CN109267565A - For shield launching and receive the closure door structure and its construction method in construction - Google Patents

For shield launching and receive the closure door structure and its construction method in construction Download PDF

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Publication number
CN109267565A
CN109267565A CN201811300719.1A CN201811300719A CN109267565A CN 109267565 A CN109267565 A CN 109267565A CN 201811300719 A CN201811300719 A CN 201811300719A CN 109267565 A CN109267565 A CN 109267565A
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China
Prior art keywords
steel
concrete
steel plate
sulphur
shield
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CN201811300719.1A
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CN109267565B (en
Inventor
孔超
朱晓璐
梁远刘
高洁
刘雪松
顾颖
任松波
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Southwest University of Science and Technology
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Southwest University of Science and Technology
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/18Bulkheads or similar walls made solely of concrete in situ
    • E02D5/187Bulkheads or similar walls made solely of concrete in situ the bulkheads or walls being made continuously, e.g. excavating and constructing bulkheads or walls in the same process, without joints
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

A kind of closure door structure and its construction method in shield launching and reception construction, diaphram wall is embedded in concrete as skeleton by steel reinforcement cage and is formed, the corresponding shield circle perforation sections bottom transverse weld of steel reinforcement cage has one block of bottom steel plate, vertically it is welded on the upper opening steel form of the left and right side composition square of bottom steel plate respectively with two blocks of side steel plates of size with bottom steel plate, corresponding vertical reinforcement is mutually welded with bottom steel plate upper and lower surfaces on steel reinforcement cage, and transverse weld has more reinforcing bars between two blocks of side steel plates;The length of above-mentioned bottom steel plate is that tunnel diameter adds 1m, and with a thickness of 2cm to 5cm, width is equal to the thickness of diaphram wall;Around sulphur concrete is built in upper opening steel form, the diaphram wall body other than upper opening steel form pours for normal concrete;The present invention solves the problems, such as that traditional shield method winding cutter head, cutter head and reinforcing bar are very stiff and demanding and the characteristics of pull periphery concrete, have and reduce the loss of shield machine cutter head, improve shield efficiency.

Description

For shield launching and receive the closure door structure and its construction method in construction
Technical field
The present invention relates to the mating structures in shield machine construction, and in particular to cooperates in shield launching and reception construction The concrete closure door structure and its construction method used.
Background technique
Diaphram wall uses reinforced concrete structure, whole or substep lifting steel reinforcement cage, integral cast-in-situ concrete, shield Machine penetrates through diaphram wall.
During constructing tunnel, shield machine is being originated in receive process, is penetrated through to diaphram wall, shield machine cutter head meeting Generate very big abrasion.Reinforcing bar can wind cutter head, while periphery reinforcing bar can tear periphery concrete, cause periphery concrete cracking, A series of problems, such as shield driving is difficult, causes that shield driving low efficiency, time-consuming, cost is high.
For shield machine during penetrating through diaphram wall, cutter head directly contacts concrete, therefore can generate biggish cutter head Abrasion.The reinforcing bar and cutter head of exposure are the processes of " very stiff and demanding ", and tool bit abrasion is more serious.
And the part reinforcing bar of exposure can wind cutter head, have an adverse effect to shield.And the reinforcing bar for being wrapped in cutter head can be right Tunnel and the hole week concrete of diaphram wall handover generate the effect of pullling, and this additional tensile stress will increase cutter head deformation and mill Consumption, and cause periphery concrete cracking.
Diaphram wall uses fiber bar (fibre reinforced composites) concrete structure, mixed instead of the reinforcing bar of above scheme Solidifying soil.To reduce shield machine tool bit abrasion, less reinforcing bar winding cutter head phenomenon.But this scheme still has following deficiency Place:
When excavation of foundation pit, fiber bar cage is lifted, under Gravitative Loads, the unfavorable percussion of site operation, fiber steel reinforcing brittle failure is existing As serious, need to carry out the lifting of steel reinforcement cage using segmentation, framing means, construction process requirement is high, and the construction period is long.
It still will appear small part fiber bar winding cutter head simultaneously and pull periphery concrete phenomenon, wear cutter head and make At periphery concrete cracking.
Summary of the invention
In order to solve the problems in the prior art, the purpose of the present invention is to and providing a kind of effectively can avoid reinforcing bar to shield machine Cutter head causes the closure door structure of abrasion being used in shield launching and reception construction.
The object of the present invention is achieved like this: it is a kind of for shield launching and the closure door structure received in construction, including Diaphram wall: being embedded in concrete as skeleton by steel reinforcement cage and formed, steel reinforcement cage corresponding shield circle perforation area Domain bottom is laterally welded with one block of bottom steel plate, is vertically welded on bottom steel plate respectively with two blocks of side steel plates of size with bottom steel plate Left and right side forms the upper opening steel form of square, and corresponding vertical reinforcement is mutually welded with bottom steel plate upper and lower surfaces on steel reinforcement cage It connects, transverse weld has more reinforcing bars between two blocks of side steel plates;The length of above-mentioned bottom steel plate is that tunnel diameter adds 1m, with a thickness of 2cm To 5cm, width is equal to the thickness of diaphram wall;Around building sulphur concrete in upper opening steel form, other than upper opening steel form Diaphram wall body poured for normal concrete;
The weight ratio of the sulphur concrete forms are as follows: sulphur: sand: cement: industrial paraffin 1:1.3:0.4:0.02.
It is yet another object of the invention to provide a kind of for shield launching and receives the construction party of the closure door structure in construction Method.
A further object of the present invention be achieved in that it is described closure door structure construction method the following steps are included:
1) the upper opening steel form construction of sulphur concrete protection wall is perfused: in the corresponding round perforation sections bottom welding of steel reinforcement cage One block of bottom steel plate, bottom plate size: a length of tunnel diameter adds 1m, thickness 2cm to 5cm, and width is diaphram wall thickness, vertical steel Muscle is welded on bottom steel plate upper and lower surface, to provide vertical supporting power, the globality of reinforcing steel bar cage;In bottom steel plate two sides, welding 2 Block welds more cross-brace reinforcing bars between 2 blocks of side steel plates with dimension side steel plate, outside the more cross-brace reinforcing bars and side steel plate The transverse steel of side corresponds, to provide cross-brace power;Upper opening steel form is fixed form;
2) pour sequence: when pulling out conduit, casting concrete is high to design top mark, first pours normal silicate concrete and is poured onto out At mouthful, sulphur concrete is then poured in template, partially pours normal silicate concrete on last diaphram wall;It extracts Locking notch pipe or connector case, maintain into wall;
3) melt sulphur concrete after excavating: heating equipment heating and melting penetrates through region sulphur concrete to liquid-plastic state, uses The sulphur concrete of liquid-plastic state is transported to outside hole by Transport Machinery;
4) reinforcing bar is manually cut: after perforation region sulphur concrete melts, reinforcing bar exposure, using the artificial cutting of steel of bar cutter Muscle;Heating equipment stops heating, and hole week sulphur concrete restores to former intensity.
Compared with prior art, the beneficial effects of the present invention are:
(1)) present invention sets about filling using a kind of New Style Concrete Materials to underground continuous wall-enclosure structure middle seal door from material Divide the characteristic using sulphur concrete, substitutes Conventional Portland concrete in perforation region;It is in the sulphur of liquid-plastic state after heating Concrete, perforation are easy, greatly reduction tool bit abrasion.
(2) reinforcing bar exposes, and can be not in the process of shield machine cutter head Yu reinforcing bar " very stiff and demanding " by manually cutting, solution Certainly traditional shield method winding cutter head, cutter head and reinforcing bar are very stiff and demanding and pull periphery concrete problem.
(3) sulphur concrete for pouring sequentially solution that the present invention is special pours problem, and then solves diaphram wall and enclose The problem that protection structure closure door is abolished.
(4) it shortens the construction period, improves shield efficiency.
Detailed description of the invention
Fig. 1 is that the present invention pours the schematic diagram for completing diaphram wall.
Fig. 2 is the construction schematic diagram of steel reinforcement cage of the present invention and upper opening steel form.
Fig. 3 is artificial cutting of steel muscle schematic diagram of the invention.
Fig. 4 is shield crossing closure door schematic diagram of the present invention.
Specific embodiment
Fig. 2 shows a kind of for shield launching and the closure door structure received in construction, including diaphram wall: by reinforcing bar Cage is embedded in concrete as skeleton and forms, and the steel reinforcement cage 1 corresponding shield circle perforation sections bottom transverse weld has One piece of bottom steel plate 2a is formed with bottom steel plate with two pieces of sides steel plate 2b, 2c of size left and right side for being vertically welded on bottom steel plate respectively The upper opening steel form of square, corresponding vertical reinforcement is mutually welded with bottom steel plate upper and lower surfaces on steel reinforcement cage 1, two blocks of side steel Transverse weld has more reinforcing bars between plate 2b, 2c;The length of above-mentioned bottom steel plate 2a is that tunnel diameter adds 1m, extremely with a thickness of 2cm 5cm, width are equal to the thickness of diaphram wall;Around building sulphur concrete 4 in upper opening steel form, other than upper opening steel form Diaphram wall body is that normal concrete pours 3;
The weight ratio of the sulphur concrete forms are as follows: sulphur: sand: cement: industrial paraffin is 1:1.3:0.4:0.02(referring to figure 3, Fig. 4).Bottom steel plate midpoint is located at the lowest point (6 o'clock position) of shield border circular areas.
Seal up a door structure construction method the following steps are included:
1) the upper opening steel form construction of sulphur concrete protection wall is perfused: in the corresponding round perforation sections bottom welding of steel reinforcement cage One block of bottom steel plate, bottom plate size: a length of tunnel diameter adds 1m, thickness 2cm to 5cm, and width is diaphram wall thickness, and more perpendicular To reinforcement welding in bottom steel plate upper and lower surface, to provide vertical supporting power, the globality of reinforcing steel bar cage;In bottom steel plate two sides, 2 pieces of welding welds more cross-brace reinforcing bars between 2 blocks of side steel plates, the more cross-brace reinforcing bars and side with dimension side steel plate Transverse steel on the outside of steel plate corresponds, to provide cross-brace power;Upper opening steel form is fixed form;
2) pour sequence: when pulling out conduit, casting concrete is high to design top mark, first pours normal silicate concrete and is poured onto out At mouthful, sulphur concrete is then poured in template, partially pours normal silicate concrete on last diaphram wall;It extracts Locking notch pipe or connector case, maintain into wall;
3) melt sulphur concrete after excavating: heating equipment heating and melting penetrates through region sulphur concrete to liquid-plastic state, uses The sulphur concrete of liquid-plastic state is transported to outside hole by Transport Machinery;
4) manually cut reinforcing bar: after perforation region sulphur concrete melts, reinforcing bar exposure is manually cut into using bar cutter Reveal reinforcing bar 5(Fig. 3);Heating equipment stops heating, and hole week sulphur concrete restores to former intensity.
Sulphur concrete has good corrosion resistance and density, and fusing point is low.Sulphur concrete is thermoplastic material, exposure In the environment of thermal cycle, heat-resisting quantity, durability is poor.Therefore sulphur concrete is used to replace Conventional Portland concrete, Its characteristic is made full use of, in diaphram wall shield launching, reaches closure door region using sulphur concrete, shield cutter passes through this When region, sulphur concrete closure door structure is heated with heating equipment, at this point, sulphur concrete is in liquid-plastic state, exposure Reinforcing bar can manually cut (referring to Fig. 3).
Fig. 4 is shown, the sulphur concrete in the upper opening template of the head tunneling direction face closure door structure of shield machine 6 Position.The reinforcing bar 5 penetrated through in region in Fig. 4 is manually cut off.
Abbreviation and Key Term definition:
Sulphur concrete: sulphur concrete is mainly formed by sulphur and thick, fine aggregate, and the novel building of a small amount of toughener is added Material.
Diaphram wall closure door: the door opening structure in diaphram wall body to shield launching, receives.

Claims (2)

1. it is a kind of for shield launching and the closure door structure received in construction, including, diaphram wall: by steel reinforcement cage as skeleton It is embedded in concrete and forms, which is characterized in that the corresponding shield circle of the steel reinforcement cage (1) penetrates through sections bottom transverse weld There is one piece of bottom steel plate (2a), is vertically welded on the left and right of bottom steel plate respectively with two pieces of side steel plates (2b, 2c) of size with bottom steel plate Side forms the upper opening steel form (2) of square, and corresponding vertical reinforcement is mutually welded with bottom steel plate upper and lower surfaces on steel reinforcement cage (1) It connects, transverse weld has more reinforcing bars between two pieces of side steel plates (2b, 2c);The length of above-mentioned bottom steel plate (2a) adds for tunnel diameter 1m, with a thickness of 2cm to 5cm, width is equal to the thickness of diaphram wall;Around building sulphur concrete in upper opening steel form (2), on Diaphram wall body other than opening steel form pours for normal concrete;
The weight ratio of the sulphur concrete forms are as follows: sulphur: sand: cement: industrial paraffin 1:1.3:0.4:0.02.
2. a kind of construction method of the structure of closure door as described in claim 1, characterized in that the following steps are included:
1) the upper opening steel form construction of sulphur concrete protection wall is perfused: in the corresponding round perforation sections bottom welding of steel reinforcement cage One block of bottom steel plate, bottom plate size: a length of tunnel diameter adds 1m, thickness 2cm to 5cm, and width is diaphram wall thickness, vertical steel Muscle is welded on bottom steel plate upper and lower surface, to provide vertical supporting power, the globality of reinforcing steel bar cage;In bottom steel plate two sides, welding 2 Block welds more cross-brace reinforcing bars between 2 blocks of side steel plates with dimension side steel plate, outside the more cross-brace reinforcing bars and side steel plate The transverse steel of side corresponds, to provide cross-brace power;Upper opening steel form is fixed form;
2) pour sequence: when pulling out conduit, casting concrete is high to design top mark, first pours normal silicate concrete and is poured onto out At mouthful, sulphur concrete is then poured in template, partially pours normal silicate concrete on last diaphram wall;It extracts Locking notch pipe or connector case, maintain into wall;
3) melt sulphur concrete after excavating: heating equipment heating and melting penetrates through region sulphur concrete to liquid-plastic state, uses The sulphur concrete of liquid-plastic state is transported to outside hole by Transport Machinery;
4) reinforcing bar is manually cut: after perforation region sulphur concrete melts, reinforcing bar exposure, using the artificial cutting of steel of bar cutter Muscle;Heating equipment stops heating, and hole week sulphur concrete restores to former intensity.
CN201811300719.1A 2018-11-02 2018-11-02 Door sealing structure for shield launching and receiving construction and construction method thereof Active CN109267565B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111561324A (en) * 2020-04-29 2020-08-21 中铁十二局集团有限公司 Construction method for shield tunneling machine to penetrate through underground diaphragm wall
CN113565087A (en) * 2021-05-04 2021-10-29 中铁上海工程局集团有限公司 Underground continuous wall reinforcement cage structure with formwork and construction method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04269210A (en) * 1991-02-22 1992-09-25 Shimizu Corp Construction method for underground continuous wall
CN102022119A (en) * 2010-12-15 2011-04-20 广东华隧建设股份有限公司 Shield machine balance originating method
CN103437369A (en) * 2013-08-30 2013-12-11 上海建工二建集团有限公司 Deep foundation pit support and removing method thereof
CN103953350A (en) * 2014-05-20 2014-07-30 中铁四局集团有限公司 Method for breaking tunnel door of quicksand stratum shield machine
CN108166777A (en) * 2017-12-17 2018-06-15 哈尔滨理工大学 Green method for dismounting based on electrothermal way crushing technology

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04269210A (en) * 1991-02-22 1992-09-25 Shimizu Corp Construction method for underground continuous wall
CN102022119A (en) * 2010-12-15 2011-04-20 广东华隧建设股份有限公司 Shield machine balance originating method
CN103437369A (en) * 2013-08-30 2013-12-11 上海建工二建集团有限公司 Deep foundation pit support and removing method thereof
CN103953350A (en) * 2014-05-20 2014-07-30 中铁四局集团有限公司 Method for breaking tunnel door of quicksand stratum shield machine
CN108166777A (en) * 2017-12-17 2018-06-15 哈尔滨理工大学 Green method for dismounting based on electrothermal way crushing technology

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Title
刘彦青等: "《建筑施工技术》", 31 August 2018, 北京理工大学出版社 *
杨新安等: "《城市隧道工程》", 31 March 2015, 同济大学出版社 *
杨波主编: "《建筑施工实用手册》", 31 August 2015, 安徽科学技术出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111561324A (en) * 2020-04-29 2020-08-21 中铁十二局集团有限公司 Construction method for shield tunneling machine to penetrate through underground diaphragm wall
CN113565087A (en) * 2021-05-04 2021-10-29 中铁上海工程局集团有限公司 Underground continuous wall reinforcement cage structure with formwork and construction method thereof

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