CN109292626A - A kind of track crane DC power-supply system and method - Google Patents
A kind of track crane DC power-supply system and method Download PDFInfo
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- CN109292626A CN109292626A CN201811210101.6A CN201811210101A CN109292626A CN 109292626 A CN109292626 A CN 109292626A CN 201811210101 A CN201811210101 A CN 201811210101A CN 109292626 A CN109292626 A CN 109292626A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/12—Arrangements of means for transmitting pneumatic, hydraulic, or electric power to movable parts of devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Safety Of Cranes (AREA)
- Direct Current Feeding And Distribution (AREA)
- Current-Collector Devices For Electrically Propelled Vehicles (AREA)
Abstract
The invention discloses a kind of track crane DC power-supply system and methods, system includes operation track crane in orbit, direct current of ground power supply unit, slide device and current-collector, direct current of ground power supply unit includes transformer and rectifier, its output is connected to slide device, current-collector is installed on track crane, current-collector passes through brush contact slide device, the direct current supply of direct current of ground power supply unit output, through slide device, brush and current-collector supply track crane, to realize the mobile DC power supply to track crane, compared to the mode of existing cable reel power supply, it simplifies power supply structure and improves Supply Security, extend service life, it is high to solve existing track crane power supply system maintenance cost, the short technical problem of service life;And by track crane job instruction distribute rationally and the utilization again of the feedback energy so that track crane DC power-supply system energy conservation and operating cost have advantage.
Description
Technical field
The invention belongs to automated container terminal design fields, specifically, being to be related to a kind of track crane direct current
Power supply system and method.
Background technique
Current automation track crane mostly uses traditional power supply mode of high-tension cable reel.
Reel power supply mode is exchange autonomous power supply system, and every track crane is powered by AC power source, and is equipped with independent
Transformation, rectification, inversion system, although every set transformation, arrangement, the small in size of inversion system, price are low, cable drum need with
Track crane keeps high-speed synchronous operation, this is relatively high to the performance requirement of the control system of reel operation, and hose coiling mechanism starts
And rotary inertia is big when acceleration and deceleration, big to the impact of high-tension cable, hose coiling mechanism, reduction gearbox, acutely, service life is short for abrasion;
Hose coiling mechanism speed reducer, slip ring box etc. need periodic maintenance and replacement accessory, and a whole set of hose coiling mechanism maintenance is big, general coil of cable
For the service life of disk (including high-tension cable) at 5 years or so, the operation of high-tension cable reel later period, maintenance cost were huge.
Summary of the invention
This application provides a kind of track crane DC power-supply system and methods, are filled by direct current of ground power supply unit, wiping
Set, brush and current-collector to track crane provide direct current supply, have initial stage investment low with later maintenance cost, with long service life
Advantage, and can intelligent optimization direct current supply to improve power supply efficiency, solve above-mentioned existing track crane DC power-supply system maintenance at
The short technical problem of this height, service life.
In order to solve the above technical problems, the application is achieved using following technical scheme:
It proposes a kind of track crane DC power-supply system, further includes direct current of ground for Denso including running track crane in orbit
It sets, slide device and current-collector;The direct current of ground power supply unit includes transformer and rectifier, and output is connected to the cunning
Touch device;The current-collector is installed on the track crane;The current-collector is contacted by brush with the slide device;It is described
The direct current supply of direct current of ground power supply unit output supplies the rail through the slide device, the brush and the current-collector
Road is hung, to realize the direct current supply to the track crane.
Further, the slide device includes wiping bracket and the wiping guide rail that is set on the wiping bracket;Institute
The output for stating direct current of ground power supply unit is connect with the wiping guide rail;The current-collector passes through wiping described in the brush contact
Guide rail.
Further, the wiping bracket is T-type bracket;The wiping is respectively set in the both ends of the T-type wiping bracket
Guide rail.
Further, the system also includes communication devices;The communication device is to be set on the wiping bracket
Communicate wiping guide rail.
Further, the system also includes wireless communication apparatus, the wireless communication apparatus includes being installed on describedly
First communication device of face DC power supply apparatus and the second communication device being installed on the track crane.
Further, first communication device and second communication device use waveguide feed.
Further, the direct current of ground power supply unit further includes power supply management module;The power supply management module, is used for
Current working track crane job instruction is subjected to priority ranking, current working track crane operation is executed according to priority ranking and refers to
It enables;And when the workload of track crane exceeds rated load, the track crane job instruction delay for controlling low priority is held
Row.
Further, the system also includes energy feedback modules;The direct current of ground power supply system further includes inverter;
The energy feedback module, for returning the direct current of the track crane feedback through the current-collector and slide device and inverter
It is fed to power grid;The power supply management module, is also used to generate the track crane job instruction of energy feedback and can not produce
The track crane job instruction of raw energy feedback, which combines, to be executed.
It is proposed a kind of track crane direct current supply method, applied in above-mentioned track crane DC power-supply system, including it is as follows
Step: the track crane job instruction that Terminal Operating System is sent is received;Current working track crane job instruction is subjected to priority
Sequence, and current working track crane job instruction is executed according to priority ranking;Judge whether the workload of track crane exceeds
Rated load;If so, the control other track crane job instruction delayed execution of low priority.
Further, after receiving the track crane job instruction that Terminal Operating System is sent, the method also includes: control
The track crane job instruction that system will generate energy feedback is combined with the track crane job instruction that can not generate energy feedback
It executes.
Compared with prior art, the advantages of the application and good effect is: the track crane direct current supply system that the application proposes
In system and method, including direct current of ground power supply unit, slide device and current-collector, direct current of ground power supply unit by transformer and
Direct current needed for the alternating current of power grid is converted to track crane work by rectifier, then pass through slide device, brush and current-collector
Direct current energy is provided to track crane, to realize the mobile power supply of track crane, is supplied compared to the prior art using cable drum
The mode of electricity, alleviates track crane main screw lift, simplified structure and the direct current supply mode for moving to ground supply direct current
The reliability of electricity effectively improves, and reduces later period system maintenance cost, increases service life;By to track crane job instruction
Optimize and when track crane workload is more than rated load, control low priority track crane job instruction delay is held
Capable mode reduces system coincidence factor to greatest extent, and reduces the installed capacity of whole system, has saved dress
Machine cost;By that will generate the track crane job instruction of energy feedback and the track crane operation of energy feedback can not be generated
The control mode that instructing combination executes, avoids the track crane job instruction that can generate energy feedback from being individually performed, and guarantees track
The electric energy that can use system feedback to greatest extent is hung, the power grid energy has been saved.
After the detailed description of the application embodiment is read in conjunction with the figure, other features and advantages of the application will become more
Add clear.
Detailed description of the invention
Fig. 1 is the system architecture diagram for the track crane DC power-supply system that the application proposes;
Fig. 2 is the structural schematic diagram of wiping bracket in the track crane DC power-supply system of the application proposition;
Fig. 3 is the method flow diagram for the track crane direct current supply method that the application proposes.
Specific embodiment
The specific embodiment of the application is described in more detail with reference to the accompanying drawing.
The track crane DC power-supply system that the application proposes, including running track crane 12 in orbit, direct current of ground supplies
Electric installation 13, slide device 14 and current-collector 15;Direct current of ground power supply unit 13 includes transformer 131 and rectifier 132, defeated
It is connected to slide device 14 out;Current-collector 15 is installed on track crane 13;Current-collector 15 connects slide device 14, and passes through brush
(not shown) and 11 sliding contact of guide rail;Direct current of ground power supply unit 13 is by the alternating current of power grid after transformation, arrangement
Direct current supply is exported, the direct current supply of output supplies track crane 12 through slide device 14, brush and current-collector 15, realizes to rail
Hang 12 direct current supply in road.
Direct current of ground power supply unit 13 is installed on ground, and a set of direct current of ground power supply unit can supply for more track cranes
Electricity;The DC power-supply system of entire Container Yard can be divided into the track crane DC power-supply system that multiple the application propose;Example
Such as, it is contemplated that the power of the range of direct current supply and ground power supply this, each track crane DC power-supply system is 4 heap blocks
10 track crane power supplies of 8 track crane power supplies or 5 heap blocks are preferred.
Current-collector 15 is hung on track crane 12 by the way that fixed structure (such as steel construction of channel steel production) is overhanging, follows rail
Road hangs 12 and moves together, by the contact of brush and slide device 14, by electric energy directly from direct current of ground power supply unit conduct to
Track crane, to realize the mobile power supply of track crane.
Above-mentioned track crane DC power-supply system is alleviated compared to the prior art by the way of cable drum power supply
The main screw lift of track crane, simplified structure and the direct current supply mode for moving to ground make the reliability of direct current supply effective
It improves, reduces later period system maintenance cost, increase service life;
In the embodiment of the present application, as shown in Fig. 2, slide device 14 includes wiping bracket 141 and setting or is opened in wiping bracket
On wiping guide rail 142;The output of direct current of ground power supply unit 13 is connect with wiping guide rail 142;Current-collector 15 is connect by brush
Touch wiping guide rail 142.In, for the supply voltage drop for reducing wiping guide rail, direct current is selected to power on a little in whole wiping guide rail
Middle position, that is, the DC low-voltage cable connection drawn from direct current of ground power supply unit is to the middle position of wiping guide rail.
As a preferred embodiment, the wiping bracket 141 that the application proposes is T-type bracket;The two of T-type wiping bracket
End is respectively arranged with wiping guide rail.For example, the direct current supply of 4 heap blocks adjacent in Container Yard is mentioned by a application
Direct current of ground power supply unit out provides, and each heap block configures two track cranes, and direct current of ground power supply unit is arranged in adjacent 4
T-type wiping bracket is installed in the middle position of a heap block in the channel among two heap blocks, every T-type wiping bracket two sides
Wiping guide rail gives the track crane of two sides heap block to power respectively.
Based on the track crane direct current supply framework that the application proposes, existing cable drum power supply mode is compared, is also changed
The modes of original track crane fiber optic communications, therefore, the communication dress for including in the track crane DC power-supply system that the application proposes
It sets, or to be as shown in Figure 2, for the communication wiping guide rail 143 being set on wiping bracket, alternatively, the system is using wireless
Communication device, including the second communication dress for being installed on the first communication device of direct current of ground power supply unit and being installed on track crane
It sets, the transmission of data, signal is realized based on wireless communication mode.
Preferably, waveguide feed is used in the first communication device and the second communication device;Waveguide has shielding
The high advantage of energy, so that communication signal is able to maintain higher signal-to-noise ratio in transmission process, it is possible to prevente effectively from co-channel interference
And the external interferences such as radar signal, while using real-time (RT) communication mechanism, system response is less than 10ms, up to 100Mb/s with
On communication bandwidth can satisfy automation track crane system control signal bandwidth require and video transmission bandwidth requirement.
It, can be with real-time detection DC output voltage, electric current, power grid in the track crane DC power-supply system that the application proposes
The parameters such as input voltage, temperature have the defencive functions such as over-voltage, overcurrent, under-voltage, insulation, filtering to system;The embodiment of the present application
In, direct current of ground power supply unit 13 further includes power supply management module 133, excellent for carrying out current working track crane job instruction
First grade sequence, executes current working track crane job instruction according to priority ranking;And exceed in the workload of track crane
When rated load, the track crane job instruction delayed execution of low priority is controlled, namely, it is ensured that the operation function being currently running
The sum of rate is no more than the rated load of track crane DC power-supply system, can reduce system coincidence factor to greatest extent,
The installed capacity for reducing whole system is realized and is powered using lesser direct current installed capacity to more track cranes, saved
Installation cost.
The track crane DC power-supply system that the application proposes further includes energy feedback module 16;The energy feedback module 16 is used
In the direct current for capableing of feedback for collecting the energy generated in track crane operation namely track crane generation, through current-collector and wiping
The inverter for including in device and direct current of ground power supply, is fed back to power grid;Power supply management module 133 is then controlled and will be generated
The track crane job instruction of energy feedback combines execution with the track crane job instruction that can not generate energy feedback, avoids feeding
Track crane operation be individually performed, guarantee that track crane can be to greatest extent using other tracks in track crane itself or homologous ray
The electric energy of feedback is hung, to save the power grid energy, also promotes the direct current supply ability for improving this system.
Based on track crane DC power-supply system set forth above, the application also proposes a kind of track crane direct current supply method,
As shown in figure 3, including the following steps:
Step S21: the track crane job instruction that Terminal Operating System is sent is received.
Terminal Operating System sends track crane job instruction to each track crane.
Step S22: current working track crane job instruction is subjected to priority ranking.
For multiple stockyards of an automatic dock, have more set track crane DC power-supply systems, every set track crane is straight
The track crane that stream power supply system is responsible for setting number provides direct current supply, the power supply management of every set track crane DC power-supply system
Module obtains the track crane job instruction of the multi-section track crane in this system from Terminal Operating System, and according to setting rule to this
A little track crane job instructions carry out priority level sequence.
Step S23: current working track crane job instruction is executed according to priority ranking.
Power supply management module in track crane DC power-supply system is carrying out priority row to all track crane job instructions
After sequence, control executes current working track crane job instruction according to priority ranking.
Step S24: judge whether the workload of track crane exceeds rated load.
In current working, total track crane workload in computing system, judge current working workload whether
More than the rated load of setting, namely whether be more than system maximum working load, if so,
Step S25: the control other track crane job instruction delayed execution of low priority.
In the workload maximum of current working, the other track crane job instruction delay of control low priority is executed, really
The rated load that the sum of working power being currently running is no more than track crane DC power-supply system is protected, it can be maximum
Reduction system coincidence factor, reduces the installed capacity of whole system, realize using lesser direct current installed capacity to
More track crane power supplies, have saved installation cost.
It is above-mentioned, the energy in system is distributed rationally by power supply management module, while having saved installation cost, moreover it is possible to
It enough realizes that the energy regenerative between multi-section track crane is shared and utilizes, the efficiency of energy utilization of track crane is improved, so that the application proposes
Track crane DC power-supply system energy conservation and operating cost on have advantage.Specifically, after step s 21, also executing step
Rapid S26: control will generate the track crane job instruction of energy feedback and can not generate the track crane operation of energy feedback
Instructing combination executes.
Cart, trolley, the raising operating mechanism of track crane take electricity when accelerating and traveling at the uniform speed from DC power-supply system,
In deceleration and lifting mechanism decline operation to DC power-supply system feedback electric energy, therefore, the track crane direct current in the application is supplied
Electric system, use will generate the track crane job instruction of energy feedback and can not generate the track crane operation of energy feedback
The mode that instructing combination executes, avoids the track crane job instruction that can generate energy feedback from being individually performed, also avoids back
The waste of energy regenerative amount guarantees that track crane can use system feedback to greatest extent so that feedback energy is applied to current working
Electric energy, saved the power grid energy.
The direct current supply side in track crane DC power-supply system the application proposed with a specific embodiment below
Method is described in detail.
Assuming that the cart of 8 track cranes in every set track crane DC power-supply system, raising, trolley are different in a certain period
The different operating condition of operating status composition whole system, there is different power demands in each mechanism under different loads;Such as
Relatively common operating condition: 8 track cranes of 4 heap blocks have 4 carts to accelerate work simultaneously, have 2 cart steady operations, there is 2
Platform raising is in unloaded operation, and among these, cart peak power is 849KW and steady state power is 343KW, peak when raising zero load
Value power is 464KW and steady state power is 376KW, and auxiliary body's power is 20KW, then can calculate 8 track cranes most
It is high-power are as follows:
Pg=(849+20)*4+(343+20)*2+(464+20)*2=5170KW ;Calculate the steady state power of 8 track cranes are as follows: Pw=
(343+20)*4+(343+20)*2+(376+20)*2=2970KW。
TOS(Terminal Operating System) by track crane job instruction be first sent to track crane DC power-supply system for fulgurite
Module is managed, track crane job instruction refers to an instruction sequence group, when one group of instruction execution, power supply management module 1) it can basis
Instruction sequences control the response time that 8 track cranes execute the instruction of respective rail crane operations, 2) by current 8 tracks crane operation work
The job instruction for the mechanism for needing to run in condition optimizes combination according to priority, 3) control first carry out that priority is high (can be with
According to handling ship instruction highest, transmitting-receiving case instruction are taken second place, stockyard varus smashes and instructs minimum principle) track crane mechanism action refer to
Enable, 4) time that track crane executing agency acts is controlled according to priority, guarantee the sum of mechanism power being currently running
No more than the rated load that DC power-supply system allows, such as exceed rated load, then controls the low job instruction delay of priority
It executes;5) control will generate the track crane job instruction of energy feedback and can not generate the track crane operation of energy feedback
Instructing combination executes;In 4 heap blocks, 8 track cranes in a set of track crane DC power-supply system, when wherein several track loop wheel machines
Structure is in energy feedback state when being in deceleration or lifting mechanism decline state, the feedback electric energy of generation can be by public straight
It flows bus to use for other track crane mechanisms, so as to reduce the installation general power of direct current of ground power supply unit, reduces installation
Capacity, and guarantee the electric energy that can use other track crane feedbacks when certain track crane operation to greatest extent, to reduce
The installation general power of DC power-supply system.
The coincidence factor referring to shown in following table one calculates, and the track crane direct current supply method proposed according to the application is excellent
It is 0.65 that 8 track cranes after change, which select coincidence factor:
Table one
Track crane quantity | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
Coincidence factor | 1 | 0.95 | 0.91 | 0.87 | 0.84 | 0.81 | 0.78 | 0.75 | 0.72 | 0.69 |
Track crane DC power-supply system | 1 | 0.92 | 0.87 | 0.83 | 0.78 | 0.74 | 0.69 | 0.65 | 0.60 | 0.56 |
Then calculate the installation general power of the direct current of ground power supply unit of track crane DC power-supply system are as follows:
P=Pg*0.65=5170*0.65=3360KW。
It should be noted that the above description is not a limitation of the present invention, the present invention is also not limited to the example above,
The variations, modifications, additions or substitutions that those skilled in the art are made within the essential scope of the present invention, are also answered
It belongs to the scope of protection of the present invention.
Claims (10)
1. a kind of track crane DC power-supply system, including running track crane in orbit, which is characterized in that further include that ground is straight
Flow power supply unit, slide device and current-collector;
The direct current of ground power supply unit includes transformer and rectifier, and output is connected to the slide device;The current collection
Device is installed on the track crane;
The current-collector is contacted by brush with the slide device;The direct current supply of the direct current of ground power supply unit output,
The track crane is supplied through the slide device, the brush and the current-collector, to realize that the direct current to the track crane supplies
Electricity.
2. track crane DC power-supply system according to claim 1, which is characterized in that the slide device includes wiping branch
Frame and the wiping guide rail being set on the wiping bracket;The output of the direct current of ground power supply unit and the wiping guide rail connect
It connects;The current-collector passes through wiping guide rail described in the brush contact.
3. track crane DC power-supply system according to claim 2, which is characterized in that the wiping bracket is T-type bracket;
The wiping guide rail is respectively set in the both ends of the T-type wiping bracket.
4. track crane DC power-supply system according to claim 2, which is characterized in that the system also includes communications to fill
It sets;The communication device is the communication wiping guide rail being set on the wiping bracket.
5. track crane DC power-supply system according to claim 1, which is characterized in that the system also includes wireless telecommunications
Device, the wireless communication apparatus include being installed on the first communication device of the direct current of ground power supply unit and being installed on described
The second communication device on track crane.
6. track crane DC power-supply system according to claim 5, which is characterized in that first communication device and described
Second communication device uses waveguide feed.
7. track crane DC power-supply system according to claim 1, which is characterized in that the direct current of ground power supply unit is also
Including power supply management module;
The power supply management module is arranged for current working track crane job instruction to be carried out priority ranking according to priority
Sequence executes current working track crane job instruction;And when the workload of track crane exceeds rated load, control low preferential
The track crane job instruction delayed execution of grade.
8. track crane DC power-supply system according to claim 7, which is characterized in that the system also includes energy feedbacks
Module;The direct current of ground power supply system further includes inverter;
The energy feedback module, for by the direct current of the track crane feedback through the current-collector and slide device and inversion
Device is fed back to power grid;
The power supply management module is also used to generate the track crane job instruction of energy feedback and can not generate energy
The track crane job instruction of feedback, which combines, to be executed.
9. a kind of track crane direct current supply method is applied to track crane direct current supply as claimed in any one of claims 1 to 6 system
In system, include the following steps:
Receive the track crane job instruction that Terminal Operating System is sent;
Current working track crane job instruction is subjected to priority ranking, and executes current working track crane according to priority ranking
Job instruction;
Judge whether the workload of track crane exceeds rated load;If so,
Control the other track crane job instruction delayed execution of low priority.
10. track crane direct current supply method according to claim 9, which is characterized in that receiving Terminal Operating System hair
After the track crane job instruction sent, the method also includes:
The track crane job instruction that control will generate energy feedback refers to the track crane operation that can not generate energy feedback
Combination is enabled to execute.
Priority Applications (3)
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CN201811210101.6A CN109292626A (en) | 2018-10-17 | 2018-10-17 | A kind of track crane DC power-supply system and method |
PCT/CN2019/083406 WO2020077969A1 (en) | 2018-10-17 | 2019-04-19 | Direct current power supply system and method for rail mounted gantry crane |
JP2020572911A JP7130070B2 (en) | 2018-10-17 | 2019-04-19 | DC power supply system and method for rail crane |
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CN201811210101.6A CN109292626A (en) | 2018-10-17 | 2018-10-17 | A kind of track crane DC power-supply system and method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2020077969A1 (en) * | 2018-10-17 | 2020-04-23 | 青岛港国际股份有限公司 | Direct current power supply system and method for rail mounted gantry crane |
CN112230567A (en) * | 2020-10-29 | 2021-01-15 | 江苏鼎盛重工有限公司 | Control system and control method for rubber-tyred container gantry crane |
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Also Published As
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JP2022503433A (en) | 2022-01-12 |
WO2020077969A1 (en) | 2020-04-23 |
JP7130070B2 (en) | 2022-09-02 |
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