CN109277822B - Automatic assembly line for ignition coil shell - Google Patents

Automatic assembly line for ignition coil shell Download PDF

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Publication number
CN109277822B
CN109277822B CN201811383217.XA CN201811383217A CN109277822B CN 109277822 B CN109277822 B CN 109277822B CN 201811383217 A CN201811383217 A CN 201811383217A CN 109277822 B CN109277822 B CN 109277822B
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CN
China
Prior art keywords
frame
guide rail
cylinder
mounting
ignition coil
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Application number
CN201811383217.XA
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Chinese (zh)
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CN109277822A (en
Inventor
孙达丰
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Ningbo Promise Electrical Appliances Co ltd
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Ningbo Promise Electrical Appliances Co ltd
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Priority to CN201811383217.XA priority Critical patent/CN109277822B/en
Publication of CN109277822A publication Critical patent/CN109277822A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses an automatic assembly line for ignition coil shells, which comprises a processing table, wherein a guide rail mechanism is arranged on the upper end surface of the processing table, a rubber ring assembly mechanism, a spring assembly mechanism, a gluing mechanism, a long rubber sleeve assembly mechanism, a oiling mechanism, a turnover manipulator, a transition manipulator and a discharging manipulator are sequentially arranged on the right side of the guide rail mechanism on the upper end surface of the processing table from front to back, an outer frame is arranged above the processing table, a rotary touch screen is arranged on the upper front side of the outer frame, and workpiece pressing devices are arranged at the bottoms of the rubber ring assembly mechanism, the spring assembly mechanism, the gluing mechanism, the long rubber sleeve assembly mechanism and the oiling mechanism, so that the labor cost is reduced, and the production efficiency and the production quality of the ignition coil shells are greatly improved.

Description

Automatic assembly line for ignition coil shell
Technical Field
The invention relates to the technical field of production equipment of automobile ignition coil shells, in particular to an automatic assembly line of ignition coil shells.
Background
With the development of automobile gasoline engines to high rotational speed, high compression ratio, high power, low fuel consumption and low emission, the traditional ignition device is not suitable for the use requirement. The core components of the ignition device are an ignition coil and a switching device, the energy of the ignition coil is improved, and the spark plug can generate spark with enough energy, which is the basic condition of the ignition device for adapting to the operation of modern engines. The existing ignition coil housing assembly line needs at least 6-7 workers to work, the labor cost is too high, the manual assembly efficiency is low, the error rate is high, and the assembly quality cannot be guaranteed, so that the full-automatic ignition coil assembly line is needed.
Disclosure of Invention
The invention aims to provide an automatic assembly line for an ignition coil housing, which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an ignition coil shell automatic assembly line, includes the processing platform, processing platform up end is provided with guide rail mechanism, processing platform up end guide rail mechanism right side has set gradually rubber ring assembly devices, spring assembly devices, beat gluey mechanism, long rubber sleeve assembly devices, refuel mechanism, upset manipulator, transition manipulator and unloading manipulator from the front to the back, processing platform top is provided with the frame, rotatory touch-sensitive screen is installed to the front side on the frame, rubber ring assembly devices, spring assembly devices, beat gluey mechanism, long rubber sleeve assembly devices and refuel mechanism bottom all install work piece closing device.
Preferably, the guide rail mechanism comprises a guide rail frame, an upper transverse guide rail is arranged on the upper end face of the guide rail frame, a transmission guide rail is arranged in the guide rail frame, a plurality of coil mounting plates are arranged on the upper transverse guide rail, rail wheels are arranged around the coil mounting plates, the coil mounting plates roll on the upper transverse guide rail through the rail wheels, four groups of ignition coil shells are arranged on the coil mounting plates, mounting frames are arranged on the left side and the right side of the bottom of the guide rail frame, lifting cylinders are arranged on the mounting frames on the left side and the right side, guide rail cylinders are arranged above the left end face of the guide rail frame and below the right end face of the guide rail frame, and side rail cylinders are arranged above the front end face of the left side guide rail frame and below the front end face of the right side guide rail frame of the transmission guide rail.
Preferably, the rubber ring assembly devices comprises a first fixing frame, a first sliding plate is fixedly arranged on the first fixing frame, a first air cylinder is fixedly arranged on the first sliding plate, a first mounting frame is fixedly connected with a telescopic rod of an output end of the first air cylinder, a second air cylinder is arranged on the first mounting frame, a first vertical sliding frame is fixedly connected with a telescopic rod of an output end of the second air cylinder, the first vertical sliding frame is in sliding connection with the first mounting frame, four groups of rubber ring assembly air cylinders are arranged on the first vertical sliding frame, and a rubber ring guide frame is fixedly arranged on the first fixing frame below the rubber ring assembly air cylinder, and a rubber ring is arranged in the rubber ring guide frame.
Preferably, the spring assembly device comprises a second fixing frame, a third cylinder is fixedly mounted on the second fixing frame, a telescopic rod of the output end of the third cylinder is connected with a second mounting frame, the second mounting frame is arranged on the second fixing frame in a sliding mode, a fourth cylinder is mounted on the second mounting frame, a second vertical sliding frame is fixedly connected with the telescopic rod of the output end of the fourth cylinder, the second vertical sliding frame is connected with the second mounting frame through a sliding rail, a first moving frame is connected below the second vertical sliding frame through a sliding rod, a nineteenth cylinder is mounted on the second vertical sliding frame, the nineteenth cylinder is fixedly connected with the upper end of the first moving frame, four groups of spring sleeve compression rods are fixedly connected to the bottom end face of the second vertical sliding frame, and a spring guide frame is fixedly arranged on the second fixing frame below the first moving frame.
Preferably, the gluing mechanism comprises a third fixing frame, a fifth air cylinder is fixedly arranged on the third fixing frame, a telescopic rod at the output end of the fifth air cylinder is connected with a second sliding plate, the second sliding plate is slidably arranged on the third fixing frame, a third mounting frame is fixedly arranged on the second sliding plate, a sixth air cylinder is arranged on the third mounting frame, a second moving frame is slidably arranged on a sliding rod between the third mounting frame and the second sliding plate, the output end of the sixth air cylinder is fixedly connected with the upper end face of the second moving frame, four groups of glue cylinders are arranged on the bottom end face of the second moving frame, a gluing head is connected with the bottom of each glue cylinder through a rotary joint, a first belt pulley is fixedly sleeved on the rotary joint between the gluing head and each glue cylinder, a first motor is arranged on the second sliding plate, and the output end of the first motor is connected with the first belt pulley through a belt.
Preferably, the long rubber sleeve assembly mechanism comprises a fourth fixing frame, a seventh cylinder is fixedly installed on the fourth fixing frame, a third sliding plate is connected to the output end of the seventh cylinder, the third sliding plate is slidably installed on the fourth fixing frame, a fourth installation frame is fixedly connected to the upper end face of the third sliding plate through a sliding rod, an eighth cylinder is installed on the fourth installation frame, a third vertical sliding frame is slidably installed on the sliding rod between the fourth installation frame and the third sliding plate, a third moving frame is arranged below the left side of the third vertical sliding frame, four groups of long rubber sleeve rods are arranged between the third moving frame and the third vertical sliding frame, the upper end of each long rubber sleeve rod is connected with a second belt pulley, the bottom end of each long rubber sleeve rod is connected with a sleeve head, a second motor is installed on each third vertical sliding frame, the output end of each second motor is connected with a third belt pulley, each third vertical sliding frame is connected with each second belt pulley through a belt drive, each third moving frame is connected with each long rubber sleeve rod, and each fourth cylinder is fixedly connected with a ninth guide frame.
Preferably, the sleeve head comprises a long rubber sleeve head, the long rubber sleeve head is fixedly connected with the bottom end of a long rubber sleeve rod, a pressure head seat is arranged on the outer surface of the long rubber sleeve head, and a pressing block is arranged on the pressure head seat through a torsion spring.
Preferably, the oiling mechanism comprises a fifth fixing frame, a tenth cylinder is mounted at the top of the fifth fixing frame, a fourth vertical sliding frame is connected with the output end of the tenth cylinder, the fourth vertical sliding frame is slidably connected with the fifth fixing frame, a fourth movable frame is arranged below the fourth vertical sliding frame, four groups of oiling heads are mounted on the fourth movable frame, four groups of eleventh cylinders are mounted on the fourth vertical sliding frame, the output end of the eleventh cylinder is correspondingly connected with the oiling heads, an oiling valve is arranged at the inlet end of the oiling head, and an oiling nozzle used for extending into the ignition coil housing is arranged at the outlet end of the oiling head.
Preferably, the turnover manipulator comprises a turnover support, the bottom of the turnover manipulator is arranged on a turnover guide rail in a sliding mode, a twelfth air cylinder used for pushing the turnover support to slide is arranged in the turnover guide rail, a lifting frame is arranged in the turnover support, a turnover seat is rotationally arranged in the lifting frame, a thirteenth air cylinder is arranged on the turnover support, the output end of the thirteenth air cylinder is fixedly connected with the upper end of the lifting frame, a fourteenth air cylinder is arranged on one side of the lifting frame, the output end of the fourteenth air cylinder is connected with a rack, the rack is connected with a gear fixed at the left end of the turnover seat in a meshed mode, and four groups of first coil clamps are arranged on the turnover seat.
Preferably, the right side of the turnover guide rail on the processing table is provided with a marking guide rail, a marking seat is installed on the marking guide rail, a driving screw is arranged in the marking guide rail, the bottom of the marking seat is in threaded fit connection with the driving screw, a transition manipulator is installed on one side of the marking guide rail and comprises a guide rail seat and a fifteenth cylinder, a sixth fixing frame is slidably arranged on the guide rail seat, the output end of the fifteenth cylinder is fixedly connected with the sixth fixing frame, a sixteenth cylinder is installed on the sixth fixing frame, a fifth mounting frame is connected with the output end of the sixteenth cylinder, a seventeenth cylinder is installed at the top of the fifth mounting frame, a fifth vertical sliding frame is connected with the output end of the seventeenth cylinder, four groups of second coil clamps are installed on the fifth vertical sliding frame, and the structure of the unloading manipulator and the structure of the transition manipulator are the same.
Preferably, the workpiece pressing device comprises an eighteenth cylinder, the eighteenth cylinder is fixedly arranged on the pressing mounting plate, the pressing mounting plate is arranged in the processing table, a rotating mounting frame is arranged in a middle groove of the pressing mounting plate, the telescopic rod end of the eighteenth cylinder is fixedly connected with the lower end of the rotating mounting frame, the rotating mounting frame is arranged on the upper end face of the processing table, four groups of pressing blocks are arranged at the upper end of the rotating mounting frame in a rotating mode through pin shafts, one ends of the four groups of pressing blocks are rotationally connected with a pressing plate, and the pressing plate is fixedly arranged on the upper end face of the processing table.
Compared with the prior art, the invention has the beneficial effects that: the invention relates to automatic assembly equipment for full-automatic ignition coil shells, which reduces labor cost and greatly improves production efficiency and production quality of ignition coil shells.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an automatic assembly line for ignition coil housings of the present invention;
FIG. 2 is a schematic view of the overall structure of the automatic assembly line for ignition coil housing with the outer frame removed;
FIG. 3 is a schematic view of the structure of a guide rail mechanism of the automatic assembly line for the ignition coil housing of the present invention;
FIG. 4 is an enlarged schematic view of the structure of the ignition coil housing of the present invention at A;
FIG. 5 is a schematic view of a rubber ring assembly mechanism of the automatic assembly line for ignition coil housings of the present invention;
FIG. 6 is a schematic view of a spring assembly mechanism of the automatic assembly line for ignition coil housings of the present invention;
FIG. 7 is a schematic diagram of a glue applying mechanism of the automatic assembly line for ignition coil housings of the present invention;
FIG. 8 is a schematic diagram of a long rubber sleeve assembling mechanism of the automatic assembly line for ignition coil housings of the present invention;
FIG. 9 is a schematic diagram of a mounting head of an automatic assembly line for ignition coil housings according to the present invention;
FIG. 10 is a schematic diagram of the fueling mechanism of the automatic assembly line for ignition coil housings of the present invention;
FIG. 11 is a schematic diagram of a turnover manipulator of the automatic assembly line for ignition coil housings of the present invention;
FIG. 12 is a schematic diagram of a transition robot and a discharge robot of the ignition coil housing automated assembly line of the present invention;
FIG. 13 is an enlarged schematic view of the structure of the ignition coil housing of the present invention at position B;
FIG. 14 is a schematic view of a workpiece pressing device of an automatic assembly line for ignition coil housings of the present invention;
fig. 15 is a schematic view of a guide rail frame structure of an automatic assembly line for ignition coil housings according to the present invention.
In the accompanying drawings: 100. the ignition coil housing, 1, the guide rail mechanism, 11, the discharging manipulator, 12, the workpiece pressing device, 13, the outer frame, 14, the rail wheel, 15, the coil mounting plate, 16, the lifting cylinder, 17, the mounting frame, 18, the guide rail cylinder, 19, the guide rail frame, 20, the transfer rail, 21, the upper transverse guide rail, 22, the side rail cylinder, 2, the processing table, 3, the rotary touch screen, 4, the rubber ring assembly mechanism, 41, the rubber ring guide frame, 42, the first fixing frame, 43, the first sliding plate, 44, the first cylinder, 45, the first mounting frame, 46, the second cylinder, 47, the first vertical sliding frame, 48, the rubber ring assembly cylinder, 49, the rubber ring, 5, the spring assembly mechanism, 51, the spring guide frame, 52, the second fixing frame, 53, the third cylinder, 54, the second mounting frame, 55, the fourth cylinder, 56, the nineteenth cylinder, 57, the second vertical sliding frame, 58, a first moving frame, 59, a spring sleeve pressing rod, 6, a gluing mechanism, 61, a third fixed frame, 62, a second sliding plate, 63, a gluing head, 64, a first belt pulley, 65, a glue cylinder, 66, a second moving frame, 67, a sixth cylinder, 68, a first motor, 69, a fifth cylinder, 601, a third fixed frame, 7, a long rubber sleeve assembling mechanism, 71, a sleeve head, 72, a third moving frame, 73, a long rubber sleeve rod, 74, a second belt pulley, 75, a ninth cylinder, 76, an eighth cylinder, 77, a second motor, 78, a fourth fixed frame, 79, a third belt pulley, 702, a third sliding plate, 703, a seventh cylinder, 704, a long rubber guide frame, 705, a third vertical sliding frame, 710, a long rubber sleeve, 711, a pressing block, 712, a long rubber sleeve head, 713, a pressing head seat, 8, a oiling mechanism, 81, a fourth vertical sliding frame, 82. fifth mount, 83, fourth movable frame, 84, fueling valve, 85, fueling head, 86, eleventh cylinder, 87, tenth cylinder, 88, fueling nozzle, 9, turnover manipulator, 91, turnover guide rail, 92, first coil holder, 93, twelfth cylinder, 94, rack, 95, turnover bracket, 96, fourteenth cylinder, 97, thirteenth cylinder, 98, lifting frame, 99, turnover seat, 10, transition manipulator, 101, guide rail seat, 102, sixth mount, 103, fifteenth cylinder, 104, fifth mount, 105, sixteenth cylinder, 106, vertical slide frame, 107, seventeenth cylinder, 108, second coil holder, 109, marking guide rail, 110, marking seat, 111, driving guide screw, 121, eighteenth cylinder, 122, pressing mounting plate, 123, rotating mount, 124, pressing block, 125, pressing plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The automatic assembly line for the ignition coil shell is shown in figures 1-15, and comprises a processing table 2, wherein a guide rail mechanism 1 is arranged on the upper end surface of the processing table 2, a rubber ring assembly mechanism 4, a spring assembly mechanism 5, a rubber beating mechanism 6, a long rubber sleeve assembly mechanism 7, a oiling mechanism 8, a turning manipulator 9, a transition manipulator 10 and a discharging manipulator 11 are sequentially arranged on the right side of the guide rail mechanism 1 on the upper end surface of the processing table 2 from front to back, an outer frame 13 is arranged above the processing table 2, a rotary touch screen 3 is arranged on the upper front side of the outer frame 13, and workpiece compacting devices 12 are arranged at the bottoms of the rubber ring assembly mechanism 4, the spring assembly mechanism 5, the rubber beating mechanism 6, the long rubber sleeve assembly mechanism 7 and the oiling mechanism 8.
The worker puts the materials to be assembled on the guide rail mechanism 1; the guide rail mechanism 1 starts to send materials to the front of the rubber ring assembly mechanism 4 to be provided with a rubber ring; after the rubber rings are arranged, the guide rail mechanism 1 sends materials to the spring assembly mechanism 5 to be loaded with springs; after the spring is arranged, the guide rail mechanism 1 sends the material to the gluing mechanism 6 to glue the upper surface of the material; then the guide rail mechanism 1 sends the material to the long rubber sleeve assembling mechanism 7, and the mechanical arm of the long rubber sleeve assembling mechanism 7 is used for sleeving the rubber sleeve on the upper surface of the material and then rotates for 720 degrees positively and negatively so that the glue sprayed by the previous mechanism is uniformly distributed between the material and the long rubber sleeve; before the rubber sleeve guide rail mechanism 1 is arranged and the material is sent to the oiling mechanism 8, the oiling mechanism 8 injects lubricating oil into the material; before the guide rail mechanism 1 sends the material to the turning manipulator 9 after the lubricating oil is applied, the turning manipulator 9 grabs the material from the guide rail mechanism 1 and turns the material clockwise for 180 degrees; after turning 180 degrees, the material is connected by a transition manipulator 10 from the turning manipulator, and the transition manipulator 10 sends the material to the front of a laser marking mechanism, wherein the laser marking mechanism is arranged between the transition manipulator 10 and a discharging manipulator 11; marking the bottom of the material by a laser marking mechanism; after marking, the discharging manipulator 11 picks up the material for discharging.
Preferably, the guide rail mechanism 1 comprises a guide rail frame 19, an upper transverse guide rail 21 is arranged on the upper end face of the guide rail frame 19, a transmission guide rail 20 is arranged in the guide rail frame 19, a plurality of coil mounting plates 15 are arranged on the upper transverse guide rail 21, track wheels 14 are arranged around the coil mounting plates 15, the coil mounting plates 15 are arranged on the upper transverse guide rail 21 in a rolling way through the track wheels 14, four groups of ignition coil shells 100 are arranged on the coil mounting plates 15, mounting frames 17 are arranged on the left side and the right side of the bottom of the guide rail frame 19, lifting cylinders 16 are arranged on the mounting frames 17 on the left side and the right side, guide rail cylinders 18 are arranged above the left side end face of the guide rail frame 19 and below the right side end face of the transmission guide rail 20, and side rail cylinders 22 are arranged above the left side guide rail frame 19 and below the front side and rear side end face of the transmission guide rail 20.
Four groups of ignition coil housings 100 are placed on the coil mounting plates 15, the coil mounting plates 15 are pushed to roll rightwards by the guide rail cylinders 18, when the rightmost coil mounting plates 15 are moved to the bottom, the rightmost coil mounting plates 15 are pushed downwards to the transfer rail 20 by the lifting cylinders 16 at the bottom of the right end of the guide rail frame 19, the coil mounting plates 15 are pushed leftwards by the transfer cylinders 21 along the transfer rail 20, when the coil mounting plates 15 are moved to the leftmost side of the transfer rail 20, the leftmost coil mounting plates 15 at the bottom of the guide rail frame 19 are pushed upwards to the left side of the upper transverse rail 21 at the upper end of the guide rail frame 19 by the lifting cylinders 16 at the left side of the bottom of the guide rail frame 19, the coil mounting plates 15 are supported by the side rail cylinders 22 at the moment, and the supported coil mounting plates 15 are pushed rightwards continuously by the guide rail cylinders 18, so that circulating conveying of the coil mounting plates 15 in the guide rail frame 19 is realized.
Preferably, the rubber ring assembling mechanism 4 comprises a first fixing frame 42, a first sliding plate 43 is fixedly installed on the first fixing frame 42, a first air cylinder 44 is fixedly arranged on the first sliding plate 43, a first mounting frame 45 is fixedly connected with an output end telescopic rod of the first air cylinder 44, a second air cylinder 46 is arranged on the first mounting frame 45, a first vertical sliding frame 47 is fixedly connected with an output end telescopic rod of the second air cylinder 46, the first vertical sliding frame 47 is in sliding connection with the first mounting frame 45, four groups of rubber ring assembling air cylinders 48 are installed on the first vertical sliding frame 47, a rubber ring guide frame 41 is fixedly arranged on the first fixing frame 42 below the rubber ring assembling air cylinders 48, and a rubber ring 49 is arranged in the rubber ring guide frame 41.
The coil mounting plate 15 is pushed to the rubber ring assembly mechanism 4 through the guide rail mechanism 1, the first air cylinder 44 pushes the first mounting frame 45 to move forwards, the second air cylinder 46 pushes the first vertical sliding frame 47 to move downwards, and when the rubber ring 49 is sent to the lower part of the rubber ring assembly air cylinder 48 from the rubber ring guide frame 41, the rubber ring assembly air cylinder 48 presses the rubber ring 49 to the ignition coil housing 100 of the coil mounting plate 15 downwards, so that the rubber ring assembly operation is realized.
Preferably, the spring assembly mechanism 5 includes a second fixing frame 52, a third cylinder 53 is fixedly installed on the second fixing frame 52, a telescopic rod at the output end of the third cylinder 53 is connected with a second mounting frame 54, the second mounting frame 54 is slidably arranged on the second fixing frame 52, a fourth cylinder 55 is installed on the second mounting frame 54, a second vertical sliding frame 57 is fixedly connected with the telescopic rod at the output end of the fourth cylinder 55, the second vertical sliding frame 57 is connected with the second mounting frame 54 through a sliding rail, a first moving frame 58 is connected below the second vertical sliding frame 57 through a sliding rod, a nineteenth cylinder 56 is installed on the second vertical sliding frame 57, the nineteenth cylinder 56 is fixedly connected with the upper end of the first moving frame 58, four groups of spring sleeving compression rods 59 are fixedly connected with the bottom end surface of the second vertical sliding frame 57, and a spring guide frame 51 is fixedly arranged on the second fixing frame 52 below the first moving frame 58.
The coil mounting plate 15 is pushed to the position of the spring assembly mechanism 5 through the guide rail mechanism 1, the third air cylinder 53 pushes the second mounting frame 54 to move forwards, the fourth air cylinder 55 pushes the second vertical sliding frame 57 to move downwards, the nineteenth air cylinder 56 pushes the first moving frame 58 to move downwards along the sliding rod, the spring is sent to the lower part of the spring sleeve pressing rod 59 from the spring guide frame 51, and the first moving frame 58 pushes the spring to be pressed into the ignition coil housing 100 on the coil mounting plate 15 along the spring sleeve pressing rod 59, so that the spring assembly operation is realized.
Preferably, the glue spraying mechanism 6 includes a third fixing frame 61, a fifth air cylinder 69 is fixedly installed on the third fixing frame 61, a second sliding plate 62 is connected to an output end telescopic rod of the fifth air cylinder 69, the second sliding plate 62 is slidably installed on the third fixing frame 61, a third mounting frame 601 is fixedly arranged on the second sliding plate 62, a sixth air cylinder 67 is installed on the third mounting frame 601, a second moving frame 66 is slidably arranged on a sliding rod between the third mounting frame 601 and the second sliding plate 62, an output end of the sixth air cylinder 67 is fixedly connected with an upper end face of the second moving frame 66, four groups of glue cylinders 65 are installed on a bottom face of the second moving frame 66, a glue spraying head 63 is connected to the bottom of the glue cylinder 65 through a rotary joint, a first belt pulley 64 is fixedly sleeved on the rotary joint between the glue spraying head 63 and the glue cylinder 65, a first motor 68 is installed on the second sliding plate 62, and the output end of the first motor 68 is connected with the first belt pulley 64 through a belt drive.
The coil mounting plate 15 is pushed to the glue beating mechanism 6 through the guide rail mechanism 1, the fifth air cylinder 69 pushes the second sliding plate 62 to move forwards, the sixth air cylinder 67 pushes the second moving frame 66 to move downwards along the sliding rod, the glue cylinder 65 mounted on the lower end face of the second moving frame 66 moves downwards, the glue beating head 63 connected with the bottom of the glue cylinder 65 through a pipeline moves downwards and stretches into the outer side of the ignition coil housing 100, at the moment, the first motor 68 drives the first belt pulley 64 and the glue beating head 63 connected with the first belt pulley 64 to rotate on the outer ring of the ignition coil housing 100, and glue beating operation of the outer ring of the ignition coil housing 100 is achieved.
Preferably, the long rubber sleeve assembling mechanism 7 comprises a fourth fixing frame, a seventh air cylinder 703 is fixedly installed on the fourth fixing frame, the output end of the seventh air cylinder 703 is connected with a third sliding plate 702, the third sliding plate 702 is slidably installed on the fourth fixing frame, a fourth installation frame 78 is fixedly connected to the upper end surface of the third sliding plate 702 through a sliding rod, an eighth air cylinder 76 is installed on the fourth installation frame 78, a third vertical sliding frame 705 is slidably installed on the sliding rod between the fourth installation frame 78 and the third sliding plate 702, a third moving frame 72 is arranged below the left side of the third vertical sliding frame 705, four groups of long rubber sleeve rods 73 are arranged between the third moving frame 72 and the third vertical sliding frame 705, a second belt pulley 74 is connected to the upper end of the long rubber sleeve rods 73, a sleeve head 71 is connected to the bottom end of the long rubber sleeve rods 73, a second motor 77 is installed on the third vertical sliding frame 705, a third belt pulley 79 is connected to the output end of the second motor 77, a third belt pulley 79 is connected to the third motor pulley 79, and the third belt pulley 72 is connected to the third telescopic frame 73 through a third driving frame 72, and the third belt pulley is connected to the third telescopic frame 72.
The coil mounting plate 15 is pushed to the position of the long rubber sleeve assembling mechanism 7 through the guide rail mechanism 1, the long rubber sleeve 710 is taken out from the long rubber guide frame 704 by the sleeve head 71, the seventh air cylinder 703 pushes the third sliding plate 702 to move forwards, the eighth air cylinder 76 pushes the third vertical sliding frame 705 to move downwards along the sliding rod, the ninth air cylinder 75 pushes the third moving frame 72 to move downwards along the long rubber sleeve rod 73, the sleeve head 71 connected with the bottom end of the long rubber sleeve rod 73 moves downwards to extend into the ignition coil housing 100, the long rubber sleeve 710 is sleeved on the ignition coil housing 100, the second motor 77 drives the second belt pulley 74 and the long rubber sleeve rod 73 connected with the second belt pulley to rotate, the sleeve head 71 is rotated, and quick installation of the long rubber sleeve 710 is facilitated.
Preferably, the sleeve head 71 comprises a long rubber sleeve head 712, the long rubber sleeve head 712 is fixedly connected with the bottom end of the long rubber sleeve rod 73, a pressure head seat 713 is arranged on the outer surface of the long rubber sleeve head 712, and a pressing block 711 is arranged on the pressure head seat 713 through a torsion spring.
The long rubber sleeve 710 is sent to the lower part of the long rubber sleeve head 712 fixedly connected with the lower end of the long rubber sleeve rod 73 along the long rubber guide frame 704, when the long rubber sleeve head 712 moves downwards, the pressing block 711 is pressed, rotates along the pressing head seat 713, clamps the long rubber sleeve 710 under the action of the torsion spring, and the long rubber sleeve 710 is conveniently taken out.
Preferably, the oiling mechanism 8 includes a fifth fixing frame 82, a tenth cylinder 87 is installed at the top of the fifth fixing frame 82, an output end of the tenth cylinder 87 is connected with a fourth vertical sliding frame 81, the fourth vertical sliding frame 81 is slidably connected with the fifth fixing frame 82, a fourth moving frame 83 is arranged below the fourth vertical sliding frame 81, four groups of oiling heads 85 are installed on the fourth moving frame 83, four groups of eleventh cylinders 86 are installed on the fourth vertical sliding frame 81, an output end of the eleventh cylinder 86 is correspondingly connected with the oiling heads 85, an inlet end of the oiling heads 85 is provided with an oiling valve 84, and an outlet end of the oiling heads 85 is provided with an oiling nozzle 88 which is used for extending into the ignition coil housing 100.
The coil mounting plate 15 is pushed to the long oiling mechanism 8 through the guide rail mechanism 1, the tenth air cylinder 87 pushes the fourth vertical sliding frame 81 to move downwards, the eleventh air cylinder 86 pushes the fourth moving frame 83 and four groups of oiling heads 85 mounted on the fourth moving frame to move downwards, the oiling nozzle 88 of the oiling head 85 is pressed into the ignition coil housing 100, the oiling valve 84 is opened, and oiling operation is achieved.
Preferably, the turnover manipulator 9 comprises a turnover support 95, the bottom of the turnover manipulator 9 is slidably arranged on a turnover guide rail 91, a twelfth air cylinder 93 for pushing the turnover support to slide is arranged in the turnover guide rail 91, a lifting frame 98 is arranged in the turnover support 95, a turnover seat 99 is rotationally arranged in the lifting frame 98, a thirteenth air cylinder 97 is arranged on the turnover support 95, the output end of the thirteenth air cylinder 97 is fixedly connected with the upper end of the lifting frame 98, a fourteenth air cylinder 96 is arranged on one side of the lifting frame 98, the output end of the fourteenth air cylinder 96 is connected with a rack 94, the rack 94 is in meshed connection with a gear fixed at the left end part of the turnover seat 99, and four groups of first coil clamps 92 are arranged on the turnover seat 99.
The coil mounting plate 15 is pushed to the position of the long turnover manipulator 9 through the guide rail mechanism 1, four groups of first coil clamps 92 on the turnover seat 99 clamp the corresponding ignition coil shell 100, the thirteenth cylinder 97 drives the lifting frame 98 and the turnover seat 99 arranged in the lifting frame to move upwards, then the fourteenth cylinder 96 pushes the gear 94 to move downwards, the gear 94 is meshed with the gear fixed at the left end part of the turnover seat 99, so that the gear 94 moves downwards to realize the rotation of the turnover seat 99 along the gear, the turnover is realized, and after the turnover of the ignition coil shell 100 is completed, the twelfth cylinder 93 pushes the turnover support 95 on the turnover guide rail 91 to move rightwards to convey the turnover support to the position corresponding to the transition manipulator 10.
Preferably, a marking guide rail 109 is disposed on the right side of the turnover guide rail 91 on the processing table 2, a marking seat 110 is mounted on the marking guide rail 109, a driving screw 111 is disposed in the marking guide rail 109, the bottom of the marking seat 110 is connected with the driving screw 111 in a threaded fit manner, the transition manipulator 10 is mounted on one side of the marking guide rail 109, the transition manipulator 10 comprises a guide rail seat 101 and a fifteenth cylinder 103, a sixth fixing frame 102 is slidably disposed on the guide rail seat 101, an output end of the fifteenth cylinder 103 is fixedly connected with the sixth fixing frame 102, a sixteenth cylinder 105 is mounted on the sixth fixing frame 102, an output end of the sixteenth cylinder 105 is connected with a fifth mounting frame 104, the fifth mounting frame 104 is slidably mounted on the sixth fixing frame 102, a seventeenth cylinder 107 is mounted on the top of the fifth mounting frame 104, an output end of the seventeenth cylinder 107 is connected with a fifth vertical sliding frame 106, four groups of second coil clamps 108 are mounted on the fifth vertical sliding frame 106, and the manipulator 11 is identical in structure with the transition manipulator 10.
When the whole turning manipulator 9 reaches the position corresponding to the transition manipulator 10 under the pushing of the twelfth cylinder 93, the sixteenth cylinder 105 pushes the fifth mounting frame 104 to move forwards, the seventeenth cylinder 107 pushes the fifth vertical sliding frame 106 to move downwards, the second coil clamp 108 mounted on the fifth vertical sliding frame 106 clamps the corresponding ignition coil housing 100 on the turning manipulator 9, then the first coil clamp 92 is loosened, the turning manipulator 9 is reset, then the seventeenth cylinder 107 drives the fifth vertical sliding frame 106 to move upwards, at this time, the fifteenth cylinder 103 pushes the sixth fixing frame 102 to move rightwards along the guide rail, after moving to one side of the marking guide rail 109, at this time, the seventeenth cylinder 107 drives the fifth vertical sliding frame 106 to move downwards, the second coil clamp 108 is loosened, the ignition coil housing 100 is placed on the marking seat 110, marking operation is performed on the bottom of the firing coil housing 100 by using marking equipment (not shown in the drawing) in the prior art, then the driving screw 111 is driven by a motor connected to move rightwards, the marking seat 110 is driven to move rightwards, the discharging manipulator 11 is unloaded, and the discharging manipulator 11 is arranged at the same location as the ignition manipulator 10, and the operation is no longer carried out.
Preferably, the workpiece pressing device 12 includes an eighteenth cylinder 121, the eighteenth cylinder 121 is fixedly mounted on a pressing mounting plate 122, the pressing mounting plate 122 is mounted in the processing table 2, a rotating mounting frame 123 is mounted in a middle groove of the pressing mounting plate 122, a telescopic rod end of the eighteenth cylinder 121 is fixedly connected with a lower end of the rotating mounting frame 123, the rotating mounting frame 123 is arranged on an upper end face of the processing table 2, four groups of pressing blocks 124 are rotatably mounted at an upper end of the rotating mounting frame 123 through pin shafts, and pressing plates 125 are rotatably connected at one ends of the four groups of pressing blocks 124 and fixedly mounted on the upper end face of the processing table 2.
When the ignition coil housing 100 is respectively processed by the rubber ring assembly mechanism 4, the spring assembly mechanism 5, the gluing mechanism 6, the long rubber sleeve assembly mechanism 7 and the oiling mechanism 8, the eighteenth cylinder 121 contracts to drive the compression mounting plate 122 to move downwards, and then drive the compression block 124 to rotate downwards around the compression plate 125, the free end of the compression block 124 compresses the coil mounting plate 15, so that the positioning operation of the ignition coil housing 100 is realized, the shaking of the ignition coil housing 100 on the coil mounting plate 15 is avoided, and the processing quality is ensured.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (9)

1. The utility model provides an ignition coil shell automatic assembly line, includes processing platform (2), its characterized in that: the device is characterized in that a guide rail mechanism (1) is arranged on the upper end face of the processing table (2), a rubber ring assembly mechanism (4), a spring assembly mechanism (5), a rubber beating mechanism (6), a long rubber sleeve assembly mechanism (7), a oiling mechanism (8), a turning manipulator (9), a transition manipulator (10) and a discharging manipulator (11) are sequentially arranged on the right side of the guide rail mechanism (1) on the upper end face of the processing table (2) from front to back, an outer frame (13) is arranged above the processing table (2), a rotary touch screen (3) is arranged on the upper front side of the outer frame (13), and workpiece compacting devices (12) are respectively arranged at the bottoms of the rubber ring assembly mechanism (4), the spring assembly mechanism (5), the rubber beating mechanism (6), the long rubber sleeve assembly mechanism (7) and the oiling mechanism (8);
the guide rail mechanism (1) comprises a guide rail frame (19), an upper transverse guide rail (21) is arranged on the upper end face of the guide rail frame (19), a transmission guide rail (20) is arranged in the guide rail frame (19), a plurality of coil mounting plates (15) are arranged on the upper transverse guide rail (21), rail wheels (14) are arranged around the coil mounting plates (15), the coil mounting plates (15) are arranged on the upper transverse guide rail (21) in a rolling mode through the rail wheels (14), four groups of ignition coil shells (100) are arranged on the coil mounting plates (15), mounting frames (17) are arranged on the left side and the right side of the bottom of the guide rail frame (19), lifting cylinders (16) are arranged on the mounting frames (17) on the left side and the right side, guide rail cylinders (18) are arranged above the left side end face of the guide rail frame (19) and below the right side end face of the transmission guide rail (20), and side rail cylinders (22) are arranged above the front end face and below the right side guide rail frame (19) on the left side of the upper transverse guide rail frame (21);
the long rubber sleeve assembling mechanism (7) comprises a fourth fixing frame, a seventh air cylinder (703) is fixedly arranged on the fourth fixing frame, a third sliding plate (702) is connected to the output end of the seventh air cylinder (703), the third sliding plate (702) is slidably arranged on the fourth fixing frame, a fourth mounting frame (78) is fixedly connected to the upper end face of the third sliding plate (702) through a sliding rod, an eighth air cylinder (76) is arranged on the fourth mounting frame (78), a third vertical sliding frame (705) is slidably arranged on a sliding rod between the fourth mounting frame (78) and the third sliding plate (702), a third moving frame (72) is arranged below the left side of the third vertical sliding frame (705), four groups of long rubber sleeve rods (73) are arranged between the third moving frame (72) and the third vertical sliding frame (705), the upper end of each long rubber sleeve rod (73) is connected with a second belt pulley (74), the bottom end of each long rubber sleeve rod (73) is connected with a first (71), a third vertical motor (705) is slidably arranged on a sliding rod between the third vertical sliding frame (78) and the third belt pulley (77), the third belt pulley (79) is connected with the third belt pulley (79), a ninth air cylinder (75) is arranged on one side of the second motor (77), an output end telescopic rod of the ninth air cylinder (75) is fixedly connected with the third movable frame (72), and a long rubber guide frame (704) is arranged in the middle of the fourth fixed frame.
2. The ignition coil housing automated assembly line of claim 1, wherein: rubber circle assembly devices (4) are including first mount (42), fixed mounting has first sliding plate (43) on first mount (42), fixed first cylinder (44) that are provided with on first sliding plate (43), first cylinder (44) output telescopic link fixedly connected with first mounting bracket (45), be provided with second cylinder (46) on first mounting bracket (45), first vertical carriage (47) of second cylinder (46) output telescopic link fixedly connected with, first vertical carriage (47) and first mounting bracket (45) sliding connection, install four sets of rubber circle assembly cylinders (48) on first vertical carriage (47), fixed rubber circle guide frame (41) that are provided with on first mount (42) of rubber circle assembly cylinders (48) below, be provided with rubber circle (49) in the rubber circle guide frame (41).
3. The ignition coil housing automated assembly line of claim 1, wherein: the spring assembly device comprises a spring assembly mechanism (5), wherein the spring assembly mechanism comprises a second fixing frame (52), a third air cylinder (53) is fixedly installed on the second fixing frame (52), a second installation frame (54) is connected to an output end telescopic rod of the third air cylinder (53), the second installation frame (54) is slidably arranged on the second fixing frame (52), a fourth air cylinder (55) is installed on the second installation frame (54), a second vertical sliding frame (57) is fixedly connected to the output end telescopic rod of the fourth air cylinder (55), the second vertical sliding frame (57) is connected with the second installation frame (54) through a sliding rail, a first movable frame (58) is connected to the lower side of the second vertical sliding frame (57) through a sliding rod, a nineteenth air cylinder (56) is installed on the second vertical sliding frame (57), a fourth spring sleeve pressing rod (59) is fixedly connected to the bottom end face of the second vertical sliding frame (57), and a spring guide frame (51) is fixedly arranged on the second fixing frame (52) below the first movable frame (58).
4. The ignition coil housing automated assembly line of claim 1, wherein: the utility model provides a mechanism (6) is glued to beat, includes third mount (61), fixed mounting has fifth cylinder (69) on third mount (61), fifth cylinder (69) output telescopic link is connected with second sliding plate (62), second sliding plate (62) is at third mount (61) slidable mounting, fixed third mounting bracket (601) that is provided with on second sliding plate (62), install sixth cylinder (67) on third mounting bracket (601), slide on the slide bar between third mounting bracket (601) and second sliding plate (62) and be provided with second movable frame (66), sixth cylinder (67) output and second movable frame (66) up end fixed connection, four sets of glue drums (65) are installed to second movable frame (66) bottom, glue drum (65) bottom is connected with through rotary joint and beats glues head (63), beat fixed cover on rotary joint between glues head (63) and drum (65) and be equipped with first belt pulley (64), install motor (68) on the second movable frame (62), first belt pulley (68) are connected with first belt pulley (68).
5. The ignition coil housing automated assembly line of claim 1, wherein: the sleeve head (71) comprises a long rubber sleeve head (712), the long rubber sleeve head (712) is fixedly connected with the bottom end of a long rubber sleeve rod (73), a press head seat (713) is arranged on the outer surface of the long rubber sleeve head (712), and a press block (711) is arranged on the press head seat (713) through a torsion spring.
6. The ignition coil housing automated assembly line of claim 1, wherein: the utility model provides a mechanism (8) refuels, including fifth mount (82), tenth cylinder (87) are installed at fifth mount (82) top, tenth cylinder (87) output is connected with fourth vertical carriage (81), fourth vertical carriage (81) and fifth mount (82) sliding connection, fourth vertical carriage (81) below is provided with fourth movable frame (83), install four sets of fuel filling heads (85) on fourth movable frame (83), install four sets of eleventh cylinders (86) on fourth vertical carriage (81), eleventh cylinder (86) output is connected with fuelling head (85) correspondence, the inlet of fuelling head (85) is provided with refuels valve (84), and the outlet of fuelling head (85) is provided with and is used for stretching into fuelling nozzle (88) in ignition coil shell (100).
7. The ignition coil housing automated assembly line of claim 1, wherein: the turnover manipulator (9) comprises a turnover support (95), the bottom of the turnover manipulator (9) is arranged on a turnover guide rail (91) in a sliding mode, a twelfth air cylinder (93) for pushing the turnover support to slide is arranged in the turnover guide rail (91), a lifting frame (98) is arranged in the turnover support (95), a turnover seat (99) is arranged in the lifting frame (98) in a rotating mode, a thirteenth air cylinder (97) is arranged on the turnover support (95), the output end of the thirteenth air cylinder (97) is fixedly connected with the upper end of the lifting frame (98), a fourteenth air cylinder (96) is arranged on one side of the lifting frame (98), the output end of the fourteenth air cylinder (96) is connected with a rack (94), the rack (94) is connected with a gear fixed at the left end of the turnover seat (99) in a meshed mode, and four groups of first coil clamps (92) are arranged on the turnover seat (99).
8. The ignition coil housing automated assembly line of claim 1, wherein: the utility model provides a processing platform (2) is gone up upset guide rail (91) right side and is provided with marking guide rail (109), install on marking guide rail (109) and beat mark seat (110), be provided with driving screw (111) in marking guide rail (109), the bottom and the driving screw (111) of marking seat (110) screw-thread fit connection, transition manipulator (10) are marking guide rail (109) one side installation and are set up, transition manipulator (10) include guide rail seat (101) and fifteenth cylinder (103), slide on guide rail seat (101) and be provided with sixth mount (102), fifteenth cylinder (103) output and sixth mount (102) fixed connection, install sixteenth cylinder (105) on sixth mount (102), sixteenth cylinder (105) output is connected with fifth mounting bracket (104), fifth mounting bracket (104) slidable mounting on sixth mount (102), seventeenth cylinder (107) are installed at seventeenth cylinder (104) top, fifth output (107) are connected with vertical output (106) and are installed on fifth manipulator (106) and are installed, vertical output (106) is connected with the same structure of mechanical arm (108), the same mechanical arm (10).
9. The ignition coil housing automated assembly line of claim 1, wherein: work piece closing device (12) are including eighteenth cylinder (121), eighteenth cylinder (121) fixed mounting is on compressing tightly mounting panel (122), compressing tightly mounting panel (122) are installed in processing platform (2), set up in compressing tightly mounting panel (122) intermediate groove and installing rotation mounting bracket (123), the flexible rod end of eighteenth cylinder (121) and rotation mounting bracket (123) lower extreme fixed connection, rotation mounting bracket (123) set up on processing platform (2) up end, rotation mounting bracket (123) upper end is provided with four sets of compact heap (124) through the round pin axle rotation, and four sets of compact heap (124) one end rotations are connected with clamp plate (125), clamp plate (125) are fixed on processing platform (2) up end and are set up.
CN201811383217.XA 2018-11-20 2018-11-20 Automatic assembly line for ignition coil shell Active CN109277822B (en)

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* Cited by examiner, † Cited by third party
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CN110405463B (en) * 2019-04-29 2024-06-25 浙江联宜电机有限公司 Automatic installation equipment for solar push rod guide pipe oil seal
CN114178814B (en) * 2021-12-30 2022-11-22 重庆雄帮汽车配件有限公司 Motorcycle igniter shell rubber sleeve assembling device
CN115255929B (en) * 2022-09-20 2023-01-13 江苏元泰智能科技股份有限公司 Ignition coil efficient automatic assembly detection assembly line and method

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JPH079273A (en) * 1993-06-28 1995-01-13 Mitsubishi Motors Corp Work placing device
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