CN109267385A - It is knitted intellectual circle's dyeing - Google Patents
It is knitted intellectual circle's dyeing Download PDFInfo
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- CN109267385A CN109267385A CN201810962246.5A CN201810962246A CN109267385A CN 109267385 A CN109267385 A CN 109267385A CN 201810962246 A CN201810962246 A CN 201810962246A CN 109267385 A CN109267385 A CN 109267385A
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- knitting
- intellectual circle
- dyeing
- fabric
- drying
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/6025—Natural or regenerated cellulose using vat or sulfur dyes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
Abstract
The present invention is knitting intellectual circle's dyeing, the existing intellectual circle's dyestuff of effective solution dye in overflow machine there are problems that color is shallow, easy dyeing defect, easy outstanding stain, comprising the following steps: Step 1: getting raw material ready；Step 2: being stitched to together by looped fabric debatching, and by every volume；Step 3: pre-treating technology；Step 4: cuing open width drying；Step 5: padding；Step 6: drying；Step 7: reduction, oxidation；Step 8: soaping and washing shrinkage；Step 9: dehydration, open-width, shaping and drying, the present invention makes intellectual circle contaminate knitting by being very unlikely to become possibility, the flame protection product of knitted outerwear is set to become will never fade, discoloration is big when the cloth of reduction activity dye is fire-retardant, and coloured light is difficult to control, non-uniform situation, solve the problems, such as overflow dye knitting intellectual circle's dyeing defect, item flower, color stain, obtain color it is shallow, the present invention is knitted being widely used for fabric and has started the beginning, soldier's discipline, appearance and bearing are will never fade to China military project flame protection field.
Description
Technical field
The present invention relates to intellectual circle's staining technique fields, especially knitting intellectual circle's dyeing.
Background technique
Intellectual circle's color is that a kind of color come that dyed by intellectual circle's dyestuff (being called reducing dye) is referred to as, and intellectual circle's painting cloth material is deep to be disappeared
Expense person likes.
Intellectual circle's dyestuff, also known as reducing dye are generally used for the dyeing of pure cotton fabric, not soluble in water, by alkaline condition
Under, with reducing agent by reducing dyes at being dissolved in water after leuco compound, after upper dye fiber, then with oxidizing, restore original
Color.Intellectual circle expects contaminated textile, since it is strong reductant in the auxiliary agent that dyeing course uses, such as sodium hydrosulfite, and Strong oxdiative
Agent such as hydrogen peroxide.So its every fastness is best in all dyestuffs, especially light fastness.
The dyeing process of looped fabric, in order not to destroy its institutional framework and style, generally in equipment such as overflow machine, rope dye machines
Middle progress, warp, the tension of broadwise, the tractive force that fabric is subject in dyeing course be it is the smallest, fabric is indeformable, style keep
Very well, dyeing the dyestuff used is mostly reactive dye.Many problems such as color is shallow, color because occurring in dye knitting process for intellectual circle's dyestuff
Flower, easily outstanding stain, and go wrong not stripping and return something for repairs, forefathers' test of many times, non-breakthrough bottleneck, therefore be not used, but
With being widely used for knitted outerwear clothes, the light fastness of fabric requires increasingly to increase, and is classified by national standard solarization, reactive dye
Up to 3-5 grades, intellectual circle's material is 5-6 grades.But functional coat clothes, if flame retardant knitted cloth is 2-3 grades of activity, intellectual circle's material is still 5-6
Grade, active solarization declines 1-2 grades after fire-retardant, but intellectual circle's light fastness does not decline, and the two forms obvious gap, therefore takes in function
Dress field, there is an urgent need to be knitted intellectual circle to dye industrialization, break-through skill bottleneck, market prospects are also very wide.
And there are quality problems and all can in either overflow machine leuco compound method, overflow machine suspended substance method or stock vatting method
Have difficult phenomenon of returning something for repairs, furthermore, the country is few using the technique of knitting intellectual circle's dyeing, though have be also in being chiefly used in, light color, just
It is different in dyeing defect changes dye, is solved the technical issues of.
Being knitted intellectual circle's dyeing at home is almost blank, but has the demand being badly in need of strongly in the market, and domestic demands are in needle
Knitting has higher breakthrough in intellectual circle's colouring art.
Summary of the invention
For above situation, for the defect for overcoming the prior art, the present invention provides knitting intellectual circle's dyeing, effective to solve
Existing intellectual circle's dyestuff of having determined dyed in overflow machine there are problems that color is shallow, easy dyeing defect, easily outstanding stain.
The present invention is knitting intellectual circle's dyeing, comprising the following steps:
Step 1: getting raw material ready；Looped fabric, intellectual circle's dyestuff；
Step 2: being stitched to together by looped fabric debatching, and by every volume, facilitate following process；
Step 3: pre-treating technology；The looped fabric that debatching has been sewed up puts overflow dyeing machine into and carries out desizing, boiling-off, bleaching, is
Dyeing is ready, and temperature control is 90 DEG C -95 DEG C；
Step 4: cuing open width drying；The processed looped fabric of above-mentioned steps three is splitted, and the tentering drying on knitting forming machine；
Step 5: padding；Intellectual circle's suspended substance dyestuff is padded using knitting forming machine；
Step 6: drying；The knitted fabric after expecting will be rolled on knitting forming machine to dry；
Step 7: reduction, oxidation；Jig dyeing method reduction-oxidation is used on the dye jigger of covering and is slightly washed；
Step 8: soaping and washing shrinkage；95 DEG C of looped fabric after oxidation are soaped using overflow machine and wash away loose colour, and keep fabric extensive
Multiple shrinkage；
Step 9: dehydration, open-width, shaping and drying.
Preferably, looped fabric is interlock fabric in the step 1, and interlock fabric is one kind of common 40S pure cotton knitting cloth, is thrown
Base quantity is 300 kilograms/every cylinder, and intellectual circle's dyestuff is pure grey.
Preferably, pre-treating technology is normal knitted cotton felt pre-treatment in the step 3, uses auxiliary agent in processing
Caustic soda, hydrogen peroxide, temperature control are 90 DEG C -95 DEG C.
Preferably, width drying is cutd open in the step 4 to be knitted at interlock fabric to treated in pre-treating technology
Reason, specially knitting interlock fabric is tubular on scutcher, and splitting becomes open width, and need to even up, dry on knitting forming machine.
Preferably, described Step 5: step 6 all knitting forming machine on complete, be formed after padding suspended substance dyestuff
Upper and lower wind difference is allocated as windward 1200, leeward 800, shaping and drying temperature from low to high, respectively 60 DEG C, 60 DEG C, 70 DEG C, 70
℃、80℃、80℃、90℃、90℃。
Preferably, rope form is become using dye jigger in the step 7 and is processed as open width processing, caustic soda, the control of sodium hydrosulfite dosage
In 25-50 grams per liter, temperature is controlled at 58 DEG C -60 DEG C, and set tension is 0, and speed is 15-30 ms/min, and reducing solution supplements suspension
Body fluid dyeing liquor supplement is 5 liters/100 liters dark, 3 liters/100 liters of light color supplement.
Preferably, it is 95 DEG C that retraction of soaping in the step 8, which washes rate temperature, and the time is 60 points.
The present invention has following advantages:
1, printing and dyeing circle is solved, especially domestic knitting intellectual circle dyes this great problem, and so that intellectual circle is contaminated knitting can by being very unlikely to become
Energy.
2, fabric is knitted for the coat of flame retardant products, solves the problems, such as that the solarization of activity dye is seriously faded, makes to be knitted
The flame protection product of coat becomes will never fade.
3, discoloration is big when the cloth of reduction activity dye is fire-retardant, and coloured light is difficult to control, non-uniform situation.
4, solve the problems, such as overflow dye knitting intellectual circle's dyeing defect, item flower, color stain, color it is shallow because present invention employs hang
Floating body pad dyeing, dye vat reduction, oxidation, overflow, shrinkage of soaping technique.
5, the present invention is knitted being widely used for fabric and has started the beginning, soldier's discipline, appearance and bearing are never to China military project flame protection field
It fades.
Specific embodiment
The present invention discloses a kind of knitting intellectual circle's dyeing, mainly solves existing intellectual circle's dyestuff and dye in overflow machine to deposit
Color is shallow, easy dyeing defect, easily outstanding stain the problem of.
Technical characteristic of the invention is, comprising the following steps:
Step 1: getting raw material ready；Looped fabric: the cotton wool (one kind of looped fabric) of 40 yarns, intellectual circle's dyestuff；
Step 2: being stitched to together by cotton wool looped fabric debatching, and by every volume, facilitate Continuous maching；
Step 3: pre-treating technology；It puts the knitting interlock fabric that debatching has been sewed up into overflow dyeing machine and carries out desizing, boiling-off, drift
It is white, it is ready for dyeing, temperature control is 90 DEG C -95 DEG C；
Step 4: cuing open width drying；The processed looped fabric of above-mentioned steps three is splitted and (opened by tubular as open width), and is fixed in knitting
Tentering is dried on type machine；
Step 5: padding；Intellectual circle's suspended substance dyestuff is padded using knitting forming machine；
Step 6: drying；The knitted fabric after expecting will be rolled on knitting forming machine to dry；
Step 7: reduction, oxidation；Jig dyeing method reduction-oxidation is used on the dye jigger of covering and is slightly washed；
Step 8: soaping and washing shrinkage；95 DEG C of knitting interlock fabric after oxidation are soaped using overflow machine and wash away loose colour, and make to knit
Object restores shrinkage；
Step 9: dehydration, open-width, shaping and drying.
Looped fabric is interlock fabric in step 1, and interlock fabric is one kind of common 40S pure cotton knitting cloth, and throwing base quantity is 300
Kilogram/every cylinder, intellectual circle's dyestuff is pure grey.
Pre-treating technology is normal knitted cotton felt pre-treatment in step 3, uses auxiliary agent caustic soda, hydrogen peroxide in processing,
Temperature control is 90 DEG C -95 DEG C.
It is that knitting interlock fabric is handled to treated in pre-treating technology that width drying is cutd open in step 4, is specially knitted
Interlock fabric is tubular on scutcher, and splitting becomes open width, and need to even up, dry on knitting forming machine.
Step 5: step 6 is all completed on knitting forming machine, upper and lower wind difference allotment of being formed after suspended substance dyestuff is padded
For windward 1200, leeward 800, male and female face can be effectively reduced, shaping and drying temperature from low to high, respectively 60 DEG C, 60 DEG C, 70
DEG C, 70 DEG C, 80 DEG C, 80 DEG C, 90 DEG C, 90 DEG C, can effectively reduce migration, item flower generation.
In step 7 where core of the invention, reduction-oxidation is not carried out in overflow machine, and dye jigger is used to become rope form
Open width processing, caustic soda, the control of sodium hydrosulfite dosage are processed as at 25-50 gram per liters, temperature is controlled at 58 DEG C -60 DEG C, sets tension
Be 0, speed be 15-30 ms/min, for prevent suspended substance dyestuff it is molten fall cause color is shallow, reducing solution to supplement suspension body fluid dyeing
Liquid supplement is 5 liters every 100 liters dark, 3 liters every 100 liters of light color supplement.
In step 8, since looped fabric does not use dye jigger open width dyeing in overflow machine rope dyeing, even if tension is set
It is set to 0, but traction, the stretching of the right machine of volume are still bigger than overflow machine.Need to wash, soap remove loose colour when, into overflow machine complete,
Fabric can also be made sufficiently to bounce back, guarantee that washing shrinkage, relaxation shrinkage temperature of soaping are 98 DEG C, the time is 60 points.
Specific embodiment:
Step 1: sewing up good fabric into cylinder pre-treatment.
1. boiling-off: caustic soda 8
1 kilogram 90 ° * 60 of degreaser are divided
2. oxygen: hydrogen peroxide 8
10 90 ° * 40 of stabilizer is divided
Jing Lian Mu 4
3. washing is clean.
Step 2: the good cloth of pre-treatment is cutd open width sizing tentering drying.
Stoving process: temperature: 150 ° of breadth: 165cm speed: 10 ms/min
Step 3: knitting forming machine pads intellectual circle's suspended substance material and dries.
Roll material prescription: 1000 grams of intellectual circle's ash M
840 grams of intellectual circle palm fibre BR
200 grams of intellectual circle's Huang G
3000 grams/500 liters of migration inhibitor
Technique a: immersing and rolling
Drying condition: windward 1200, leeward 800.60 °, 60 °, 70 °, 70 °, 80 °, 80 °, 90 °, 90 ° of temperature.
Step 4: dye vat dye gigging reduction, oxidation
Reducing solution configuration: 25 kilograms of piece alkali
25 kilograms+10 kilograms of sodium hydrosulfite
30 liters/1000 liters of suspended substance dye liquor
Operating method: the above auxiliary agent is added, and 60 ° recycle 15 points, is started into the knitting interlock fabric for rolling suspended substance dyestuff, operating
10 kilograms of sodium hydrosulfite are added when to second, reruns 3, venting dye liquor, cold water rinses.
Oxidation technology: 30 liters of hydrogen peroxide are added, 50 ° of oxidations, 4 cold water rinse
The relaxation shrinkage Step 5: overflow machine is soaped
The cloth that dye gigging was aoxidized pulls out machine cylinder, enter back into overflow machine be added cleanser, 95 ° soap 10 points twice, wash away floating
Color restores shrinkage.
Herein it may also be noticed that:
Overflow machine is knitted the basic technology of intellectual circle's dyeing:
Step 1: looped fabric is into overflow machine pre-treatment.
Step 2: being dyed in overflow machine using leuco compound method, or dyed in overflow machine using suspended substance.
Step 3: soaping in overflow machine internal oxidition, water.
Preferably, leuco compound method described in step 2 is in the material cylinder of overflow machine in advance by dyestuff, caustic soda, sodium hydrosulfite
It in 50-60 ° of prereduction at leuco compound, then is slowly injected into overflow, is contaminated in operating.Hydrogen peroxide oxidation is added to return again after a period of time
Again at normal color.
Overflow machine suspended substance intellectual circle's decoration method described in step 2.
Intellectual circle is expected to be melted in material cylinder with clear water, is slowly injected into overflow machine and operates a period of time, then by caustic soda,
Sodium hydrosulfite is melted to be slowly injected into overflow machine in material cylinder and be operated, and dyestuff is contacted with caustic soda, sodium hydrosulfite to be become contaminating on leuco compound,
Again plus hydrogen peroxide oxidation reverts back to normal color.
Disadvantage: technique is not easy to control, and easy dyeing defect, easily outstanding stain, the color that is easy to get are shallow, does not use, does not promote, therefore uses dye gigging
Machine reduction, oxidizing process.
Illustrate: function clothes cloth activity does flame retardant treatment, and the flame retardant treatment of doing with intellectual circle's dye is that have significant difference, and analysis is such as
Under:
| During fire-retardant | Product after fire-retardant | |
| Activity dye | Discoloration is big, and technology controlling and process is bad, easy dyeing defect | Solarization is faded seriously, and 2-3 grades of light fastness |
| Intellectual circle's dye | Discoloration is small, not dyeing defect | Discoloration, light fastness do not reach 5-6 grades for solarization |
Conclusion, the preferred intellectual circle of coat fabric contaminates to expect below.
The present invention has following advantages:
1, printing and dyeing circle is solved, especially domestic knitting intellectual circle dyes this great problem, and so that intellectual circle is contaminated knitting can by being very unlikely to become
Energy.
2, fabric is knitted for the coat of flame retardant products, solves the problems, such as that the solarization of activity dye is seriously faded, makes to be knitted
The flame protection product of coat becomes will never fade.
3, discoloration is big when the cloth of reduction activity dye is fire-retardant, and coloured light is difficult to control, non-uniform situation.
4, solve the problems, such as overflow dye knitting intellectual circle's dyeing defect, item flower, color stain, color it is shallow because present invention employs hang
Floating body pad dyeing, dye vat reduction, oxidation, overflow, shrinkage of soaping technique.
5, the present invention is knitted being widely used for fabric and has started the beginning, soldier's discipline, appearance and bearing are never to China military project flame protection field
It fades.
Claims (7)
1. being knitted intellectual circle's dyeing, which comprises the following steps:
Step 1: getting raw material ready；Looped fabric, intellectual circle's dyestuff；
Step 2: being stitched to together by looped fabric debatching, and by every volume, facilitate following process；
Step 3: pre-treating technology；The looped fabric that debatching has been sewed up puts overflow dyeing machine into and carries out desizing, boiling-off, bleaching, is
Dyeing is ready, and temperature control is 90 DEG C -95 DEG C；
Step 4: cuing open width drying；The processed looped fabric of above-mentioned steps three is splitted, and the tentering drying on knitting forming machine；
Step 5: padding；Intellectual circle's suspended substance dyestuff is padded using knitting forming machine；
Step 6: drying；The knitted fabric after expecting will be rolled on knitting forming machine to dry；
Step 7: reduction, oxidation；Jig dyeing method reduction-oxidation is used on the dye jigger of covering and is slightly washed；
Step 8: soaping and washing shrinkage；95 DEG C of looped fabric after oxidation are soaped using overflow machine and wash away loose colour, and keep fabric extensive
Multiple shrinkage；
Step 9: dehydration, open-width, shaping and drying.
2. knitting intellectual circle's dyeing according to claim 1, which is characterized in that looped fabric is cotton wool in the step 1
Cloth, interlock fabric are one kind of common 40S pure cotton knitting cloth, and throwing base quantity is 300 kilograms/every cylinder, and intellectual circle's dyestuff is pure ash
Color.
3. knitting intellectual circle's dyeing according to claim 1, which is characterized in that pre-treating technology is in the step 3
Normal knitting interlock fabric pre-treatment, auxiliary agent caustic soda, hydrogen peroxide are used in processing, and temperature control is 90 DEG C -95 DEG C.
4. knitting intellectual circle's dyeing according to claim 1, which is characterized in that cuing open width drying in the step 4 is pair
Treated in pre-treating technology, and knitting interlock fabric is handled, and specially knitting interlock fabric is tubular on scutcher, is splitted
Become open width, and need to even up, dry on knitting forming machine.
5. knitting intellectual circle's dyeing according to claim 1, which is characterized in that described Step 5: step 6 all exists
It is completed on knitting forming machine, pads upper and lower wind difference of being formed after suspended substance dyestuff and be allocated as windward 1200, leeward 800, shaping and drying
Temperature from low to high, respectively 60 DEG C, 60 DEG C, 70 DEG C, 70 DEG C, 80 DEG C, 80 DEG C, 90 DEG C, 90 DEG C.
6. knitting intellectual circle's dyeing according to claim 1, which is characterized in that become in the step 7 using dye jigger
Rope form is processed as open width processing, caustic soda, the control of sodium hydrosulfite dosage in 25-50 grams per liter, and temperature controls the setting at 58 DEG C -60 DEG C
Power is 0, and speed is 15-30 ms/min, and reducing solution supplement suspension body fluid dyeing liquor supplement is 5 liters/100 liters dark, 3 liters of light color supplement/
100 liters.
7. knitting intellectual circle's dyeing according to claim 1, which is characterized in that retraction of soaping in the step 8 washes rate
Temperature is 95 DEG C, and the time is 60 points.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810962246.5A CN109267385B (en) | 2018-08-22 | 2018-08-22 | Knitting threne dyeing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810962246.5A CN109267385B (en) | 2018-08-22 | 2018-08-22 | Knitting threne dyeing process |
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| CN109267385A true CN109267385A (en) | 2019-01-25 |
| CN109267385B CN109267385B (en) | 2021-08-10 |
Family
ID=65154345
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810962246.5A Active CN109267385B (en) | 2018-08-22 | 2018-08-22 | Knitting threne dyeing process |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110306313A (en) * | 2019-07-13 | 2019-10-08 | 新乡市新星特种织物有限公司 | The method of flame retardant knitted cloth promotion light fastness |
| CN113047064A (en) * | 2021-04-13 | 2021-06-29 | 山东魏桥特宽幅印染有限公司 | Preparation method of Vaseline dyeing and whitening one-bath printing and dyeing |
| CN116122058A (en) * | 2022-12-26 | 2023-05-16 | 福建省新宏港纺织科技有限公司 | Dyeing and finishing process of warp knitted fabric |
| CN116289269A (en) * | 2023-01-18 | 2023-06-23 | 佛山市顺德区东奥宏特印染有限公司 | Washing-resistant and sun-resistant knitted pure cotton fabric and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110306313A (en) * | 2019-07-13 | 2019-10-08 | 新乡市新星特种织物有限公司 | The method of flame retardant knitted cloth promotion light fastness |
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| CN113047064A (en) * | 2021-04-13 | 2021-06-29 | 山东魏桥特宽幅印染有限公司 | Preparation method of Vaseline dyeing and whitening one-bath printing and dyeing |
| CN116122058A (en) * | 2022-12-26 | 2023-05-16 | 福建省新宏港纺织科技有限公司 | Dyeing and finishing process of warp knitted fabric |
| CN116289269A (en) * | 2023-01-18 | 2023-06-23 | 佛山市顺德区东奥宏特印染有限公司 | Washing-resistant and sun-resistant knitted pure cotton fabric and manufacturing method thereof |
| CN116289269B (en) * | 2023-01-18 | 2023-12-05 | 佛山市顺德区东奥宏特印染有限公司 | Washing-resistant and sun-resistant knitted pure cotton fabric and manufacturing method thereof |
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| Publication number | Publication date |
|---|---|
| CN109267385B (en) | 2021-08-10 |
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