CN109279437A - A kind of production system and production method of the ABD pad of band X tracker wire - Google Patents
A kind of production system and production method of the ABD pad of band X tracker wire Download PDFInfo
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- CN109279437A CN109279437A CN201811439433.1A CN201811439433A CN109279437A CN 109279437 A CN109279437 A CN 109279437A CN 201811439433 A CN201811439433 A CN 201811439433A CN 109279437 A CN109279437 A CN 109279437A
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- gauze
- roll
- conveying device
- discharging
- folding
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000004744 fabric Substances 0.000 claims abstract description 122
- 238000007599 discharging Methods 0.000 claims abstract description 97
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 238000009954 braiding Methods 0.000 claims abstract description 23
- 238000003860 storage Methods 0.000 claims abstract description 18
- 230000007306 turnover Effects 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 32
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 14
- 238000009736 wetting Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 210000004262 dental pulp cavity Anatomy 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 claims 1
- 230000006378 damage Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000005121 Sorbus torminalis Nutrition 0.000 description 1
- 244000152100 Sorbus torminalis Species 0.000 description 1
- 230000003187 abdominal effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000001356 surgical procedure Methods 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical compound FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/36—Surgical swabs, e.g. for absorbency or packing body cavities during surgery
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/44—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators with radio-opaque material or signalling means for residual material
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/16—Rotary folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/22—Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/28—Folding in combination with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/30—Folding in combination with creasing, smoothing or application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile, fibre
Landscapes
- Health & Medical Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Epidemiology (AREA)
- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Veterinary Medicine (AREA)
- Vascular Medicine (AREA)
- Public Health (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Surgery (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses the production systems and production method of a kind of ABD pad of band X tracker wire, belong to medical dressing technical field.The system includes rack and is sequentially arranged in folding Wrapping apparatus, cloth storage device, preceding conveying device, cutting Wrapping apparatus, rear conveying device, turning board folding device, discharger conveying device, turnover panel device for discharging and discharging platform thereon from front to back；Folding Wrapping apparatus includes upper cloth structure, V-arrangement cloth folded board, the bound edge deflector roll with plaiting bar and the roll-in structure set gradually along the conveying direction of gauze；Cutting Wrapping apparatus includes intermittent suction structure, controls to the lower cutter of setting, upper cutter, two pieces of flanged plates, two pieces of suction side plates and two pieces of briquettings；Turning board folding device includes folding shaft and folding tooth plate；Turnover panel device for discharging includes discharging axis and discharging tooth plate.High degree of automation can be obviously improved production efficiency, while keep product specification unified, and then Improving The Quality of Products.
Description
Technical field
The invention belongs to medical dressing technical field, in particular to a kind of production system of the ABD pad of band X tracker wire and
Production method can automatically realize the production of the ABD pad with X tracker wire.
Background technique
In the course of surgery, the medical blood for needing to be wiped with ABD pad on scalpel edge and surgical instrument is with side for human body
Just see related parts of human body clearly, accurately perform the operation.The production of existing abdominal pad is using semi-automatic production, first by the yarn of entire volume
Cloth is cut into block, is then folded into four layers by ABD pad folding machine.Artificial folding is generallyd use in the prior art, not only workload
Greatly, and low efficiency；In addition, not ensuring that each product specification is unified due to manually folding, cause product quality not up to standard.
Summary of the invention
The embodiment of the invention provides the production systems and production method of a kind of ABD pad of band X tracker wire, automate journey
Degree is high, can be obviously improved production efficiency, while keeping product specification unified, and then Improving The Quality of Products.The technical solution is as follows:
On the one hand, the embodiment of the invention provides a kind of production system of the ABD pad of band X tracker wire, which includes rack 1
And it is sequentially arranged in folding Wrapping apparatus thereon, cloth storage device, preceding conveying device, cutting Wrapping apparatus, rear conveying from front to back
Device, turning board folding device, discharger conveying device, turnover panel device for discharging and discharging platform 16.
Wherein, preceding conveying device, rear conveying device and discharger conveying device are arranged along the front-back direction and are located at same level
On face, and it includes more or so conveyer belts 2 arranged side by side；It is set at first drive roll 19 of the preceding conveying device front
There is brake structure.
Wherein, fold Wrapping apparatus include the upper cloth structure set gradually along the conveying direction of gauze 17, V-arrangement cloth folded board 3,
Bound edge deflector roll 5 and roll-in structure 6 with plaiting bar 4.
Wherein, cutting Wrapping apparatus include intermittent suction structure, left and right to right above the lower cutter 7 of setting, lower cutter 7 and
Two pieces of suctions of the two pieces of flanged plates 9,9 adjacent outer of flanged plate of the upper cutter 8, the adjacent front and rear sides of lower cutter 7 that can move up and down
Side plate 10 and two pieces inhale the two pieces of briquettings 11 that right above side plates 10 and can be moved up and down, the preceding conveying device, rear conveying device,
Flanged plate 9 and inhale side plate 10 be located in same level, the suctions side plate 10 along left and right to setting and its on the upside of equipped with sucker simultaneously
It is connect by pipeline with intermittent suction structure；Two pieces of flanged plates 9 expose lower cutter 7 when inwardly overturning, at this time the lower cutter 7
With inhale side plate 10 it is concordant or be located at inhale the adjacent lower section of side plate 10, while upper cutter 8 move downward realization cut；Two pieces of flanged plates 9
It flips outward on the folded over suction side plate 10 to respective side in 17 one end of gauze, simultaneously intermittent suction structure is aspirated, and is then pressed
Block 11, which moves downward to press against flanging to inhale, realizes bound edge on side plate 10.
Wherein, turning board folding device includes along left and right to set on the folding shaft between rear conveying device and discharger conveying device
12 and folding shaft 12 on arranged side by side more the foldings tooth plates 13 in left and right, more more folded on tooth plates 13 and rear conveying device
Conveyer belt 2 is staggered；Before folding, the folding shaft 12 is concordant with rear conveying device, conveys after more folding tooth plate 13 insertions
In device, when the middle line of Gauze is located at folding shaft 12,12 back rotation of folding shaft makes to fold tooth plate 13 to discharging
Gauze is folded above conveying device.
Wherein, turnover panel device for discharging includes that edge is controlled to the discharging axis 14 and discharging axis 14 being set on rear side of discharger conveying device
Upper left and right more discharging tooth plates 15 arranged side by side, more discharging tooth plates 15 are handed over more conveyer belts 2 on discharger conveying device
Mistake setting；Before discharging, more discharging tooth plates 15 are embedded in discharger conveying device, when Gauze to predetermined position, the discharging
14 back rotation of axis makes discharging tooth plate 15 that Gauze to be brought to discharging platform 16 to be laminated.
Wherein, the upper cloth structure in the embodiment of the present invention is arranged set on 1 left or right side face V-arrangement cloth folded board 3 of rack, institute
V-arrangement cloth folded board 3, bound edge deflector roll 5 and roll-in structure 6 is stated to be sequentially arranged in from front to back in rack 1；The V-arrangement cloth folded board 3 is along gauze
17 conveying direction is arranged obliquely and its bottom part down is equipped with plaiting deflector roll 18 for the traction of gauze 17 to bound edge deflector roll 5, the V
Shape cloth folded board 3 and plaiting deflector roll 18 are along left and right in rack 1；The bound edge deflector roll 5 along left and right to be set to rack 1 on,
The gauze 17 is around 5 rear side of bound edge deflector roll；Upper after the plaiting bar 4 is oblique to be set to 5 rear side of bound edge deflector roll, outer end is fixed on
In rack 1 or in the shaft of bound edge deflector roll 5, inside presses against the upside of the left or right of gauze 17 for 17 bound edge of gauze；
The roll-in structure 6 includes the first drive roll 19, the first cloth pressing roller 20 and the first cloth pressing roller 20 is pressed against the first drive roll 19
The roll-in cylinder of upside, the gauze 17 between the first drive roll 19 and the first cloth pressing roller 20 by passing through, first drive roll
19 and first cloth pressing roller 20 along left and right to be set to rack 1 on, the left and right ends of first cloth pressing roller 20 are respectively provided with a roll-in
Cylinder, the roll-in cylinder are set to along the vertical direction in rack 1.
Wherein, the cloth storage device in the embodiment of the present invention includes that rotation is set to the swivel mount 21 in rack 1, on swivel mount 21
Lifting fabric guide roll 22 and front and back be set to front haulage roller 23 in rack 1 and rear haulage roller 24 side by side, the front haulage roller 23 rises
Fabric guide roll 22 and rear haulage roller 24 drop along left and right to setting, and the lifting fabric guide roll 22 is located at front haulage roller 23 and rear haulage roller
24 lower sections, the gauze 17 are described successively around 24 upside of 23 upside of front haulage roller, 22 downside of lifting fabric guide roll and rear haulage roller
Lifting fabric guide roll 22 can move up and down around the shaft of swivel mount 21.
Wherein, the preceding conveying device in the embodiment of the present invention includes the second drive roll 25, controls more biographies being arranged side by side
Send the doubling roller 27 of band 2, the driven voller 26 at 25 rear of the second drive roll and the adjacent rear of the second drive roll 25, the driven voller 26
Positioned at the adjacent front of the suction side plate 10 in the front of lower cutter 7, the conveyer belt 2 along front and back to be set to the second drive roll 25 with it is driven
On roller 26, second drive roll 25, driven voller 26 and doubling roller 27 are along left and right in rack 1；The brake structure packet
The press cylinder 30 that the second cloth pressing roller 28, compression bar 29 and driving compression bar 29 rotate is included, second cloth pressing roller 28 is along left and right to setting
It sets and 25 upside of the second drive roll and 27 upside of doubling roller can be driven while pressed against by press cylinder 30 by gauze 17 and transmission
2 roll-in of band is on the second drive roll 25 and doubling roller 27；The compression bar 29 is arranged along the front-back direction, and middle part rotation is set to rack 1
On, the upper end of the telescopic rod of front end and press cylinder 30 is rotatablely connected；Second cloth pressing roller 28 is set to the rear end of compression bar 29,
The press cylinder 30 is located at the lower section of compression bar 29 and the rotation of its cylinder body is set in rack 1.
Preferably, the preceding conveying device in the embodiment of the present invention is equipped with wetting structure；The wetting structure includes rack 1
On drip tray 31, around drip tray 31 be arranged surrounding edge 32 and at least one spray head 33 for squirting gauze 17, the water receiving
Disk 31 is located at 2 lower section of conveyer belt, and the spray head 33 is located at 2 top of conveyer belt and is located at 31 top of drip tray, and the spray head 33 is set
In in rack 1 or surrounding edge 32, the surrounding edge 32 is set on rack 1 or drip tray 31 and its front and rear sides is equipped with for gauze 17 and passes
The opening for sending band 2 to pass through.
Further, the left and right sides of the rack 1 in the embodiment of the present invention is equipped with synchronous driving structure 34, two pieces of flangings
The left end of plate 9 is set in two synchronous driving structures 34 by shaft rotation respectively with right end, the sagittal width of the flanged plate 9
Degree is greater than 2cm and its shaft is located at its outside, and the synchronous driving structure 34 can make two pieces of 9 synchronous rotaries of flanged plate；The machine
The left and right sides of frame 1 is equipped at least one guide post 35 along the vertical direction, and sliding is equipped with cutting crane in the guide post 35
36 and bound edge crane 37, along left and right to being set on cutting crane 36, two pieces of briquettings 11 are respectively arranged on and cut the upper cutter 8
The front and rear sides of knife 8 and be set to bound edge crane 37 on.
Wherein, the suction side plate 10 in the embodiment of the present invention is rectangular cavities formula structure, and upside is evenly distributed with multiple suctions
Hole, sagittal width are greater than 2cm；The intermittent suction structure includes vacuum pump 38, vacuum chamber 39, suction cylinder 40 and divides
Gas head 41, the side of the vacuum chamber 39 is equipped with gas outlet and sliding thereon is equipped with slide plate 42, and the slide plate 42 can be by suction gas
Gas outlet is covered and opened wide by the driving of cylinder 40 to be respectively constituted vacuum and destroys vacuum, and the vacuum pump 38 passes through hose 43 and slide plate
Connected at 42 corresponding gas outlets, the gas separating port 41 be set on the air inlet of 39 other side of vacuum chamber and its by more root canal roads and
Two pieces of suction side plate 10 connections.
Wherein, the folding tooth plate 13 in the embodiment of the present invention and discharging tooth plate 15 are arranged along the front-back direction and its is sagittal
Length is greater than or equal to the length of 1/2 Gauze, and the sagittal length of discharger conveying device is greater than or equal to 1/2 Gauze
Length, it is described after the sagittal length of conveying device be greater than or equal to 3/2 Gauze length；The shaft of the folding shaft 12
Positioned at rear side, when folding Gauze, the rear conveying device and discharger conveying device stop the turning board folding device, more
Root discharging tooth plate 15 is embedded in discharger conveying device and is located at below Gauze latter half simultaneously；After the completion of folding, the folding
Folded axis 12 rotates forward, and 14 back rotation of discharging axis realizes discharging.
Preferably, it is set respectively in the rack 1 in the embodiment of the present invention and positioned at 12 front of folding shaft and 14 front of discharging axis
Have and fold the buffer stopper 46 that tooth plate 13 and discharging tooth plate 15 are buffered for doubling, the buffer stopper 46 is along left and right to set on transmission
The adjacent lower section of band 2.
On the other hand, the embodiment of the invention provides a kind of production method of the ABD pad of band X tracker wire, the method packets
Include following steps:
The upper cloth of S101: cloth structure exports gauze 17 to V-arrangement cloth folded board 3 in use；
Doubling of S102: being folded gauze 17 using V-arrangement cloth folded board 3 in the width direction, and when folding, one layer of width is than another
Slice width 2-4cm；
Bound edge of S103: bound edge is carried out to gauze 17 using plaiting bar 4 and bound edge deflector roll 5；
S104 roll-in traction: it is conveyed 17 roll-in of gauze after doubling and backward using roll-in structure 6；
S105 stores up cloth: carrying out storage cloth to gauze 17 using cloth storage device；
S106 wetting: gauze 17 is soaked using wetting structure in preceding conveying device；
S107 cutting: stopping after gauze 17 is conveyed predetermined length backward using preceding conveying device, and two pieces of flanged plates 9 are inwardly overturn
Lower cutter 7 is exposed, while upper cutter 8 moves downward realization cutting；
Bis- bound edges of S108: two pieces of flanged plates 9 are flipped outward on the folded over suction side plate 10 to respective side in 17 one end of gauze, in this
Intermittent suction structure suction simultaneously, inwardly to level, then briquetting 11 moves downward presses against flanging to two pieces of flanged plates 9 for overturning
It inhales and realizes bound edge on side plate 10；
Bis- doublings of S109: Gauze is delivered to backward in its length direction using rear conveying device and discharger conveying device
When line is located at folding shaft 12,12 back rotation of folding shaft makes to fold above tooth plate 13 to discharger conveying device by Gauze
Doubling along its length, more at this time discharging tooth plates 15 be embedded in discharger conveying devices and the Gauze being located at after doubling just under
Side；
S110 discharging: after the completion of secondary doubling, the folding shaft 12 rotates forward, and 14 back rotation of discharging axis is by Gauze
Band to discharging platform 16 is laminated.
Technical solution provided in an embodiment of the present invention has the benefit that the embodiment of the invention provides a kind of band X
The production system and production method of the ABD pad of tracker wire, high degree of automation can be obviously improved production efficiency, while make product
Uniform specification, and then Improving The Quality of Products.
Detailed description of the invention
Fig. 1 is the structural representation for folding Wrapping apparatus, cloth storage device and the combination of preceding conveying device in the embodiment of the present invention
Figure；
Fig. 2 is preceding conveying device in the embodiment of the present invention, cutting Wrapping apparatus, rear conveying device, turning board folding device, discharging
The structural schematic diagram of conveying device, turnover panel device for discharging and discharging platform combination；
Fig. 3 is the structural schematic diagram of the upper cutter and briquetting combination in the embodiment of the present invention；
Fig. 4 is structural schematic diagram of the cutting Wrapping apparatus in flanged plate level in the embodiment of the present invention；
Fig. 5 is structural schematic diagram of the cutting Wrapping apparatus when flanged plate is inwardly overturn in the embodiment of the present invention；
Fig. 6 is structural schematic diagram of the cutting Wrapping apparatus when flanged plate flips outward in the embodiment of the present invention；
Fig. 7 be rear conveying device in the embodiment of the present invention, turning board folding device, discharger conveying device, turnover panel device for discharging and
The structural schematic diagram of discharging platform combination；
Fig. 8 is the structural schematic diagram of the preceding conveying device and wetting structure combination in the embodiment of the present invention；
Fig. 9 is the structural schematic diagram of the bound edge deflector roll and the combination of plaiting bar in the embodiment of the present invention；
Figure 10 is the structural schematic diagram of the intermittent suction structure in the embodiment of the present invention；
Figure 11 is the flow chart of the production method of the ABD pad with X tracker wire in the embodiment of the present invention.
In figure: 1 rack, 2 conveyer belts, 3 V-arrangement cloth folded boards, 4 plaiting bars, 5 bound edge deflector rolls, 6 roll-in structures, 7 lower cutters, 8
Side plate, 11 briquettings, 12 folding shafts, 13 folding tooth plates, 14 discharging axis, 15 discharging tooth plates, 16 dischargings are inhaled in upper cutter, 9 flanged plates, 10
It is led before platform, 17 gauzes, 18 plaiting deflector rolls, 19 first drive rolls, 20 first cloth pressing rollers, 21 swivel mounts, 22 lifting fabric guide rolls, 23
Pick-up roll, 24 rear haulage rollers, 25 second drive rolls, 26 driven vollers, 27 doubling rollers, 28 second cloth pressing rollers, 29 compression bars, 30 press gas
Cylinder, 31 drip trays, 32 surrounding edges, 33 spray heads, 34 synchronous driving structures, 35 guide posts, 36 cutting cranes, 37 bound edge cranes,
38 vacuum pumps, 39 vacuum chambers, 40 suction cylinders, 41 gas separating ports, 42 slide plates, 43 hoses, 44 traction rollers, 45 first photoelectric sensings
Device, 46 buffer stoppers.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing
Step ground detailed description.
Embodiment 1
Referring to Fig. 1-10, embodiment 1 provides a kind of production system of the ABD pad of band X tracker wire, the system include rack 1 and
It is sequentially arranged in folding Wrapping apparatus, cloth storage device, preceding conveying device, cutting Wrapping apparatus, rear conveying dress thereon from front to back
It sets, turning board folding device, discharger conveying device, turnover panel device for discharging and discharging platform 16 etc., it is defeated that discharging platform 16 is set to discharging
Send the device back lower place that can stack ABD pad.
Wherein, referring to fig. 2, the preceding conveying device in the present embodiment, rear conveying device and discharger conveying device are along front and back
To being arranged and be located in same level, and it includes more or so conveyer belts 2 arranged side by side, conveyer belt 2 or so to
Width is smaller, usual 2-4cm.Brake structure is equipped at first drive roll 19 of preceding conveying device front, it not only can be by gauze 17
It is bonded with conveyer belt 2, moreover it is possible to prevent 17 forward slip of gauze when going up and down fabric guide roll 22 and declining.
Wherein, referring to Fig. 1 and 9, the folding Wrapping apparatus in the present embodiment includes successively setting along the conveying direction of gauze 17
Upper cloth structure, V-arrangement cloth folded board 3, the bound edge deflector roll 5 with plaiting bar 4 and roll-in structure 6 for setting etc..Wherein, upper cloth structure is by gauze
Volume output, it is identical as conventional upper cloth structure；V-arrangement cloth folded board 3, the bound edge deflector roll 5 with plaiting bar 4 and roll-in structure 6 with it is common
Plaiting Wrapping apparatus it is similar.
Wherein, referring to fig. 2-7, the cutting Wrapping apparatus in the present embodiment includes intermittent suction structure, controls to setting
Right above lower cutter 7, lower cutter 7 and two pieces of flanged plates 9 of the upper cutter 8, the adjacent front and rear sides of lower cutter 7 that can move up and down,
Two pieces of 9 adjacent outer of flanged plate inhale side plate 10 and two pieces are inhaled the two pieces of briquettings 11 etc. that right above side plate 10 and can be moved up and down.
Wherein, the upper cutter 8 in the present embodiment and lower cutter 7 are bar blade.There is gap (relief width between two pieces of flanged plates 9
Degree is slightly larger than the width of lower cutter 7, such as 0.5-1.0cm), lower cutter 7 is located in gap.When flanged plate 9(level) and suction side plate
10 surfaces are smooth in order to convey gauze 17 and its width is preferably greater than bound edge width (usual bound edge width be 2-3.5cm),
Two pieces of briquettings 11 are rectangular block of the left and right to setting.When preceding conveying device, rear conveying device, flanged plate 9(level) and suction side
Plate 10 is located in same level, inhale side plate 10 along left and right to setting and its upside be equipped with sucker and pass through pipeline and intermittent suction
Structure is connected for bound edge to be adsorbed on side plate 10.Referring to fig. 4 with 5, two pieces of flanged plates 9 simultaneously inwardly overturning when by incision
Knife 7 exposes (flanged plate 9 does not influence gauze 17 when overturning), and usually rotating angle is 30-60 °.Lower cutter 7 can (then incision upwards
Knife 7 can move up and down) or be not moved up (lower cutter 7 can not move up and down) to inhale side plate 10 it is concordant or be located at suction side plate 10
Adjacent lower section (preferably concordant with side plate 10 is inhaled), while upper cutter 8 realizes cutting to down toward lower cutter 7.Referring to fig. 4 with 6, two pieces
Flanged plate 9 is flipped outward simultaneously by 17 one end of gauze (close to one end of lower cutter 7) folded over suction side plate 10 to respective side, is led to
Often rotation angle is greater than 90 °, and it is preferable at 105-130 ° to rotate angle to be on the safe side.Simultaneously intermittent suction structure
Suction, inwardly overturning is to level for two pieces of flanged plates 9, and suction terminates, and then briquetting 11 moves downwardly to the suction side plate 10 of respective side
Flanging is pressed against to inhale and realizes bound edge on side plate 10.Further, two pieces of flanged plates 9 before and after lower cutter 7 to be symmetrical arranged, and two pieces
Side plate 10 is inhaled to be symmetrical arranged before and after lower cutter 7, and the defeated of the adjacent respective side of side plate 10 is inhaled in the setting of the adjacent suction side plate 10 of flanged plate 9
Device (preceding conveying device and rear conveying device) is sent to be arranged.
Wherein, referring to fig. 2 with 7, the turning board folding device in the present embodiment include along left and right to be set to rear conveying device with
Left and right more folding tooth plates 13 etc. arranged side by side in folding shaft 12 and folding shaft 12 between discharger conveying device, more foldings
The composition fold plane coplanar with the upper surface of folding shaft 12 of tooth plate 13, the more more transmission folded on tooth plate 13 and rear conveying device
Band 2 is staggered.Before folding, the upper surface folding shaft 12(is horizontal at this time) it is concordant with rear conveying device in order to convey Gauze,
More fold after tooth plates 13 are embedded between more conveyer belts 2 of conveying device, fold when (front and back to) middle line of Gauze is located at
When at 12 rear end of axis, 12 back rotation of folding shaft, which makes to fold above tooth plate 13 to discharger conveying device, folds Gauze, rotates
Angle is usually 120-170 °.
Wherein, referring to fig. 2 with 7, the turnover panel device for discharging in the present embodiment includes along left and right to being set to discharger conveying device
Left and right more discharging tooth plates 15 etc. arranged side by side on the discharging axis 14 and discharging axis 14 of rear side, more discharging tooth plates 15 are coplanar,
More discharging tooth plates 15 are staggered with more conveyer belts 2 on discharger conveying device.Before discharging, more discharging tooth plates 15 are embedded in
Between more conveyer belts 2 of discharger conveying device, when Gauze to predetermined position (to rear or do not convey backward after folding, is located at
Right above discharging tooth plate 15) when, 14 back rotation of discharging axis makes discharging tooth plate 15 that Gauze to be brought to the progress layer of discharging platform 16
Folded, rotation angle is usually 180 °.
Wherein, referring to Fig. 1, the upper cloth structure in the embodiment of the present invention is set to 1 left or right side face V-arrangement cloth folded board of rack
3 settings, V-arrangement cloth folded board 3, bound edge deflector roll 5 and roll-in structure 6 are sequentially arranged in from front to back in rack 1.V-arrangement cloth folded board 3 is along gauze
17 conveying direction is arranged obliquely and its bottom part down is equipped with plaiting deflector roll 18 for the traction of gauze 17 to bound edge deflector roll 5, V-arrangement
1 left or right side of cloth folded board 3(rack) and 1 bottom of plaiting deflector roll 18(rack) along left and right in rack 1.Bound edge deflector roll
5 edges left and right are to being set in rack 1, and gauze 17 is around 5 rear side of bound edge deflector roll；It is upper after bound edge deflector roll 5 after plaiting bar 4 is oblique
Side, outer end are fixed in rack 1 or in the shaft of bound edge deflector roll 5, and inside presses against the upper of the left or right of gauze 17
Side is by 17 bound edge of gauze.When bound edge, one end of 17 bound edge of gauze is leaned against on the end face of 5 respective side of bound edge deflector roll, then by plaiting bar 4
It is pressed on the upside of gauze 17 and carries out bound edge.Further, bound edge deflector roll 5 is rubber roller, is specifically as follows tetrafluoroethene roller.Roll-in structure
6 include the first drive roll 19, the first cloth pressing roller 20 and the roll-in gas that the first cloth pressing roller 20 is pressed against to 19 upside of the first drive roll
Cylinder etc., the first drive roll 19 by corresponding motor driven, gauze 17 by passing through between the first drive roll 19 and the first cloth pressing roller 20,
Along controlling to being set in rack 1, the left and right ends of the first cloth pressing roller 20 (can be by turning for first drive roll 19 and the first cloth pressing roller 20
Axis fixing seat is fixedly connected with the telescopic rod of roll-in cylinder) top be respectively provided with a roll-in cylinder (not shown) for press the
One cloth pressing roller 20, roll-in cylinder are set to along the vertical direction in rack 1.Specifically, on bound edge deflector roll 5 is set to after plaiting deflector roll 18
Side, the first drive roll 19 is set to 5 back upper place of bound edge deflector roll and it is metallic roll (settable anti-skid chequer thereon)；First cloth pressing roller 20
For rubber rollers.
Wherein, referring to Fig. 1, the cloth storage device in the embodiment of the present invention includes that rotation (passing through shaft) is set in rack 1
Lifting fabric guide roll 22 and front and back on swivel mount 21, swivel mount 21 are set to front haulage roller 23 and rear haulage roller in rack 1 side by side
24 etc., swivel mount 21 is rectangular frame structure, and front haulage roller 23 is set to 19 back lower place of the first drive roll, and front haulage roller 23 rises
Fabric guide roll 22 and rear haulage roller 24 edge left and right are dropped to setting.Lifting fabric guide roll 22 is located under front haulage roller 23 and rear haulage roller 24
Side, gauze 17(S shape bypass) successively around 24 upside of 23 upside of front haulage roller, 22 downside of lifting fabric guide roll and rear haulage roller, it rises
22 pocket of fabric guide roll drops on gauze 17, and lifting fabric guide roll 22 (arc) can move above and below the shaft of swivel mount 21.Preferably, it revolves
Supporting leg is equipped on the downside of 21 front end of pivoted frame for preventing lifting fabric guide roll 22 from falling on the ground.Further, a left side for swivel mount 21
Side or right side are equipped at least one and detect the first photoelectric sensor 45 of its rotation position, realize the control to the second drive roll 25
(signal is sent to electric cabinet, and electric cabinet controls the driving motor of the second drive roll 25), at the same it is synchronous with dicing process.
Further, it is used to draw gauze 17 to settable traction roller 44 along left and right as needed in rack 1.
Wherein, referring to Fig. 1 and 2, the preceding conveying device in the embodiment of the present invention includes that the second drive roll 25, left and right are set side by side
The driven voller 26 (concordant with the second drive roll 25) and the second drive roll 25 of the more conveyer belts 2,25 rear of the second drive roll set
The doubling roller 27 at adjacent rear etc., the second drive roll 25 are located at rear haulage roller 24 by corresponding motor driven, the second drive roll 25
The back lower place.Second drive roll 25 is shaggy metallic roll, and the second cloth pressing roller 28 is rubber rollers, and doubling roller 27 is surface light
Sliding metallic roll, driven voller 26 are shaggy metallic roll, can be passed as needed to setting for drawing along left and right in rack 1
Send the support roller of band 2.Driven voller 26 is located at the adjacent front of the suction side plate 10 in the front of lower cutter 7, and conveyer belt 2 is along front and back to being set to
Second drive roll 25 is on driven voller 26, and the second drive roll 25, driven voller 26 and doubling roller 27 are along left and right in rack 1.
Wherein, brake structure includes the press cylinder 30 etc. that the second cloth pressing roller 28, compression bar 29 and driving compression bar 29 rotate, the second cloth pressing roller
28 along left and right to setting and capable of being driven by press cylinder 30 press against simultaneously the upside of the second drive roll 25 on the upside of doubling roller 27 by
Gauze 17 and 2 roll-in of conveyer belt are on the second drive roll 25 and doubling roller 27；Second drive roll 25, the second cloth pressing roller 28 and fitting
The distribution triangular in shape of roller 27, doubling roller 27 are located in the ring structure of the composition of conveyer belt 2, the second drive roll 25 and doubling roller 27
Diameter is identical and bigger than the diameter of the second cloth pressing roller 28.Compression bar 29 is arranged along the front-back direction, and middle part rotation is set in rack 1,
The upper end of the telescopic rod of front end and press cylinder 30 is rotatablely connected.Second cloth pressing roller 28 is set to the rear end of compression bar 29, presses cylinder
30 are located at the lower section of compression bar 29 and the rotation of its cylinder body in rack 1, and the telescopic rod of press cylinder 30 pushes up upwards can make the second pressure
Cloth rewinder roll 28 presses against 25 upside of the second drive roll and 27 upside of doubling roller simultaneously.Aforementioned structure not only provides gauze 17 and transmission
With 2 power, be bonded gauze 17 between layers, at the same after stopping operating prevented also from the second drive roll 25 gauze 17 by
It goes up and down fabric guide roll 22 and drives forward slip.
Be illustrated below with reference to the course of work of the Fig. 1 to the cloth storage device in the present embodiment: roll-in structure 6 is at the uniform velocity lasting
Convey gauze 17 backward, the work feed speed of the first drive roll 19 less than the second drive roll 25 work feed speed, if second actively
Roller 25 stops operating and (is cut at this time), and conveyer belt 2 stops, and gauze 17 thereafter stops, and the lifting decline of fabric guide roll 22 carries out
Chu Bu；After the completion of cutting, the rotation of the second drive roll 25, conveyer belt 2 moves backward, while gauze 17 moves backward, goes up and down selvage guide
Roller 22 rises.And so on, by the stopping and operation of the second drive roll 25, make to go up and down the decline of fabric guide roll 22 and rise to realize storage
Cloth.
Wherein, the rear conveying device in the embodiment of the present invention and discharger conveying device include drive roll, driven voller and more
Conveyer belt 2 etc., conveyer belt 2(are horizontal) it is set on drive roll and driven voller, drive roll is rotated by corresponding motor driven.It is defeated afterwards
Send device and discharger conveying device due to being not provided with cloth pressing roller, then setting prevents conveyer belt 2 sliding at drive roll or driven voller
Dynamic location structure (rectangular channel guide structure).
Preferably, referring to Fig. 1 and 8, the preceding conveying device in the embodiment of the present invention is equipped with wetting structure and is used for gauze
Wetting；Wetting structure include drip tray 31 in rack 1, the surrounding edge 32 being arranged around drip tray 31 and at least one by gauze 17
Spray head 33 squirted etc..Drip tray 31 is used to receive the water fallen on the water and gauze 17 of the ejection of spray head 33, and spray head 33 requires one
Fixed atomizing effect can be soaked the entire cloth cover of gauze 17 by multiple spray heads 33.Drip tray 31 is located at 2 lower section of conveyer belt, spray
First 33 are located at 2 top of conveyer belt and are located at 31 top of drip tray, and spray head 33 is set on rack 1 or surrounding edge 32, and surrounding edge 32 is set to machine
On frame 1 or drip tray 31 and its front and rear sides are equipped with the opening passed through for gauze 17 and conveyer belt 2.
Further, referring to fig. 2-6, the left and right sides of the rack 1 in the embodiment of the present invention is equipped with synchronous driving structure
34, the left ends of two pieces of flanged plates 9 (by shaft, shaft is along left and right to setting) in the synchronization driving structure 34 in left side,
The right end (by shaft, shaft edge is controlled to setting) of two pieces of flanged plates 9 is in the synchronization driving structure 34 on right side.One piece
Flanged plate 9 can be driven by driving structures such as corresponding motor or cylinders, and two pieces of flanged plates 9 can pass through gear synchronous.Flanged plate 9
Sagittal width is greater than 2cm and its shaft is located at its outside (being arranged close to the suction side plate 10 of respective side), the front and back of flanged plate 9
Both ends are preferably arcuate structure in order to rotate.Synchronous driving structure 34 can make two pieces of 9 synchronous rotaries of flanged plate.A left side for rack 1
Right two sides are equipped at least one guide post 35 along the vertical direction, specifically, 2-4 root guide post 35, rack 1 are equipped on the left of rack 1
Right side is equipped with 2-4 root guide post 35；Sliding is equipped with cutting crane 36(sliding and is set in part guide post 35 in guide post 35)
It is set in part guide post 35 with bound edge crane 37(sliding), crane 36 and bound edge crane 37 are cut respectively by corresponding
Lifting driving structure (by structures such as motor, chain and sprocket wheels) makes its up and down motion.Upper cutter 8 is gone up and down along left and right to cutting is set to
36 bottom of frame, two pieces of briquettings 11 are respectively arranged on the front and rear sides of upper cutter 8 and are set to 37 bottom of bound edge crane, bound edge lifting
Frame 37 can be arranged around cutting crane 36.
Wherein, the suction side plate 10 in the embodiment of the present invention is rectangular cavities formula structure, and upside is evenly distributed with multiple suctions
Hole, sagittal width are greater than 2cm.Wherein, referring to Figure 10, the intermittent suction structure in the present embodiment include vacuum pump 38,
Vacuum chamber 39, suction cylinder 40 and gas separating port 41 etc., the side of vacuum chamber 39 is equipped with gas outlet and sliding thereon is equipped with slide plate 42,
Vacuum chamber 39 is specifically as follows rectangular cavity；Specifically, it is correspondingly provided with and slides on the epipleural of vacuum chamber 39 and the inner wall of lower side panel
The sliding slot that plate 42 cooperates.Slide plate 42 can be driven to cover gas outlet and open wide by suction cylinder 40 and respectively constitute vacuum and destroy true
Sky, vacuum pump 38 by connection at the gas outlet corresponding with slide plate 42 of hose 43, gas separating port 41 set on 39 other side of vacuum chamber into
On port and it is connect by more root canal roads with two pieces of suction side plates 10.
Wherein, referring to fig. 2 with 7, when folding tooth plate 13(level in the embodiment of the present invention) and discharging tooth plate 15(it is horizontal
When) be arranged along the front-back direction and its sagittal length be greater than (being slightly larger than) or equal to 1/2 Gauze length (front and back to, after
Together), the length of 1/2 Gauze can be specifically approximately equal to；The sagittal length of discharger conveying device is greater than or equal to 1/2 Gauze
Length guarantee secondary doubling and discharging can good progress specifically can be in the case where not considering the gap between Gauze
It is approximately equal to the length of 1/2 Gauze；The length that the sagittal length of conveying device is greater than or equal to 3/2 Gauze afterwards guarantees cutting
It is not interfered with each other with doubling, in the case where not considering the gap between Gauze, can specifically be approximately equal to the length of 3/2 Gauze
Degree.The width for folding tooth plate 13 and discharging tooth plate 15 is less than the distance between adjacent conveyor belts 2, adjacent folds tooth plate 13 and adjacent
The distance of discharging tooth plate 15 is all larger than the width of conveyer belt 2.Folding shaft 12 requires certain width, and (front and back is to usually
3-5cm) to guarantee folding effect, upper surface is smooth, and shaft (controlling to setting) is located at rear side.Turning board folding device exists
When folding Gauze, rear conveying device and discharger conveying device stop, more discharging tooth plates 15 be embedded in discharger conveying devices and
It is located at below Gauze latter half simultaneously, 12 back rotation of folding shaft folds back Gauze first half；It folds and completes
Afterwards, rear conveying device and discharger conveying device still stop, and folding shaft 12 rotates forward, and the realization of 14 back rotation of discharging axis is unloaded
Material；After the completion of discharging discharging axis 14 rotate forward to discharging tooth plate 15 be embedded in discharger conveying device in, and so on realize gauze
Do not stop fold and discharging.Further, rear conveying device is equipped with the second photoelectric sensor, the second photoelectric sensor and incision
The distance between knife 7 is approximately equal to the length of 1/2 Gauze in order to control cutting situation.
Preferably, referring to fig. 2 with 7, in the rack 1 in the embodiment of the present invention and be located in front of folding shaft 12 be equipped with one piece with
In to folding the corresponding middle part for folding tooth plate 13 the buffer stopper 46(that is buffered of tooth plate 13), be equipped in front of discharging axis 14 one piece with
In the buffer stopper 46(buffered to discharging tooth plate 15 to the middle part of discharging tooth plate 15).Buffer stopper 46 is specially strip-shaped rubber
Block, buffer stopper 46 is along left and right to set on the adjacent lower section of conveyer belt 2.
The production system for present embodiments providing a kind of ABD pad of band X tracker wire can be realized one by an equipment
The processes such as secondary doubling, a bound edge, cutting, secondary bound edge, secondary folding, discharging and stacking, high degree of automation, and product accord with
It closes and requires.
Embodiment 2
Referring to Fig. 1-11, embodiment 2 provides a kind of production method of the ABD pad of band X tracker wire, and this method uses embodiment 1
The system production ABD pad of offer, method includes the following steps:
The upper cloth of S101: cloth structure exports gauze 17 to V-arrangement cloth folded board 3 in use, is obtained using dedicated loom with X tracker wire
Fabric (web-like).
Doubling of S102: being folded gauze 17 using V-arrangement cloth folded board 3 in the width direction, when folding, one layer of width ratio
Another slice width 2-4cm(bound edge width).
Bound edge of S103: bound edge, the 2-4cm that one layer is had more are carried out to gauze 17 using plaiting bar 4 and bound edge deflector roll 5
Cladding is folded inward and realizes bound edge on another layer.
S104 roll-in traction: it is conveyed 17 roll-in of gauze after doubling and backward using roll-in structure 6.
S105 stores up cloth: storage cloth is carried out to gauze using cloth storage device, the stopping of the second drive roll 25 and be rotatably assorted can on
The lifting fabric guide roll 22 of lower movement realizes that storage cloth, storage cloth cross range request and cutting corresponding matching.
S106 wetting: gauze 17 is soaked using wetting structure in preceding conveying device, using spray head 33 by the yarn of process
Cloth 17 soaks.
S107 cutting: gauze 17 conveyed predetermined length backward using preceding conveying device, and (the sagittal length of ABD pad adds
The above length of its rear and front end bound edge) stop (rear conveying device is also synchronous to be stopped) afterwards, two pieces of flanged plates 9 are inwardly overturn incision
Knife 7 expose, lower cutter 7 rise to inhale side plate 10 it is concordant, while upper cutter 8 move downward realize cut obtain Gauze；Point
After the completion of cutting, upper cutter 8 is moved upwards.
Bis- bound edges of S108: two pieces of flanged plates 9 are flipped outward on the folded over suction side plate 10 to respective side in 17 one end of gauze,
Simultaneously intermittent suction structure is aspirated；Inwardly overturning is to level for two pieces of flanged plates 9, and then briquetting 11 is moved downward flanging top
It is pressed in inhale and realizes bound edge on side plate 10；After the completion of bound edge, intermittent suction structure stops suction, and briquetting 11 moves upwards.
In step S107 and S108, fold after tooth plate 13 is embedded in conveying device, discharging tooth plate 15 is embedded in discharging conveying
In device.
Bis- doublings of S109: Gauze is delivered to using rear conveying device and discharger conveying device by its length direction backward
Middle line stop (Gauze of subsequent processing is carrying out cutting and bound edge processing at this time), folding shaft when being located at folding shaft 12
12 back rotations, which make to fold tooth plate 13(, drives Gauze first half) to above discharger conveying device by Gauze along length side
To doubling, more at this time discharging tooth plates 15 are embedded in the underface for the Gauze in discharger conveying device and being located at after doubling.Pass through
The length for controlling each conveyer belt 2 can make S107 is synchronous with S108 and S109 to carry out.
S110 discharging: after the completion of secondary doubling, folding shaft 12 rotates forward the conveying device to after being embedded in, and discharging axis 14 is backward
Rotation, which brings Gauze to discharging platform 16, to be laminated, and after the completion of discharging, discharging axis 14 rotates forward to discharger conveying device.
Present embodiments provide a kind of production method of the ABD pad of band X tracker wire, high degree of automation, substantially without people
Work intervention only just needs manual operation when upper cloth structure change of lap and discharging platform are laminated to certain thickness, time saving and energy saving, efficiency
It is high.
Wherein, " first " and " second " in the embodiment of the present invention only plays differentiation, without other Special Significances.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of production system of the ABD pad of band X tracker wire, which is characterized in that successively set including rack (1) and from front to back
Folding Wrapping apparatus, cloth storage device, preceding conveying device, cutting Wrapping apparatus, rear conveying device, Turning board folding dress thereon
It sets, discharger conveying device, turnover panel device for discharging and discharging platform (16)；
The preceding conveying device, rear conveying device and discharger conveying device are arranged along the front-back direction and are located in same level,
And it includes more or so conveyer belts (2) arranged side by side；It is set at the first drive roll (19) of the preceding conveying device front
There is brake structure；
The folding Wrapping apparatus include the upper cloth structure set gradually along the conveying direction of gauze (17), V-arrangement cloth folded board (3),
Bound edge deflector roll (5) and roll-in structure (6) with plaiting bar (4)；
The cutting Wrapping apparatus include intermittent suction structure, left and right to right above the lower cutter (7) of setting, lower cutter (7) and
Two pieces of flanged plates (9) of the upper cutter (8), the adjacent front and rear sides of lower cutter (7) that can move up and down, flanged plate (9) adjacent outer
Two pieces inhale side plate (10) and two pieces and inhale the two pieces of briquettings (11) that right above side plate (10) and can be moved up and down, it is described before conveying fill
It sets, rear conveying device, flanged plate (9) and inhale side plate (10) and be located in same level, the suctions side plate (10) edge is controlled to setting
It sets and its upside is equipped with sucker and is connect by pipeline with intermittent suction structure；By incision when two pieces of flanged plates (9) inwardly overturn
Knife (7) exposes, at this time the lower cutter (7) with to inhale side plate (10) concordant or positioned at suction side plate (10) adjacent lower section, while on cut
Knife (8) moves downward realization cutting；Two pieces of flanged plates (9) flip outward the folded over suction side plate to respective side in gauze (17) one end
(10) on, simultaneously intermittent suction structure is aspirated, and then briquetting (11) is moved downward to press against flanging and be inhaled on side plate (10)
Realize bound edge；
The turning board folding device includes along left and right to set on the folding shaft (12) between rear conveying device and discharger conveying device
More the foldings tooth plates (13) arranged side by side with left and right on folding shaft (12), more folding tooth plates (13) in rear conveying device
More conveyer belts (2) are staggered；Before folding, the folding shaft (12) is concordant with rear conveying device, more folding tooth plates (13)
After insertion in conveying device, when the middle line of Gauze is located at folding shaft (12), folding shaft (12) back rotation makes to roll over
Gauze is folded above folded tooth plate (13) to discharger conveying device；
The turnover panel device for discharging includes that edge is controlled to the discharging axis (14) and discharging axis (14) being set on rear side of discharger conveying device
Upper left and right more discharging tooth plates (15) arranged side by side, more discharging tooth plates (15) and more conveyer belts on discharger conveying device
(2) it is staggered；Before discharging, in more discharging tooth plate (15) insertion discharger conveying devices, when Gauze to predetermined position, institute
It states discharging axis (14) back rotation and makes discharging tooth plate (15) that Gauze to be brought to discharging platform (16) and be laminated.
2. the production system of the ABD pad of band X tracker wire according to claim 1, which is characterized in that the upper cloth structure
It is arranged set on rack (1) left or right side face V-arrangement cloth folded board (3), the V-arrangement cloth folded board (3), bound edge deflector roll (5) and roll-in
Structure (6) is sequentially arranged in from front to back on rack (1)；
The V-arrangement cloth folded board (3) is arranged obliquely along the conveying direction of gauze (17) and its bottom part down is equipped with plaiting deflector roll
(18) gauze (17) are drawn to bound edge deflector roll (5), the V-arrangement cloth folded board (3) and plaiting deflector roll (18) are along controlling to being set to
In rack (1)；
The bound edge deflector roll (5) is along left and right to being set on rack (1), and the gauze (17) is around on rear side of bound edge deflector roll (5)；It is described
Upper after plaiting bar (4) is oblique to be set on rear side of bound edge deflector roll (5), outer end is fixed on rack (1) or the shaft of bound edge deflector roll (5)
On, inside presses against the upside of the left or right of gauze (17) for gauze (17) bound edge；
The roll-in structure (6) includes the first drive roll (19), the first cloth pressing roller (20) and presses against the first cloth pressing roller (20)
Roll-in cylinder on the upside of first drive roll (19), the gauze (17) is by between the first drive roll (19) and the first cloth pressing roller (20)
Pass through, first drive roll (19) and the first cloth pressing roller (20) along left and right to being set on rack (1), first cloth pressing roller
(20) left and right ends are respectively provided with a roll-in cylinder, and the roll-in cylinder is set to along the vertical direction on rack (1).
3. the production system of the ABD pad of band X tracker wire according to claim 1, which is characterized in that the cloth storage device
It is set to side by side including rotating the swivel mount (21), the lifting fabric guide roll (22) on swivel mount (21) and the front and back that are set on rack (1)
Front haulage roller (23) and rear haulage roller (24) in rack (1), the front haulage roller (23), lifting fabric guide roll (22) and rear haulage
Roller (24) is along left and right to setting, and the lifting fabric guide roll (22) is located at below front haulage roller (23) and rear haulage roller (24), institute
Gauze (17) is stated successively to bypass on the upside of front haulage roller (23), go up and down with rear haulage roller (24) upside on the downside of fabric guide roll (22), it is described
Lifting fabric guide roll (22) can move up and down around the shaft of swivel mount (21).
4. the production system of the ABD pad of band X tracker wire according to claim 1, which is characterized in that conveying dress before described
Set the driven voller including the second drive roll (25), left and right more conveyer belts (2) arranged side by side, the second drive roll (25) rear
(26) and the doubling roller (27) at the adjacent rear of the second drive roll (25), the driven voller (26) are located at the suction in front of lower cutter (7)
The adjacent front of side plate (10), the conveyer belt (2) along front and back to being set on the second drive roll (25) and driven voller (26), it is described
Second drive roll (25), driven voller (26) and doubling roller (27) are along left and right on rack (1)；
The brake structure includes the press cylinder (30) of the second cloth pressing roller (28), compression bar (29) and driving compression bar (29) rotation,
Second cloth pressing roller (28) can be driven to setting and by press cylinder (30) along left and right while press against the second drive roll (25)
On the upside of upside and doubling roller (27) by gauze (17) and conveyer belt (2) roll-in on the second drive roll (25) and doubling roller (27)；
The compression bar (29) is arranged along the front-back direction, and middle part rotation is set on rack (1), the telescopic rod of front end and press cylinder (30)
Upper end rotation connection；Second cloth pressing roller (28) is set to the rear end of compression bar (29), and the press cylinder (30) is located at compression bar
(29) lower section and the rotation of its cylinder body is set on rack (1).
5. the production system of the ABD pad of band X tracker wire according to claim 1, which is characterized in that conveying dress before described
It sets and is equipped with wetting structure；The wetting structure includes the drip tray (31) on rack (1), enclosing around drip tray (31) setting
Side (32) and at least one spray head (33) for squirting gauze (17), the drip tray (31) is located at below conveyer belt (2), described
Spray head (33) is located above conveyer belt (2) and is located above drip tray (31), and the spray head (33) is set to rack (1) or surrounding edge
(32) on, the surrounding edge (32) is set on rack (1) or drip tray (31) and its front and rear sides is equipped with for gauze (17) and transmission
The opening that band (2) passes through.
6. the production system of the ABD pad of band X tracker wire according to claim 1, which is characterized in that the rack (1)
The left and right sides is equipped with synchronous driving structure (34), and the left end of two pieces of flanged plates (9) and right end are set to by shaft rotation respectively
On two synchronous driving structures (34), the sagittal width of the flanged plate (9) is greater than 2cm and its shaft is located at its outside, institute
Two pieces of flanged plate (9) synchronous rotaries can be made by stating synchronous driving structure (34)；
The left and right sides of the rack (1) is equipped at least one guide post (35) along the vertical direction, sliding on the guide post (35)
It moves and is equipped with cutting crane (36) and bound edge crane (37), the upper cutter (8) is along left and right to set on cutting crane (36)
On, two pieces of briquettings (11) are respectively arranged on the front and rear sides of upper cutter (8) and are set on bound edge crane (37).
7. the production system of the ABD pad of band X tracker wire according to claim 1, which is characterized in that the suction side plate
It (10) is rectangular cavities formula structure, upside is evenly distributed with multiple suckers, and sagittal width is greater than 2cm；The interval
Suction structure includes vacuum pump (38), vacuum chamber (39), suction cylinder (40) and gas separating port (41), and the one of the vacuum chamber (39)
Side is equipped with gas outlet and sliding thereon is equipped with slide plate (42), and the slide plate (42) can be driven by suction cylinder (40) and hide gas outlet
It covers and respectively constitutes vacuum and destruction vacuum with unlimited, the vacuum pump (38) passes through hose (43) gas outlet corresponding with slide plate (42)
Place's connection, the gas separating port (41) is set on the air inlet of vacuum chamber (39) other side and it passes through more root canal roads and two pieces of suction sides
Plate (10) connection.
8. the production system of the ABD pad of band X tracker wire according to claim 1, which is characterized in that the folding tooth plate
(13) and discharging tooth plate (15) is arranged along the front-back direction and length of its sagittal length more than or equal to 1/2 Gauze, institute
State the length that the sagittal length of discharger conveying device is greater than or equal to 1/2 Gauze, the sagittal length of the rear conveying device
Degree is greater than or equal to the length of 3/2 Gauze；
The shaft of the folding shaft (12) is located at rear side, and the turning board folding device conveys after described when folding Gauze
Device and discharger conveying device stop, in more discharging tooth plate (15) insertion discharger conveying devices and later half positioned at Gauze simultaneously
Beneath portions；After the completion of folding, the folding shaft (12) rotates forward, and discharging axis (14) back rotation realizes discharging.
9. the production system of the ABD pad of band X tracker wire according to claim 1, which is characterized in that on the rack (1)
And it is located in front of folding shaft (12) and is respectively provided in front of discharging axis (14) to folding tooth plate (13) and discharging tooth plate (15)
The buffer stopper (46) buffered, the buffer stopper (46) is along left and right to set on conveyer belt (2) adjacent lower section.
10. a kind of production method of the ABD pad of band X tracker wire, which is characterized in that the described method comprises the following steps:
The upper cloth of S101: cloth structure exports gauze (17) to V-arrangement cloth folded board (3) in use；
Doubling of S102: being folded gauze (17) in the width direction using V-arrangement cloth folded board (3), when folding, one layer of width ratio
Another slice width 2-4cm；
Bound edge of S103: bound edge is carried out to gauze (17) using plaiting bar (4) and bound edge deflector roll (5)；
S104 roll-in traction: it is conveyed gauze (17) roll-in after doubling and backward using roll-in structure (6)；
S105 stores up cloth: carrying out storage cloth to gauze (17) using cloth storage device；
S106 wetting: gauze (17) are soaked using wetting structure in preceding conveying device；
S107 cutting: stopping after gauze (17) is conveyed predetermined length backward using preceding conveying device, and two pieces of flanged plates (9) are inside
Lower cutter (7) are exposed in overturning, while upper cutter (8) moves downward realization cutting；
Bis- bound edges of S108: two pieces of flanged plates (9) flip outward the folded over suction side plate (10) to respective side in gauze (17) one end
On, simultaneously intermittent suction structure is aspirated, and inwardly overturning is to level for two pieces of flanged plates (9), and then briquetting (11) moves downward
Flanging is pressed against to inhale and realizes bound edge on side plate (10)；
Bis- doublings of S109: Gauze is delivered to backward in its length direction using rear conveying device and discharger conveying device
When line is located at folding shaft (12), folding shaft (12) back rotation makes to fold will above tooth plate (13) to discharger conveying device
Gauze doubling along its length, more at this time discharging tooth plates (15) are embedded in the gauze in discharger conveying devices and being located at after doubling
The underface of piece；
S110 discharging: after the completion of secondary doubling, the folding shaft (12) rotates forward, and discharging axis (14) back rotation is by yarn
Pieces of cloth are brought to discharging platform (16) and are laminated.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811439433.1A CN109279437B (en) | 2018-11-29 | 2018-11-29 | Production system and production method of abdomen pad with X tracking line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811439433.1A CN109279437B (en) | 2018-11-29 | 2018-11-29 | Production system and production method of abdomen pad with X tracking line |
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| CN109279437A true CN109279437A (en) | 2019-01-29 |
| CN109279437B CN109279437B (en) | 2024-05-17 |
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| CN201811439433.1A Active CN109279437B (en) | 2018-11-29 | 2018-11-29 | Production system and production method of abdomen pad with X tracking line |
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Cited By (6)
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| CN110448409A (en) * | 2019-08-27 | 2019-11-15 | 奥美医疗用品股份有限公司 | A kind of Preparation equipment and method of medical abdomen piece |
| CN110478128A (en) * | 2019-07-12 | 2019-11-22 | 黄冈市维科曼医用材料有限责任公司 | A kind of ABD pad production equipment |
| CN111228039A (en) * | 2019-09-30 | 2020-06-05 | 绍兴联德机械设备有限公司 | Production line for washing belly pad |
| CN111977443A (en) * | 2020-09-16 | 2020-11-24 | 江苏省健尔康医用敷料有限公司 | Gauze folding device |
| CN113277370A (en) * | 2021-07-23 | 2021-08-20 | 佛山市宾宏设备有限公司 | Medical gauze folding mechanism |
| CN113501373A (en) * | 2021-09-10 | 2021-10-15 | 佛山市宾宏设备有限公司 | Full-automatic folding device of gauze |
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| CN110478128A (en) * | 2019-07-12 | 2019-11-22 | 黄冈市维科曼医用材料有限责任公司 | A kind of ABD pad production equipment |
| CN110478128B (en) * | 2019-07-12 | 2021-07-13 | 黄冈市维科曼医用材料有限责任公司 | Belly pad production facility |
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