CN106436350A - Micro-suspension dyeing system, and dyeing method and application thereof - Google Patents
Micro-suspension dyeing system, and dyeing method and application thereof Download PDFInfo
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- CN106436350A CN106436350A CN201610382825.3A CN201610382825A CN106436350A CN 106436350 A CN106436350 A CN 106436350A CN 201610382825 A CN201610382825 A CN 201610382825A CN 106436350 A CN106436350 A CN 106436350A
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- dyeing
- fine suspension
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
- D06P1/67375—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341 with sulfur-containing anions
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/54—Polyesters using dispersed dyestuffs
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Coloring (AREA)
Abstract
The invention discloses a micro-suspension dyeing system, and a dyeing method and application thereof. The method comprises the following steps: dispersing into a micro-suspension dyeing and dispersing system by adopting disperse dyes for high-strength microfibers, a micro-suspension dispersing agent, a cosolvent, a thickening agent, a penetrating agent and an antifoaming agent, dyeing fabrics by using a dyeing process comprising the steps of padding to color, drying, baking to color, reducing and cleaning, lustering and finally dewatering and drying, and applying to dyeing of a knitted polyester fabric. Compared with the prior art, the method has the following advantages that with the adoption of the fabrics dyed on the micro-suspension system, the water usage of high-bath-ratio dyeing in the conventional overflow jar dyeing is reduced, and the water amount is saved by over 30%; the time of dyeing the knitted polyester fabric is short, the time of dyeing fabrics per tonnage is saved by one half at least, and the efficiency and the yield are improved.
Description
Technical field
The invention belongs to staining technique field, more particularly, to a kind of fine suspension dyeing system and colouring method and application.
Background technology
Micro-suspension stain technology refers to add fine suspension auxiliary agent, this auxiliary agent and dyestuff structure in dye bath in dye bath
Become to have the stable fine suspension compared with strong-hydrophobicity, because dyestuff micro suspension particle is tiny, have very strong permeability to fabric tissue,
Dyestuff fine suspension particle can equably adsorb in fabric face and yarn gap, raises with temperature, micro suspension system
Gradually disintegrate, the dye molecule discharging spreads to fibrous inside, carries out being bonded to fibrous inside, completes dyeing course.This skill
Art solves the phenomenon of uneven dyeing, shortens dyeing time, and can improve dye uptake, thus reducing the negative of later process
Load, reduces sewage discharge, has the effect of energy-conserving and environment-protective.
Micro-suspension stain technology is studied relatively at present in protein fibre and cotton, the Colour Difference of corduroy fabric
Many, mainly for acid dyes and reactive dye;Hair/nitrile staple in bulk also there is application, mainly for the dye of positive ion.For
Report is had no at present using disperse dyes micro-suspension stain technology, the yield of dacron is high, dyeing adopts high temperature to overflow mostly
Stream staining technique, disperse dyes enters at 130 DEG C in the space of fiber thus on contaminate, removing loose colour, biography through reduction cleaning
The staining method of system is highly water intensive, highly energy-consuming.
The dyeing that micro-suspension stain technology is applied to polyster fibre presently, there are following problem:Disperse dyes
Water-insoluble characteristic, needs to screen suitable disperse dyes and dispersant or suspension stabilizer makes stable system;Dyestuff is non-aqueous
Molten, little to the absorption affinity of fiber, needing releasing high pressure to pad makes it adsorb in fiber surface;High temperature is needed during contaminating on dyestuff
Make it into fibrous inside to realize contaminating.
Accordingly, it would be desirable to a kind of new technical scheme solves the above problems.
Content of the invention
Goal of the invention:In order to overcome, disperse dyes present in prior art are improper, dyeing process is loaded down with trivial details, performance is unstable
Fixed problem, the present invention proposes a kind of fine suspension dyeing reducing dyeing water consumption, dyeing time, raising efficiency and yield
System and colouring method and application.
Technical scheme:In order to solve above-mentioned technical problem, the technical solution adopted in the present invention is:A kind of fine suspension dye
Colour system, forms fine suspension dispersion by following component by weight, and dispersion viscosity is 1600pa.s-2200pa
s:High-tensile strength part woven fabric disperse dyes 0.5%-8%, fine suspension dispersant 5%-15%, cosolvent 1%-2%, thickener
15-35%, bleeding agent 1.5%, defoamer 1%, the water of surplus.
It is more highly preferred to, described high-tensile strength part woven fabric high-tensile strength part disperse dyes are high-tensile strength part woven fabric high-tensile strength part disperse dyes
FBL or the high-tensile strength part woven fabric grand liquid of slips black high-tensile strength part disperse dyes.
Further, described cosolvent is water in the micro suspension system that thickener forms for the disperse dyes for cosolvent
Property cosolvent.
It is more highly preferred to, described fine suspension dispersant is a kind of lignin sulfonic acid increasing fine suspension system stability
Salt chemical dispersant.
The invention allows for a kind of colouring method of above-mentioned fine suspension dyeing system, comprise the steps:
(1) configuration of fine suspension dispersion:Get out following raw material first in the desired amount, choose high-tensile strength part woven fabric and use
High-tensile strength part disperse dyes, fine suspension dispersant, cosolvent, thickener, the water composition of bleeding agent, defoamer and surplus are stablized
Fine suspension dispersion;
(2) pad colouring:Fine suspension dispersion is put into and pads in groove, adjust liquid carrying rate 60%-95%, speed
15-30m/min, three leachings three are rolled, and make fine suspension dispersion uniformly be attached to the fiber surface of fabric;
(3) dry:Heat drying cylinder by multigroup steam to be dried the fine suspension dispersion on fabric, uniformly
Moisture content is the degree of drying of 3.5%-5%;
(4) bake colouring:Three layer of 8 section after improving amounts to 72 meters of long conduction oil dryers, and temperature setting exists
Between 175-185 DEG C, the fabric after drying is carried out high temperature color development, make dyestuff well into the inside of fiber, form colouring;
(5) reduction cleaning and upper soft:Using caustic soda 2g/L, sodium hydrosulfite 4g/L, under conditions of 90-95 DEG C, carry out rope form 9 groove
Overflow is washed, and fabric is carried out sufficient reduction cleaning, removes loose colour and is fully peeled off the thickener in dispersion,
And add, in last two grooves, the overall feel that softening agent improves fabric;
(6) it is dehydrated and dry.
Further, the pressure carrying out roll in described step (2) is 0.5-4.5 atmospheric pressure.
Further, the consumption of described softening agent is 1.5%-2.5%.
The invention allows for a kind of application of above-mentioned fine suspension dyeing system, it is applied particularly to the dye of polyester knitted fabric
Color.
Beneficial effect:A kind of fine suspension dyeing system and its colouring method and application that the present invention provides, using high-tensile strength part
Woven fabric disperse dyes, fine suspension dispersant, cosolvent, thickener, bleeding agent and defoamer are dispersed into fine suspension dye
Color dispersion, through padding colouring, drying, bakeing colouring, reduction cleaning and upper soft, last dewatered drying dyeing flow process
Fabric is dyeed, and is applied in the dyeing of polyester knitted fabric, compared with prior art there is advantages below:Using
Fine suspension fastens dye fabric, decreases the water consumption of high bath ratio dyeing in conventional overflow cylinder dyeing, has saved more than 50%
Water consumption;Dyeing time for polyester knitted fabric is shorter, and the dyeing time of more than half saved by fabric per ton, improves effect
Rate and yield.
Specific embodiment
With reference to embodiment, the present invention is described in further detail:
Embodiment 1:
Select the redness flannel fabric of the 280G containing 100% polyster fibre to carry out fine suspension dyeing system to be dyeed:
(1) configuration of red fine suspension dispersion:Get out following raw material first in the desired amount, choose high-tensile strength part and surpass
Fibre high-tensile strength part disperse dyes FBL0.5%, fine suspension dispersant 5%, cosolvent 1%, thickener 15%, bleeding agent
1.5%th, the water of defoamer 1% and surplus forms stable fine suspension dispersion, and the viscosity of dispersion is after measured
1600pa·s;
(2) pad colouring:Fine suspension dispersion is put into and pads in groove, adjust liquid carrying rate 60%, speed 30m/
Min, three leachings three are rolled, and make fine suspension dispersion uniformly be attached to the fiber surface of fabric, the wherein pressure of roll is 0.5
Atmospheric pressure;
(3) dry:Heat drying cylinder by 20 groups of 120 DEG C of steam to be dried the fine suspension dispersion on fabric,
The degree of drying being 3.5% to uniform moisture content;
(4) bake colouring:Three layer of 8 section after improving amounts to 72 meters of long conduction oil dryers, and temperature setting is 175
DEG C, the fabric after drying is carried out high temperature color development, makes dyestuff well into the inside of polyster fibre, form colouring;
(5) reduction cleaning and upper soft:Using caustic soda 2g/L, sodium hydrosulfite 4g/L, under conditions of 90 DEG C, carry out rope form 9 groove overflow
Washing, fabric is carried out sufficient reduction cleaning, removes loose colour and is fully peeled off the thickener in dispersion, and
Last two grooves add the overall feel that softening agent improves fabric;The consumption of the highly concentrated softening agent of block is 1.5%;
(6) it is dehydrated and dry.
After measured, present invention micro-suspension stain technology produces water consumption used by fabric per ton is 3 tons of water, the used time 1.5
Individual hour, and traditional overflow dye vat dyes fabric water consumption per ton and is 5 tons, takes 3.5 hours, to sum up, the present invention has
Excellent energy-conservation and the effect that saves time.Washing fastness after dyeing is more than 3.5 grades, and color fastness to light is more than 3 grades, colourless flower and frost flower
Phenomenon, customers' responsiveness is good.
Embodiment 2:
Select the super soft fabric of 220G black crystal containing 100% polyster fibre to carry out fine suspension dyeing system to be contaminated
Color:
(1) configuration of black fine suspension dispersion:Get out following raw material first in the desired amount, choose high-tensile strength part and surpass
The grand liquid of fibre slips black high-tensile strength part disperse dyes 8%, fine suspension dispersant 15%, cosolvent 2%, thickener 35%, ooze
The stable fine suspension dispersion of the water composition of agent 1.5%, defoamer 1% and surplus thoroughly, dispersion is viscous after measured
Spend for 2200pa s;
(2) pad colouring:Fine suspension dispersion is put into and pads in groove, adjust liquid carrying rate 95%, speed 15m/
Min, three leachings three are rolled, and make fine suspension dispersion uniformly be attached to the fiber surface of fabric, the wherein pressure of roll is 4.5
Atmospheric pressure;
(3) dry:Heat drying cylinder by 40 groups of 120 DEG C of steam to be dried the fine suspension dispersion on fabric,
The degree of drying being 5% to uniform moisture content;
(4) bake colouring:Three layer of 8 section after improving amounts to 72 meters of long conduction oil dryers, and temperature setting is 185
DEG C, the fabric after drying is carried out high temperature color development, makes dyestuff well into the inside of polyster fibre, form colouring;
(5) reduction cleaning and upper soft:Using caustic soda 2g/L, sodium hydrosulfite 4g/L, under conditions of 90 DEG C, carry out rope form 9 groove overflow
Washing, fabric is carried out sufficient reduction cleaning, removes loose colour and is fully peeled off the thickener in dispersion, and
Last two grooves add the overall feel that softening agent improves fabric;The consumption of the highly concentrated softening agent of block is 2.5%;
(6) it is dehydrated and dry.
After measured, present invention micro-suspension stain technology produces water consumption used by fabric per ton is 3 tons of water, the used time 1.5
Individual hour, and traditional overflow dye vat dyes fabric water consumption per ton and is 5 tons, takes 3.5 hours, to sum up, the present invention has
Excellent energy-conservation and the effect that saves time.Washing fastness after dyeing is more than 3.5 grades, and color fastness to light is more than 3 grades, colourless flower and frost flower
Phenomenon, customers' responsiveness is good.
It should be pointed out that above specific embodiment is only illustrative of the invention and is not intended to limit the scope of the invention,
After having read the present invention, the modification of the various equivalent form of values to the present invention for the those skilled in the art all falls within power appended by the application
Profit requires limited range.
Claims (8)
1. a kind of fine suspension dyeing is it is characterised in that forming fine suspension dispersion by following component by weight,
Dispersion viscosity is 1600pa.s-2200pa s:High-tensile strength part woven fabric disperse dyes 0.5%-8%, fine suspension dispersant
5%-15%, cosolvent 1%-2%, thickener 15-35%, bleeding agent 1.5%, defoamer 1%, the water of surplus.
2. fine suspension according to claim 1 dyeing system it is characterised in that:Described woven fabric high-tensile strength part disperse dyes are
High-tensile strength part woven fabric high-tensile strength part disperse dyes FBL or the black disperse dyes of the grand liquid of high-tensile strength part woven fabric slips.
3. fine suspension according to claim 1 dyeing system it is characterised in that:Described cosolvent is disperse dyes in thickening
Aqueous cosolvent in the micro suspension system of agent composition.
4. fine suspension according to claim 1 dyeing system it is characterised in that:Described fine suspension dispersant is that increase is micro-
A kind of lignin sulfonate chemical dispersant of suspended substance system stability.
5. the colouring method of fine suspension dyeing system as claimed in claim 1 is it is characterised in that comprise the steps:
(1) configuration of fine suspension dispersion:Get out following raw material first in the desired amount, choose the dispersion of high-tensile strength part woven fabric
Dyestuff, fine suspension dispersant, cosolvent, thickener, the water of bleeding agent, defoamer and surplus form stable fine suspension
Dispersion;
(2) pad colouring:Fine suspension dispersion is put into and pads in groove, adjust liquid carrying rate 60%-95%, speed 15-
30m/min, three leachings three are rolled, and make fine suspension dispersion uniformly be attached to the fiber surface of fabric;
(3) dry:Heat drying cylinder by multigroup steam to be dried the fine suspension dispersion on fabric, to uniformly containing
Water rate is the degree of drying of 3.5%-5%;
(4) bake colouring:Three layer of 8 section after improving amounts to 72 meters of long conduction oil dryers, and temperature setting is in 175-185
Between DEG C, the fabric after drying is carried out high temperature color development, make dyestuff well into the inside of fiber, form colouring;
(5) reduction cleaning and upper soft:Using caustic soda 2g/L, sodium hydrosulfite 4g/L, under conditions of 90-95 DEG C, carry out rope form 9 groove overflow
Washing, fabric is carried out sufficient reduction cleaning, removes loose colour and is fully peeled off the thickener in dispersion, and
Last two grooves add the overall feel that softening agent improves fabric;
(6) it is dehydrated and dry.
6. fine suspension according to claim 5 dyeing system colouring method it is characterised in that:Enter in described step (2)
The pressure of row roll is 0.5-4.5 atmospheric pressure.
7. fine suspension according to claim 5 dyeing system colouring method it is characterised in that:The consumption of described softening agent
For 1.5%-2.5%.
8. the application of fine suspension dyeing system as claimed in claim 1 is it is characterised in that be applied to the dye of polyester knitted fabric
Color.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107740293A (en) * | 2017-10-30 | 2018-02-27 | 江苏波波熊纺织品有限公司 | A kind of polyester fabric new dyeing method |
CN109267385A (en) * | 2018-08-22 | 2019-01-25 | 新乡市新星特种织物有限公司 | It is knitted intellectual circle's dyeing |
CN109355834A (en) * | 2018-10-11 | 2019-02-19 | 江苏康尼纺织品有限公司 | A kind of environment-friendly type lint cloth colouring method and its residual mill base treatment process |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107740293A (en) * | 2017-10-30 | 2018-02-27 | 江苏波波熊纺织品有限公司 | A kind of polyester fabric new dyeing method |
CN109267385A (en) * | 2018-08-22 | 2019-01-25 | 新乡市新星特种织物有限公司 | It is knitted intellectual circle's dyeing |
CN109267385B (en) * | 2018-08-22 | 2021-08-10 | 新乡市新星特种织物有限公司 | Knitting threne dyeing process |
CN109355834A (en) * | 2018-10-11 | 2019-02-19 | 江苏康尼纺织品有限公司 | A kind of environment-friendly type lint cloth colouring method and its residual mill base treatment process |
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