提高电极的使用寿命。
附图说明
图1(a)铂钌铱复合材料纳米颗粒电极表面SEM照片;
图1(b)铂钌铱复合材料纳米颗粒电极上颗粒SEM照片;
图2铂钌铱复合材料纳米颗粒电极表面水滴的摄影图像;
图3铂钌铱复合材料纳米颗粒电极照片;
具体实施方式
下面结合具体实施例对本发明作进一步详细描述,但不作为对本发明的限定。
实施例1
a、在60℃下将1g乙二醇和1g柠檬酸(CA)搅拌并加热至完全溶解,得到无色透明的溶液;在80℃下将1g铂钌铱复合材料纳米颗粒粉体和13g乙二醇回流3h,然后加入到上述无色透明溶液中,将溶液在90℃下保持1h,获得黑色的溶胶;
b、采用钛电极作为载体,使用前需经打磨、酸处理、洗涤;
c、在电极载体表面涂覆13.81ml步骤a中的溶胶;
d、将涂覆后的电极在100℃下干燥10min,干燥后电极在350℃下煅烧10min;
e、重复c、d步骤15次,最终在450℃下煅烧2h,获得铂钌铱复合材料纳米颗粒电极。
将实施例1中对扫描电镜与视频接触角分析所得结果见图1和图2,由图1(a)观察到电极表面较为粗糙,拥有较大的表面积,而图1(b)中颗粒层层叠起,并且呈多孔结构,增大了反应活性面积。图2中的接触角为108°,表面粗糙,且疏水效果好,表面吸附水少利于反应的进行,提高了反应速率。图3为铂钌铱复合材料纳米颗粒电极照片。
实施例2
a、在70℃下将2g异丙醇和1g柠檬酸(CA)搅拌并加热至完全溶解,得到无色透明的溶液;在90℃下1g铂钌复合材料纳米颗粒粉体和18g异丙醇回流2h,然后加入到上述无色透明溶液中,将溶液在100℃下保持1h,获得黑色的溶胶;
b、采用钛电极作为载体,使用前需经打磨、酸处理、洗涤;
c、在电极载体表面涂覆25.48ml步骤a中的溶胶;
d、将涂覆后的电极在110℃下干燥15min,干燥后电极在450℃下煅烧30min;
e、重复c、d步骤18次,最终在550℃下煅烧2h,获得铂钌复合材料纳米颗粒电极。
实施例3
a、在85℃下将3g乙醇和1g柠檬酸(CA)搅拌并加热至完全溶解,得到无色透明的溶液;在100℃下将1g钌铱复合材料纳米颗粒粉体和22g乙醇回流3h,然后加入到上述无色透明溶液中,将溶液在110℃下保持1h,获得黑色的溶胶;
b、采用钛电极作为载体,使用前需经打磨、酸处理、洗涤;
c、在电极载体表面涂覆31.85ml步骤a中的溶胶;
d、将涂覆后的电极在110℃下干燥10min,干燥后电极在550℃下煅烧10min;
e、重复c、d步骤19次,最终在650℃下煅烧2h,获得钌铱复合材料纳米颗粒电极。
实施例4
a、在100℃下将1.14g甲醇和1g柠檬酸搅拌并加热至完全溶解,得到无色透明的溶液;在100℃下将1g铂铱复合材料纳米颗粒粉体和26g甲醇回流1h,然后加入到上述无色透明溶液中,将溶液在110℃下保持1h,获得黑色的溶胶;
b、采用不锈钢电极作为载体,使用前需经打磨、酸处理、洗涤;
c、在电极载体表面涂覆34.57ml步骤a中的溶胶;
d、将涂覆后的电极在120℃下干燥10min,干燥后电极在350℃下煅烧50min;
e、重复c、d步骤20次,最终在350℃下煅烧2h,获得铂钌复合材料纳米颗粒电极。
实施例5
a、在100℃下将2g甲醇和1g柠檬酸搅拌并加热至完全溶解,得到无色透明的溶液;在100℃下将1g铂铱复合材料纳米颗粒粉体和26g甲醇回流1h,然后加入到上述无色透明溶液中,将溶液在110℃下保持1h,获得黑色的溶胶;
b、采用不锈钢电极作为载体,使用前需经打磨、酸处理、洗涤;
c、在电极载体表面涂覆34.57ml步骤a中的溶胶;
d、将涂覆后的电极在60℃下干燥20min,干燥后电极在350℃下煅烧50min;
e、重复c、d步骤5次,最终在500℃下煅烧2h,获得铂钌复合材料纳米颗粒电极。
本发明实施例中使用的所用的实验室自制的复合导电材料纳米颗粒粉体为铂钌铱、铂钌、铂铱、钌铱、锑掺杂氧化锡或氧化铅纳米颗粒,并通过旋转涂覆、浸渍提拉、刷涂方法,自制的复合材料纳米颗粒电极,由此推断:当采用其他导电载体时,也能实现本发明的技术效果。
所用电极载体为钛电极或者不锈钢电极,包括钛板、钛棒、异形钛材、不锈钢板、不锈钢棒或异形不锈钢电极。
本发明实施例中的自制的复合材料纳米颗粒电极是通过旋转涂覆、浸渍提拉、刷涂的方法制得的,此类方法属于本领域技术人员所掌握的常规使用方法,广泛用于制备电催化电极,本领域技术人员也可通过其他方法或途径,获得相同性能的自制的复合材料纳米颗粒电极,从而实现本发明的技术效果。
最后应该说明的是:以上实施例仅用于说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本权利要求范围当中。

Claims (6)

1.一种DSA电极的制备方法,其特征在于包括如下步骤:
步骤a、按质量比1:(1~3)称取柠檬酸(CA)和醇类有机溶剂,在60℃~100℃下将醇类有机溶剂和柠檬酸(CA)搅拌并加热至完全溶解,得到无色透明溶液;
按质量比1:(13~26)称取复合导电材料纳米颗粒粉体和醇类有机溶剂,在80℃~100℃下将复合导电材料纳米颗粒粉体和醇类有机溶剂回流1~3h,然后加入到上述无色透明溶液中,将混合溶液在90℃~110℃下保持1h,获得黑色的溶胶;
步骤b、取步骤a中得到的溶胶涂覆到电极载体上;
步骤c、将涂覆后的电极在60℃~120℃下干燥10-20min,干燥后的电极在350℃~550℃下煅烧10-50min;
步骤d、重复步骤b和步骤c 5~20次,最终在350℃~650℃下煅烧2h,获得DSA电极。
2.如权利要求1所述的制备方法,其特征在于:所述的复合导电材料纳米颗粒粉体为铂钌铱、铂钌、铂铱、钌铱、锑掺杂氧化锡或氧化铅纳米颗粒。
3.如权利要求1所述的制备方法,其特征在于:在步骤b中,采用旋转涂覆、浸渍提拉、刷涂或喷涂的方法将溶胶涂覆到电极载体上。
4.如权利要求1所述的制备方法,其特征在于:所述的醇类有机溶剂为乙醇、甲醇、异丙醇或乙二醇。
5.如权利要求1所述的制备方法,其特征在于:所述的电极载体为钛板、钛棒、异形钛材、不锈钢板、不锈钢棒或异形不锈钢。
6.如权利要求1所述的制备方法,其特征在于:在步骤b中,在电极载体上涂覆溶胶前,对电极载体进行打磨、酸处理和洗涤处理。
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